Low-pressure low-calorific-value gas fuel and hydrogen blending combustion device and method
Technical Field
The invention belongs to the technical field of low-carbon low-nitrogen clean combustion of gases, and particularly relates to a low-pressure low-calorific-value gas fuel and hydrogen blending combustion device and method.
Background
The "carbon-to-peak carbon neutralization" target presents a serious challenge for enterprises (e.g., steel mills, chemical plants, etc.) with high carbon emission intensity. On the other hand, under the bidirectional driving of environmental protection and operation cost pressure, enterprises start to gradually realize the full and efficient utilization of low-heating-value gases generated in the process flow. Limited to the process, low heating value gaseous fuels contain significant amounts of non-combustible components (such as nitrogen, carbon dioxide or water vapor), whereas combustible components (such as carbon monoxide or hydrogen) are typically only about 25%, with heating values typically less than 1500kcal/Nm 3, and pressures less than 5kPa.
In order to reduce the phenomena of renewable energy sources such as wind and light abandoning, the preparation of green hydrogen from renewable energy sources becomes an important development direction, and the distributed solar hydrogen production technology is also vigorously developed. But the current hydrogen large-scale storage and transportation cost is high, the hydrogen fuel cell technology is still immature, the hydrogen consumption scene is less, the problem of on-site digestion of renewable energy hydrogen production under the current situation of difficult hydrogen storage and transportation can be solved by mixing hydrogen into the existing gas fuel for combustion, the closed-loop utilization of hydrogen for hydrogen production is realized, the carbon emission of enterprises can be reduced, and the cost of operating fuel can be reduced.
The low-pressure low-calorific-value gas fuel is low in calorific value and air pressure and generally carries part of liquid water, so that fire extinguishment is easy to occur under low load in the combustion process due to low temperature in the furnace, and the safety and normal operation of equipment such as a boiler are influenced. Studies have shown that the introduction of hydrogen into the combustion chamber via separate channels to participate in combustion can improve combustion flame stability. However, the mixing mode of the hydrogen and the low-heating-value gas, the injection position of the hydrogen and the like on the flame in the furnace are not studied in detail, and the hydrogen is extremely easy to temper in combustion due to the fast flame propagation speed. Therefore, it is necessary to develop a novel device suitable for dynamic blending non-premixed combustion of low-pressure low-calorific-value gas fuel and hydrogen so as to meet the latest emission requirements and boiler performance requirements at the same time.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a low-pressure low-heat-value gas fuel and hydrogen blending combustion device and method, which can realize stable and efficient combustion of low-pressure low-heat-value gas combustion and reduce carbon emission and fuel cost of enterprises.
In order to achieve the above purpose, the invention adopts the following technical scheme:
A low-pressure low-calorific-value gas fuel and hydrogen blending combustion device comprises a central hydrogen pilot burner, a central combustion-supporting air cylinder, a gas fuel cylinder, a hydrogen gun barrel component and a main combustion-supporting air cylinder;
The central combustion-supporting air duct, the gas fuel cylinder and the main combustion-supporting air duct are coaxially arranged from inside to outside, a central hydrogen pilot lamp is arranged in the central combustion-supporting air duct, a central hydrogen pilot lamp outlet is arranged at the outlet of the central combustion-supporting air duct, and an ignition device is arranged at the outlet of the central hydrogen pilot lamp;
a gas annular swirl disk is arranged at the outlet between the central combustion-supporting air duct and the gas fuel duct, and an air annular swirl disk is arranged at the outlet between the gas fuel duct and the main combustion-supporting air duct;
The outlet of the gun barrel of the hydrogen gun barrel component penetrates through the annular gas cyclone disc, and a hydrogen spray gun head is arranged at the outlet of the gun barrel;
the central combustion-supporting air duct is provided with a central combustion-supporting air inlet, the main combustion-supporting air duct is provided with a main combustion-supporting air inlet, and the gas fuel duct is provided with a gas fuel inlet.
Preferably, the central combustion-supporting air duct is a cylindrical barrel with a bottom at one end, the bottomless end of the central combustion-supporting air duct is an outlet, the central hydrogen pilot lamp penetrates through the bottom of the central combustion-supporting air duct and is coaxially arranged with the central combustion-supporting air duct, the spraying direction of the central hydrogen pilot lamp outlet is arranged along the radial direction of the central combustion-supporting air duct, and the central combustion-supporting air inlet is arranged at the bottom end of the central combustion-supporting air duct and is vertically connected with the central combustion-supporting air duct.
Preferably, the ignition device and the central hydrogen pilot lamp penetrate through the bottom of the central combustion-supporting air duct and extend to the outlet of the central combustion-supporting air duct.
Preferably, the gas fuel cylinder is a cylinder with one side having a bottom, the bottom of the gas fuel cylinder is circular, the bottom of the gas fuel cylinder is sleeved outside the central combustion-supporting air cylinder through the central hole, one bottomless end of the gas fuel cylinder extends to the outlet end of the central combustion-supporting air cylinder, the gas circular swirl disk is sleeved outside the central combustion-supporting air cylinder and is positioned at the outlet end of the gas fuel cylinder, the gas fuel inlet is arranged on the gas fuel cylinder and is close to the bottomed end, and the gas fuel inlet is vertically connected with the gas fuel cylinder.
Preferably, the hydrogen gun barrel component comprises a gas collecting ring and a plurality of gun barrels, the gas collecting ring is of an annular cavity structure, the gas collecting ring is sleeved at one end of the gas fuel barrel with a bottom through a center hole, one end of the gun barrel is connected with the bottom of the gas collecting ring, the other end of the gun barrel penetrates through the bottom of the gas fuel barrel, extends to an outlet of the gas fuel barrel along an annular cavity between the gas fuel barrel and a center combustion-supporting air barrel and penetrates through a gas annular swirl disk, the gun barrels are uniformly distributed along the circumferential direction of the gas fuel barrel and are parallel to the axis of the gas fuel barrel, connecting points of the gun barrels and the gas collecting ring are uniformly distributed at the bottom of the gas collecting ring, and a hydrogen inlet is formed in the side wall of the gas collecting ring in the radial direction.
Preferably, the gas annular swirling disc is movably connected between the central combustion-supporting air duct and the gas fuel cylinder, and the gas annular swirling disc is connected with a gas annular swirling disc axial adjusting rod capable of controlling the gas annular swirling disc to adjust the position along the axial direction of the gas fuel cylinder.
Preferably, the main combustion-supporting dryer includes big footpath section and path section, big footpath section is the cylinder barrel that has the bottom, the bottom of big footpath section is the ring form, big footpath section is established on the gas fuel section through the centre bore cover of a bottom, path section is the cylinder barrel without the bottom, the internal diameter of path section is greater than the external diameter of gas fuel section, the one end and the big footpath section of path section are connected in another bottom centre bore department of big footpath section, the other end of path section extends to the exit end of gas fuel section, the outside of gas fuel section is located to the annular whirl dish cover of air is located the exit end of path section, main combustion-supporting wind entry sets up in the lateral wall of big footpath section and is perpendicular with big footpath section axis.
Preferably, the connection mode of the air annular swirling disc between the gas fuel cylinder and the small-diameter section is a movable connection mode, and the air annular swirling disc is connected with an air annular swirling disc axial adjusting rod capable of controlling the air annular swirling disc to adjust the position along the axial direction of the small-diameter section.
Preferably, the rotation direction of the gas annular swirl disk can be positive rotation or negative rotation, and the swirl angle can be 15-75 degrees;
The rotation direction of the air annular swirl disk can be positive rotation or negative rotation, and the swirl angle can be 15-75 degrees;
The hydrogen spray gun head is radially and uniformly provided with a plurality of spray holes which can spray in an umbrella-shaped form, and the spray direction of the spray holes and the axial included angle of the hydrogen spray gun head are 15-75 degrees;
The outlet end of the central combustion-supporting air duct is not protruded out of the outlet end of the main combustion-supporting air duct, the outlet of the central hydrogen pilot lamp is not protruded out of the outlet end of the main combustion-supporting air duct, the hydrogen spray gun head is protruded out of the annular gas swirl disk and is not protruded out of the outlet end of the central combustion-supporting air duct, and the annular air swirl disk is not protruded out of the hydrogen spray gun head;
the central combustion-supporting air duct and the main combustion-supporting air duct are respectively provided with a flame detector and a flame observation mirror at one side of each inlet.
The invention also provides a low-pressure low-heat value gas fuel and hydrogen blending combustion method, which is carried out by adopting the low-pressure low-heat value gas fuel and hydrogen blending combustion device disclosed by the invention and comprises the following steps of:
The central combustion-supporting air enters the central combustion-supporting air cylinder from the central combustion-supporting air inlet and is sprayed out directly, flames are sprayed at the outlet of the central hydrogen pilot lamp to form an internal stable combustion area, low-pressure low-heat value gas enters the gas fuel cylinder from the gas fuel inlet and is sprayed out through the swirling diffusion of the gas annular swirling disc, main combustion-supporting air enters the main combustion-supporting air cylinder from the main combustion-supporting air inlet and is sprayed out through the swirling diffusion of the air annular swirling disc to form an annular external swirling combustion-supporting air area, hydrogen enters the hydrogen barrel assembly and is sprayed into the surrounding low-pressure low-heat value swirling gas by the hydrogen spray gun head to be fully mixed to form a swirling mixing gas area, and the mixed combustion of low-pressure low-heat value gas fuel and hydrogen is realized.
The invention has the following beneficial effects:
The invention discloses a low-pressure low-heat value gas fuel and hydrogen blending combustion device, which sequentially comprises a central combustion-supporting air duct, a gas fuel cylinder and a main combustion-supporting air duct from inside to outside, wherein a central hydrogen pilot lamp outlet is arranged at the outlet of the central combustion-supporting air duct, the outlet of a hydrogen gun barrel assembly gun barrel penetrates through a gas annular swirl disk, a hydrogen spray gun head is arranged at the outlet of the gun barrel, meanwhile, a gas annular swirl disk is arranged at the outlet between the central combustion-supporting air duct and the gas fuel cylinder, and an air annular swirl disk is arranged at the outlet between the gas fuel cylinder and the main combustion-supporting air duct. Through setting up central hydrogen pilot burner, can be with the diffusion burning of high calorific value's hydrogen, the mixed gas of low calorific value gas fuel through the blowout of gas fuel section of thick bamboo whirl and the umbrella-shaped blowout of hydrogen through the hydrogen spray gun head is lighted to realize the stable high-efficient burning of low calorific value gas burning.
Drawings
FIG. 1 is a schematic cross-sectional view of a low pressure low calorific value gaseous fuel and hydrogen blending combustion apparatus of the present invention;
FIG. 2 is a schematic top view of the low pressure low heating value gaseous fuel and hydrogen blending combustion device of the present invention;
FIG. 3 is a schematic three-dimensional isometric view of a low pressure low heating value gaseous fuel and hydrogen blending combustion device of the present invention;
FIG. 4 is a schematic view of the structure of a hydrogen lance head of the low pressure low heating value gas fuel and hydrogen blending combustion device of the invention;
Fig. 5 is a schematic rear view of the burner throat of the low pressure low heating value gas fuel and hydrogen blending combustion device of the present invention.
The device comprises a central hydrogen pilot burner 1, a central combustion-supporting air inlet 2, a main combustion-supporting air inlet 3, a gas fuel inlet 4, a hydrogen inlet 5, a central combustion-supporting air duct 6, a gas fuel cylinder 7, a main combustion-supporting air duct 8, a hydrogen gun barrel component 9, a gun barrel 9-1, a gas collecting ring 9-2, a high-energy ignition device 10, a gas annular swirl disk 11, an air annular swirl disk 12, a hydrogen spray gun head 13, an umbrella-shaped chute 13-1, a ring shrinkage structure 14, a flame detector 15, a flame observation mirror 16, a gas annular swirl disk axial adjusting rod 17 and an air annular swirl disk axial adjusting rod 18.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings and examples. The examples described in the drawings are illustrative only and are not to be construed as limiting the invention.
In order to improve the combustion stability of low-pressure low-heat value gas fuel and reduce the fuel cost and the carbon emission, the invention provides a low-pressure low-heat value gas fuel and hydrogen mixing combustion device, which is a dynamic mixing non-premixed combustion device for low-pressure low-heat value gas fuel and hydrogen, and is described below by taking the direction shown in fig. 1 as an example with reference to fig. 1,2, 3 and 4, wherein a central hydrogen pilot burner 1, a central combustion-supporting air duct 6, a gas fuel duct 7, a central combustion-supporting air duct 6 and a gas fuel duct 7 are arranged from inside to outside in a step-by-step manner, The hydrogen gun barrel assembly 9 and the main combustion-supporting air duct 8 are provided with a high-energy ignition device 10, a gas annular swirl disk 11 is arranged between the central combustion-supporting air duct 6 and the gas fuel cylinder 7 at the position of an outlet (right end) of the central combustion-supporting air duct 6, an air annular swirl disk 12 is arranged between the gas fuel cylinder 7 and the main combustion-supporting air duct 8 at the position of the outlet (right end) of the central combustion-supporting air duct, axial adjusting rods (respectively, a gas annular swirl disk axial adjusting rod 17 and an air annular swirl disk axial adjusting rod 18) are respectively arranged on two symmetrical sides of the gas annular swirl disk 11 and two symmetrical sides of the air annular swirl disk 12, the gun barrels of the hydrogen gun barrel assembly 9 penetrate through blades on the gas annular swirl disk 11, all gun barrels are uniformly distributed along the circumferential direction of the gas annular swirl disk 11, hydrogen gun heads 13 are respectively arranged at the top parts (namely the right ends) of the gun barrels, the left ends of the central combustion-supporting air duct 6 are provided with central combustion-supporting air inlets 2, the central combustion-supporting air inlets 2 are vertically connected with the side walls of the central combustion-supporting air duct 6, the left ends of the main combustion-supporting air duct 8 are provided with main combustion-supporting air inlets 3, the main combustion-supporting air inlets 3 are vertical to the combustion-supporting axes of the main combustion-supporting air duct 8, the main combustion-supporting air inlets 8, and the main combustion-supporting air duct 8 have a stepped diameter and have a large-diameter and small-diameter structure, and comprise the large-diameter sections and structures as described above; the left end of the gas fuel cylinder 7 is provided with a gas fuel inlet 4, the hydrogen gun barrel assembly 9 comprises a gas collecting ring 9-2 and a plurality of gun barrels 9-1, the gas collecting ring 9-2 is sleeved on the outer side of the left end of the gas fuel cylinder 7, the gun barrels penetrate through a sealing end cover plate (namely the annular bottom surface on the left side) of the gas fuel cylinder 7 and blades of a gas annular swirl disk 11, and the top of each gun barrel is provided with a hydrogen spray gun head 13. Referring to fig. 5, the top of the hydrogen spray gun head 13 is of a sealing structure in the axial direction, and a circle of umbrella-shaped chute which is angled with the axial direction is formed in the radial direction, wherein the angle range is 15-75 degrees. Hydrogen enters the hydrogen gun barrel assembly 9 from the hydrogen inlet 5 and is sprayed into the peripheral low-pressure low-heat value swirling gas at a high speed by an umbrella-shaped chute of the hydrogen spray gun head 13 for full mixing, so as to form a swirling mixing gas area. The gas collecting ring 9-2 is provided with a hydrogen inlet 5 on the side wall along the radial direction, the axial relative position of the gas annular swirl disk 11 and the throat of the device is regulated by two side axial regulating rods 17, the regulating distance is 0-100mm, the annular swirl disk can be positively rotated and negatively rotated, the swirl angle can be changed between 15 degrees and 75 degrees, and the swirl direction and the angle are uniquely determined during installation. The axial relative position of the air annular swirl disk 12 and the throat of the device is regulated by two side axial regulating rods 18, the regulating distance is 0-100mm, the annular swirl disk can rotate positively and negatively, the swirl angle can be changed between 15 degrees and 75 degrees, and the swirl direction and the angle are uniquely determined during installation. The central hydrogen pilot burner 1 is arranged at the axis position of the combustion device, the gun head at the top end of the pilot burner is axially sealed and is not ventilated, a plurality of nozzles are radially arranged, a high-energy ignition device 10 is arranged at the nozzle, and the high-energy ignition device 10 is positioned in the central combustion-supporting air duct 6. The central combustion-supporting air duct 6 and the left outer cover plate of the main combustion-supporting air duct 8 are respectively provided with two flame detectors 15 and fire observation mirrors 16. the central hydrogen pilot burner 1 and the hydrogen gun barrel component 9 are filled with hydrogen, the gas fuel barrel 7 is filled with low-pressure low-calorific-value gas fuel, the central combustion-supporting air barrel 6 and the main combustion-supporting air barrel 8 are filled with combustion-supporting air, a gas annular swirl disk 11 is arranged between the central combustion-supporting air barrel 6 and the gas fuel barrel 7, an air annular swirl disk 12 is arranged between the gas fuel barrel 7 and the main combustion-supporting air barrel 8, the central hydrogen pilot burner 1 and the central combustion-supporting air barrel 6 form an internal stable combustion area at the outlet of a burner throat, an annular swirl mixing gas area is formed between the central combustion-supporting air barrel 6, the gas fuel barrel 7 and the hydrogen gun barrel component 9, and an annular external swirl combustion-supporting air area is formed between the gas fuel barrel 7 and the main combustion-supporting air barrel 8.
Specifically, when the low-pressure low-calorific-value gas fuel and hydrogen blending combustion device works, central combustion-supporting air enters a central combustion-supporting air duct 6 from a central combustion-supporting air inlet 2 and is sprayed out in a direct current mode, hydrogen for ignition is sprayed out from a plurality of radial nozzles at the top end of a central hydrogen pilot lamp 1, and is ignited by a high-energy ignition device 10 to be used as the pilot lamp to form an internal stable combustion area, wherein the high-energy ignition device 10 is positioned in the central combustion-supporting air duct 6, and the whole device is in a central combustion-supporting air cooling state during operation, so that high-temperature burning loss of an igniter is avoided. The low-pressure low-calorific-value gas enters the gas fuel cylinder 7 from the gas fuel inlet 4 and then is sprayed out by the swirling diffusion of the gas annular swirling disk, and the main combustion air enters the main combustion air cylinder 8 from the main combustion air inlet 3 and then is sprayed out by the swirling diffusion of the air annular swirling disk, so that an annular external swirling combustion air area is formed;
When the low-pressure low-calorific-value gas fuel and hydrogen dynamic blending non-premixed combustion device is in operation, pilot burner flame of the inner stable combustion area diffuses to the cyclone blending gas area, the mixture of the hydrogen and the low-pressure low-calorific-value gas is ignited, and then continuously diffuses to the hearth under the action of external cyclone combustion-supporting wind, and finally complete combustion of 'gas-wind-gas-wind' layer-by-layer supporting diffusion is established.
Aiming at the problem that the fluctuation of renewable energy hydrogen production gas influences the hydrogen blending proportion, the two sides of the gas annular swirling disc 11 are provided with axial adjusting rods 17, the two sides of the air annular swirling disc 12 are provided with axial adjusting rods 18, the axial adjusting distance is 0-100mm, when the fluctuation of the input hydrogen quantity occurs, the axial relative position of the gas swirling disc 11 or the combustion-supporting air swirling disc 12 can be independently or simultaneously adjusted along the axial direction, the shape color and the flame fullness in the furnace can be intuitively observed through a flame observation mirror 16, the combustion condition can be scientifically judged through smoke monitoring emission data, and the online adjustment of the flame shape in the furnace can be realized, so that the optimal combustion state can be achieved. The hydrogen and the low-pressure low-calorific-value gas are in a non-premixed state before entering the hearth, and the mixing volume ratio of the hydrogen can be dynamically changed between 5% and 30%.
According to the invention, high-heat-value hydrogen is uniformly mixed into low-pressure low-heat-value gas fuel, a uniform mixing state is achieved under the action of swirling flow, and simultaneously, high load adjustment, hearth and fuel adaptability are achieved by adjusting the axial relative positions between the swirling flow plates, so that the purposes of reducing pollutant emission while achieving high combustion flame stability are achieved. In specific implementation, the invention provides a modification technical route for reducing cost, reducing carbon and enhancing efficiency for high-carbon emission enterprises with low-pressure low-heat value gas fuel produced by the process, enhances flame stable combustion capability of the low-pressure low-heat value gas, reduces pollutant generation, realizes dynamic matching of the shape of combustion flame and the size of a boiler hearth, effectively ensures that the boiler efficiency is not reduced, reduces carbon emission of the enterprises and reduces the cost of operating fuel. When the low-pressure low-calorific-value gas fuel and hydrogen dynamic blending non-premixed combustion device specifically works, the central hydrogen pilot lamp is firstly ignited, and high-calorific-value hydrogen is diffused and combusted along the radial direction to ignite the low-calorific-value gas fuel sprayed by the swirling flow of the gas fuel cylinder and the hydrogen mixed gas sprayed by the umbrella-shaped hydrogen spray gun head. The top end gun head of the central hydrogen pilot burner is axially sealed, a plurality of nozzles are radially arranged, hydrogen is radially outwards diffused from the nozzles at a high speed, the ignition condition is optimized, the flame stable combustion capability is enhanced, and the problems that low-heating-value gas is difficult to ignite and difficult to stably burn are solved. The hydrogen is sprayed out at high speed in an umbrella shape through the hydrogen spray gun heads uniformly distributed in the annular gas cyclone disc, so that the mixing of the hydrogen and low-pressure low-heat value cyclone gas is enhanced, the mixing of fuel and air is further enhanced by the outer ring cyclone wind, the temperature field in the furnace is uniformly distributed, the local high-temperature area is reduced, the fuel loss of incomplete combustion is reduced, and the generation of pollutants is effectively reduced. Meanwhile, due to the fluctuation of the renewable energy source hydrogen production, under different hydrogen mixing ratios, the axial positions of the gas annular swirling disc and the air annular swirling disc are adjusted through the axial adjusting rods, so that the dynamic matching of the flame shape of the burner and the size of a boiler hearth is realized, and the efficiency of the boiler is not reduced while the renewable energy source is effectively ensured to be consumed. The invention strengthens the mixing between fuel and between fuel and air, ensures uniform distribution of temperature field in the furnace, reduces local high temperature area, reduces the fuel loss of incomplete combustion and effectively reduces the generation of pollutants. Meanwhile, the dynamic matching of the flame shape of the burner and the size of the hearth of the boiler is realized under different hydrogen mixing ratios, so that the boiler efficiency is effectively ensured not to be reduced, the carbon emission of enterprises is reduced, and the running fuel cost is reduced.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.