Disclosure of Invention
In order to reduce the occupied area of equipment and improve the process, the application provides an integrated processing device for electrolytic copper powder.
The application provides an electrolytic copper powder integrated processing device, which adopts the following technical scheme:
the utility model provides an electrolysis copper powder integration processingequipment, includes centrifugal filter mechanism, centrifugal filter mechanism includes the bottom plate, is fixed in the casing of bottom plate, sets up the rotary drum in the casing and is used for driving the power unit of rotary drum, still includes vibration mechanism, rabbling mechanism and ventilation mechanism, the bottom plate sets up in vibration mechanism's vibration position, the bottom of rotary drum is provided with the through-hole that can open and close, rabbling mechanism sets up in the rotary drum and links with the rotary drum, ventilation mechanism communicates the inner chamber of casing.
Optionally, the vibration mechanism includes a base, a telescopic supporting leg and a vibration generator, the bottom plate is located above the base, two ends of the telescopic supporting leg are respectively connected to the bottom plate and the base, and the vibration generator is fixed on the bottom plate.
Optionally, the telescopic supporting leg comprises a spring and a cylinder, two ends of the spring are respectively fixed on the opposite surfaces of the bottom plate and the base, the cylinder body of the cylinder is fixed on the base, the telescopic rod is upward, and the bottom plate is provided with a positioning groove matched with the telescopic rod end of the cylinder.
Optionally, the drum comprises a drum base plate, a drum wall plate arranged around the edge of the drum base plate, and a transmission set fixed on the drum base plate and used for linking the power unit;
the transmission set is rotationally connected to the bottom plate;
the drum wall plate is provided with a water through hole, the outer wall of the drum wall plate is provided with a secondary filter cloth, and the upper edge and the lower edge of the secondary filter cloth are respectively detachably connected with the upper edge and the lower edge of the drum wall plate;
the drum bottom plate comprises a main plate body and an auxiliary ring plate which are stacked up and down, the through hole is formed in the main plate body, the transmission group passes through the inner cavity of the auxiliary ring plate and is connected with the main plate body, and the main plate body is fixed with an electric cylinder used for drawing the auxiliary ring plate close.
Optionally, the drum bottom plate is concave upwards to form a connecting cavity, the transmission set is rotatably connected to the bottom plate of the casing, and the upper end of the transmission set extends into the connecting cavity and is fixed with the drum bottom plate;
the electric cylinder is arranged in the connecting cavity and the end of the telescopic rod is connected with the auxiliary ring plate downwards.
Optionally, the connection cavity is connected with a sealing corrugated sleeve, one end of the sealing corrugated sleeve is fixed on the main plate body, the other end of the sealing corrugated sleeve is fixed on the telescopic rod of the electric cylinder, and the electric cylinder is covered with the sealing corrugated sleeve.
Optionally, the stirring mechanism includes stirring rod and connecting rod, the transmission group is the transmission portion connection drum bottom plate of the differential transmission structure of same center pin and a rotational speed, and the transmission portion of another kind of rotational speed penetrates the rotary drum and is fixed with the connecting rod, the horizontal and fixed vertical stirring rod of the other end of connecting rod.
Optionally, the ventilation mechanism includes an air inlet pipe for communicating with a hot air source and an air outlet pipe for communicating with the bag-type dust collector, the air inlet pipe penetrates through the bottom of the casing, and the air outlet pipe penetrates through the top of the casing.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the functions of dehydration, washing, drying and screening are integrated, so that the occupied area of equipment is reduced;
2. the copper powder can be stirred by a stirring rod with a differential speed in the washing process, so that the copper powder can be more fully washed;
3. the whole process can be sealed, on one hand, the oxidation of the copper powder in the washing process and after washing can be avoided, and the high purity of the electrolytic copper powder product is ensured; and on the other hand, the product is subjected to closed screening and green production.
Detailed Description
The present application is described in further detail below with reference to figures 1-2.
The embodiment of the application discloses an electrolytic copper powder integrated processing device.
The electrolytic copper powder integrated processing device comprises a centrifugal filtering mechanism, a vibrating mechanism, a stirring mechanism and a ventilating mechanism; when the device is used, the electrolytic copper powder is washed and dehydrated by using the centrifugal filtering mechanism, and is disturbed by the stirring mechanism; after washing, the ventilating mechanism is used for communicating a hot gas source to directly dry the electrolytic copper powder in the centrifugal filtering mechanism; after the drying is finished; the vibrating mechanism is matched with the centrifugal filtering mechanism and the stirring mechanism to sieve and filter the electrolytic copper powder, so that the copper powder is conveniently classified; due to the integrated process, the temporary space of the equipment can be reduced; meanwhile, a copper powder closed screening system is adopted, so that green production is realized, oxidation in the copper powder washing process and after washing is avoided, and the high purity of the electrolytic copper powder product is ensured.
Referring to fig. 1 and 2, the centrifugal filter mechanism includes a base plate 1, a casing 2, a rotary drum 3, and a power unit 4 for driving the rotary drum 3; wherein, the casing 2 is fixed on the bottom plate 1, and the top is provided with a top cover connected by a hinge structure to form a closed upper top opening.
The vibration mechanism comprises a base 51, a telescopic leg 52 and a vibration generator 53. The base 51 is positioned below the bottom plate 1, the telescopic support legs 52 comprise a plurality of springs 521, the springs 521 are uniformly and vertically arranged, and two ends of the springs are respectively fixed on the base 51 and the bottom plate 1; the vibration generator 53, which may be a vibration motor, is mounted to the base plate 1; when the vibration motor is started, the centrifugal filtering mechanism can be driven to vibrate.
Because the device is not only used for vibrating screening but also used for a centrifugal dehydration link, if the centrifugal filtering mechanism is supported only by the spring 521, the dehydration link of the device has larger vibration and is relatively easy to damage, the telescopic support leg 52 also comprises a cylinder 522, the cylinder body of the cylinder 522 is fixed on the base 51, and the end of the telescopic rod is upward; the bottom plate 1 is provided with a positioning groove which is adaptive.
When the device enters the dewatering link, the cylinder 522 is extended, and the end of the telescopic rod is inserted into the positioning groove to position the fixed base 51 and the bottom plate 1, so that the adverse effect of the spring 521 is reduced.
Referring to fig. 2, the rotary drum 3 includes a drum base plate 31, a drum wall plate 32, and a transmission group 33 fixed to the drum base plate 31 for linking the power unit 4.
The drum bottom plate 31 includes a main plate 311 and a sub-ring plate 312 stacked one on another.
The main board body 311 is a circular plate structure, and a connection cavity is formed by the upward concave part; the flat plate portion of the main plate 311 is provided with through holes uniformly distributed for sieving and ventilating. The transmission set 33 is rotatably connected to the housing 2, or the bottom plate 1, and the upper end thereof is connected to the main plate 311 to realize supporting transmission.
The sub-ring plate 312 is located below the main plate 311 and has the same center axis as the main plate. A table body is formed in the connecting cavity, an electric cylinder 313 is fixed on the table body, the electric cylinder 313 faces downwards, and the telescopic rod end is fixed on the auxiliary ring plate 312.
When the through hole needs to be opened, the electric cylinder 313 extends to separate the auxiliary ring plate 312 from the main plate body 311; conversely, the electric cylinder 313 pulls the secondary ring plate 312 against the main plate body 311 to close the through hole.
In order to ensure the effectiveness of the electric cylinder 313, the waterproof requirement of the electric cylinder is reduced; a sealing corrugated sleeve is arranged in the connecting cavity, the electric cylinder 313 is sleeved with the sealing corrugated sleeve, one end of the sealing corrugated sleeve is fixed on the table body, and the other end of the sealing corrugated sleeve is fixed on the outer wall of the telescopic rod of the electric cylinder.
Referring to fig. 2, the drum wall plate 32 is fixedly installed around the outer edge of the main plate body 311, and a large number of water passage holes are uniformly formed therein. The outer wall of the drum wall plate 32 is provided with a secondary filter cloth 34 in a surrounding manner, the secondary filter cloth 34 is annular, the upper edge and the lower edge of the secondary filter cloth are both fixed with side plates, and the side plates are annular and fit with the outer wall of the drum wall plate 32; the side plates are secured to the drum wall plate 32 by quincunx bolts.
A layer of secondary filter cloth 34 is arranged on the outer side of the drum wall plate 32, because the electrolytic copper powder has coarse and fine components, part of fine powder can flow out along with the electrolyte through the water through holes, and if no secondary filter cloth 34 blocks, the copper powder loss and the like can be caused; meanwhile, the powder can be taken out detachably because the bolt is fixed.
Referring to fig. 2, the stirring mechanism is for assisting washing; on the other hand, the vibration screening efficiency is improved; the stirring mechanism is located inside the drum 3 and comprises a stirring rod 61 and a connecting rod 62.
The transmission group 33 is of a differential transmission structure with the same central shaft, a transmission part with one rotation speed is connected with the drum bottom plate 31, a transmission part with the other rotation speed penetrates through the rotary drum 3 and is fixed with one end of a connecting rod 62, the connecting rod 62 extends transversely, and the other end of the connecting rod 62 is fixed with a vertical stirring rod 61; the lower end of the stirring rod 61 is in a circular plate structure and is used for increasing a disturbed surface.
The transmission group 33, for example: the middle shaft is sleeved and is matched with a bearing to be rotatably connected with an outer rotating shaft, the outer rotating shaft vertically penetrates through the bottom of the machine shell 2 and the bottom plate 1, and is rotatably connected (the actual rotation is matched with the bearing, and the attached drawing is not shown) to the machine shell 2 and the bottom plate 1; the drum bottom plate 31 is fixed at the upper end of the outer rotating shaft, and the fixed belt pulley A is sleeved at the lower end of the outer rotating shaft; the upper end of the middle shaft penetrates into the rotary drum 3 and is fixed with the connecting rod 62, and the lower end of the middle shaft extends out of the outer rotary shaft and is fixed with the belt pulley B.
At the moment, the power unit 4 comprises a motor fixed on the bottom plate 1 and a driving belt pulley fixed on a double-notch of an output shaft of the motor; the driving belt pulley drives the belt pulleys A and B through a matched belt so as to drive the rotary drum 3 and the stirring rod 61 to rotate; meanwhile, the differential speed of the pulleys A and B can be adjusted according to the sizes of the pulleys A and B.
Referring to fig. 2, the ventilation mechanism comprises an air inlet pipe 71 for communicating with a hot air source and an air outlet pipe 72 for communicating with the bag-type dust collector.
The air outlet pipe 72 is arranged at the top of the machine shell 2 and communicated with the rotary drum 3, and a feeding pipe is arranged in parallel with the air outlet pipe; the air inlet pipes 71 are arranged at the bottom of the machine shell 2 and communicated with the inner cavity of the machine shell 2, and a plurality of air inlet pipes 71 are uniformly distributed; a discharge pipe with a relatively larger diameter is also arranged at the side edge of the air inlet pipe 71 and is used for better discharging powder; the pipelines are all flange head structures so as to be communicated with other pipelines.
For the pipelines, adaptive electric control valves are installed to control the opening and the closing of the pipelines so as to ensure the timely opening and the use. Meanwhile, the lower part of the casing 2 is also provided with a liquid drainage pipeline 8, the liquid drainage pipeline 8 extends transversely, and the adaptive valve is also arranged on the liquid drainage pipeline 8.
The use process comprises the following steps:
1. electrolyte and electrolytic copper powder in the electrolyte are placed into the shell 2 through a feeding pipe; at the moment, the power machine set 4 is started to drive the rotary drum 3 to rotate to throw off the electrolyte, and the electrolyte is discharged through the liquid discharge pipeline 8; wherein, the subdivision flows along with the electrolyte and is blocked by the secondary filter cloth 34;
2. if the feed pipe is communicated with a three-way structure, another bypass communicated with a water source is opened at the moment, and water is directly added into the machine shell 2; starting the power unit 4, and stirring the electrolytic copper powder by matching with the stirring rod 61 so as to fully clean the electrolytic copper powder; after the cleaning is finished, discharging waste water; repeating for many times until the water quality meets the requirement;
3. hot air is fed into the cabinet 2 through the inlet duct 71, and exhaust gas is discharged through the outlet duct 72; meanwhile, the power unit 4 is started, and the electrolytic copper powder is turned over by the stirring rod 61 to accelerate drying;
4. after drying, the electric cylinder 313 pushes the secondary annular plate 312 away from the main plate body 311 to open the through hole; meanwhile, the cylinder 522 is shortened, the connection between the base 51 and the bottom plate 1 is disconnected, the vibration generator 53 is started, and the copper powder is screened in a vibration mode; in the process, the stirring rod 61 keeps rotating, copper powder is stirred, and the vibration screening efficiency is improved.
Regarding the screening level, the size of the through hole on the main board body 311 can be customized by the staff according to the requirement; the copper powder falling through the main plate body 311 is subjected to vibration on one hand, and continuously slides down the secondary ring plate 312; on the other hand, the auxiliary ring plate 312 may be a net plate structure, so as to ensure that there is an entity under the through hole for sealing the through hole, thereby improving the powder falling effect.
Meanwhile, in order to facilitate the final discharge, the inner bottom of the casing 2 may be set to be concave, and the lowest point of the concave is at the center of the discharge pipe. The air outlet pipe 72 and the discharge pipe are both communicated with a three-way pipe structure through valves, and a certain bypass of the three-way pipe can be used for discharging residues.
For cleaning of the excess material, the worker can manually clean the drum 3.
In summary, the present apparatus has the following effects:
1. the functions of dehydration, washing, drying and screening are integrated, so that the occupied area of equipment is reduced;
2. the copper powder can be stirred by a stirring rod 61 with a differential speed in the washing process, so that the copper powder can be more fully washed;
3. the whole process can be sealed, on one hand, the oxidation of the copper powder in the washing process and after washing can be avoided, and the high purity of the electrolytic copper powder product is ensured; and on the other hand, the product is subjected to closed screening and green production.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.