CN113585857B - An anti-dumping device for substation infrastructure construction - Google Patents
An anti-dumping device for substation infrastructure construction Download PDFInfo
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- CN113585857B CN113585857B CN202110676404.2A CN202110676404A CN113585857B CN 113585857 B CN113585857 B CN 113585857B CN 202110676404 A CN202110676404 A CN 202110676404A CN 113585857 B CN113585857 B CN 113585857B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/34—Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
- E04H12/345—Arrangements for tilting up whole structures or sections thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
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Abstract
本发明公开了一种变电站基建施工防倾倒装置,包括底座,所述底座上安装有固定架,在固定架的内部安装有第一调节机构和第二调节机构,第一调节机构上安装有第一夹紧机构。本发明能够同时对两根电杆固定和扶正,底座的设置一方面用于支撑该装置,另一方面还能起到扶正电杆的目的,底座上升降机构的设置能够调节底座上固定架与地面的垂直度,从而保证固定架与电杆的倾斜度保持一致,方便固定架上的第一紧固机构和第二紧固机构固定在电杆上,大大提高了固定和扶正效率,第二紧固机构配合第二调节机构的作用,能够实现对电杆的固定以及扶正,保证了电杆与地面的垂直度,防止在变电站的安装过程中电杆发生倾斜,大大提高了工作效率,保证了工作质量。
The invention discloses an anti-dumping device for substation infrastructure construction, which includes a base, a fixed frame is installed on the base, a first adjustment mechanism and a second adjustment mechanism are installed inside the fixed frame, and a first adjustment mechanism is installed on the first adjustment mechanism. A clamping mechanism. The present invention can fix and straighten two electric poles at the same time. The setting of the base is used to support the device on the one hand, and can also serve the purpose of straightening the electric poles on the other hand. The setting of the lifting mechanism on the base can adjust the fixed frame on the base and the The verticality of the ground, so as to ensure that the inclination of the fixed frame and the pole is consistent, facilitates the first fastening mechanism and the second fastening mechanism on the fixed frame to be fixed on the pole, which greatly improves the efficiency of fixing and righting. The fastening mechanism cooperates with the function of the second adjustment mechanism, which can realize the fixing and straightening of the pole, ensure the verticality of the pole and the ground, prevent the pole from tilting during the installation of the substation, greatly improve the work efficiency, and ensure quality of work.
Description
技术领域technical field
本发明属于变电基建施工技术领域,特别涉及一种变电站基建施工防倾倒装置。The invention belongs to the technical field of substation infrastructure construction, in particular to an anti-dumping device for substation infrastructure construction.
背景技术Background technique
变电站是指电力系统中对电压和电流进行变换,接受电能及分配电能的场所,在发电厂内的变电站是升压变电站,其作用是将发电机发出的电能升压后馈送到高压电网中。The substation refers to the place where the voltage and current are transformed, received and distributed in the power system. The substation in the power plant is a step-up substation, and its function is to boost the power generated by the generator and feed it to the high-voltage power grid.
变电站的开关和变压器主要安装在电线杆上,电线杆大都竖直设置在地面,在施工与安装应用的过程的过程中需要使用到变电站基建施工防倾倒装置对电线杆扶正,由于变压器自身的体积与重量较大,大多数是将变压器安装在两根电杆上,但是,现有的防倾倒装置大多只能同时对一根电杆进行扶正,因此在变电站基建时需要同时使用多个防倾倒装置,不仅降低了工作效率,增加了工作人员的劳动强度,而且还浪费大量的资源。The switches and transformers of the substation are mainly installed on the utility poles, and most of the utility poles are set vertically on the ground. In the process of construction, installation and application, it is necessary to use the substation infrastructure construction anti-dumping device to right the utility poles. Due to the size of the transformer itself Most of the transformers are installed on two poles, but most of the existing anti-dumping devices can only straighten one pole at the same time, so it is necessary to use multiple anti-dumping devices at the same time device, not only reduces work efficiency, increases the labor intensity of the staff, but also wastes a lot of resources.
发明内容Contents of the invention
本发明的目的是克服现有技术中的不足,提供一种变电站基建施工防倾倒装置,该装置能够同时对两根电杆固定和扶正,降低了工作人员的工作强度,节约了资源,底座的设置一方面用于支撑该装置,另一方面还能起到扶正电杆的目的,底座上升降机构的设置能够调节底座上固定架与地面的垂直度,从而保证固定架与电杆的倾斜度保持一致,方便固定架上的第一紧固机构和第二紧固机构固定在电杆上,大大提高了固定和扶正效率,第二紧固机构配合第二调节机构的作用,能够实现对电杆的固定以及扶正,保证了电杆与地面的垂直度,防止在变电站的安装过程中电杆发生倾斜,大大提高了工作效率,保证了工作质量。The purpose of the present invention is to overcome the deficiencies in the prior art and provide an anti-dumping device for substation infrastructure construction, which can fix and straighten two poles at the same time, reducing the working intensity of the staff and saving resources. On the one hand, the setting is used to support the device, and on the other hand, it can also serve the purpose of straightening the pole. The setting of the lifting mechanism on the base can adjust the verticality between the fixed frame on the base and the ground, so as to ensure the inclination between the fixed frame and the electric pole. It is consistent to facilitate the fixing of the first fastening mechanism and the second fastening mechanism on the pole on the fixed frame, which greatly improves the efficiency of fixing and righting. The second fastening mechanism cooperates with the second adjusting mechanism to realize the power The fixing and righting of the pole ensures the verticality of the pole and the ground, prevents the pole from tilting during the installation of the substation, greatly improves the work efficiency and ensures the work quality.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种变电站基建施工防倾倒装置,包括底座,所述底座上安装有固定架,在固定架的内部安装有第一调节机构和第二调节机构,第一调节机构上安装有第一夹紧机构,所述第二调节机构安装在第一调节机构的上方,且在第二调节机构上安装有第二夹紧机构,所述底座包括下支撑架、上支撑架以及升降机构,所述上支撑架的一端转动安装在下支撑架的一端,所述升降机构安装在下支撑架的另一端并与上支撑架相配合。An anti-dumping device for substation infrastructure construction, comprising a base, a fixing frame is installed on the base, a first adjusting mechanism and a second adjusting mechanism are installed inside the fixing frame, and a first clamping mechanism is installed on the first adjusting mechanism , the second adjustment mechanism is installed above the first adjustment mechanism, and a second clamping mechanism is installed on the second adjustment mechanism, the base includes a lower support frame, an upper support frame and a lifting mechanism, and the upper support One end of the frame is rotatably installed on one end of the lower support frame, and the lifting mechanism is installed on the other end of the lower support frame and cooperates with the upper support frame.
优选的,所述上支撑架包括底板以及安装在底板两侧的两个侧板,其中两个侧板采用截面为直角梯形结构,所述下支撑架包括固定板以及安装在固定板上的两个挡板,在固定板上挡板的外侧开有条形槽,条形槽与侧板相配合,侧板通过转轴转动安装在固定板上,侧板的设置方便调节上支撑架与下支撑架之间的夹角,从而实现调节固定架的目的,保证该装置能够与电杆处于同一水平线上,方便对电杆扶正,条形槽与侧板相配合保证了侧板的安全,大大提高了该装置的使用寿命,降低了生产成本。Preferably, the upper support frame includes a bottom plate and two side plates installed on both sides of the bottom plate, wherein the two side plates adopt a right-angled trapezoidal structure in section, and the lower support frame includes a fixed plate and two side plates installed on the fixed plate. There is a baffle on the outside of the baffle on the fixed plate, and there is a strip groove, which matches the side plate, and the side plate is installed on the fixed plate through the rotation of the shaft. The setting of the side plate is convenient for adjusting the upper support frame and the lower support. The angle between the frames can be adjusted to achieve the purpose of adjusting the fixed frame and ensure that the device can be on the same level as the pole, which is convenient for straightening the pole. The combination of the strip groove and the side plate ensures the safety of the side plate and greatly improves The service life of the device is extended, and the production cost is reduced.
优选的,所述第一调节机构包括第二电机、齿轮、齿条、安装座,所述安装座安装在固定架上,所述齿条安装在安装座上,所述第二电机安装在固定架的一侧,所述齿轮安装在第二电机的输出轴上并与齿条相啮合,第二电机、齿轮以及齿条的相互配合,能够实现同时固定不同距离的两个电杆,保证了该装置的正常工作,提高了该装置的工作效率,保证了工作质量。Preferably, the first adjustment mechanism includes a second motor, a gear, a rack, and a mounting base, the mounting base is mounted on a fixed frame, the rack is mounted on the mounting base, and the second motor is mounted on a fixed One side of the frame, the gear is installed on the output shaft of the second motor and meshed with the rack, the mutual cooperation of the second motor, the gear and the rack can realize the simultaneous fixing of two poles with different distances, ensuring The normal operation of the device improves the working efficiency of the device and ensures the working quality.
优选的,所述齿条设有两个,两个齿条设在齿轮的上下两侧,并且均与齿轮相啮合,所述第一夹紧机构设有两个,两个第一夹紧机构与两个齿条相对应,第一夹紧机构包括气缸、固定杆、第一夹紧板、第二夹紧板,所述固定杆的一端贯穿固定架的侧壁固定安装在齿条上,所述第一夹紧板的一端固定安装在固定杆上,所述第二夹紧板的中部靠右的位置转动安装在固定杆的端部,所述气缸的一端转动安装在固定杆的一侧,另一端转动安装在第二夹紧板的一端,第一夹紧机构用于夹紧电杆的底部,实现固定该装置的目的,保证了该装置的安全,提高了扶正质量。Preferably, there are two racks, and the two racks are arranged on the upper and lower sides of the gear, and both of them are meshed with the gear. There are two first clamping mechanisms, and the two first clamping mechanisms Corresponding to the two racks, the first clamping mechanism includes a cylinder, a fixed rod, a first clamping plate, and a second clamping plate. One end of the fixed rod penetrates the side wall of the fixed frame and is fixedly mounted on the rack. One end of the first clamping plate is fixedly mounted on the fixed rod, the middle part of the second clamping plate is rotatably mounted on the end of the fixed rod, and one end of the cylinder is rotatably mounted on one end of the fixed rod. The other end is rotatably installed on one end of the second clamping plate. The first clamping mechanism is used to clamp the bottom of the electric pole to achieve the purpose of fixing the device, ensuring the safety of the device and improving the quality of righting.
优选的,所述第二调节机构包括第三电机、转动圆盘以及连接杆,所述第三电机安装在固定架的一侧,第三电机的输出轴贯穿固定架的侧壁延伸到固定架的内部,所述转动圆盘固定安装在第三电机的输出轴上,所述连接杆转动安装在转动圆盘的边缘处,第二调节机构用于调节第二夹紧机构,保证第二夹紧机构正常工作,方便对电杆扶正。Preferably, the second adjustment mechanism includes a third motor, a rotating disc and a connecting rod, the third motor is installed on one side of the fixed frame, and the output shaft of the third motor extends through the side wall of the fixed frame to the fixed frame Inside, the rotating disk is fixedly installed on the output shaft of the third motor, the connecting rod is installed in rotation on the edge of the rotating disk, and the second adjustment mechanism is used to adjust the second clamping mechanism to ensure that the second clamping mechanism The tightening mechanism works normally, which is convenient for righting the pole.
优选的,所述连接杆安装有两个,两个连接杆均安装在转动圆盘的边缘处,且处于同一直线上,所述第二夹紧机构设有两个,两个第二夹紧机构与两个连接杆相对应,第二夹紧机构包括第二支撑杆、支撑板、弹簧、第一夹紧件、第二夹紧件,所述支撑板固定安装在支撑杆的一端,支撑杆的另一端贯穿固定架的侧壁与连接杆的一端转动连接,在支撑杆上安装有驱动机构,所述驱动机构与所述第一夹紧件、第二夹紧件相配合,所述第一夹紧件与第二夹紧件对称安装在支撑板的两侧,且第一夹紧件、第二夹紧件的中部与支撑板的转动连接,所述弹簧设在支撑板的一侧,且弹簧的两端分别安装在第一夹紧件和第二夹紧件上,在支撑板的两端均开有导向孔,在支撑板的另一侧固定安装有限位板,在限位板上开有限位槽,第二夹紧机构用于夹紧电杆,然后在第二调节机构作用下将电杆拉紧,防止在工作的过程中出现电杆倾斜的现象,不仅保证了电杆的安全,同时保证了工作人员的安全,大大提高了工作效率,第一夹紧件和第二夹紧件的相互配合夹紧电杆,保证了夹紧质量,弹簧一方面起到缓冲作用,另一方便使得第一夹紧件和第二夹紧件复位方便再次使用。Preferably, two connecting rods are installed, and the two connecting rods are installed at the edge of the rotating disk and are on the same straight line. There are two second clamping mechanisms, and the two second clamping The mechanism corresponds to the two connecting rods. The second clamping mechanism includes a second support rod, a support plate, a spring, a first clamping piece, and a second clamping piece. The support plate is fixedly installed on one end of the support rod to support The other end of the rod passes through the side wall of the fixed frame and is connected to one end of the connecting rod in rotation, and a driving mechanism is installed on the supporting rod, and the driving mechanism is matched with the first clamping part and the second clamping part. The first clamping part and the second clamping part are symmetrically installed on both sides of the support plate, and the middle parts of the first clamping part and the second clamping part are connected to the rotation of the support plate, and the spring is arranged on one side of the support plate side, and the two ends of the spring are installed on the first clamping part and the second clamping part respectively, and guide holes are opened at both ends of the supporting plate, and the limiting plate is fixedly installed on the other side of the supporting plate, in the limit A limit slot is opened on the position plate, the second clamping mechanism is used to clamp the pole, and then the pole is tightened under the action of the second adjustment mechanism to prevent the pole from tilting during the working process, which not only ensures The safety of the pole ensures the safety of the staff at the same time and greatly improves the work efficiency. The mutual cooperation of the first clamping part and the second clamping part clamps the pole to ensure the clamping quality. On the one hand, the spring acts as a buffer function, another convenience is that the first clamping part and the second clamping part can be reset and used again.
优选的,在第一夹紧件和第二夹紧件的一端安装有限位侧耳,限位侧耳垂直安装在第一夹紧件和第二夹紧件的一端,所述第一夹紧件和第二夹紧件均设有两个,两个第一夹紧件和第二夹紧件对称安装在支撑板的上下两侧,且在上侧第一夹紧件和第二夹紧件的另一端安装有固定块,在固定块上开有凹槽,且凹槽的一侧壁倾斜设置,另一侧壁垂直设置,限位侧耳用于限制电杆的移动,保证电杆扶正的效率以及质量,固定块的设置能够在驱动机构相同的动力作用下,上方的一夹紧件和第二夹紧件的转动度数更大,保证了电杆的固定质量。Preferably, a limit side ear is installed at one end of the first clamping piece and the second clamping piece, and the limit side ear is vertically installed at one end of the first clamping piece and the second clamping piece, and the first clamping piece and the second clamping piece There are two second clamping pieces, the two first clamping pieces and the second clamping piece are symmetrically installed on the upper and lower sides of the support plate, and on the upper side of the first clamping piece and the second clamping piece The other end is equipped with a fixed block, and there is a groove on the fixed block, and one side wall of the groove is set obliquely, and the other side wall is set vertically. And quality, the setting of fixed block can be under the same power action of driving mechanism, and the degree of rotation of upper first clamping part and second clamping part is larger, has guaranteed the fixing quality of electric pole.
优选的,所述驱动机构包括第四电机、第一锥齿轮、第二锥齿轮、转动轴、第一凸轮和第二凸轮,所述第四电机安装在固定杆的一侧,所述第一锥齿轮安装在第四电机的输出轴上,所述转动轴安装在固定杆上,且转动轴的两端贯穿固定杆延伸到固定杆的上下两侧,所述第二锥齿轮安装在转动轴上并与第一锥齿轮相啮合,所述第一凸轮和第二凸轮分别安装在转动轴的两端,驱动机构用为第一夹紧件和第二夹紧件提供动力,保证第一夹紧件和第二夹紧件的正常工作,保证第二夹紧机构能够顺利夹紧电杆,大大提高了电杆扶正的效率,保证电杆扶正的质量。Preferably, the driving mechanism includes a fourth motor, a first bevel gear, a second bevel gear, a rotating shaft, a first cam and a second cam, the fourth motor is installed on one side of the fixed rod, and the first The bevel gear is installed on the output shaft of the fourth motor, the rotating shaft is installed on the fixed rod, and the two ends of the rotating shaft extend through the fixed rod to the upper and lower sides of the fixed rod, and the second bevel gear is installed on the rotating shaft and meshed with the first bevel gear. The first cam and the second cam are respectively installed at both ends of the rotating shaft. The driving mechanism is used to provide power for the first clamping part and the second clamping part to ensure that the first clamping The normal operation of the clamping part and the second clamping part ensures that the second clamping mechanism can clamp the electric pole smoothly, which greatly improves the efficiency of righting the electric pole and ensures the quality of the righting of the electric pole.
优选的,在固定架上还设有导向机构,所述导向机构设有两个,两个导向机构与两个第二夹紧机构相对应,导向机构包括安装块以及导向杆,所述安装块设有两个,两个安装块对称安装在固定架的两侧,所述导向杆安装在导向杆上,且导向杆与支撑板上的导向孔相配合,导向机构一方面为第二夹紧机构导向,保证第二夹紧机构能够顺利的夹紧电杆,另一方便用于支撑第二夹紧机构,保证第二夹紧机构的正常运行。Preferably, a guide mechanism is also provided on the fixed frame, and there are two guide mechanisms, the two guide mechanisms correspond to the two second clamping mechanisms, the guide mechanism includes a mounting block and a guide rod, and the mounting block There are two installation blocks, and the two mounting blocks are symmetrically installed on both sides of the fixed frame. The guide rod is installed on the guide rod, and the guide rod matches the guide hole on the support plate. On the one hand, the guide mechanism is the second clamping The mechanism is guided to ensure that the second clamping mechanism can clamp the pole smoothly, and the other is conveniently used to support the second clamping mechanism to ensure the normal operation of the second clamping mechanism.
优选的,在固定板的四角安装有调平机构,所述调平机构包括固定壳、第一电机,所述固定壳的一侧固定安装在固定板上,在固定壳的内部设有第一连接件、第二连接件、第一支撑杆、调节板、套筒以及螺纹杆,所述第一连接件和第二连接件的中部铰接在一起,第一连接件的一端转动安装在固定壳的顶部,所述套筒转动安装在第一连接件的另一端,且套筒套在螺纹杆上并与螺纹杆螺纹连接,所述螺纹杆的上半部设有螺纹,下半部为光滑圆杆,所述第一支撑杆的一端转动安装在第二连接件的一端,第一支撑杆的另一端贯穿固定壳延伸到固定壳的下方,所述调节板固定安装在第一支撑杆的另一端,所述第二连接杆的另一端滑动安装在螺纹杆的底部,所述第一电机安装在固定壳的顶部,且第一电机的输出轴与螺纹杆相连接,第一电机带动螺纹杆转动,螺纹杆转动带动套筒运动,当套筒向下运动时会带动第一连接件的一端围绕另一端转动,从而带动第二连接件的中部向左移动,第二连接件的一端沿着螺纹杆向上运动,使得第二连接件的另一端向下运动,带动第一支撑杆以及调节板向下运动,从而实现调平的作用。Preferably, a leveling mechanism is installed at the four corners of the fixed plate, the leveling mechanism includes a fixed shell and a first motor, one side of the fixed shell is fixedly mounted on the fixed plate, and a first Connecting piece, second connecting piece, first support rod, adjusting plate, sleeve and threaded rod, the middle parts of the first connecting piece and the second connecting piece are hinged together, and one end of the first connecting piece is rotatably mounted on the fixed shell The top of the threaded rod, the sleeve is rotatably installed on the other end of the first connecting piece, and the sleeve is sleeved on the threaded rod and threaded with the threaded rod. The upper half of the threaded rod is provided with threads, and the lower half is smooth. A round rod, one end of the first support rod is rotatably mounted on one end of the second connecting piece, the other end of the first support rod extends through the fixed shell to the bottom of the fixed shell, and the adjustment plate is fixedly mounted on the first support rod The other end, the other end of the second connecting rod is slidingly installed on the bottom of the threaded rod, the first motor is installed on the top of the fixed shell, and the output shaft of the first motor is connected with the threaded rod, and the first motor drives the threaded rod The rod rotates, and the threaded rod rotates to drive the sleeve to move. When the sleeve moves down, it will drive one end of the first connecting part to rotate around the other end, thereby driving the middle part of the second connecting part to move to the left, and one end of the second connecting part along the When the threaded rod moves upward, the other end of the second connecting piece moves downward, driving the first support rod and the adjustment plate to move downward, so as to realize the function of leveling.
本发明的有益效果是:The beneficial effects of the present invention are:
1)本装置能够同时对两根电杆固定和扶正,底座的设置一方面用于支撑该装置,另一方面还能起到扶正电杆的目的,底座上升降机构的设置能够调节底座上固定架与地面的垂直度,从而保证固定架与电杆的倾斜度保持一致,方便固定架上的第一紧固机构和第二紧固机构固定在电杆上,大大提高了固定和扶正效率,第二紧固机构配合第二调节机构的作用,能够实现对电杆的固定以及扶正,保证了电杆与地面的垂直度,防止在变电站的安装过程中电杆发生倾斜,大大提高了工作效率,保证了工作质量。1) This device can fix and straighten two electric poles at the same time. The setting of the base is used to support the device on the one hand, and it can also serve the purpose of straightening the poles on the other hand. The setting of the lifting mechanism on the base can adjust the fixed position on the base. The verticality between the frame and the ground, so as to ensure that the inclination of the fixed frame and the pole is consistent, facilitates the first fastening mechanism and the second fastening mechanism on the fixed frame to be fixed on the pole, which greatly improves the efficiency of fixing and righting. The second fastening mechanism cooperates with the second adjusting mechanism to realize the fixing and straightening of the pole, ensuring the verticality between the pole and the ground, preventing the pole from tilting during the installation of the substation, and greatly improving work efficiency , to ensure the quality of work.
2)本装置上支撑架包括底板以及安装在底板两侧的两个侧板,其中两个侧板采用截面为直角梯形结构,所述下支撑架包括固定板以及安装在固定板上的两个挡板,在固定板上挡板的外侧开有条形槽,条形槽与侧板相配合,侧板通过转轴转动安装在固定板上,侧板的设置方便调节上支撑架与下支撑架之间的夹角,从而实现调节固定架的目的,保证该装置能够与电杆处于同一水平线上,方便对电杆扶正,条形槽与侧板相配合保证了侧板的安全,大大提高了该装置的使用寿命,降低了生产成本。2) The upper support frame of the device includes a bottom plate and two side plates installed on both sides of the bottom plate, wherein the two side plates adopt a right-angled trapezoidal structure in section, and the lower support frame includes a fixed plate and two side plates installed on the fixed plate. The baffle plate has a strip groove on the outside of the baffle plate on the fixed plate. The strip groove matches the side plate. The side plate is installed on the fixed plate through the rotation of the shaft. The setting of the side plate facilitates the adjustment of the upper support frame and the lower support frame. The included angle between them, so as to achieve the purpose of adjusting the fixed frame, ensure that the device can be on the same level as the pole, and facilitate the straightening of the pole. The combination of the strip groove and the side plate ensures the safety of the side plate, which greatly improves the The service life of the device is reduced, and the production cost is reduced.
3)本装置第一调节机构包括第二电机、齿轮、齿条、安装座,所述安装座安装在固定架上,所述齿条安装在安装座上,所述第二电机安装在固定架的一侧,所述齿轮安装在第二电机的输出轴上并与齿条相啮合,第二电机、齿轮以及齿条的相互配合,能够实现同时固定不同距离的两个电杆,保证了该装置的正常工作,提高了该装置的工作效率,保证了工作质量。3) The first adjustment mechanism of the device includes a second motor, a gear, a rack, and a mounting seat, the mounting seat is installed on a fixed frame, the rack is mounted on the mounting seat, and the second motor is mounted on a fixed frame The gear is installed on the output shaft of the second motor and meshes with the rack. The mutual cooperation of the second motor, the gear and the rack can realize the simultaneous fixing of two poles with different distances, ensuring the The normal operation of the device improves the working efficiency of the device and ensures the working quality.
4)本装置第一夹紧机构用于夹紧电杆的底部,实现固定该装置的目的,保证了该装置的安全,提高了扶正质量。4) The first clamping mechanism of the device is used to clamp the bottom of the electric pole to achieve the purpose of fixing the device, ensure the safety of the device, and improve the quality of righting.
5)本装置第二调节机构包括第三电机、转动圆盘以及连接杆,所述第三电机安装在固定架的一侧,第三电机的输出轴贯穿固定架的侧壁延伸到固定架的内部,所述转动圆盘固定安装在第三电机的输出轴上,所述连接杆转动安装在转动圆盘的边缘处,第二调节机构用于调节第二夹紧机构,保证第二夹紧机构正常工作,方便对电杆扶正。5) The second adjustment mechanism of the device includes a third motor, a rotating disk and a connecting rod. The third motor is installed on one side of the fixed frame, and the output shaft of the third motor extends through the side wall of the fixed frame to the side wall of the fixed frame. Inside, the rotating disk is fixedly installed on the output shaft of the third motor, the connecting rod is installed in rotation on the edge of the rotating disk, and the second adjusting mechanism is used to adjust the second clamping mechanism to ensure that the second clamping mechanism The mechanism works normally, which is convenient for righting the pole.
6)本装置第二夹紧机构用于夹紧电杆,然后在第二调节机构作用下将电杆拉紧,防止在工作的过程中出现电杆倾斜的现象,不仅保证了电杆的安全,同时保证了工作人员的安全,大大提高了工作效率,第一夹紧件和第二夹紧件的相互配合夹紧电杆,保证了夹紧质量,弹簧一方面起到缓冲作用,另一方便使得第一夹紧件和第二夹紧件复位方便再次使用。6) The second clamping mechanism of this device is used to clamp the pole, and then under the action of the second adjustment mechanism, the pole is tightened to prevent the pole from tilting during the working process, which not only ensures the safety of the pole At the same time, it ensures the safety of the staff and greatly improves the work efficiency. The mutual cooperation of the first clamping part and the second clamping part clamps the pole, which ensures the clamping quality. On the one hand, the spring plays a buffer role, and on the other hand It is convenient to reset the first clamping part and the second clamping part for reuse.
7)本装置限位侧耳用于限制电杆的移动,保证电杆扶正的效率以及质量,固定块的设置能够在驱动机构相同的动力作用下,上方的一夹紧件和第二夹紧件的转动度数更大,保证了电杆的固定质量。7) The limiting side lugs of this device are used to limit the movement of the electric pole to ensure the efficiency and quality of the electric pole righting. The setting of the fixed block can make the first clamping part and the second clamping part on the top under the same power of the driving mechanism. The degree of rotation is larger, which ensures the fixed quality of the pole.
8)本装置驱动机构用为第一夹紧件和第二夹紧件提供动力,保证第一夹紧件和第二夹紧件的正常工作,保证第二夹紧机构能够顺利夹紧电杆,大大提高了电杆扶正的效率,保证电杆扶正的质量。8) The driving mechanism of this device is used to provide power for the first clamping part and the second clamping part, to ensure the normal operation of the first clamping part and the second clamping part, and to ensure that the second clamping mechanism can clamp the pole smoothly , greatly improving the efficiency of pole centralization and ensuring the quality of pole centralization.
9)本装置在固定架上还设有导向机构,所述导向机构设有两个,两个导向机构与两个第二夹紧机构相对应,导向机构包括安装块以及导向杆,所述安装块设有两个,两个安装块对称安装在固定架的两侧,所述导向杆安装在导向杆上,且导向杆与支撑板上的导向孔相配合,导向机构一方面为第二夹紧机构导向,保证第二夹紧机构能够顺利的夹紧电杆,另一方便用于支撑第二夹紧机构,保证第二夹紧机构的正常运行。9) The device is also provided with a guide mechanism on the fixed frame. The guide mechanism is provided with two, and the two guide mechanisms correspond to the two second clamping mechanisms. The guide mechanism includes a mounting block and a guide rod. The installation There are two blocks, and the two mounting blocks are symmetrically installed on both sides of the fixed frame. The guide rod is installed on the guide rod, and the guide rod matches the guide hole on the support plate. The guide of the clamping mechanism ensures that the second clamping mechanism can clamp the pole smoothly, and the other is conveniently used to support the second clamping mechanism to ensure the normal operation of the second clamping mechanism.
10)本装置第一电机带动螺纹杆转动,螺纹杆转动带动套筒运动,当套筒向下运动时会带动第一连接件的一端围绕另一端转动,从而带动第二连接件的中部向左移动,第二连接件的一端沿着螺纹杆向上运动,使得第二连接件的另一端向下运动,带动第一支撑杆以及调节板向下运动,从而实现调平的作用。10) The first motor of this device drives the threaded rod to rotate, and the rotation of the threaded rod drives the sleeve to move. When the sleeve moves downward, it will drive one end of the first connecting part to rotate around the other end, thereby driving the middle part of the second connecting part to the left Moving, one end of the second connecting piece moves upward along the threaded rod, so that the other end of the second connecting piece moves downward, driving the first support rod and the adjusting plate to move downward, thereby realizing the function of leveling.
附图说明Description of drawings
附图1是本发明的结构示意图。Accompanying drawing 1 is a structural representation of the present invention.
附图2是本发明中底座的爆炸图。Accompanying drawing 2 is the exploded view of base among the present invention.
附图3是本发明中固定架的内部结构示意图。Accompanying drawing 3 is the internal structure schematic diagram of the fixed frame in the present invention.
附图4是本发明中第一调节机构的结构示意图。Accompanying drawing 4 is the structure diagram of the first adjusting mechanism in the present invention.
附图5是本发明中第一夹紧机构的结构示意图。Accompanying drawing 5 is the structure diagram of the first clamping mechanism in the present invention.
附图6是本发明中第二调节机构的结构示意图。Accompanying drawing 6 is the structural diagram of the second adjusting mechanism in the present invention.
附图7是本发明中第二夹紧机构的结构示意图。Accompanying drawing 7 is the structure diagram of the second clamping mechanism in the present invention.
附图8是本发明中第二夹紧机构另一侧的结构示意图。Accompanying drawing 8 is the structure diagram of the other side of the second clamping mechanism in the present invention.
附图9是本发明中驱动机构的结构示意图。Accompanying drawing 9 is the structure diagram of driving mechanism in the present invention.
附图10是本发明中调平机构的结构示意图。Accompanying drawing 10 is the structure diagram of leveling mechanism in the present invention.
图中:1、底座;101、下支撑架;102、上支撑架;103、升降机构;104、条形槽;2、固定架;3、第一夹紧机构;301、第二夹紧板;302、固定杆;303、气缸;304、第一夹紧板;4、第二夹紧机构;401、第一夹紧件;402、导向孔;403、支撑板;404、第二支撑杆;405、驱动机构;40501、第一凸轮;40502、转动轴;40503、第二凸轮;40504、第二锥齿轮;40505、第一锥齿轮;40506、第四电机;406、弹簧;407、第二夹紧件;408、限位板;409、固定块;4010、限位侧耳;5、导向机构;501、安装块;502、导向杆;6、调平机构;601、第一连接件;602、第二连接件;603、第一支撑杆;604、固定壳;605、调节板;606、螺纹杆;607、套筒;608、第一电机;7、第一调节机构;701、安装座;702、齿条;703、第二电机;704、齿轮;8、第二调节机构;801、连接杆;802、转动圆盘;803、第三电机。In the figure: 1, base; 101, lower support frame; 102, upper support frame; 103, lifting mechanism; 104, strip groove; 2, fixed frame; 3, first clamping mechanism; 301, second clamping plate ; 302, fixed rod; 303, cylinder; 304, the first clamping plate; 4, the second clamping mechanism; 401, the first clamping member; 402, guide hole; 403, support plate; ; 405, driving mechanism; 40501, the first cam; 40502, the rotating shaft; 40503, the second cam; 40504, the second bevel gear; 40505, the first bevel gear; 40506, the fourth motor; 406, spring; 407, the first Two clamping parts; 408, limit plate; 409, fixed block; 4010, limit side ear; 5, guide mechanism; 501, installation block; 502, guide rod; 6, leveling mechanism; 602, the second connector; 603, the first support rod; 604, the fixed shell; 605, the adjustment plate; 606, the threaded rod; 607, the sleeve; 608, the first motor; 7, the first adjustment mechanism; 701, the installation Seat; 702, rack; 703, second motor; 704, gear; 8, second adjustment mechanism; 801, connecting rod; 802, rotating disk; 803, third motor.
具体实施方式Detailed ways
下面结合附图1-10,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings 1-10. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.
实施例1Example 1
一种变电站基建施工防倾倒装置,包括底座1,所述底座1上安装有固定架2,在固定架2的内部安装有第一调节机构7和第二调节机构8,第一调节机构7上安装有第一夹紧机构3,所述第二调节机构8安装在第一调节机构7的上方,且在第二调节机构8上安装有第二夹紧机构4,所述底座1包括下支撑架101、上支撑架102以及升降机构103,所述上支撑架102的一端转动安装在下支撑架101的一端,所述升降机构103安装在下支撑架101的另一端并与上支撑架102相配合。An anti-dumping device for substation infrastructure construction, comprising a
其中,升降机构103能够带动上支撑架102围绕上支撑架102的一端转动,便于将上支撑架102调节到水平位置,保证电杆的稳定,防止在安装变电站时,电杆发生倾斜,大大提高了工作效率。Wherein, the
所述上支撑架102包括底板以及安装在底板两侧的两个侧板,其中两个侧板采用截面为直角梯形结构,所述下支撑架101包括固定板以及安装在固定板上的两个挡板,在固定板上挡板的外侧开有条形槽104,条形槽104与侧板相配合,侧板通过转轴转动安装在固定板上,侧板的设置方便调节上支撑架102与下支撑架101之间的夹角,从而实现调节固定架2的目的,保证该装置能够与电杆处于同一水平线上,方便对电杆扶正,条形槽104与侧板相配合保证了侧板的安全,大大提高了该装置的使用寿命,降低了生产成本。The
所述第一调节机构7包括第二电机703、齿轮704、齿条702、安装座701,所述安装座701安装在固定架2上,所述齿条702安装在安装座701上,所述第二电机703安装在固定架2的一侧,所述齿轮704安装在第二电机703的输出轴上并与齿条702相啮合,第二电机703、齿轮704以及齿条702的相互配合,能够实现同时固定不同距离的两个电杆,保证了该装置的正常工作,提高了该装置的工作效率,保证了工作质量。The first adjustment mechanism 7 includes a
所述齿条702设有两个,两个齿条702设在齿轮704的上下两侧,并且均与齿轮704相啮合,所述第一夹紧机构3设有两个,两个第一夹紧机构3与两个齿条702相对应,第一夹紧机构3包括气缸303、固定杆302、第一夹紧板304、第二夹紧板301,所述固定杆302的一端贯穿固定架2的侧壁固定安装在齿条702上,所述第一夹紧板304的一端固定安装在固定杆302上,所述第二夹紧板301的中部靠右的位置转动安装在固定杆302的端部,所述气缸303的一端转动安装在固定杆302的一侧,另一端转动安装在第二夹紧板301的一端,第一夹紧机构3用于夹紧电杆的底部,实现固定该装置的目的,保证了该装置的安全,提高了扶正质量。Two
所述第二调节机构8包括第三电机803、转动圆盘802以及连接杆801,所述第三电机803安装在固定架2的一侧,第三电机803的输出轴贯穿固定架2的侧壁延伸到固定架2的内部,所述转动圆盘802固定安装在第三电机803的输出轴上,所述连接杆801转动安装在转动圆盘802的边缘处,第二调节机构8用于调节第二夹紧机构4,保证第二夹紧机构4正常工作,方便对电杆扶正。The second adjustment mechanism 8 includes a
所述连接杆801安装有两个,两个连接杆均安装在转动圆盘802的边缘处,且处于同一直线上,所述第二夹紧机构4设有两个,两个第二夹紧机构4与两个连接杆相对应,第二夹紧机构4包括第二支撑杆404、支撑板403、弹簧406、第一夹紧件401、第二夹紧件407,所述支撑板403固定安装在支撑杆的一端,支撑杆的另一端贯穿固定架2的侧壁与连接杆801的一端转动连接,在支撑杆上安装有驱动机构405,所述驱动机构405与所述第一夹紧件401、第二夹紧件407相配合,所述第一夹紧件401与第二夹紧件407对称安装在支撑板403的两侧,且第一夹紧件401、第二夹紧件407的中部与支撑板403的转动连接,所述弹簧406设在支撑板403的一侧,且弹簧406的两端分别安装在第一夹紧件401和第二夹紧件407上,在支撑板403的两端均开有导向孔402,在支撑板403的另一侧固定安装有限位板408,在限位板408上开有限位槽,第二夹紧机构4用于夹紧电杆,然后在第二调节机构8作用下将电杆拉紧,防止在工作的过程中出现电杆倾斜的现象,不仅保证了电杆的安全,同时保证了工作人员的安全,大大提高了工作效率,第一夹紧件401和第二夹紧件407的相互配合夹紧电杆,保证了夹紧质量,弹簧406一方面起到缓冲作用,另一方便使得第一夹紧件401和第二夹紧件407复位方便再次使用。Two connecting
其中,限位板408采用弹性材料制成,起到缓冲作用,限位槽一方面能够限制电杆的移动,另一方面能够增大限位板408与电杆之间的接触面积,保证了电杆的稳定,提高了安装效率。Wherein, the limiting
在第一夹紧件401和第二夹紧件407的一端安装有限位侧耳4010,限位侧耳4010垂直安装在第一夹紧件401和第二夹紧件407的一端,所述第一夹紧件401和第二夹紧件407均设有两个,两个第一夹紧件401和第二夹紧件407对称安装在支撑板403的上下两侧,且在上侧第一夹紧件401和第二夹紧件407的另一端安装有固定块409,在固定块409上开有凹槽,且凹槽的一侧壁倾斜设置,另一侧壁垂直设置,限位侧耳4010用于限制电杆的移动,保证电杆扶正的效率以及质量,固定块409的设置能够在驱动机构405相同的动力作用下,上方的一夹紧件和第二夹紧件407的转动度数更大,保证了电杆的固定质量。One end of the
其中,凹槽用于限制第一凸轮40501的转动,从而固定第一夹紧件401和第二夹紧件407,实现对电杆的夹持。Wherein, the groove is used to limit the rotation of the
所述驱动机构405包括第四电机40506、第一锥齿轮40505、第二锥齿轮40504、转动轴40502、第一凸轮40501和第二凸轮40503,所述第四电机40506安装在固定杆302的一侧,所述第一锥齿轮40505安装在第四电机40506的输出轴上,所述转动轴40502安装在固定杆302上,且转动轴40502的两端贯穿固定杆302延伸到固定杆302的上下两侧,所述第二锥齿轮40504安装在转动轴40502上并与第一锥齿轮40505相啮合,所述第一凸轮40501和第二凸轮40503分别安装在转动轴40502的两端,驱动机构405用为第一夹紧件401和第二夹紧件407提供动力,保证第一夹紧件401和第二夹紧件407的正常工作,保证第二夹紧机构4能够顺利夹紧电杆,大大提高了电杆扶正的效率,保证电杆扶正的质量。The
第四电机40506转动带动第一锥齿轮40505转动,第一锥齿轮40505与第二锥齿轮40504相啮合,第一锥齿轮40505带动第二锥齿轮40504转动,第二锥齿轮40504安装在转动轴40502上,第二锥齿轮40504带动转动轴40502转动,由于第一凸轮40501和第二凸轮40503安装在转动轴40502的两端,第二转动轴40502转动带动第一凸轮40501和第二凸轮40503转动,当第一凸轮40501与第一夹紧件401和第二夹紧件407的一端相接触时会向外推动第一夹紧件401和第二夹紧件407的一端,使得第一夹紧件401和第二夹紧件407围绕与支撑板403的铰接处转动,从而带动第一夹紧件401和第二夹紧件407的另一端向中间运动,实现将电杆夹紧的目的,由于电杆的尺寸越往上越小,所以上端的第一夹紧件401和第二夹紧件407的一端安装有固定块409,使得在第一凸轮40501和第二凸轮40503转动相同的角度时,上方的第一夹紧件401和第二夹紧件407另一端之间的距离更小,保证上下两侧的第一夹紧件401和第二夹紧件407都能够与电杆相接触,大大保证了夹紧效果。The
实施例2Example 2
与实施例1的不同之处在于在固定架2上还设有导向机构5,所述导向机构5设有两个,两个导向机构5与两个第二夹紧机构4相对应,导向机构5包括安装块501以及导向杆502,所述安装块501设有两个,两个安装块501对称安装在固定架2的两侧,所述导向杆502安装在导向杆502上,且导向杆502与支撑板403上的导向孔402相配合,导向机构5一方面为第二夹紧机构4导向,保证第二夹紧机构4能够顺利的夹紧电杆,另一方便用于支撑第二夹紧机构4,保证第二夹紧机构4的正常运行。The difference with
实施例3Example 3
与实施例1、实施例2的不同之处在于在固定板的四角安装有调平机构6,所述调平机构6包括固定壳604、第一电机608,所述固定壳604的一侧固定安装在固定板上,在固定壳604的内部设有第一连接件601、第二连接件602、第一支撑杆603、调节板605、套筒607以及螺纹杆606,所述第一连接件601和第二连接件602的中部铰接在一起,第一连接件601的一端转动安装在固定壳604的顶部,所述套筒607转动安装在第一连接件601的另一端,且套筒607套在螺纹杆606上并与螺纹杆606螺纹连接,所述螺纹杆606的上半部设有螺纹,下半部为光滑圆杆,所述第一支撑杆603的一端转动安装在第二连接件602的一端,第一支撑杆603的另一端贯穿固定壳604延伸到固定壳604的下方,所述调节板605固定安装在第一支撑杆603的另一端,所述第二连接杆801的另一端滑动安装在螺纹杆606的底部,所述第一电机608安装在固定壳604的顶部,且第一电机608的输出轴与螺纹杆606相连接,第一电机608带动螺纹杆606转动,螺纹杆606转动带动套筒607运动,当套筒607向下运动时会带动第一连接件601的一端围绕另一端转动,从而带动第二连接件602的中部向左移动,第二连接件602的一端沿着螺纹杆606向上运动,使得第二连接件602的另一端向下运动,带动第一支撑杆603以及调节板605向下运动,从而实现调平的作用。The difference from Embodiment 1 and Embodiment 2 is that a leveling mechanism 6 is installed at the four corners of the fixed plate, and the leveling mechanism 6 includes a fixed shell 604 and a first motor 608, and one side of the fixed shell 604 is fixed Installed on the fixed plate, a first connector 601, a second connector 602, a first support rod 603, an adjustment plate 605, a sleeve 607 and a threaded rod 606 are arranged inside the fixed shell 604, and the first connector 601 and the middle part of the second connecting piece 602 are hinged together, one end of the first connecting piece 601 is rotatably mounted on the top of the fixed shell 604, and the sleeve 607 is rotatably mounted on the other end of the first connecting piece 601, and the sleeve 607 Covered on the threaded rod 606 and threaded with the threaded rod 606, the upper half of the threaded rod 606 is provided with threads, the lower half is a smooth round rod, and one end of the first support rod 603 is rotatably mounted on the second connection One end of the piece 602, the other end of the first support rod 603 extends through the fixed shell 604 to the bottom of the fixed shell 604, the adjustment plate 605 is fixedly installed on the other end of the first support rod 603, and the second connecting rod 801 The other end is slidingly mounted on the bottom of the threaded rod 606, the first motor 608 is mounted on the top of the fixed housing 604, and the output shaft of the first motor 608 is connected with the threaded rod 606, and the first motor 608 drives the threaded rod 606 to rotate, The threaded rod 606 rotates to drive the sleeve 607 to move. When the
当地面高低不平时,能够通过调节该装置保证底座1处于水平状态,从而更好的实现对电杆扶正的目的。When the ground is uneven, the device can be adjusted to ensure that the
本装置能够同时对两根电杆固定和扶正,底座1的设置一方面用于支撑该装置,另一方面还能起到扶正电杆的目的,底座1上升降机构103的设置能够调节底座1上固定架2与地面的垂直度,从而保证固定架2与电杆的倾斜度保持一致,方便固定架2上的第一紧固机构和第二紧固机构固定在电杆上,大大提高了固定和扶正效率,第二紧固机构配合第二调节机构8的作用,能够实现对电杆的固定以及扶正,保证了电杆与地面的垂直度,防止在变电站的安装过程中电杆发生倾斜,大大提高了工作效率,保证了工作质量。This device can fix and straighten two poles at the same time. The setting of the
以上内容仅仅是对本发明的结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the structure of the present invention. Those skilled in the art will make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the principles of the present invention. Structures or beyond the scope defined in the claims shall belong to the protection scope of the present invention.
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