CN113600267B - Crushing device and crushing method for measuring firmness coefficient of coal - Google Patents

Crushing device and crushing method for measuring firmness coefficient of coal Download PDF

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CN113600267B
CN113600267B CN202110783946.XA CN202110783946A CN113600267B CN 113600267 B CN113600267 B CN 113600267B CN 202110783946 A CN202110783946 A CN 202110783946A CN 113600267 B CN113600267 B CN 113600267B
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crushing
load
bearing
barrel
coal
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CN113600267A (en
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侯锦秀
张进春
闫江伟
李俊霞
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Henan University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00Crushing or disintegrating by reciprocating members
    • B02C1/14Stamping mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/32Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
    • G01N3/34Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by mechanical means, e.g. hammer blows
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/22Fuels; Explosives
    • G01N33/222Solid fuels, e.g. coal

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Abstract

The invention relates to a coal firmness coefficient measuring and crushing device and a crushing method. The crushing method comprises equipment assembly, coal sample setting, coal sample crushing and coal sample sampling. On one hand, the invention greatly improves the working efficiency of the coal sample crushing operation and effectively reduces the labor intensity of the crushing operation; on the other hand, the control precision of acting force during coal sample crushing operation can be effectively improved.

Description

一种煤的坚固性系数测定破碎装置及破碎方法A crushing device and crushing method for measuring the solidity coefficient of coal

技术领域Technical field

本发明涉及一种煤的坚固性系数测定破碎装置及破碎方法,属煤炭研究技术领域。The invention relates to a crushing device and a crushing method for measuring the solidity coefficient of coal, and belongs to the technical field of coal research.

背景技术Background technique

目前煤炭、煤层气开采研究勘探领域中,往往需要对煤炭的坚固性系数进行检测作业,为了满足这一需要,往往需要通过特定的破碎设备进行当前开发了多种的煤炭坚固性系数检测用的破碎设备,如专利申请号为“201922119259.9 ”的“多联电磁控制式可视化煤体坚固性系数测定用破碎装置”及专利申请号为“201821134158.8”的“一种煤的坚固性系数测定实验装置”等设备,虽然可以一定程度上满足煤样坚固性系数测试及煤样破碎的需要,但设备结构相对复杂,运行自动化程度、模块化程度较低,同时在破碎作业时,对煤样破碎作业控制精度差,且煤样破碎作用力的调整范围小且调节精度低,从而导致当前的破碎装置操作灵活性,操控精度差及工作效率低,且往往仅能满足对同一类型特定煤样检测的需要,检测操作作业的灵活性、通用性差,且在实际破碎作业中,当前的操作设备运行的连续性也相对较差,从而进一步影响了工作效率。At present, in the field of coal and coalbed methane mining research and exploration, it is often necessary to detect the solidity coefficient of coal. In order to meet this need, it is often necessary to use specific crushing equipment. Currently, a variety of coal solidity coefficient detection methods have been developed. Crushing equipment, such as the "Multiple Electromagnetic Controlled Visible Crushing Device for Coal Solidity Coefficient Determination" with patent application number "201922119259.9" and "An Experimental Device for Coal Solidity Coefficient Determination" with patent application number "201821134158.8" Although other equipment can meet the needs of coal sample solidity coefficient testing and coal sample crushing to a certain extent, the structure of the equipment is relatively complex, and the degree of automation and modularity of the operation is low. At the same time, during the crushing operation, the coal sample crushing operation is controlled. The accuracy is poor, and the adjustment range of the coal sample crushing force is small and the adjustment accuracy is low, which leads to the current crushing device's operational flexibility, poor control accuracy and low work efficiency, and can often only meet the needs of the same type of specific coal sample detection. , the flexibility and versatility of the detection operation operation are poor, and in the actual crushing operation, the continuity of the operation of the current operation equipment is relatively poor, which further affects the work efficiency.

因此针对这一问题,迫切需要开发一种煤的坚固性系数测定破碎装置及破碎方法,以满足实际使用的需要。Therefore, in response to this problem, there is an urgent need to develop a crushing device and crushing method for measuring the solidity coefficient of coal to meet the needs of actual use.

发明内容Contents of the invention

为了解决现有技术上的不足,本发明提供一种煤的坚固性系数测定破碎装置及其破碎方法。In order to solve the deficiencies in the prior art, the present invention provides a coal solidity coefficient measuring crushing device and a crushing method thereof.

一种煤的坚固性系数测定破碎装置,包括承载底座、破碎台、承载立柱、调节横梁、导向套、升降驱动机构、水平驱动机构、提升驱动机构、破碎杆、破碎头及驱动电路,承载底座为横断面呈矩形的框架结构,其轴线与水平面垂直分布且承载底座上端面通过转台机构与破碎台连接并同轴分布,承载立柱共两条,对称分布在承载底座轴线两侧并与承载底座轴线平行分布,调节横梁位于承载底座正上方,其轴线与承载底座轴线垂直并相交,调节横梁两端与承载立柱垂直分布并通过升降驱动机构与承载立柱滑动连接,其内设横断面呈矩形并与承载横梁同轴分布的调节槽,导向套嵌于调节槽内,其轴线于调节槽轴线垂直分布并相交,且导向套侧表面通过水平驱动机构与调节槽侧壁滑动连接,上端面及下端面分别超出调节横梁上端面及下端面至少10毫米,破碎杆嵌于导向套内,与导向套同轴分布并与导向套滑动连接,破碎杆下端面与破碎头连接并同轴分布,破碎杆上端面比导向套上端面高至少10厘米并与提升驱动机构连接,提升驱动机构与调节横梁上端面间通过水平驱动机构滑动连接并包覆在导向套上端面外,驱动电路与承载立柱外表面连接,并分别与升降驱动机构、水平驱动机构、提升驱动机构及转台机构电气连接。A crushing device for measuring the solidity coefficient of coal, including a load-bearing base, a crushing table, a load-bearing column, an adjusting beam, a guide sleeve, a lifting drive mechanism, a horizontal drive mechanism, a lifting drive mechanism, a crushing rod, a crushing head and a drive circuit. The load-bearing base It is a frame structure with a rectangular cross-section. Its axis is perpendicular to the horizontal plane. The upper end surface of the bearing base is connected to the crushing table through a turntable mechanism and is coaxially distributed. There are two bearing columns, symmetrically distributed on both sides of the axis of the bearing base and with the bearing base. The axes are distributed in parallel. The adjusting beam is located directly above the load-bearing base. Its axis is perpendicular to and intersects with the axis of the load-bearing base. The two ends of the adjusting beam are distributed vertically with the load-bearing column and are slidingly connected to the load-bearing column through the lifting drive mechanism. The internal cross-section is rectangular and The adjustment groove is coaxially distributed with the load-bearing beam. The guide is nested in the adjustment groove. Its axis is vertically distributed and intersects with the axis of the adjustment groove. The side surface of the guide sleeve is slidingly connected to the side wall of the adjustment groove through a horizontal drive mechanism. The upper end surface and the lower The end faces exceed the upper and lower end faces of the adjusting beam by at least 10 mm respectively. The crushing rod is embedded in the guide sleeve, coaxially distributed with the guide sleeve and slidingly connected to the guide sleeve. The lower end face of the crushing rod is connected to the crushing head and distributed coaxially. The upper end surface is at least 10 cm higher than the upper end surface of the guide sleeve and is connected to the lifting drive mechanism. The lifting drive mechanism and the upper end face of the adjusting beam are slidingly connected through a horizontal drive mechanism and wrapped around the upper end face of the guide sleeve. The drive circuit is connected to the outer surface of the load-bearing column. connection, and are electrically connected to the lifting drive mechanism, horizontal drive mechanism, lifting drive mechanism and turntable mechanism respectively.

进一步的,所述的破碎台包括承载托盘、导向滑轨、水平驱动机构、破碎桶、滑块、定位夹具、压力传感器,其中所述承载托盘为与承载底座同轴分布的圆盘结构,其上端面均布至少两条环绕承载托盘轴线均布的导向滑轨,所述导向滑轨与承载托盘上端面平行分布,并沿承载托盘直径方向分布,且每条导向滑轨内均设一条与导向滑轨平行分布的水平驱动机构,所述导向滑轨另通过滑块与一个破碎桶连接,所述滑块下端嵌于导向滑轨内并通过水平驱动机构与导向滑轨滑动连接,所述滑块上端面与破碎桶下端面间通过定位夹具连接,所述破碎桶为轴向截面呈“凵”字形圆柱腔体结构,所述破碎桶包覆在破碎头外,并与破碎头侧表面滑动连接,且破碎头与破碎桶底部间间距为0至破碎桶高度的至少1.3倍,所述压力传感器至少一个,嵌于滑块上端面并与破碎桶底部相抵,所述定位夹具、压力传感器均与驱动电路电气连接。Further, the crushing table includes a load-bearing tray, a guide slide rail, a horizontal drive mechanism, a crushing barrel, a slider, a positioning fixture, and a pressure sensor. The load-bearing tray is a disk structure coaxially distributed with the load-bearing base. At least two guide slide rails evenly distributed around the axis of the load-bearing pallet are distributed on the upper end surface. The guide slide rails are parallel to the upper end face of the load-bearing pallet and distributed along the diameter direction of the load-bearing pallet. Each guide slide rail is provided with a A horizontal drive mechanism with guide slide rails distributed in parallel. The guide slide rail is also connected to a crushing barrel through a slide block. The lower end of the slide block is embedded in the guide slide rail and is slidingly connected to the guide slide rail through a horizontal drive mechanism. The upper end surface of the slider and the lower end surface of the crushing barrel are connected by a positioning clamp. The crushing barrel has a cylindrical cavity structure with an axial cross-section in the shape of a "凵" shape. The crushing barrel is wrapped outside the crushing head and is connected to the side surface of the crushing head. Sliding connection, and the distance between the crushing head and the bottom of the crushing barrel is from 0 to at least 1.3 times the height of the crushing barrel. At least one of the pressure sensors is embedded in the upper end surface of the slider and offsets the bottom of the crushing barrel. The positioning fixture and pressure sensor All are electrically connected to the drive circuit.

进一步的,所述的破碎桶包括桶体、称重传感器、承载储料槽、振荡机构,所述桶体和承载储料槽均为轴向截面呈“凵”字形圆柱腔体结构,且桶体高度为承载储料槽高度的至少3倍,所述承载储料槽嵌于桶体内,与桶体同轴分布并与桶体内侧面滑动连接,且承载储料槽下端面与桶体底部间通过称重传感器连接,所述承载储料槽内径比破碎头外径大0—20毫米,所述振荡机构2—4个,环绕桶体轴线均布在桶体外表面,并位于承载储料槽上方5—20毫米位置处,所述称重传感器和振荡机构均与驱动电路电气连接。Further, the crushing barrel includes a barrel body, a load cell, a load-bearing storage tank, and an oscillation mechanism. The barrel body and the load-bearing storage tank are both cylindrical cavity structures with an axial cross-section in the shape of a "凵" shape, and the barrel The height of the body is at least 3 times the height of the load-bearing storage tank. The load-bearing storage tank is embedded in the barrel, coaxially distributed with the barrel and slidingly connected to the inner side of the barrel, and between the lower end surface of the load-bearing storage tank and the bottom of the barrel. Connected by a load cell, the inner diameter of the load-bearing storage tank is 0-20 mm larger than the outer diameter of the crushing head. There are 2-4 oscillating mechanisms, evenly distributed on the outer surface of the barrel around the axis of the barrel, and located in the load-bearing storage tank. At a position 5-20 mm above, the load cell and the oscillation mechanism are electrically connected to the drive circuit.

进一步的,所述的破碎杆包括导向杆、阻尼板、调节弹簧,其中所述导向杆为横断面呈“工”字形槽状结构,所述阻尼板至少两条嵌于导向杆两侧的槽体内,并通过调节弹簧与导向杆槽体底部连接,且阻尼板与导向杆槽体底部间呈0°—60°夹角,所述导向杆通过槽体及槽体内的阻尼板与提升驱动机构连接。Further, the crushing rod includes a guide rod, a damping plate, and an adjustment spring, wherein the guide rod has an "I"-shaped groove structure in cross section, and the damping plate has at least two grooves embedded in both sides of the guide rod. inside the body, and is connected to the bottom of the guide rod tank through an adjusting spring, and the damping plate and the bottom of the guide rod tank are at an included angle of 0°-60°. The guide rod passes through the tank and the damping plate in the tank and the lifting drive mechanism connect.

进一步的,所述的提升驱动机构包括定位托架、驱动电机、驱动轮、计米器、导向轮及传动机构,其中所述定位托架与导向套同轴分布且呈“冂”字形的框架结构,包覆在导向套上端面外,且其下端面通过水平驱动机构与调节横梁上端面滑动连接,所述驱动电机、传动机构及计米器均嵌于定位托架内,且驱动电机通过传动机构与驱动轮连接,所述驱动轮共两个,对称分布在破碎杆两侧,其轮面嵌于破碎杆两侧的槽体内,与破碎杆的阻尼板相抵,且驱动轮旋转驱动方向与破碎杆轴线平行分布,所述计米器通过传动轴与导向轮连接,且所述导向轮与破碎杆外表面相抵并滑动连接。Further, the lifting driving mechanism includes a positioning bracket, a driving motor, a driving wheel, a meter counter, a guide wheel and a transmission mechanism, wherein the positioning bracket and the guide sleeve are coaxially distributed and form a "冂"-shaped frame. structure, covering the upper end surface of the guide sleeve, and its lower end surface is slidingly connected to the upper end surface of the adjusting beam through a horizontal driving mechanism. The driving motor, transmission mechanism and meter counter are all embedded in the positioning bracket, and the driving motor passes through The transmission mechanism is connected to the driving wheels. There are two driving wheels, which are symmetrically distributed on both sides of the crushing bar. Their wheel surfaces are embedded in the grooves on both sides of the crushing bar and offset the damping plates of the crushing bar. The driving wheels rotate in the driving direction. Distributed parallel to the axis of the crushing bar, the meter counter is connected to the guide wheel through a transmission shaft, and the guide wheel is offset and slidingly connected to the outer surface of the crushing bar.

进一步的,所述的驱动轮为偏心轮、棘轮、摆轮及凸轮中的任意一种。Further, the driving wheel is any one of an eccentric wheel, a ratchet wheel, a balance wheel and a cam.

进一步的,所述的驱动电路为基于工业单片机为基础的电路系统,且驱动电路另设至少一个串口通讯电路、稳压电源电路及电源接线端子。Furthermore, the drive circuit is a circuit system based on an industrial microcontroller, and the drive circuit is additionally provided with at least one serial communication circuit, a regulated power supply circuit and a power terminal.

进一步的,所述的升降驱动机构、水平驱动机构为丝杠机构、齿轮齿条机构、电动伸缩杆、液压伸缩杆及气压伸缩杆中的任意一种。Further, the lifting drive mechanism and the horizontal drive mechanism are any one of a screw mechanism, a rack and pinion mechanism, an electric telescopic rod, a hydraulic telescopic rod, and a pneumatic telescopic rod.

一种煤的坚固性系数测定破碎装置的破碎方法,包括如下步骤:A crushing method of a crushing device for measuring the solidity coefficient of coal, including the following steps:

S1,设备装配,首先根据待检测煤样的份数、每份煤样的重量及煤样类型,一方面设定破碎作业时的冲击作用力,并根据冲击作用力设定破碎头质量、提升高度及破碎杆的长度及破碎作业时的提升驱动行程,然后设定破碎台的破碎桶的结构及数量和设定破碎杆、破碎头,最后对承载底座、破碎台、承载立柱、调节横梁、导向套、升降驱动机构、水平驱动机构、提升驱动机构、破碎杆、破碎头及驱动电路进行装配,并调整调节横梁与破碎台间的间距、调整导向套及导向套所连接的提升驱动机构、破碎杆位置,最后将装配后的设备通过承载底座安装定位至指定的工作位置,并使驱动电路与外部供电电路及检测控制系统电气连接并建立数据连接;S1, equipment assembly, firstly set the impact force during crushing operation based on the number of coal samples to be tested, the weight of each coal sample and the type of coal sample, and set the crushing head quality and improvement according to the impact force. The height and length of the crushing rod and the lifting drive stroke during crushing operation, then set the structure and quantity of the crushing barrels of the crushing table, set the crushing rod and crushing head, and finally set the load-bearing base, crushing table, load-bearing columns, adjusting beams, Assemble the guide sleeve, lifting drive mechanism, horizontal drive mechanism, lifting drive mechanism, crushing rod, crushing head and drive circuit, adjust the distance between the beam and the crushing table, adjust the guide sleeve and the lifting drive mechanism connected to the guide sleeve, The position of the crushing rod, and finally the assembled equipment is installed and positioned to the designated working position through the bearing base, and the drive circuit is electrically connected to the external power supply circuit and detection control system and a data connection is established;

S2,煤样设置,完成S1步骤后,将煤样装填到破碎台的各破碎桶的承载储料槽内,并将承载了煤样的承载储料槽装填并定位置桶体内,然后将破碎桶安装到承载托盘上,即可完成煤样设置,并对安装在承载托盘的各破碎桶编订破碎作业的工作顺序;S2, coal sample setting. After completing step S1, load the coal sample into the load-bearing storage tank of each crushing barrel of the crushing table, fill and position the load-bearing storage tank carrying the coal sample in the barrel, and then crush the Once the bucket is installed on the load-bearing pallet, the coal sample setting can be completed, and the working sequence of the crushing operations can be compiled for each crushing bucket installed on the load-bearing pallet;

S3,煤样破碎,完成S2步骤后,首先通过破碎台的导向滑轨、水平驱动机构、滑块配合运行,将其中一个承载了煤样的破碎桶转运至承载托盘中心位置,并与承载托盘同轴分布,然后通过水平驱动机构调整连接破碎杆、破碎头的导向套的位置,使得破碎杆、破碎头于承载托盘同轴分布;然后通过升降驱动机构和提升驱动机构调节破碎头,将破碎头放置到破碎桶内并使破碎头与破碎桶内煤样相抵,最后根据S1步骤设定的破碎作业时的冲击作用力、提升高度,驱动提升驱动机构运行,使提升驱动机构通过驱动破碎杆进行上下往复运动达到对煤样进行破碎作业的目的;S3, coal sample crushing. After completing the S2 step, first, through the cooperation of the guide rail, horizontal drive mechanism and slide block of the crushing table, one of the crushing barrels carrying the coal sample is transferred to the center of the carrying tray and connected with the carrying tray. Coaxial distribution, and then adjust the position of the guide sleeve connecting the crushing rod and the crushing head through the horizontal driving mechanism, so that the crushing rod and the crushing head are coaxially distributed on the load-bearing tray; then adjust the crushing head through the lifting driving mechanism and the lifting driving mechanism, and the crushing head will be The head is placed in the crushing barrel and the crushing head is offset against the coal sample in the crushing barrel. Finally, according to the impact force and lifting height set during the crushing operation in step S1, the lifting drive mechanism is driven to operate, so that the lifting drive mechanism drives the crushing rod. Perform up and down reciprocating motion to achieve the purpose of crushing coal samples;

S4,煤样取样,完成当前破碎桶内煤样破碎作业后,驱动当前破碎桶至承载托盘边缘位置,对该破碎桶内破碎后的煤样进行提取作业,并将完成提取作业后的破碎桶再次返回S2步骤进行煤样设置并安装到承载底座上;同时在将完成破碎作业的破碎桶从承载托盘中心位置转移后,按照S2步骤编订的顺序将后续的装载了煤样的另一个破碎桶按照S3步骤进行破碎作业,从而实现煤样连续破碎取样。S4, coal sample sampling, after completing the crushing operation of the coal sample in the current crushing barrel, drive the current crushing barrel to the edge position of the load-bearing pallet, extract the crushed coal sample in the crushing barrel, and place the crushed coal sample in the crushing barrel after the extraction operation. Return to step S2 again to set the coal sample and install it on the load-bearing base; at the same time, after transferring the crushing bucket that has completed the crushing operation from the center of the load-bearing pallet, follow the sequence compiled in step S2 to load another crushing bucket with coal sample. Carry out the crushing operation according to step S3 to achieve continuous crushing and sampling of coal samples.

进一步的,所述的S3步骤中,在提升驱动机构驱动破碎杆上下往复运行时,破碎杆上行时由提升驱动机构提供驱动力,破碎杆下行时利用重力加速度实现破碎头进行自由落体运动,通过破碎杆和破碎头下落时的冲击作用力对煤样进行破碎作业。Further, in the described step S3, when the lifting drive mechanism drives the crushing bar to reciprocate up and down, the lifting drive mechanism provides driving force when the crushing bar goes up. When the crushing bar goes down, gravity acceleration is used to realize the free fall movement of the crushing head. The impact force of the crushing rod and crushing head when they fall crush the coal sample.

本发明设备结构简单,使用灵活方便,通用性好,操作自动化程度高,破碎控制精度,从而一方面极大的提高了煤样破碎作业的工作效率,并有效降低了破碎作业的劳动强度;另一方面可有效的提高煤样破碎作业时作用力的控制精度,且运行控制集成化、模块化程度高,从而达到灵活满足各类煤样破碎作业需要的同时,另可实现多个煤样同时进行破碎作业的需要。The equipment of the invention has a simple structure, is flexible and convenient to use, has good versatility, a high degree of operation automation and crushing control accuracy, thereby greatly improving the efficiency of the coal sample crushing operation and effectively reducing the labor intensity of the crushing operation; On the one hand, it can effectively improve the control accuracy of the force during coal sample crushing operations, and the operation control is highly integrated and modular, so as to flexibly meet the needs of various coal sample crushing operations, and can also realize multiple coal samples at the same time. The need for crushing operations.

附图说明Description of the drawings

下面结合附图和具体实施方式来详细说明本发明;The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments;

图1为本发明系统结构示意图;Figure 1 is a schematic structural diagram of the system of the present invention;

图2为承载托盘俯视局部结构示意图;Figure 2 is a schematic diagram of the partial structure of the load-bearing pallet from above;

图3为破碎杆局部结构示意图;Figure 3 is a schematic diagram of the partial structure of the breaking rod;

图4为提升驱动机构局部结构示意图;Figure 4 is a schematic diagram of the partial structure of the lifting drive mechanism;

图5为本发明方法流程示意图。Figure 5 is a schematic flow chart of the method of the present invention.

实施方式Implementation

为使本发明实现的技术手段、创作特征、达成目的与功效易于施工,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to construct, the present invention will be further elaborated below in conjunction with specific implementation modes.

如图1—4所示,一种煤的坚固性系数测定破碎装置,包括承载底座1、破碎台2、承载立柱3、调节横梁4、导向套5、升降驱动机构6、水平驱动机构7、提升驱动机构8、破碎杆9、破碎头10及驱动电路11,承载底座1为横断面呈矩形的框架结构,其轴线与水平面垂直分布且承载底座1上端面通过转台机构12与破碎台2连接并同轴分布,承载立柱3共两条,对称分布在承载底座1轴线两侧并与承载底座1轴线平行分布,调节横梁4位于承载底座1正上方,其轴线与承载底座1轴线垂直并相交,调节横梁4两端与承载立柱3垂直分布并通过升降驱动机构6与承载立柱3滑动连接,其内设横断面呈矩形并与承载横梁4同轴分布的调节槽13,导向套5嵌于调节槽内,其轴线于调节槽13轴线垂直分布并相交,且导向套5侧表面通过水平驱动机构7与调节槽13侧壁滑动连接,上端面及下端面分别超出调节横梁4上端面及下端面至少10毫米,破碎杆9嵌于导向套5内,与导向套5同轴分布并与导向套5滑动连接,破碎杆9下端面与破碎头10连接并同轴分布,破碎杆9上端面比导向套5上端面高至少10厘米并与提升驱动机构8连接,提升驱动机构8与调节横梁4上端面间通过水平驱动机构7滑动连接并包覆在导向套5上端面外,驱动电路11与承载立柱3外表面连接,并分别与升降驱动机构6、水平驱动机构7、提升驱动机构8及转台机构12电气连接。As shown in Figure 1-4, a crushing device for measuring the solidity coefficient of coal includes a bearing base 1, a crushing table 2, a bearing column 3, an adjusting beam 4, a guide sleeve 5, a lifting drive mechanism 6, a horizontal drive mechanism 7, Lifting drive mechanism 8, crushing rod 9, crushing head 10 and drive circuit 11. The load-bearing base 1 is a frame structure with a rectangular cross-section. Its axis is vertically distributed with the horizontal plane and the upper end of the load-bearing base 1 is connected to the crushing table 2 through the turntable mechanism 12. And coaxially distributed, there are two load-bearing columns 3, symmetrically distributed on both sides of the axis of the load-bearing base 1 and parallel to the axis of the load-bearing base 1, the adjustment beam 4 is located directly above the load-bearing base 1, and its axis is perpendicular to and intersects with the axis of the load-bearing base 1 , both ends of the adjusting beam 4 are vertically distributed with the load-bearing column 3 and are slidingly connected to the load-bearing column 3 through the lifting drive mechanism 6. There is an adjustment groove 13 with a rectangular cross-section and coaxially distributed with the load-bearing beam 4. The guide sleeve 5 is embedded in In the adjustment slot, its axis is vertically distributed and intersects with the axis of the adjustment slot 13, and the side surface of the guide sleeve 5 is slidingly connected to the side wall of the adjustment slot 13 through the horizontal driving mechanism 7. The upper end surface and the lower end surface respectively exceed the upper end surface and lower end surface of the adjustment beam 4. The end face is at least 10 mm. The crushing rod 9 is embedded in the guide sleeve 5, coaxially distributed with the guide sleeve 5 and slidingly connected to the guide sleeve 5. The lower end face of the crushing rod 9 is connected to the crushing head 10 and coaxially distributed. The upper end face of the crushing rod 9 It is at least 10 cm higher than the upper end surface of the guide sleeve 5 and is connected to the lifting drive mechanism 8. The lifting drive mechanism 8 and the upper end face of the adjusting beam 4 are slidingly connected through the horizontal drive mechanism 7 and wrapped outside the upper end face of the guide sleeve 5. The drive circuit 11 It is connected to the outer surface of the load-bearing column 3, and is electrically connected to the lifting driving mechanism 6, the horizontal driving mechanism 7, the lifting driving mechanism 8 and the turntable mechanism 12 respectively.

值得注意的,所述的破碎台2包括承载托盘21、导向滑轨22、水平驱动机构7、破碎桶23、滑块24、定位夹具25、压力传感器26,其中所述承载托盘21为与承载底座1同轴分布的圆盘结构,其上端面均布至少两条环绕承载托盘21轴线均布的导向滑轨22,所述导向滑轨22与承载托盘21上端面平行分布,并沿承载托盘21直径方向分布,且每条导向滑轨22内均设一条与导向滑轨22平行分布的水平驱动机构7,所述导向滑轨22另通过滑块24与一个破碎桶23连接,所述滑块24下端嵌于导向滑轨22内并通过水平驱动机构7与导向滑轨22滑动连接,所述滑块24上端面与破碎桶23下端面间通过定位夹具25连接,所述破碎桶23为轴向截面呈“凵”字形圆柱腔体结构,所述破碎桶23包覆在破碎头10外,并与破碎头10侧表面滑动连接,且破碎头10与破碎桶23底部间间距为0至破碎桶23高度的至少1.3倍,所述压力传感器26至少一个,嵌于滑块24上端面并与破碎桶23底部相抵,所述定位夹具25、压力传感器26均与驱动电路11电气连接。It is worth noting that the crushing table 2 includes a load-bearing tray 21, a guide rail 22, a horizontal driving mechanism 7, a crushing barrel 23, a slider 24, a positioning fixture 25, and a pressure sensor 26, where the load-bearing tray 21 is the same as the load-bearing machine. The base 1 is a coaxially distributed disk structure, with at least two guide rails 22 evenly distributed around the axis of the load-bearing tray 21 distributed on its upper end. The guide rails 22 are distributed parallel to the upper end of the load-bearing tray 21 and along the upper end of the load-bearing tray. 21 diameter direction, and each guide slide rail 22 is provided with a horizontal driving mechanism 7 distributed parallel to the guide slide rail 22. The guide slide rail 22 is also connected to a crushing barrel 23 through a slide block 24. The lower end of the block 24 is embedded in the guide slide rail 22 and is slidingly connected to the guide slide rail 22 through the horizontal driving mechanism 7. The upper end surface of the slide block 24 and the lower end surface of the crushing barrel 23 are connected through a positioning clamp 25. The crushing barrel 23 is The axial cross-section is a "凵"-shaped cylindrical cavity structure. The crushing barrel 23 is wrapped around the crushing head 10 and is slidingly connected to the side surface of the crushing head 10. The distance between the crushing head 10 and the bottom of the crushing barrel 23 is 0 to At least 1.3 times the height of the crushing barrel 23, at least one of the pressure sensors 26 is embedded in the upper end surface of the slider 24 and offsets the bottom of the crushing barrel 23. The positioning fixture 25 and the pressure sensor 26 are both electrically connected to the drive circuit 11.

需要说明的,所述的破碎桶23包括桶体231、称重传感器232、承载储料槽233、振荡机构234,所述桶体231和承载储料槽233均为轴向截面呈“凵”字形圆柱腔体结构,且桶体231高度为承载储料槽232高度的至少3倍,所述承载储料槽232嵌于桶体内,与桶体231同轴分布并与桶体231内侧面滑动连接,且承载储料槽233下端面与桶体231底部间通过称重传感器232连接,所述承载储料槽233内径比破碎头10外径大0—20毫米,所述振荡机构234共2—4个,环绕桶体231轴线均布在桶体231外表面,并位于承载储料槽233上方5—20毫米位置处,所述称重传感器232和振荡机构234均与驱动电路11电气连接。It should be noted that the crushing barrel 23 includes a barrel 231, a load cell 232, a load-bearing storage tank 233, and an oscillation mechanism 234. Both the barrel 231 and the load-bearing storage tank 233 have an axial cross-section in the shape of "凵". It has a font-shaped cylindrical cavity structure, and the height of the barrel 231 is at least 3 times the height of the load-bearing storage tank 232. The load-bearing storage tank 232 is embedded in the barrel, coaxially distributed with the barrel 231 and sliding with the inner side of the barrel 231. connection, and the lower end surface of the load-bearing storage tank 233 and the bottom of the barrel 231 are connected through a weighing sensor 232. The inner diameter of the load-bearing storage tank 233 is 0-20 mm larger than the outer diameter of the crushing head 10. The oscillation mechanism 234 has a total of 2 - 4, evenly distributed on the outer surface of the barrel 231 around the axis of the barrel 231, and located at a position 5-20 mm above the load-bearing storage tank 233. The load sensor 232 and the oscillation mechanism 234 are both electrically connected to the drive circuit 11 .

本实施例中,所述的破碎杆9包括导向杆91、阻尼板92、调节弹簧93,其中所述导向杆91为横断面呈“工”字形槽状结构,所述阻尼板92至少两条嵌于导向杆91两侧的槽体内,并通过调节弹簧93与导向杆91槽体底部连接,且阻尼板92与导向杆91槽体底部间呈0°—60°夹角,所述导向杆91通过槽体及槽体内的阻尼板92与提升驱动机构8连接。In this embodiment, the crushing rod 9 includes a guide rod 91, a damping plate 92, and an adjusting spring 93. The guide rod 91 has an "I"-shaped groove structure in cross section, and the damping plate 92 has at least two strips. It is embedded in the trough on both sides of the guide rod 91 and is connected to the bottom of the trough of the guide rod 91 through the adjusting spring 93, and the damping plate 92 and the bottom of the trough of the guide rod 91 form an included angle of 0°-60°. 91 is connected to the lifting drive mechanism 8 through the tank body and the damping plate 92 in the tank body.

重点说明的,所述的提升驱动机构8包括定位托架81、驱动电机82、驱动轮83、计米器84、导向轮85及传动机构86,其中所述定位托架81与导向套5同轴分布且呈“冂”字形的框架结构,包覆在导向套5上端面外,且其下端面通过水平驱动机构7与调节横梁4上端面滑动连接,所述驱动电机82、传动机构86及计米器84均嵌于定位托架81内,且驱动电机82通过传动机构86与驱动轮83连接,所述驱动轮83共两个,对称分布在破碎杆9两侧,其轮面嵌于破碎杆9两侧的槽体内,与破碎杆9的阻尼板91相抵,且驱动轮83旋转驱动方向与破碎杆9轴线平行分布,所述计米器84通过传动轴与导向轮85连接,且所述导向轮85与破碎杆9外表面相抵并滑动连接。It is important to note that the lifting drive mechanism 8 includes a positioning bracket 81, a driving motor 82, a driving wheel 83, a meter counter 84, a guide wheel 85 and a transmission mechanism 86, wherein the positioning bracket 81 is the same as the guide sleeve 5. The shafts are distributed in a "冂"-shaped frame structure, covering the upper end surface of the guide sleeve 5, and its lower end surface is slidingly connected to the upper end surface of the adjusting beam 4 through the horizontal drive mechanism 7. The drive motor 82, transmission mechanism 86 and The meter counters 84 are all embedded in the positioning bracket 81, and the driving motor 82 is connected to the driving wheel 83 through the transmission mechanism 86. There are two driving wheels 83, symmetrically distributed on both sides of the crushing bar 9, and their wheel surfaces are embedded in the The grooves on both sides of the crushing bar 9 offset the damping plates 91 of the crushing bar 9, and the driving wheel 83 rotates in a direction parallel to the axis of the crushing bar 9. The meter counter 84 is connected to the guide wheel 85 through a transmission shaft, and The guide wheel 85 is against and slidingly connected with the outer surface of the crushing rod 9 .

进一步优化的,所述的驱动轮83为偏心轮、棘轮、摆轮及凸轮中的任意一种。For further optimization, the driving wheel 83 is any one of an eccentric wheel, a ratchet wheel, a balance wheel and a cam.

本实施例中,所述的驱动电路11为基于工业单片机为基础的电路系统,且驱动电路另设至少一个串口通讯电路、稳压电源电路及电源接线端子。In this embodiment, the drive circuit 11 is a circuit system based on an industrial microcontroller, and the drive circuit is additionally provided with at least one serial communication circuit, a regulated power supply circuit and a power terminal.

此外,所述的升降驱动机构6、水平驱动机构7为丝杠机构、齿轮齿条机构、电动伸缩杆、液压伸缩杆及气压伸缩杆中的任意一种。In addition, the lifting drive mechanism 6 and the horizontal drive mechanism 7 are any one of a screw mechanism, a rack and pinion mechanism, an electric telescopic rod, a hydraulic telescopic rod, and a pneumatic telescopic rod.

如图5所示,一种煤的坚固性系数测定破碎装置的破碎方法,包括如下步骤:As shown in Figure 5, a crushing method of a coal solidity coefficient determination crushing device includes the following steps:

S1,设备装配,首先根据待检测煤样的份数、每份煤样的重量及煤样类型,一方面设定破碎作业时的冲击作用力,并根据冲击作用力设定破碎头质量、提升高度及破碎杆的长度及破碎作业时的提升驱动行程,然后设定破碎台的破碎桶的结构及数量和设定破碎杆、破碎头,最后对承载底座、破碎台、承载立柱、调节横梁、导向套、升降驱动机构、水平驱动机构、提升驱动机构、破碎杆、破碎头及驱动电路进行装配,并调整调节横梁与破碎台间的间距、调整导向套及导向套所连接的提升驱动机构、破碎杆位置,最后将装配后的设备通过承载底座安装定位至指定的工作位置,并使驱动电路与外部供电电路及检测控制系统电气连接并建立数据连接;S1, equipment assembly, firstly set the impact force during crushing operation based on the number of coal samples to be tested, the weight of each coal sample and the type of coal sample, and set the crushing head quality and improvement according to the impact force. The height and length of the crushing rod and the lifting drive stroke during crushing operation, then set the structure and quantity of the crushing barrels of the crushing table, set the crushing rod and crushing head, and finally set the load-bearing base, crushing table, load-bearing columns, adjusting beams, Assemble the guide sleeve, lifting drive mechanism, horizontal drive mechanism, lifting drive mechanism, crushing rod, crushing head and drive circuit, adjust the distance between the beam and the crushing table, adjust the guide sleeve and the lifting drive mechanism connected to the guide sleeve, The position of the crushing rod, and finally the assembled equipment is installed and positioned to the designated working position through the bearing base, and the drive circuit is electrically connected to the external power supply circuit and detection control system and a data connection is established;

S2,煤样设置,完成S1步骤后,将煤样装填到破碎台的各破碎桶的承载储料槽内,并将承载了煤样的承载储料槽装填并定位置桶体内,然后将破碎桶安装到承载托盘上,即可完成煤样设置,并对安装在承载托盘的各破碎桶编订破碎作业的工作顺序;S2, coal sample setting. After completing step S1, load the coal sample into the load-bearing storage tank of each crushing barrel of the crushing table, fill and position the load-bearing storage tank carrying the coal sample in the barrel, and then crush the Once the bucket is installed on the load-bearing pallet, the coal sample setting can be completed, and the working sequence of the crushing operations can be compiled for each crushing bucket installed on the load-bearing pallet;

S3,煤样破碎,完成S2步骤后,首先通过破碎台的导向滑轨、水平驱动机构、滑块配合运行,将其中一个承载了煤样的破碎桶转运至承载托盘中心位置,并与承载托盘同轴分布,然后通过水平驱动机构调整连接破碎杆、破碎头的导向套的位置,使得破碎杆、破碎头于承载托盘同轴分布;然后通过升降驱动机构和提升驱动机构调节破碎头,将破碎头放置到破碎桶内并使破碎头与破碎桶内煤样相抵,最后根据S1步骤设定的破碎作业时的冲击作用力、提升高度,驱动提升驱动机构运行,使提升驱动机构通过驱动破碎杆进行上下往复运动达到对煤样进行破碎作业的目的;S3, coal sample crushing. After completing the S2 step, first, through the cooperation of the guide rail, horizontal drive mechanism and slide block of the crushing table, one of the crushing barrels carrying the coal sample is transferred to the center of the carrying tray and connected with the carrying tray. Coaxial distribution, and then adjust the position of the guide sleeve connecting the crushing rod and the crushing head through the horizontal driving mechanism, so that the crushing rod and the crushing head are coaxially distributed on the load-bearing tray; then adjust the crushing head through the lifting driving mechanism and the lifting driving mechanism, and the crushing head will be The head is placed in the crushing barrel and the crushing head is offset against the coal sample in the crushing barrel. Finally, according to the impact force and lifting height set during the crushing operation in step S1, the lifting drive mechanism is driven to operate, so that the lifting drive mechanism drives the crushing rod. Perform up and down reciprocating motion to achieve the purpose of crushing coal samples;

S4,煤样取样,完成当前破碎桶内煤样破碎作业后,驱动当前破碎桶至承载托盘边缘位置,对该破碎桶内破碎后的煤样进行提取作业,并将完成提取作业后的破碎桶再次返回S2步骤进行煤样设置并安装到承载底座上;同时在将完成破碎作业的破碎桶从承载托盘中心位置转移后,按照S2步骤编订的顺序将后续的装载了煤样的另一个破碎桶按照S3步骤进行破碎作业,从而实现煤样连续破碎取样。S4, coal sample sampling, after completing the crushing operation of the coal sample in the current crushing barrel, drive the current crushing barrel to the edge position of the load-bearing pallet, extract the crushed coal sample in the crushing barrel, and place the crushed coal sample in the crushing barrel after the extraction operation. Return to step S2 again to set the coal sample and install it on the load-bearing base; at the same time, after transferring the crushing bucket that has completed the crushing operation from the center of the load-bearing pallet, follow the sequence compiled in step S2 to load another crushing bucket with coal sample. Carry out the crushing operation according to step S3 to achieve continuous crushing and sampling of coal samples.

本实施例中的,所述的S3步骤中,在提升驱动机构驱动破碎杆上下往复运行时,破碎杆上行时由提升驱动机构提供驱动力,破碎杆下行时利用重力加速度实现破碎头进行自由落体运动,通过破碎杆和破碎头下落时的冲击作用力对煤样进行破碎作业。In this embodiment, in the S3 step, when the lifting drive mechanism drives the crushing bar to reciprocate up and down, the lifting drive mechanism provides driving force when the crushing bar goes up, and gravity acceleration is used when the crushing bar goes down to realize the free fall of the crushing head. Movement, the coal sample is crushed through the impact force of the crushing rod and crushing head when they fall.

其中在破碎杆上行时,由驱动电机为驱动轮提供驱动力,并使驱动轮偏心部位轮面与破碎杆的阻尼板接触,并对阻尼板产生挤压作用力,增加驱动轮与阻尼板的摩擦里,从而使破碎杆在摩擦力作用下随驱动轮旋转驱动上行,并在破碎杆上升至设定的最高位置时,驱动轮的非偏心位置与破碎杆位置对应,实现驱动轮与破碎杆阻尼板分离,在摩擦力消失后破碎杆和其连接的破碎头进行自由落体运动,利用冲击力对煤样进行破碎作业。When the crushing bar moves upward, the driving motor provides driving force for the driving wheel, and the eccentric part of the driving wheel contacts the damping plate of the crushing bar, and exerts a squeezing force on the damping plate, thereby increasing the friction between the driving wheel and the damping plate. friction, so that the breaker bar rotates and drives upward with the driving wheel under the action of friction. When the breaker bar rises to the set highest position, the non-eccentric position of the drive wheel corresponds to the position of the breaker bar, realizing the connection between the drive wheel and the breaker bar. The damping plate separates, and after the friction disappears, the crushing rod and its connected crushing head move freely, and the impact force is used to crush the coal sample.

在破碎过程中,一方面通过压力传感器对煤样的重量、破碎作业的作用力进行计量;另一方面通过导向轮随破碎杆运行时产生的驱动力驱动计米器运行,由计米器对破碎杆上升行程进行精确计量,从而有效提高破碎作业控制精度的目的。During the crushing process, on the one hand, the weight of the coal sample and the force of the crushing operation are measured through the pressure sensor; on the other hand, the driving force generated when the guide wheel moves along with the crushing rod drives the meter counter to operate. The rising stroke of the crushing rod is accurately measured, thereby effectively improving the control accuracy of the crushing operation.

本发明设备结构简单,使用灵活方便,通用性好,操作自动化程度高,破碎控制精度,从而一方面极大的提高了煤样破碎作业的工作效率,并有效降低了破碎作业的劳动强度;另一方面可有效的提高煤样破碎作业时作用力的控制精度,且运行控制集成化、模块化程度高,从而达到灵活满足各类煤样破碎作业需要的同时,另可实现多个煤样同时进行破碎作业的需要。The equipment of the invention has a simple structure, is flexible and convenient to use, has good versatility, a high degree of operation automation and crushing control accuracy, thereby greatly improving the efficiency of the coal sample crushing operation and effectively reducing the labor intensity of the crushing operation; On the one hand, it can effectively improve the control accuracy of the force during coal sample crushing operations, and the operation control is highly integrated and modular, so as to flexibly meet the needs of various coal sample crushing operations, and can also realize multiple coal samples at the same time. The need for crushing operations.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have other aspects. Various changes and modifications are possible, which fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1.一种煤的坚固性系数测定破碎装置,其特征在于:所述的煤的坚固性系数测定破碎装置包括承载底座、破碎台、承载立柱、调节横梁、导向套、升降驱动机构、水平驱动机构、提升驱动机构、破碎杆、破碎头及驱动电路,所述承载底座为横断面呈矩形的框架结构,其轴线与水平面垂直分布且承载底座上端面通过转台机构与破碎台连接并同轴分布,所述承载立柱共两条,对称分布在承载底座轴线两侧并与承载底座轴线平行分布,所述调节横梁位于承载底座正上方,其轴线与承载底座轴线垂直并相交,所述调节横梁两端与承载立柱垂直分布并通过升降驱动机构与承载立柱滑动连接,其内设横断面呈矩形并与承载横梁同轴分布的调节槽,所述导向套嵌于调节槽内,其轴线于调节槽轴线垂直分布并相交,且所述导向套侧表面通过水平驱动机构与调节槽侧壁滑动连接,上端面及下端面分别超出调节横梁上端面及下端面至少10毫米,所述破碎杆嵌于导向套内,与导向套同轴分布并与导向套滑动连接,且所述破碎杆下端面与破碎头连接并同轴分布,所述破碎杆上端面比导向套上端面高至少10厘米并与提升驱动机构连接,所述提升驱动机构与调节横梁上端面间通过水平驱动机构滑动连接并包覆在导向套上端面外,所述驱动电路与承载立柱外表面连接,并分别与升降驱动机构、水平驱动机构、提升驱动机构及转台机构电气连接;所述的破碎台包括承载托盘、导向滑轨、水平驱动机构、破碎桶、滑块、定位夹具、压力传感器,其中所述承载托盘为与承载底座同轴分布的圆盘结构,其上端面均布至少两条环绕承载托盘轴线均布的导向滑轨,所述导向滑轨与承载托盘上端面平行分布,并沿承载托盘直径方向分布,且每条导向滑轨内均设一条与导向滑轨平行分布的水平驱动机构,所述导向滑轨另通过滑块与一个破碎桶连接,所述滑块下端嵌于导向滑轨内并通过水平驱动机构与导向滑轨滑动连接,所述滑块上端面与破碎桶下端面间通过定位夹具连接,所述破碎桶为轴向截面呈“凵”字形圆柱腔体结构,所述破碎桶包覆在破碎头外,并与破碎头侧表面滑动连接,且破碎头与破碎桶底部间间距为0至破碎桶高度的1.3倍,所述压力传感器至少一个,嵌于滑块上端面并与破碎桶底部相抵,所述定位夹具、压力传感器均与驱动电路电气连接;所述的破碎杆包括导向杆、阻尼板、调节弹簧,其中所述导向杆为横断面呈“工”字形槽状结构,所述阻尼板至少两条嵌于导向杆两侧的槽体内,并通过调节弹簧与导向杆槽体底部连接,且阻尼板与导向杆槽体底部间呈0°—60°夹角,所述导向杆通过槽体及槽体内的阻尼板与提升驱动机构连接;所述的提升驱动机构包括定位托架、驱动电机、驱动轮、计米器、导向轮及传动机构,其中所述定位托架与导向套同轴分布且呈“冂”字形的框架结构,包覆在导向套上端面外,且其下端面通过水平驱动机构与调节横梁上端面滑动连接,所述驱动电机、传动机构及计米器均嵌于定位托架内,且驱动电机通过传动机构与驱动轮连接,所述驱动轮共两个,对称分布在破碎杆两侧,其轮面嵌于破碎杆两侧的槽体内,与破碎杆的阻尼板相抵,且驱动轮旋转驱动方向与破碎杆轴线平行分布,所述计米器通过传动轴与导向轮连接,且所述导向轮与破碎杆外表面相抵并滑动连接。1. A crushing device for measuring the solidity coefficient of coal, characterized in that: the crushing device for measuring the solidity coefficient of coal includes a bearing base, a crushing table, a bearing column, an adjusting beam, a guide sleeve, a lifting drive mechanism, and a horizontal drive mechanism, lifting drive mechanism, crushing rod, crushing head and drive circuit. The load-bearing base is a frame structure with a rectangular cross-section. Its axis is vertically distributed with the horizontal plane and the upper end surface of the load-bearing base is connected to the crushing table through a turntable mechanism and is coaxially distributed. , there are two load-bearing columns, which are symmetrically distributed on both sides of the axis of the load-bearing base and parallel to the axis of the load-bearing base. The adjustment beam is located directly above the load-bearing base, and its axis is perpendicular to and intersects with the axis of the load-bearing base. The two adjustment beams The end is vertically distributed with the load-bearing column and is slidingly connected to the load-bearing column through a lifting drive mechanism. It is equipped with an adjustment groove with a rectangular cross-section and coaxial distribution with the load-bearing beam. The guide is nested in the adjustment groove, and its axis is in the adjustment groove. The axes are vertically distributed and intersect, and the side surface of the guide sleeve is slidingly connected to the side wall of the adjustment groove through a horizontal driving mechanism. The upper and lower end surfaces exceed the upper and lower end surfaces of the adjusting beam by at least 10 mm respectively. The breaking rod is embedded in the guide. In the sleeve, it is coaxially distributed with the guide sleeve and slidingly connected with the guide sleeve, and the lower end surface of the crushing rod is connected with the crushing head and coaxially distributed. The upper end surface of the crushing rod is at least 10 cm higher than the upper end surface of the guide sleeve and is connected with the lifting The driving mechanism is connected. The lifting driving mechanism and the upper end surface of the adjusting beam are slidingly connected through a horizontal driving mechanism and wrapped outside the upper end surface of the guide sleeve. The driving circuit is connected to the outer surface of the load-bearing column and is respectively connected with the lifting driving mechanism and the horizontal driving mechanism. The driving mechanism, the lifting driving mechanism and the turntable mechanism are electrically connected; the crushing table includes a load-bearing tray, a guide slide rail, a horizontal drive mechanism, a crushing barrel, a slide block, a positioning fixture, and a pressure sensor, wherein the load-bearing tray is connected to the load-bearing base The coaxially distributed disc structure has at least two guide slide rails evenly distributed around the axis of the load-bearing pallet on its upper end surface. The guide slide rails are distributed parallel to the upper end face of the load-bearing pallet and are distributed along the diameter direction of the load-bearing pallet, and each Each guide slide rail is equipped with a horizontal drive mechanism distributed parallel to the guide slide rail. The guide slide rail is also connected to a crushing barrel through a slide block. The lower end of the slide block is embedded in the guide slide rail and passes through the horizontal drive mechanism. It is slidingly connected to the guide slide rail. The upper end surface of the slide block is connected to the lower end surface of the crushing barrel through a positioning clamp. The crushing barrel has a cylindrical cavity structure with an axial cross-section in the shape of a "凵" shape. The crushing barrel is covered with a crushing material. outside the head, and is slidingly connected to the side surface of the crushing head, and the distance between the crushing head and the bottom of the crushing barrel is 0 to 1.3 times the height of the crushing barrel. At least one of the pressure sensors is embedded in the upper end surface of the slider and offsets the bottom of the crushing barrel. , the positioning fixture and the pressure sensor are all electrically connected to the drive circuit; the crushing rod includes a guide rod, a damping plate, and an adjusting spring, wherein the guide rod has an "I"-shaped groove structure in cross section, and the damping At least two plates are embedded in the troughs on both sides of the guide rod, and are connected to the bottom of the guide rod trough through adjusting springs, and the damping plate and the bottom of the guide rod trough form an included angle of 0°-60°, and the guide rod passes through The tank body and the damping plate in the tank body are connected with the lifting driving mechanism; the lifting driving mechanism includes a positioning bracket, a driving motor, a driving wheel, a meter counter, a guide wheel and a transmission mechanism, wherein the positioning bracket and the guide sleeve The coaxially distributed and "冂"-shaped frame structure is wrapped around the upper end surface of the guide sleeve, and its lower end surface is slidingly connected to the upper end surface of the adjusting beam through a horizontal driving mechanism. The driving motor, transmission mechanism and meter counter are all It is embedded in the positioning bracket, and the driving motor is connected to the driving wheel through the transmission mechanism. There are two driving wheels, which are symmetrically distributed on both sides of the crushing bar. Their wheel surfaces are embedded in the grooves on both sides of the crushing bar and are connected with the crushing bar. The damping plates are offset, and the rotational driving direction of the driving wheel is parallel to the axis of the crushing bar. The meter counter is connected to the guide wheel through the transmission shaft, and the guide wheel is against and slidingly connected to the outer surface of the crushing bar. 2.根据权利要求1所述的一种煤的坚固性系数测定破碎装置,其特征在于:所述的破碎桶包括桶体、称重传感器、承载储料槽、振荡机构,所述桶体和承载储料槽均为轴向截面呈“凵”字形圆柱腔体结构,且桶体高度为承载储料槽高度的至少3倍,所述承载储料槽嵌于桶体内,与桶体同轴分布并与桶体内侧面滑动连接,且承载储料槽下端面与桶体底部间通过称重传感器连接,所述承载储料槽内径比破碎头外径大0—20毫米,所述振荡机构2—4个,环绕桶体轴线均布在桶体外表面,并位于承载储料槽上方5—20毫米位置处,所述称重传感器和振荡机构均与驱动电路电气连接。2. A crushing device for measuring the solidity coefficient of coal according to claim 1, characterized in that: the crushing barrel includes a barrel body, a load cell, a load-bearing storage tank, and an oscillating mechanism, and the barrel body and The load-bearing storage troughs are all cylindrical cavity structures with a "凵" shape in the axial cross-section, and the height of the barrel is at least 3 times the height of the load-bearing storage trough. The load-bearing storage trough is embedded in the barrel and is coaxial with the barrel. Distributed and slidingly connected to the inner side of the barrel, and the lower end surface of the load-bearing storage tank and the bottom of the barrel are connected through a weighing sensor. The inner diameter of the load-bearing storage tank is 0-20 mm larger than the outer diameter of the crushing head. The oscillation mechanism 2 - 4, evenly distributed on the outer surface of the barrel around the axis of the barrel, and located at a position 5-20 mm above the load-bearing storage tank. The load cells and the oscillation mechanism are both electrically connected to the drive circuit. 3.根据权利要求1所述的一种煤的坚固性系数测定破碎装置,其特征在于:所述的驱动轮为偏心轮、棘轮、摆轮及凸轮中的任意一种。3. A crushing device for measuring the solidity coefficient of coal according to claim 1, characterized in that the driving wheel is any one of an eccentric wheel, a ratchet wheel, a balance wheel and a cam. 4.根据权利要求1所述的一种煤的坚固性系数测定破碎装置,其特征在于:所述的驱动电路为基于工业单片机为基础的电路系统,且驱动电路另设至少一个串口通讯电路、稳压电源电路及电源接线端子。4. A crushing device for measuring the solidity coefficient of coal according to claim 1, characterized in that: the drive circuit is a circuit system based on an industrial single-chip microcomputer, and the drive circuit is additionally provided with at least one serial communication circuit. Stabilized power supply circuit and power terminals. 5.根据权利要求1所述的一种煤的坚固性系数测定破碎装置,其特征在于:所述的升降驱动机构、水平驱动机构为丝杠机构、齿轮齿条机构、电动伸缩杆、液压伸缩杆及气压伸缩杆中的任意一种。5. A crushing device for measuring the solidity coefficient of coal according to claim 1, characterized in that: the lifting drive mechanism and the horizontal drive mechanism are screw mechanisms, rack and pinion mechanisms, electric telescopic rods, and hydraulic telescopic rods. Any of rods and pneumatic telescopic rods. 6.根据权利要求2所述的一种煤的坚固性系数测定破碎装置的破碎方法,其特征在于,所述的煤的坚固性系数测定破碎装置的破碎方法包括如下步骤:6. The crushing method of a coal solidity coefficient measuring crushing device according to claim 2, characterized in that the crushing method of the coal solidity coefficient measuring crushing device includes the following steps: S1,设备装配,首先根据待检测煤样的份数、每份煤样的重量及煤样类型,一方面设定破碎作业时的冲击作用力,并根据冲击作用力设定破碎头质量、提升高度及破碎杆的长度及破碎作业时的提升驱动行程,然后设定破碎台的破碎桶的结构及数量和设定破碎杆、破碎头,最后对承载底座、破碎台、承载立柱、调节横梁、导向套、升降驱动机构、水平驱动机构、提升驱动机构、破碎杆、破碎头及驱动电路进行装配,并调整调节横梁与破碎台间的间距、调整导向套及导向套所连接的提升驱动机构、破碎杆位置,最后将装配后的设备通过承载底座安装定位至指定的工作位置,并使驱动电路与外部供电电路及检测控制系统电气连接并建立数据连接;S1, equipment assembly, firstly set the impact force during crushing operation based on the number of coal samples to be tested, the weight of each coal sample and the type of coal sample, and set the crushing head quality and improvement according to the impact force. The height and length of the crushing rod and the lifting drive stroke during crushing operation, then set the structure and quantity of the crushing barrels of the crushing table, set the crushing rod and crushing head, and finally set the load-bearing base, crushing table, load-bearing columns, adjusting beams, Assemble the guide sleeve, lifting drive mechanism, horizontal drive mechanism, lifting drive mechanism, crushing rod, crushing head and drive circuit, adjust the distance between the beam and the crushing table, adjust the guide sleeve and the lifting drive mechanism connected to the guide sleeve, The position of the crushing rod, and finally the assembled equipment is installed and positioned to the designated working position through the bearing base, and the drive circuit is electrically connected to the external power supply circuit and detection control system and a data connection is established; S2,煤样设置,完成S1步骤后,将煤样装填到破碎台的各破碎桶的承载储料槽内,并将承载了煤样的承载储料槽装填并定位置桶体内,然后将破碎桶安装到承载托盘上,即可完成煤样设置,并对安装在承载托盘的各破碎桶编订破碎作业的工作顺序;S2, coal sample setting. After completing step S1, load the coal sample into the load-bearing storage tank of each crushing barrel of the crushing table, fill and position the load-bearing storage tank carrying the coal sample in the barrel, and then crush the Once the bucket is installed on the load-bearing pallet, the coal sample setting can be completed, and the working sequence of the crushing operations can be compiled for each crushing bucket installed on the load-bearing pallet; S3,煤样破碎,完成S2步骤后,首先通过破碎台的导向滑轨、水平驱动机构、滑块配合运行,将其中一个承载了煤样的破碎桶转运至承载托盘中心位置,并与承载托盘同轴分布,然后通过水平驱动机构调整连接破碎杆、破碎头的导向套的位置,使得破碎杆、破碎头于承载托盘同轴分布;然后通过升降驱动机构和提升驱动机构调节破碎头,将破碎头放置到破碎桶内并使破碎头与破碎桶内煤样相抵,最后根据S1步骤设定的破碎作业时的冲击作用力、提升高度,驱动提升驱动机构运行,使提升驱动机构通过驱动破碎杆进行上下往复运动达到对煤样进行破碎作业的目的;S3, coal sample crushing. After completing the S2 step, first, through the cooperation of the guide rail, horizontal drive mechanism and slide block of the crushing table, one of the crushing barrels carrying the coal sample is transferred to the center of the carrying tray and connected with the carrying tray. Coaxial distribution, and then adjust the position of the guide sleeve connecting the crushing rod and the crushing head through the horizontal driving mechanism, so that the crushing rod and the crushing head are coaxially distributed on the load-bearing tray; then adjust the crushing head through the lifting driving mechanism and the lifting driving mechanism, and the crushing head will be The head is placed in the crushing barrel and the crushing head is offset against the coal sample in the crushing barrel. Finally, according to the impact force and lifting height set during the crushing operation in step S1, the lifting drive mechanism is driven to operate, so that the lifting drive mechanism drives the crushing rod. Perform up and down reciprocating motion to achieve the purpose of crushing coal samples; S4,煤样取样,完成当前破碎桶内煤样破碎作业后,驱动当前破碎桶至承载托盘边缘位置,对该破碎桶内破碎后的煤样进行提取作业,并将完成提取作业后的破碎桶再次返回S2步骤进行煤样设置并安装到承载底座上;同时在将完成破碎作业的破碎桶从承载托盘中心位置转移后,按照S2步骤编订的顺序将后续的装载了煤样的另一个破碎桶按照S3步骤进行破碎作业,从而实现煤样连续破碎取样。S4, coal sample sampling, after completing the crushing operation of the coal sample in the current crushing barrel, drive the current crushing barrel to the edge position of the load-bearing pallet, extract the crushed coal sample in the crushing barrel, and place the crushed coal sample in the crushing barrel after the extraction operation. Return to step S2 again to set the coal sample and install it on the load-bearing base; at the same time, after transferring the crushing bucket that has completed the crushing operation from the center of the load-bearing pallet, follow the sequence compiled in step S2 to load another crushing bucket with coal sample. Carry out the crushing operation according to step S3 to achieve continuous crushing and sampling of coal samples. 7.根据权利要求6所述的一种煤的坚固性系数测定破碎装置的破碎方法,其特征在于:所述的S3步骤中,在提升驱动机构驱动破碎杆上下往复运行时,破碎杆上行时由提升驱动机构提供驱动力,破碎杆下行时利用重力加速度实现破碎头进行自由落体运动,通过破碎杆和破碎头下落时的冲击作用力对煤样进行破碎作业。7. The crushing method of a coal solidity coefficient measuring crushing device according to claim 6, characterized in that: in the step S3, when the lifting drive mechanism drives the crushing bar to reciprocate up and down, when the crushing bar moves up The driving force is provided by the lifting drive mechanism. When the crushing rod goes down, gravity acceleration is used to realize the free fall movement of the crushing head. The coal sample is crushed through the impact force of the crushing rod and the crushing head when they fall.
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