CN113600501A - A exempt from centre gripping transplanting device for egg dumpling production water line - Google Patents
A exempt from centre gripping transplanting device for egg dumpling production water line Download PDFInfo
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- CN113600501A CN113600501A CN202110963739.2A CN202110963739A CN113600501A CN 113600501 A CN113600501 A CN 113600501A CN 202110963739 A CN202110963739 A CN 202110963739A CN 113600501 A CN113600501 A CN 113600501A
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- egg
- board
- collection box
- transplanting device
- rack
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 5
- 230000007306 turnover Effects 0.000 claims abstract description 43
- 230000005484 gravity Effects 0.000 claims abstract description 24
- 238000012216 screening Methods 0.000 claims abstract description 21
- 238000011084 recovery Methods 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 29
- 238000007789 sealing Methods 0.000 claims description 19
- 238000007664 blowing Methods 0.000 claims description 17
- 238000000926 separation method Methods 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000004065 semiconductor Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 2
- 230000002950 deficient Effects 0.000 abstract description 40
- 238000004064 recycling Methods 0.000 abstract description 20
- 238000001514 detection method Methods 0.000 abstract description 4
- 235000013601 eggs Nutrition 0.000 description 96
- 235000013305 food Nutrition 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 210000003278 egg shell Anatomy 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000017027 detection of gravity Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0081—Sorting of food items
Landscapes
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses a clamping-free transplanting device for an egg dumpling production line, which comprises a rack, wherein a conveying chain is arranged on the rack through a chain wheel, a turnover mold is fixedly arranged on the conveying chain, a forming groove is formed in the turnover mold, a stuffing extruder is fixedly arranged on the rack, a turnover driving structure is arranged on the stuffing extruder, a gravity sensor is arranged in the forming groove and electrically connected with a power connection piece, an accumulator box is fixedly arranged on the rack and electrically connected with a power supply seat, a power supply head is fixedly arranged on the power supply seat, and a fixed point screening structure with a reciprocating movement function is arranged on the rack; the defective egg dumpling detection structure and the fixed point screening structure are arranged in the egg dumpling transplanting device, so that the defective egg dumplings can be selectively avoided according to signals of the sensors, the defective egg dumplings can be intercepted, the transplanting and recycling of the defective egg dumplings can be completed, and the egg dumpling production quality can be improved.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to a clamping-free transplanting device for an egg dumpling production line.
Background
The quality and safety of food are always concerned by people when people eat the food as days. With the development of economic level, people have higher and higher consumption ratio on eating, and more food materials, dish types and cooking methods are developed to meet the desire of people to eat. The chafing dish is a delicious food suitable for all ages, can contain various food materials and tastes, can be different from person to person, and is popular with many people.
Egg dumplings are one of the common food materials for chafing dishes, are generally semi-finished products in a frozen state, and are added into the chafing dish. At present, egg dumplings for chafing dishes are usually produced in batches by adopting an automatic egg dumpling production line, egg liquid is firstly spread on a round mold on the egg dumpling production line, stuffing is added on egg skins after the egg liquid is heated and solidified, the egg skins are closed by turning over the mold, so that the stuffing is coated to complete the forming of the egg dumplings, and finally the egg dumplings fall off from the tail of the production line.
However, the existing egg dumpling production line has the following defects in the production process: the egg skin cannot be completely adhered when being turned over and coated due to uneven temperature possibly existing in the heating of the egg skin forming, egg dumplings cannot be closed, the egg skin is still round due to excessive extrusion amount of stuffing, the egg skin and the stuffing of defective goods can be separated and mixed in qualified products in the falling process of finished products, meat oil is stained on the outer surfaces of other egg dumplings, the overall quality is affected, sorting procedures need to be added, and the production efficiency is reduced. In view of this, we propose a centre gripping-free transplanting device for egg dumpling production water line.
Disclosure of Invention
The invention aims to provide a clamping-free transplanting device for an egg dumpling production line, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a centre gripping transplanting device exempts from for egg dumpling production water line, includes the frame, install the transport chain through the sprocket in the frame, and carry on the chain fixed mounting to turn over a mould, and turn over and be provided with into the groove on the mould, fixed mounting has filling extruder in the frame, and is provided with the upset drive structure on the filling extruder, install gravity sensor in the shaping groove, and gravity sensor electric connection has the piece of connecting electricity, fixed mounting has the accumulator case in the frame, and electric connection has the seat of giving electricity on the accumulator case, fixed mounting has the circular telegram head on the seat of giving electricity, install the fixed point screening structure that has the reciprocating motion function in the frame, and fixedly connected with has the recovery structure of separation function in the frame, fixed point screening structure carries out detachable connection through the mounting panel with the recovery structure.
Preferably, the fixed point screening structure comprises a material receiving and leaking structure with a movable carrying sheet and a carrying sheet fixed point control structure, wherein the carrying sheet fixed point control structure is arranged on the material receiving and leaking structure.
Preferably, connect material hourglass material structure including the leading rail of fixed mounting at the frame afterbody, and fixed mounting has curb plate and extension support on the leading rail, fixed mounting has the telescopic link on the extension support, and fixedly connected with transplants the board on the telescopic link, transplant and be provided with the blanking hole on the board, and rotate in the blanking hole and install the plummer, the plummer is connected with plummer control structure.
Preferably, leading rail is located between the board that gathers materials of conveying chain turning point and frame afterbody, and the curb plate is installed in leading rail's side, extension support and leading rail are located same straight line, and the telescopic link is electric telescopic pole, transplant the board and be connected with the flexible end of telescopic link, and transplant board sliding connection on leading rail, the quantity in blanking hole is unanimous with the quantity that turns over the shaping groove on the book mould, the piece that bears is two semicircle type thin slices, and the symmetrical both sides that articulate in blanking hole constitute and turn over a gate structure, fixed mounting has the spliced pole on the board of transplanting.
Preferably, the bearing piece fixed point control structure is including the driving cylinder of fixed mounting on transplanting the board, and is provided with the spout in the driving cylinder, slidable mounting has the movable block in the spout, and fixedly connected with stay cord on the movable block, stay cord swing joint is in the uide bushing, and fixedly connected with spring and magnetic path on the movable block, fixed mounting has the electro-magnet on the driving cylinder.
Preferably, the recovery structure is including the collection box of fixed connection in the frame, and fixed mounting has the division board in the collection box, fixed mounting has the blowing board on the collection box, and fixed mounting has the intake pipe on the blowing board, fixed mounting has the refrigerator in the collection box, and slidable mounting has the closing cap on the collection box, fixed mounting has the sealing washer on the closing cap.
Preferably, the opening of collection box sets up, and the collection box is located the below of leading rail, the division board is vertical to be installed at the middle part of collection box, and blows the board and install the one side at the collection box, it is provided with air cavity and blowing mouth to blow on the board, and the intake pipe intercommunication is on the air cavity, and the intake pipe is external in the air pump, the refrigerator adopts the semiconductor refrigerator, and closing cap slidable mounting is in the spacing rail at collection box top, the sealing washer is installed in the bottom surface of closing cap, and the mounting panel passes through the top surface of screw connection at the closing cap.
Preferably, the conveyor chain end to end installs in the frame, and the conveyor chain passes through the sprocket drive, turn over an equidistant range of mould and set up on the conveyor chain, and turn over a mould and include that fixed mould and movable mould constitute, and the shaping groove is the circular recess, the filling extruder passes through the backup pad and installs in the frame, is located the top of conveyor chain, turn over a drive structure and constitute by driver and a push rod that turns over.
Preferably, the gravity sensor is buried in the forming groove, and is installed near the movable mould side of the turnover mould, the electric connecting pieces are installed on two sides of the turnover mould, the storage battery box is installed at the top of the frame, the electrifying head is installed at the bottom of the electrifying seat, and the electrifying head and the electric connecting pieces are provided with conductive wear-resistant coatings.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention sets a position detection structure for defective egg dumplings products at a fixed position on a production line, when egg skins in a turnover mould on the production line cannot be turned over and molded and still have a round structure, the egg skins can still be pressed on a gravity sensor, when the turnover mould with defective egg dumplings passes through the position of a power supply seat, a power head is connected with a power connection piece, the gravity sensor is electrified, so that gravity detection is carried out, when the defective egg dumplings are detected, signals are transmitted to a corresponding bearing piece control structure, and the next transplanting and rejecting work is carried out;
2. the transplanting and removing work of the defective egg dumplings is completed by a fixed-point screening structure, the fixed-point screening structure comprises a material receiving and leaking structure and a bearing piece control structure, the material receiving and leaking structure mainly can perform egg dumpling transferring work, moves to a position where the egg dumplings are separated from a mold, resets after receiving the defective egg dumplings, and the bearing piece control structure is electrically connected with a gravity sensor and can selectively control the opening and closing of a bearing piece according to signals of the sensor, so that the material receiving and leaking structure can avoid the qualified egg dumplings and intercept the defective eggs, and the transplanting and recovering of the defective egg dumplings are completed;
3. the recovery structure is a downstream structure of the fixed-point screening structure, when defective egg dumplings are transferred to the top of the recovery structure through the bearing piece, the bearing piece is opened through powering off the electromagnet, the defective egg dumplings can fall into the recovery structure to be classified and recovered, the recovery box is provided with the airflow separation structure, a separated recovery process can be completed according to the difference of the egg skin, stuffing weight and windward area of the egg dumplings, and meanwhile, the recovery box is also provided with a low-temperature fresh-keeping environment and an automatically opened and closed sealing cover, so that the raw materials after recovery can be prevented from being damaged.
Drawings
FIG. 1 is a first schematic view of the overall structure of the present invention;
FIG. 2 is a second schematic view of the overall structure of the present invention;
FIG. 3 is a schematic illustration of a split structure according to the present invention;
FIG. 4 is a schematic view of a transport structure of the present invention;
FIG. 5 is a schematic view of the blanking position structure of the present invention;
FIG. 6 is a schematic view showing a defective transplanting structure according to the present invention;
FIG. 7 is an enlarged view of area A in FIG. 6;
FIG. 8 is an overall schematic view of the transplanting structure of the present invention;
FIG. 9 is a bottom schematic view of a screen transfer structure of the present invention;
FIG. 10 is a schematic diagram of a fixed-point screening configuration of the present invention;
FIG. 11 is an upper schematic view of the recovery tank structure of the present invention;
FIG. 12 is a bottom schematic view of the recovery tank configuration of the present invention.
In the figure: the device comprises a rack 1, a conveying chain 2, a turnover mold 3, a forming groove 4, a stuffing extruder 5, a gravity sensor 6, a power connection sheet 7, an electric storage box 8, a power supply base 9, a power connection head 10, a main guide rail 11, a side plate 12, an extension bracket 13, an expansion rod 14, a transplanting plate 15, a blanking hole 16, a bearing sheet 17, a driving cylinder 18, a sliding groove 19, a movable block 20, a pull rope 21, a guide sleeve 22, a spring 23, a magnetic block 24, an electromagnet 25, a recycling box 26, a separation plate 27, a blowing plate 28, an air inlet pipe 29, a refrigerator 30, a sealing cover 31, a sealing ring 32, a connection column 33 and a mounting plate 34.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 12, the present invention provides a technical solution: a clamping-free transplanting device for an egg and dumpling production line, which comprises a frame 1, wherein a conveying chain 2 is arranged on the frame 1 through a chain wheel, a turnover mould 3 is fixedly arranged on the conveying chain 2, a forming groove 4 is arranged on the turnover mould 3, a stuffing extruder 5 is fixedly arranged on the frame 1, and the stuffing extruder 5 is provided with a turnover driving structure, the forming groove 4 is provided with a gravity sensor 6, the gravity sensor 6 is electrically connected with an electric connecting piece 7, a storage battery box 8 is fixedly arranged on the frame 1, and the electric storage box 8 is electrically connected with a power supply base 9, a power-on head 10 is fixedly arranged on the power supply base 9, a fixed-point screening structure with a reciprocating function is arranged on the frame 1, and the frame 1 is fixedly connected with a recovery structure with a separation function, and the fixed-point screening structure and the recovery structure are detachably connected through a mounting plate 34.
The fixed point screening structure consists of a material receiving and leaking structure with movable bearing sheets and a bearing sheet fixed point control structure, wherein the bearing sheet fixed point control structure is arranged on the material receiving and leaking structure;
the fixed-point screening structure is used for automatically transplanting and removing defective egg dumplings on a production line, in the fixed-point screening structure, the material receiving and leaking structure mainly can perform egg dumpling transfer work, moves to a position where the egg dumplings are separated from a mold, resets after the defective egg dumplings are received, and the bearing piece control structure is electrically connected with the gravity sensor 6 and can selectively control the bearing piece 17 according to signals of the sensor, so that the qualified egg dumplings are avoided, and the defective egg dumplings are intercepted;
the material receiving and leaking structure comprises a main guide rail 11 fixedly arranged at the tail part of the rack 1, a side plate 12 and an extension bracket 13 are fixedly arranged on the main guide rail 11, an expansion link 14 is fixedly arranged on the extension bracket 13, a transplanting plate 15 is fixedly connected onto the expansion link 14, a blanking hole 16 is formed in the transplanting plate 15, a bearing piece 17 is rotatably arranged in the blanking hole 16, and the bearing piece 17 is connected with a bearing piece control structure;
the material receiving and leaking structure consists of a main body structure and a reciprocating driving structure, and the reciprocating driving structure can drive the main body structure to switch between a working state and a reset state;
the main guide rail 11 is positioned between the turning point of the conveying chain 2 and the material collecting plate at the tail part of the rack 1, the side plates 12 are installed on the side surface of the main guide rail 11, the extension support 13 and the main guide rail 11 are positioned on the same straight line, the telescopic rod 14 is an electric telescopic rod, the transplanting plate 15 is connected with the telescopic end of the telescopic rod 14, the transplanting plate 15 is connected to the main guide rail 11 in a sliding mode, the number of the blanking holes 16 is consistent with the number of the forming grooves 4 on the turnover mold 3, the bearing pieces 17 are two semicircular thin pieces and symmetrically hinged to two sides of the blanking holes 16 to form a turnover door structure, and the transplanting plate 15 is fixedly provided with a connecting column 33;
the main structure comprises a main guide rail 11, side plates 12, a transplanting plate 15, blanking holes 16 and bearing pieces 17, the reciprocating driving structure comprises an extension bracket 13 and telescopic rods 14 arranged on the extension bracket, when the reciprocating driving structure is used, the transplanting plate 15 can be driven to slide on the main guide rail 11 through the extension and retraction of the telescopic rods 14 and move to an egg dumpling demoulding position, the blanking holes 16 on the transplanting plate 15 are mainly used for the passage of egg dumplings, but if egg dumplings which cannot be coated and formed are detected, the blanking holes 16 are closed through the bearing pieces 17, so that defective eggs fall on the bearing pieces 17 and are transplanted to a recovery structure;
the fixed-point control structure of the bearing sheet comprises a driving cylinder 18 fixedly arranged on the transplanting plate 15, a sliding groove 19 is arranged in the driving cylinder 18, a movable block 20 is slidably arranged in the sliding groove 19, a pull rope 21 is fixedly connected to the movable block 20, the pull rope 21 is movably connected to a guide sleeve 22, a spring 23 and a magnetic block 24 are fixedly connected to the movable block 20, and an electromagnet 25 is fixedly arranged on the driving cylinder 18;
the opening and closing of the bearing sheet 17 are independently controlled through a bearing sheet fixed point control structure, the bearing sheet fixed point control structure corresponds to the gravity sensors 6 in the forming grooves 4 one by one, when the situation that defective egg dumplings exist in the forming grooves 4 corresponding to a certain blanking hole 16 is detected, the electromagnet 25 at the position corresponding to the blanking hole 16 is electrified, the electromagnet 25 generates suction to the magnetic block 24, the movable block 20 is driven to slide in the sliding groove 19, the pull rope 21 is pulled, the pull rope 21 penetrates through the guide sleeve 22 and is connected onto the bearing sheet 17, the bearing sheet 17 can be driven to rotate, the blanking hole 16 is closed, and the defective egg dumplings can be intercepted and transferred;
the recycling structure comprises a recycling box 26 fixedly connected to the rack 1, a partition plate 27 is fixedly mounted in the recycling box 26, an air blowing plate 28 is fixedly mounted on the recycling box 26, an air inlet pipe 29 is fixedly mounted on the air blowing plate 28, a refrigerator 30 is fixedly mounted in the recycling box 26, a sealing cover 31 is slidably mounted on the recycling box 26, and a sealing ring 32 is fixedly mounted on the sealing cover 31;
the recovery structure is a downstream structure of the fixed-point screening structure, when the defective egg dumplings are transferred to the top of the recovery structure through the bearing sheets 17, the bearing sheets 17 are opened by powering off the electromagnets 25, and the defective egg dumplings can fall into the recovery structure for classified recovery;
the opening of the recycling box 26 is arranged upwards, the recycling box 26 is located below the main guide rail 11, the partition plate 27 is vertically installed in the middle of the recycling box 26, the blowing plate 28 is installed on one side of the recycling box 26, an air cavity and a blowing port are formed in the blowing plate 28, the air inlet pipe 29 is communicated with the air cavity, the air inlet pipe 29 is externally connected with the air pump, the refrigerator 30 is a semiconductor refrigerator, the sealing cover 31 is slidably installed in a limiting rail at the top of the recycling box 26, the sealing ring 32 is installed on the bottom surface of the sealing cover 31, and the mounting plate 34 is connected to the top surface of the sealing cover 31 through screws;
when the defective egg dumplings which cannot be coated fall down during recovery, clean air is input into the air blowing plate 28 through the air inlet pipe 29 in the falling process, air flow is generated from the position of the air blowing plate 28 and acts on the falling defective egg dumplings, the stuffing is in a dough shape, has larger weight and smaller windward side, is not easily influenced by the air flow, can fall into a stuffing cavity separated by the partition plate 27 in the recovery box 26, and the egg skin is light in weight, large in windward area and easy to blow by the wind, so that the egg skin falls into an egg skin cavity on the other side of the partition plate 27 to complete the separation type recovery process;
meanwhile, the recycling box 26 is also provided with a refrigerator 30 which can refrigerate the space in the recycling box 26, so that a low-temperature fresh-keeping environment is created, the recycled raw materials are prevented from being damaged, the recycling box 26 is also provided with a sealing cover 31 which can move along with a material receiving and leaking structure, the sealing cover 31 and the transplanting plate 15 are connected through a connecting column 33 and a mounting plate 34, when the transplanting plate 15 moves to carry out bearing of defective egg dumplings, the sealing cover 31 seals the recycling box 26, so that cold air loss and dust prevention are prevented, when the transplanting plate 15 moves to the top of the recycling box 26, the sealing cover 31 is driven to be opened, so that the dumplings can fall and be recycled, and when the raw materials in the recycling box 26 need to be recycled completely, the mounting plate 34 and the sealing cover 31 can be separated, and the recycling box 26 is withdrawn;
the conveying chain 2 is arranged in the rack 1 in a head-to-tail connection mode, the conveying chain 2 is driven by a chain wheel, the turnover molds 3 are arranged on the conveying chain 2 at equal intervals, the turnover molds 3 comprise fixed molds and movable molds, the forming grooves 4 are circular grooves, the stuffing extruder 5 is arranged on the rack 1 through a supporting plate and is located at the top of the conveying chain 2, and the turnover driving structure is composed of a driver and a turnover push rod;
in the production line of egg dumplings, a frame 1 and a conveying chain 2 are used as main structures, and a turnover mold 3 on the frame can be driven to rotate continuously through reciprocating movement of the conveying chain 2 to produce the egg dumplings continuously, firstly, egg liquid is added into a forming groove 4 and is heated and formed into a round egg skin, and then, the egg liquid passes through a position of a stuffing extruder 5 to finish stuffing adding and coating work;
the gravity sensor 6 is embedded in the forming groove 4, is arranged close to one side of the movable mould of the turnover mould 3, the electric connecting pieces 7 are arranged on two sides of the turnover mould 3, the storage battery box 8 is arranged at the top of the frame 1, the electrifying head 10 is arranged at the bottom of the electricity supply seat 9, and the electrifying head 10 and the electric connecting pieces 7 are both provided with conductive wear-resistant coatings;
under normal conditions, the turnover mould 3 finishes turnover by the driving of a turnover driving structure in the filling extruder 5, can drive egg skins to finish the coating of filling to form egg dumplings, but when accidents occur, the egg skins cannot finish turnover forming and are still in a circular structure, the egg skins can still be pressed on the gravity sensor 6, when the turnover mould 3 with defective egg dumplings passes through the position of the power supply seat 9, the power supply head 10 is connected with the power connection piece 7 to finish power supply to the gravity sensor 6, so that the detection of gravity dumplings is carried out, and when the defective eggs are detected, signals are transmitted to the corresponding bearing piece control structure to carry out the next transplanting and rejecting work;
the working principle is as follows: firstly, in the egg dumpling production line, the frame 1 and the conveying chain 2 are used as main structures, the reciprocating movement of the conveying chain 2 can drive the turnover mold 3 on the frame to continuously rotate, the egg dumplings are continuously produced, firstly, egg liquid is added into the forming groove 4, the egg liquid is heated and formed into round egg shells, then, the filling adding and coating work is completed through the position of the filling extruder 5, under the normal condition, the turnover mold 3 finishes turnover through the driving of the turnover driving structure in the filling extruder 5, the egg shells can be driven to complete the coating of the filling to form eggs, but when an accident occurs, the egg shells cannot finish the turnover forming and still have round structures, the egg shells still can be pressed on the gravity sensor 6, when the turnover mold 3 with the defective dumplings passes through the position of the power supply seat 9, the power-on head 10 is connected with the power-on piece 7, the power-on of the gravity sensor 6 is completed, the gravity detection is carried out, when the defective egg dumplings are detected, signals are transmitted to the corresponding bearing sheet control structures, the next transplanting and rejecting work is carried out, and the transplanting and rejecting work is finished by the fixed-point screening structure; in the fixed-point screening structure, the material receiving and leaking structure mainly can carry out egg dumpling transfer work, moves to the position where egg dumplings are separated from a mould, and restores after receiving defective egg dumplings, the bearing sheet control structure is electrically connected with the gravity sensor 6 and can selectively control the bearing sheet 17 according to signals of the sensor so as to avoid qualified egg dumplings and intercept defective egg dumplings, the material receiving and leaking structure is composed of a main body structure and a reciprocating driving structure, the reciprocating driving structure can drive the main body structure to switch working and restoring states, the main body structure comprises a main guide rail 11, a side plate 12, a transplanting plate 15, a blanking hole 16 and a bearing sheet 17, the reciprocating driving structure comprises an extension bracket 13 and an extension rod 14 thereon, and when the material receiving and leaking structure is used, the transplanting plate 15 can be driven to slide on the main guide rail 11 through the extension and retraction of the extension rod 14 and move to an egg dumpling demoulding position, the blanking holes 16 on the transplanting plate 15 are mainly used for the passage of egg dumplings, but if egg dumplings which cannot be coated and formed are detected, the blanking holes 16 are closed through the bearing sheets 17, so that defective egg dumplings fall on the bearing sheets 17, and then the defective egg dumplings are transplanted to a recovery structure, the opening and closing of the bearing sheets 17 are independently controlled through the bearing sheet fixed-point control structure, the bearing sheet fixed-point control structure corresponds to the gravity sensors 6 in the forming grooves 4 one by one, when the defective egg dumplings exist in the forming grooves 4 corresponding to a certain blanking hole 16, the electromagnets 25 at the corresponding positions of the blanking holes 16 are electrified, so that the electromagnets 25 generate suction to the magnetic blocks 24, the movable blocks 20 are driven to slide in the sliding grooves 19, the pull ropes 21 are pulled, the pull ropes 21 penetrate through the guide sleeves 22 and are connected to the bearing sheets 17, and can drive the bearing sheets 17 to rotate, the blanking hole 16 is closed, so that defective egg dumplings can be intercepted and transferred; the recovery structure is a downstream structure of a fixed-point screening structure, when defective egg dumplings are transferred to the top of the recovery structure through the bearing sheet 17, the bearing sheet 17 is opened through powering off the electromagnet 25, the defective egg dumplings can fall into the recovery structure for classified recovery, when recovery is carried out, the coated defective egg dumplings cannot fall down, in the falling process, clean gas is input into the blowing plate 28 through the air inlet pipe 29, air flow is generated from the position of the blowing plate 28 and acts on the falling defective egg dumplings, the stuffing is in a dough shape, the weight is large, the windward side is small, the stuffing is not easily influenced by the air flow, the stuffing can fall into a stuffing cavity separated by the separation plate 27 in the recovery box 26, the egg skin is light, the windward area is large, the stuffing is easily blown by wind, the stuffing falls into an egg skin cavity on the other side of the separation plate 27, the separate recovery process is completed, and meanwhile, the refrigerator 30 is further arranged in the recovery box 26, can refrigerate the space in the collection box 26, thereby build out the low temperature fresh-keeping environment, prevent that the raw materials after retrieving from rotting and destroying, still be provided with closing cap 31 on the collection box 26, it can be followed and connect material hourglass material structure to remove, closing cap 31 and transplanting board 15's connection has been carried out through spliced pole 33 and mounting panel 34, when transplanting board 15 removes to carry out accepting of inferior egg dumpling, closing cap 31 has carried out the sealed of collection box 26, prevent that air conditioning from running off and dustproof, and when transplanting board 15 removed the top of collection box 26, then drive closing cap 31 and open, make the egg dumpling can accomplish the whereabouts and retrieve, and when needs are thoroughly retrieved the raw materials in the collection box 26, can separate mounting panel 34 and closing cap 31, accomplish withdrawing from of collection box 26.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a exempt from centre gripping transplanting device for egg dumpling production water line, includes frame (1), its characterized in that: the automatic feeding machine is characterized in that a conveying chain (2) is installed on the rack (1) through a chain wheel, a turnover mold (3) is fixedly installed on the conveying chain (2), a forming groove (4) is formed in the turnover mold (3), a filling extruder (5) is fixedly installed on the rack (1), a turnover driving structure is arranged on the filling extruder (5), a gravity sensor (6) is installed in the forming groove (4), the gravity sensor (6) is electrically connected with a power connection piece (7), a storage battery box (8) is fixedly installed on the rack (1), the storage battery box (8) is electrically connected with a power supply base (9), a power supply head (10) is fixedly installed on the power supply base (9), a fixed-point screening structure with a reciprocating movement function is installed on the rack (1), and a recovery structure with a separation function is fixedly connected on the rack (1), fixed point screening structure and recovery structure carry out detachable connections through mounting panel (34).
2. The clamping-free transplanting device for the egg dumpling production line according to claim 1, characterized in that: the fixed point screening structure comprises connecing material leaking structure and carrier piece fixed point control structure that have movable carrier piece, carrier piece fixed point control structure installs and connects material leaking structural.
3. The clamping-free transplanting device for the egg dumpling production line as claimed in claim 2, wherein: connect material to leak material structure is including leading rail (11) of fixed mounting in frame (1) afterbody, and fixed mounting has curb plate (12) and extending support (13) on leading rail (11), fixed mounting has telescopic link (14) on extending support (13), and fixedly connected with transplants board (15) on telescopic link (14), be provided with blanking hole (16) on transplanting board (15), and rotate in blanking hole (16) and install bearing piece (17), bearing piece (17) and bearing piece control structural connection.
4. The clamping-free transplanting device for the egg dumpling production line as claimed in claim 3, wherein: leading rail (11) are located between the board that gathers materials of conveying chain (2) turning point and frame (1) afterbody, and curb plate (12) install the side in leading rail (11), extension support (13) are located same straight line with leading rail (11), and telescopic link (14) are electric telescopic pole, transplant board (15) and the flexible end of telescopic link (14) and be connected, and transplant board (15) sliding connection on leading rail (11), the quantity of blanking hole (16) is unanimous with the quantity that turns over a groove (4) on a mould (3), bear piece (17) and be two semicircle type thin slices, the symmetry articulates in the both sides in blanking hole (16), constitutes a structure of turning over a gate, it has spliced pole (33) to transplant on board (15).
5. The clamping-free transplanting device for the egg dumpling production line according to claim 4, characterized in that: bearing piece fixed point control structure is including drive cylinder (18) of fixed mounting on transplanting board (15), and is provided with spout (19) in drive cylinder (18), slidable mounting has movable block (20) in spout (19), and fixedly connected with stay cord (21) on movable block (20), stay cord (21) swing joint is in uide bushing (22), and fixedly connected with spring (23) and magnetic path (24) on movable block (20), fixed mounting has electro-magnet (25) on drive cylinder (18).
6. The clamping-free transplanting device for the egg dumpling production line according to claim 5, characterized in that: retrieve the structure including collection box (26) of fixed connection in frame (1), and fixed mounting has division board (27) in collection box (26), fixed mounting has blowing board (28) on collection box (26), and fixed mounting has intake pipe (29) on blowing board (28), fixed mounting has refrigerator (30) in collection box (26), and slidable mounting has closing cap (31) on collection box (26), fixed mounting has sealing washer (32) on closing cap (31).
7. The clamping-free transplanting device for the egg dumpling production line as claimed in claim 6, wherein: the opening of collection box (26) sets up, and collection box (26) are located the below of leading rail (11), division board (27) are vertical to be installed in the middle part of collection box (26), and blow board (28) and install the one side at collection box (26), be provided with air cavity and blowing port on blowing board (28), and intake pipe (29) intercommunication is on the air cavity, and intake pipe (29) external in the air pump, refrigerator (30) adopt the semiconductor refrigerator, and closing cap (31) slidable mounting in the spacing rail at collection box (26) top, sealing washer (32) are installed in the bottom surface of closing cap (31), and mounting panel (34) pass through the top surface of screwed connection at closing cap (31).
8. The clamping-free transplanting device for the egg dumpling production line according to claim 1, characterized in that: carry chain (2) end to end install in frame (1), and carry chain (2) to pass through the sprocket drive, turn over an equidistant range of mould (3) and set up on carrying chain (2), and turn over a mould (3) and constitute including fixed mould and movable mould, and become grooved (4) and be circular groove, filling material extruder (5) are installed on frame (1) through the backup pad, are located the top of carrying chain (2), it comprises driver and a push rod to turn over a drive structure.
9. The clamping-free transplanting device for the egg dumpling production line according to claim 8, characterized in that: gravity sensor (6) are buried underground in shaping groove (4), and its movable mould one side that is close to a mould (3) of rolling over is installed, connect electric plate (7) and install in the both sides of rolling over a mould (3), and accumulator box (8) are installed at the top of frame (1), circular telegram head (10) are installed in the bottom of giving electric seat (9), and all are provided with electrically conductive wear-resistant coating on circular telegram head (10) and connect electric plate (7).
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| CN202110963739.2A CN113600501B (en) | 2021-08-20 | 2021-08-20 | A exempt from centre gripping transplanting device for egg dumpling production water line |
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| CN202110963739.2A CN113600501B (en) | 2021-08-20 | 2021-08-20 | A exempt from centre gripping transplanting device for egg dumpling production water line |
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| CN113600501B CN113600501B (en) | 2022-11-08 |
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| EP0165080A1 (en) * | 1984-05-08 | 1985-12-18 | Japan Tobacco Inc. | Shredded tobacco feeding device for a cigarette making machine |
| CN209097103U (en) * | 2018-07-26 | 2019-07-12 | 上海花涯自动化科技有限公司 | Applied to the screening on sheet products assembly line, weighing, sorting, packaging facilities |
| CN210449836U (en) * | 2019-09-10 | 2020-05-05 | 潘茂江 | Automatic capsule screening device |
| CN112715596A (en) * | 2021-01-11 | 2021-04-30 | 新乡市豫吉食品机械有限公司 | Full-automatic sandwich biscuit production line |
| CN213262982U (en) * | 2020-07-03 | 2021-05-25 | 洽洽食品股份有限公司 | Multi-variety material mixed packaging production line |
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2021
- 2021-08-20 CN CN202110963739.2A patent/CN113600501B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0165080A1 (en) * | 1984-05-08 | 1985-12-18 | Japan Tobacco Inc. | Shredded tobacco feeding device for a cigarette making machine |
| CN209097103U (en) * | 2018-07-26 | 2019-07-12 | 上海花涯自动化科技有限公司 | Applied to the screening on sheet products assembly line, weighing, sorting, packaging facilities |
| CN210449836U (en) * | 2019-09-10 | 2020-05-05 | 潘茂江 | Automatic capsule screening device |
| CN213262982U (en) * | 2020-07-03 | 2021-05-25 | 洽洽食品股份有限公司 | Multi-variety material mixed packaging production line |
| CN112715596A (en) * | 2021-01-11 | 2021-04-30 | 新乡市豫吉食品机械有限公司 | Full-automatic sandwich biscuit production line |
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