Automatic laser marking equipment for special-shaped card
Technical Field
The invention belongs to the technical field of special-shaped card production and manufacturing, and particularly relates to special-shaped card automatic laser marking equipment.
Background
At present, subway tickets and main related equipment in the related traffic industry are applied to manufacturing and production of standard cards (85 mm and 54 mm), and have relatively few equipment for special-shaped cards and good development prospect. However, the traditional special-shaped card detection is not replaced by equipment, detection and marking are carried out manually, so that the labor cost is increased, a higher error rate is easy to cause, and the probability of manual injury is increased because the laser has a certain danger.
In the prior art, china patent with publication number of CN204037077U discloses a special-shaped card automatic laser marking device, the laser device and an automatic feeding and discharging device are controlled by a computer, automatic operation of workpiece screening and marking is achieved, the feeding and discharging device is matched with a rotary table, a top card cylinder and a clamping groove to achieve mechanical operation of workpiece detection, marking and classification, labor cost is reduced, production efficiency is improved, inductors are arranged on the clamping groove and a clamping groove support, working efficiency and accuracy of the device are improved, station depth is 1.8mm, workpieces in a station can conveniently move along with the rotary table, a card reader can test chip sensing distance, the workpieces can be processed as unqualified cards when the chip sensing distance is too small, and the waste card groove can be jacked in, so that yield qualification rate can be improved.
The special-shaped card automatic laser marking equipment in the prior art has the problems that firstly, after the workpiece is placed in the card inlet groove, the workpiece at the bottommost layer in the card inlet groove is in contact with the upper end face of the rotary table, after the rotary table is started, the workpiece at the bottommost layer in the card inlet groove is not easy to fall into a station corresponding to the bottom of the card inlet groove on the rotary table in a rotating state, so that inconvenience is brought to the use of workers, meanwhile, the workpiece in the good card groove and the waste card groove is difficult to automatically take out after being piled up, and the workpiece in the good card groove and the waste card groove is very easy to fall off from the inside of the good card groove or the waste card groove after being pushed by the card jacking cylinder, so that inconvenience is brought to the use of workers.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides the special-shaped card automatic laser marking equipment which has the characteristic that workpieces are easy to push and collect.
The special-shaped card automatic laser marking device comprises a chassis and laser equipment arranged on one side of the upper end of the chassis, a base box is fixed on the other side of the upper end of the chassis, a working round table is fixed on the upper end of the base box, a programmable controller is arranged on one side of the interior of the base box, two top card cylinders are symmetrically arranged in the base box and are respectively positioned at the left end and the right end of one side of the programmable controller, top card shafts are respectively arranged at the output ends of the two programmable controllers, top card grooves matched with the top card shafts are respectively formed in the two sides of the working round table, the top ends of the top card shafts are positioned in the top card grooves, a push card mechanism is arranged on one side of the upper end of the chassis, a card inlet pipe clamp is arranged on the front side of the upper end of the chassis, a card pipe clamp and a waste pipe clamp are respectively arranged on the left side and the right side of the upper end of the chassis, and a memory card assembly is respectively arranged on one side of the upper end of the good card pipe clamp and the waste pipe clamp.
As the optimal technical scheme of the special-shaped card automatic laser marking equipment, the card pushing mechanism comprises a support, a rotating motor, a card pushing cylinder, a card pushing shaft, a card pushing plate and a clamp, wherein the support is fixedly connected with a bottom frame, the rotating motor is installed at the upper end of the support, the card pushing cylinder is installed at the output end of the rotating motor, the card pushing shaft is arranged at the output end of the card pushing cylinder, the card pushing plate is fixed at the front end of the card pushing shaft, the card pushing plate is positioned between a working round platform and a card feeding pipe clamp, and the clamp is fixed at the front end of the card pushing plate.
As the optimized technical scheme of the special-shaped card automatic laser marking equipment, the card pushing mechanism further comprises a limiting button, wherein the limiting button is fixed at the upper end of the working round table and is positioned in front of the clamping, and the two sides of the inner wall of the clamping are provided with the cracking grooves.
As the optimized technical scheme of the special-shaped card automatic laser marking equipment, the bottom ends of the card inlet pipe clamp, the good card pipe clamp and the waste card pipe clamp are respectively fixed with two L-shaped brackets, the bottom ends of the two L-shaped brackets are respectively fixedly connected with the base box, the good card pipe clamp and the waste card pipe clamp are respectively overlapped with the top clamping groove, and rubber pads are respectively fixed on the inner walls of the good card pipe clamp and the waste card pipe clamp.
As the optimal technical scheme of the special-shaped card automatic laser marking equipment, the card storage assembly comprises a card storage box, a box plate, a pull handle, a T-shaped bidirectional clamping block and a supporting rod, wherein the card storage box is fixedly connected to one sides of the upper ends of the good card pipe clamps and the waste card pipe clamps, a box plate is movably connected to one side of the bottom end of the card storage box, the pull handle is fixedly connected to one side of the box plate, the T-shaped bidirectional clamping block is fixedly connected to one side of the upper end of the box plate, and one side of the T-shaped bidirectional clamping block is mutually clamped with the upper end of the card storage box.
As the optimal technical scheme of the special-shaped card automatic laser marking equipment, the card storage assembly further comprises a top frame and a trapezoid stop block, wherein the top frame is uniformly formed at the left end and the right end of one side of the upper ends of the good card pipe clamp and the waste card pipe clamp, and the trapezoid stop block is fixedly connected in the top frame.
As a preferable technical scheme of the special-shaped card automatic laser marking equipment, the card storage box is a stainless steel member and is inclined downwards at 30 degrees.
As the optimal technical scheme of the special-shaped card automatic laser marking equipment, the laser equipment comprises an upright post, a laser and a card reader, wherein the upright post is fixed at the upper end of a bottom frame, the laser is installed on one side of the upper end of the upright post, the card reader is installed on one side of the laser, and the card reader is located above a working round table.
Compared with the prior art, the invention has the beneficial effects that:
1. When the automatic clamp pushing device is used, the card pushing cylinder in the card pushing mechanism is controlled by the programmable controller, the card pushing cylinder, the card pushing shaft, the card pushing plate and the clamping clamp in the card pushing mechanism push the workpiece at the bottommost layer in the card clamping groove and above the card pushing shaft forwards, so that the workpiece is clamped in the clamping clamp and below the card reader, the card reader is controlled by the programmable controller to detect the workpiece at the upper end surface of the working circular table, detected information is fed back to the programmable controller, when the workpiece is detected as a good card or a waste card, the rotating motor is controlled by the programmable controller, the rotating motor drives the card pushing cylinder, the card pushing shaft, the card pushing plate and the clamping clamp to rotate, thereby moving the workpiece clamped in the clamping clamp to the position below the good card clamping groove and above the card pushing shaft, then the card pushing cylinder is controlled by the programmable controller, and the card pushing cylinder and the top clamping shaft upwards pushes the workpiece clamped in the card clamping groove into the good card clamping groove or the waste card clamping clamp along the card pushing groove, and automatically pushes the workpiece in the card clamping groove into the good card clamping groove or the waste card clamping clamp when the automatic clamp is used, the workpiece in the automatic clamp pushing device is detected as a good card or a waste card clamping clamp, and the automatic clamp is conveniently detected to be conveniently moved to the bottom the good card clamping clamp or the waste card clamping clamp or the workpiece clamp clamping clamp and the utility model, and the automatic clamp clamping device is convenient to conveniently used.
2. When the automatic clamping device is used, after workpieces in the good clamping pipe clamps and the waste clamping pipe clamps are piled up, under the pushing action of the pushing clamping shaft and the limiting action of the pushing frame and the trapezoid stop block in the storage clamping assembly, the uppermost workpieces of the good clamping pipe clamps and the waste clamping pipe clamps can automatically fall into the storage clamping box, the uppermost workpieces are not easy to fall off and fall after being detected in the good clamping pipe clamps and the waste clamping pipe clamps, the storage clamping box can be opened by pulling the box plate at the bottom end of the storage clamping box, the box plate after being pulled out can be limited and fixed by mutually clamping the T-shaped bidirectional clamping block and the upper end of the storage clamping box, and the workpieces in the storage clamping box can automatically slide out, so that the automatic clamping device is convenient for workers to use, and the marking efficiency of the workpieces is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the bottom view of FIG. 1;
FIG. 3 is a schematic view of a partial structure of the present invention;
FIG. 4 is a schematic view of the partial explosion configuration of FIG. 4;
FIG. 5 is an enlarged schematic view of the structure of FIG. 3 at A;
FIG. 6 is a schematic view of the external connection structure of the clip of the present invention;
FIG. 7 is a schematic side view of FIG. 6;
FIG. 8 is a schematic top view of the base box of the present invention;
FIG. 9 is a schematic view of the internal structure of FIG. 8;
Fig. 10 is a control block diagram of the present invention.
The device comprises a chassis, a column, a laser, a card reader, a base box, a working round table, a card feeding pipe clamp, a card clamping, a waste card pipe clamp, a 10L-shaped bracket, a storage card box, a support, a rotary motor, a 14, a card pushing cylinder, a 15, a card pushing shaft, a 16, a card pushing plate, a 17, a clamping, a 18, a limit button, a 19, a box plate, a 20, a pull handle, a 21, a T-shaped bidirectional clamping block, a 22, a support, a 23, a top frame, a 24, a trapezoid block, a 25, a top clamping groove, a 26, a top clamping shaft, a 27, a top clamping cylinder, a 28, a programmable controller and a 29.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
Referring to fig. 1-10, the present invention provides the following technical solutions: the special-shaped card automatic laser marking device comprises a chassis 1 and a laser device arranged on one side of the upper end of the chassis 1, wherein the laser device comprises an upright post 2, a laser 3 and a card reader 4, the upright post 2 is fixed on the upper end of the chassis 1, the laser 3 is arranged on one side of the upper end of the upright post 2, the card reader 4 is arranged on one side of the laser 3 and positioned above a working round table 6, the connection and the use of the chassis 1 and the laser device are realized by referring to the special-shaped card automatic laser marking device with an authorized publication number of CN204037077U, the explanation is not repeated here, a base box 5 is fixed on the other side of the upper end of the chassis 1, a working round table 6 is fixed on the upper end of the base box 5, a programmable controller 28 is arranged on one side of the inside of the base box 5, two top card cylinders 27 are symmetrically arranged in the base box 5, the two top card cylinders 27 are respectively positioned on the left and right sides of one side of the programmable controller 28, the output ends of the programmable controller 28 are respectively provided with a top card shaft 26, the two top card shafts 26 are arranged on the two sides of the programmable controller 28, the two sides of the programmable controller 26 are respectively provided with a top card shaft 26, the two top card shafts 26 and the two top card 35 are respectively positioned on the two sides of the programmable controller 28, the top card cylinder 25 and the top card 25 are respectively, the top card 25 and the top card 26 are respectively positioned on the programmable top card 25 and the programmable cylinder 28, the two top card 25 and the programmable cylinder 28 are respectively, the top card 25 and the top card 28 are automatically and the programmable by the programmable device and the top card 28, in addition, the programmable controller 28 can also automatically control the rotating motor 13 and the card pushing cylinder 14 in the card pushing mechanism, so that the automatic operation can be performed, the use of workers is facilitated, and the marking efficiency of the workpiece 29 is greatly improved.
Specifically, a card pushing mechanism is arranged at one side of the base box 5 at the upper end of the bottom frame 1, the card pushing mechanism comprises a support 12, a rotating motor 13, a card pushing cylinder 14, a card pushing shaft 15, a card pushing plate 16 and a card clamp 17, when the card pushing mechanism is used specifically, a workpiece 29 inside the card feeding pipe clamp 7 can be automatically pushed out through the card pushing mechanism, the card reader 4 is convenient for detecting the workpiece 29 and can be automatically moved to the bottom of the card feeding pipe clamp 8 or the waste card pipe clamp 9 after detection, the card feeding or waste card is convenient to be pushed into the card feeding pipe clamp 8 or the waste card pipe clamp 9, the support 12 is fixedly connected with the bottom frame 1, the rotating motor 13 is arranged at the upper end of the support 12, the card pushing cylinder 14 is arranged at the output end of the rotating motor 13, the card pushing shaft 15 is arranged at the output end of the card pushing cylinder 14, the card pushing plate 16 is fixed at the front end of the card pushing shaft 15, the card pushing plate 16 is positioned between the working round table 6 and the card feeding pipe clamp 7, the front end of the push clamping plate 16 is fixed with a clamping 17, wherein the support 12 is a supporting piece, the rotating motor 13 is used for rotating and shifting the workpiece 29, the push clamping cylinder 14 is used for pushing and shifting the workpiece 29 forward, the rotating motor 13 and the push clamping cylinder 14 are both known techniques, the description is not repeated here, the push clamping shaft 15 is used for pushing the workpiece 29 forward and can be restored in the push clamping cylinder 14, the push clamping plate 16 is used for pushing the workpiece 29 forward and can be driven by the push clamping shaft 15 to be restored in the rear of the bottom of the push clamping pipe clamp 7 after use, the clamping 17 is used for clamping the workpiece 29, so that the workpiece 29 is not easy to be pulled out during moving, in addition, the push clamping mechanism also comprises a limit button 18, the limit button 18 is fixed on the upper end of the working round table 6, the limit button 18 is positioned in front of the clamping 17, the two sides of the inner wall of the clamping 17 are provided with a split groove, the limiting button 18 is used for limiting the workpiece 29 after the workpiece 29 is pushed forward by the clamping 17, the workpiece 29 can be clamped in the clamping 17 by limiting the workpiece 29 forward through the limiting button 18, and the clamping 17 can be elastically opened by the opening of the split groove, so that the workpiece 29 is clamped in the clamping 17.
Specifically, the upper end front side of chassis 1 is provided with into clamp pipe clamp 7, the upper end left and right sides of chassis 1 is provided with good clamp pipe clamp 8 and waste clamp pipe clamp 9 respectively, advance clamp pipe clamp 7, good clamp pipe clamp 8 and waste clamp pipe clamp 9's bottom all is fixed with two L shape supports 10, and two L shape supports 10's bottom all with base box 5 fixed connection, good clamp pipe clamp 8 and waste clamp pipe clamp 9 all coincide each other with top draw-in groove 25, just good clamp pipe clamp 8 and waste clamp pipe clamp 9's inner wall all is fixed with the rubber pad, wherein, advance clamp pipe clamp 8 and waste clamp pipe clamp 9's inner wall and all be fixed with the rubber pad, wherein, advance clamp pipe clamp 7 and be arranged in before work piece 29 detects, good clamp pipe clamp 8 is arranged in work piece 29 to detect the card of back clamp, waste clamp pipe clamp 9 is arranged in work piece 29 to detect the card of back waste clamp pipe clamp, has made things convenient for work piece 29's operation of distinguishing, and L shape supports 10 then are arranged in advancing clamp pipe clamp 7, good clamp pipe clamp 8 and waste clamp pipe clamp 9 and base box 5's fixed support, advance clamp 8 and waste clamp pipe clamp 9 and base box 5's bottom and top clamp pipe clamp 8 and do not have the clearance to make the clamp pipe clamp 8 and the top clamp pipe clamp 9 and the top clamp 9 to be convenient for move in the clearance between work piece 8 and the top clamp pipe clamp 9 and the top clamp 9 through the clamp 8 and the top clamp 9 that does not have.
Specifically, the upper end sides of the good clamp pipe clamp 8 and the waste clamp pipe clamp 9 are respectively provided with a clamp storage component, the clamp storage components comprise a clamp storage box 11, a box plate 19, a pull handle 20, a T-shaped bidirectional clamping block 21 and a supporting rod 22, when the clamp storage component is used specifically, the uppermost workpiece 29 after detection in the good clamp pipe clamp 8 and the waste clamp pipe clamp 9 is not easy to fall off and fall off, the collection of the workpiece 29 is convenient, the upper end sides of the good clamp pipe clamp 8 and the waste clamp pipe clamp 9 are fixedly connected with the clamp storage box 11, the clamp storage box 11 is a stainless steel member and is inclined downwards by 30 degrees, the bottom end side of the clamp storage box 11 is provided with a slotted and grooved inner movable connection box plate 19, one side of the box plate 19 is fixedly connected with the pull handle 20, one side of the upper end of the box plate 19 is fixedly connected with the T-shaped bidirectional clamping block 21, one side of the T-shaped bidirectional clamping block 21 and the upper end of the T-shaped bidirectional clamping block 11 are clamped with each other, wherein the storage card box 11 is used for storing the detected workpieces 29, the box plate 19 is used for sealing the bottom opening of the storage card box 11, the pull handle 20 is used for pulling the box plate 19 at the bottom of the storage card box 11, so that the storage card box 11 can be opened, the workpieces 29 in the storage card box 11 which are arranged at a downward inclination of 30 degrees can automatically slide out, the workpieces 29 are conveniently taken out, the T-shaped bidirectional clamping block 21 is used for limiting and fixing the box plate 19 after being pulled open or closed, the box plate 19 is prevented from moving automatically, in addition, the storage card assembly further comprises a top frame 23 and a trapezoid stop block 24, the top frame 23 is uniformly formed at the left end and the right end of the upper end side of the good card pipe clamp 8 and the waste card pipe clamp 9, the trapezoid stop block 24 is fixedly connected to the inside of the top frame 23, under the pushing action of the top card shaft 26 and the limiting action of the top frame 23 and the trapezoid stop block 24 in the storage card assembly, the uppermost workpieces 29 of the good clamp 8 and the waste clamp 9 can automatically fall into the storage box 11, and the surface of the trapezoidal stop block 24, which is contacted with the workpieces 29, is a 60-degree slope.
When the card pushing device is used, a laser 3, a card reader 4, a card pushing cylinder 27, a programmable controller 28, a rotating motor 13 and a card pushing cylinder 14 are connected externally, then a plurality of workpieces 29 are placed into the card feeding pipe clamp 7 from top to bottom, at the moment, the bottommost workpiece 29 in the card feeding pipe clamp 7 is in contact with the upper end face of the working round table 6, then the card pushing cylinder 14 is controlled by the programmable controller 28, the bottommost workpiece 29 in the card feeding pipe clamp 7 is pushed forward by the card pushing cylinder 14, the card pushing shaft 15, the card pushing plate 16 and the card holder 17, the workpiece 29 pushed forward is limited by the limiting button 18, the workpiece 29 is clamped in the card holder 17 and is positioned below the card reader 4, the bottom of the card feeding pipe clamp 7 is blocked by the card pushing plate 16, the workpiece 29 in the card feeding pipe clamp 7 is prevented from falling, then the card reader 4 is controlled by the programmable controller 28 to detect the workpiece 29 on the upper end face of the working round table 6, and detected information is fed back to the programmable controller 28;
When the workpiece 29 is detected to be a good card, the rotating motor 13 is controlled by the programmable controller 28, the rotating motor 13 drives the card pushing cylinder 14, the card pushing shaft 15, the card pushing plate 16 and the card clamp 17 to rotate, so that the workpiece 29 clamped in the card clamp 17 is moved to the lower part of the good card clamp 8 and is positioned above the card pushing groove 25 and the card pushing shaft 26, then the card pushing cylinder 27 is controlled by the programmable controller 28, the workpiece 29 clamped in the card clamp 17 is pushed up into the good card clamp 8 with a rubber pad on the inner wall by the card pushing cylinder 27 and the card pushing shaft 26 along the card pushing groove 25, then the card pushing shaft 26 at the output end of the card pushing cylinder 27 is reset and retracted, at the moment, the workpiece 29 is clamped in the good card clamp 8, then the rotating motor 13, the card pushing cylinder 14, the card pushing shaft 15, the card pushing plate 16 and the card clamp 17 are reset and retracted by the programmable controller 28, at the moment, the card clamping 17 is positioned at the rear of the bottom of the card pushing clamp 7, after the bottom of the card pushing clamp 7 is blocked by no obstacle, then the workpiece 29 clamped in the card pushing clamp 7 is continuously dropped down by the card pushing cylinder 27, and then the card pushing shaft 26 at the output end of the card pushing cylinder 27 is controlled by the programmable controller 28, and the card pushing plate 29 is continuously matched with the card pushing cylinder 29 and the workpiece 9, and the workpiece is detected to be the waste clamp 17, and the workpiece is detected by the card pushing cylinder and the card pushing plate 17, and the workpiece is detected to be the workpiece and the card pushing clamp 17;
When the workpieces 29 in the good clamp 8 and the waste clamp 9 are piled up, under the pushing action of the pushing clamping shaft 26 and the limiting action of the top frame 23 and the trapezoid stop block 24, the uppermost workpieces 29 of the good clamp 8 and the waste clamp 9 automatically fall into the storage clamping box 11, the box plate 19 at the bottom end of the storage clamping box 11 can be pulled out through the pull handle 20 to open the storage clamping box 11, and the pulled box plate 19 is limited and fixed through the mutual clamping of the T-shaped bidirectional clamping block 21 and the upper end of the storage clamping box 11, so that the workpieces 29 in the storage clamping box 11 can automatically slide out.
It should be noted that the above-mentioned embodiments are merely preferred embodiments of the present invention, and the present invention is not limited thereto, but may be modified or substituted for some of the technical features thereof by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.