CN113578687A - Coating wrinkle removing device and coating production equipment - Google Patents
Coating wrinkle removing device and coating production equipment Download PDFInfo
- Publication number
- CN113578687A CN113578687A CN202110929221.7A CN202110929221A CN113578687A CN 113578687 A CN113578687 A CN 113578687A CN 202110929221 A CN202110929221 A CN 202110929221A CN 113578687 A CN113578687 A CN 113578687A
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- Prior art keywords
- coating
- wrinkle
- rack
- leveling
- block
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- 239000011248 coating agent Substances 0.000 title claims abstract description 91
- 238000000576 coating method Methods 0.000 title claims abstract description 91
- 230000037303 wrinkles Effects 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 238000004140 cleaning Methods 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 22
- 239000012535 impurity Substances 0.000 claims description 19
- 244000144992 flock Species 0.000 claims description 10
- 239000003595 mist Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 3
- 230000002441 reversible effect Effects 0.000 claims description 2
- 238000009499 grossing Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 22
- 230000033001 locomotion Effects 0.000 abstract description 13
- 230000010405 clearance mechanism Effects 0.000 abstract description 8
- 230000002349 favourable effect Effects 0.000 abstract description 8
- 230000001153 anti-wrinkle effect Effects 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 2
- 206010040954 Skin wrinkling Diseases 0.000 description 43
- 229920000742 Cotton Polymers 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000008602 contraction Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/028—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with a body having a large flat spreading or distributing surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
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- B08B1/10—
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- B08B1/30—
Abstract
The invention discloses a coating wrinkle removing device and coating production equipment. Including main part and drive shaft, the internal connection of main part has the drive shaft, and the surface of drive shaft has cup jointed the conveying roller, conveying roller and machined part interconnect, and the machined part top is provided with the wrinkle shower nozzle, wrinkle shower nozzle and main part interconnect, and the upper surface of main part is provided with the collection piece, drive shaft and leveling mechanism and clearance mechanism interconnect, the drive shaft drives the conveying roller and carries out the in-process of carrying to the machined part through the rotation, the drive shaft drives leveling mechanism and clearance mechanism operation simultaneously, be favorable to the integrated motion of device, the artifical cost of carrying out flattening and clearance work that carries out has been reduced, economy is suitable for more, leveling mechanism carries out position control through the stopper to connecting from the piece, carry out altitude mixture control to the stopper simultaneously, the wrinkle removal efficiency of anti-wrinkle device is improved.
Description
Technical Field
The invention relates to the technical field of coating production, in particular to a coating wrinkle removing device and coating production equipment.
Background
In the production process of films, paper and cloth, the surface of the film, paper and cloth is usually coated, the coating work is to coat a layer of glue, paint or ink with a specific function on a coiled substrate, dry the substrate and roll the substrate, and then remove wrinkles of the substrate through a wrinkle resistant device, so that the coating can obtain higher smoothness and glossiness.
However, the existing coating anti-wrinkle device usually adopts high-temperature water mist to remove wrinkles, and the high-temperature water mist can cause the humidity of the coating to increase, so that impurities and/or flocks are adhered to the outer surface of the coating, and the impurities and/or flocks are removed through manual work, so that the coating can obtain higher smoothness and glossiness, but the coating is removed through manual work, and the problem that the coating quality cannot be guaranteed due to the fact that the impurities and/or flocks are not cleaned in time is solved.
Disclosure of Invention
In view of the above, the embodiments of the present invention provide a coating and wrinkle-removing device and a coating and production apparatus, so as to solve the problems caused by manually removing impurities and/or lint adhered to the outer surface of a coating in the prior art.
In order to achieve the above purpose, the embodiments of the present invention provide the following technical solutions:
the invention discloses a coating wrinkle removing device in a first aspect, which comprises: the device comprises a main body, a supporting plate, a driving shaft, a conveying roller, a heating mechanism, a leveling mechanism and a cleaning mechanism;
the supporting plate is arranged on the main body;
the conveying roller is sleeved on the driving shaft, and the conveying roller can drive a workpiece to move transversely along the supporting plate when rotating;
the heating mechanism is fixed on the main body and used for heating the workpiece on the supporting plate;
the leveling mechanism and the cleaning mechanism are in transmission connection with the driving shaft, and the leveling mechanism is used for leveling the workpiece on the supporting plate;
the cleaning mechanisms are arranged on two sides of the supporting plate and used for cleaning impurities and/or flocks brought out by the leveling mechanism.
Preferably, a plurality of the flattening mechanisms are arranged in the transverse direction of the supporting plate.
Preferably, the flattening mechanism includes: the first belt, the first screw rod, the first rack and the two leveling pieces;
the first screw rod and the first rack are arranged above the supporting plate in parallel;
the first screw rod is parallel to the conveying roller;
one end of the first screw rod is connected with the driving shaft through the first belt;
one end of the leveling part is connected with the first lead screw in a matching way, and the other end of the leveling part is connected with the first rack in a matching way;
the driving shaft drives the first lead screw to rotate, the leveling piece is matched with the first rack, and the leveling piece can be switched between an extension state and a contraction state;
when the two flattening pieces move from the middle part of the first screw rod to the two end parts, the two flattening pieces are used for flattening the workpiece in an extending state.
Preferably, the flattening member includes: the driven block, the driven gear, the second screw rod, the limiting block, the connecting spring and the scraper plate;
the driven gear is fixed at the first end of the second lead screw and meshed with the first rack;
the driven block is provided with a screw hole which is in threaded fit with the second screw rod;
the bottom of the limiting block is provided with a spring groove for mounting the connecting spring;
one end of the connecting spring is connected with the bottom of the spring groove, and the other end of the connecting spring is connected with the scraper;
the first screw rod rotates to drive the driven gear to rotate and drive the scraper to extend downwards or retract upwards.
Preferably, the heating mechanism includes: a plurality of wrinkle removing spray heads;
the wrinkle removing nozzle is used for spraying high-temperature water mist.
Preferably, the method further comprises the following steps: collecting blocks;
the collecting blocks are arranged on two sides of the supporting plate and used for collecting impurities and/or flocks cleaned by the cleaning mechanism;
the clearance mechanism includes: the second belt, the driving gear, the second rack, the fixed block, the elastic piece and the shifting plate;
the driving gear is connected with the driving shaft through the second belt;
the second rack is movably arranged on the main body and transversely arranged along the collecting block;
the driving gear is meshed with the second rack;
one side of the fixed block is fixed with one side of the second rack, and the other side edge of the fixed block is provided with a matching groove used for matching with the first end of the shifting plate;
one end of the elastic piece is connected with the bottom of the matching groove, the other end of the elastic piece is connected with the shifting plate, and the first end of the shifting plate is movably arranged in the matching groove;
the drive shaft rotates and can pass through the second belt drives drive gear rotates to drive dial the board and follow the backup pad removes, dial the board can remove to with leveling mechanism interconnect.
Preferably, the second end of the poking plate is provided with a protruding part protruding downwards.
Preferably, the driving shaft can intermittently drive the conveying roller to rotate positively and negatively.
The invention discloses coating production equipment in a second aspect, which comprises the coating wrinkle removing device disclosed in the first aspect of the invention.
From the above, the invention discloses a coating wrinkle removing device and coating production equipment. Drive the conveying roller rotation that the cover established at the drive shaft through the drive shaft and drive the lateral motion of machined part along the backup pad, and then realize the transport to the machined part, and through the coating heating of heating mechanism to the machined part, make the coating on the machined part can easily be by the leveling mechanism flattening with the drive shaft connection, effectively get rid of the fold of coating, and clear up the impurity and/or the batting that leveling mechanism took out through the clearance mechanism with the drive shaft connection, effectively guarantee the surface finishment of coating, and then effectively improved the smoothness degree and the glossiness of coating.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a coating and wrinkle-removing device according to an embodiment of the present invention;
fig. 2 is a schematic view of a top connection structure of the first belt and the first lead screw according to the embodiment of the present invention;
FIG. 3 is a schematic top view of a connection structure between a driving gear and a second rack according to an embodiment of the present invention;
fig. 4 is a schematic diagram of a right-view connection structure of a second screw rod and a limiting block according to an embodiment of the present invention;
FIG. 5 is a schematic left-view connection structure diagram of the driving gear and the second rack according to the embodiment of the present invention;
FIG. 6 is an enlarged schematic view of the structure at A in FIG. 1 according to an embodiment of the present invention;
FIG. 7 is an enlarged structural view of the portion B in FIG. 2 according to an embodiment of the present invention;
fig. 8 is a schematic perspective view of a dial plate according to an embodiment of the present invention.
Wherein, 1 is a main body; 11 is a support plate, 2 is a driving shaft; 3 is a conveying roller; 4, processing parts; 5 is a heating mechanism; 6 is a leveling mechanism; 7 is a collection block; and 8, a cleaning mechanism.
6 is a leveling mechanism: 601 is a first belt; 602 is a first lead screw; 603 is a driven block; 604 is a first rack; 605 is a driven gear; 606 is a second lead screw; 607 is a limited block; 608 is a connecting spring; 609 is a squeegee.
8 is a cleaning mechanism: 801 is a second belt; 802 is a driving gear; 803 is a second rack; 804 is a fixed block; 805 is an elastic member; 806 is a dial plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In this application, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
An embodiment of the present invention provides a coating and wrinkle-removing device, and referring to fig. 1 to 8, fig. 1 is a schematic structural diagram of the coating and wrinkle-removing device, where the coating and wrinkle-removing device includes: the device comprises a main body 1, a support plate 11, a driving shaft 2, a conveying roller 3, a heating mechanism 5, a leveling mechanism 6 and a cleaning mechanism 8;
the support plate 11 is arranged on the main body 1;
the conveying roller 3 is sleeved on the driving shaft 2, and the conveying roller 3 rotates to drive the workpiece 4 to move transversely along the supporting plate 11;
the heating mechanism 5 is fixed on the main body 1 and used for heating the workpiece 4 on the supporting plate 11;
the leveling mechanism 6 and the cleaning mechanism 8 are in transmission connection with the driving shaft 2, and the leveling mechanism 6 is used for leveling the workpiece 4 on the supporting plate 11;
the cleaning mechanism 8 is arranged on two sides of the supporting plate 11 and used for cleaning impurities and/or flocks brought out by the leveling mechanism 6.
It should be noted that, it establishes to drive conveying roller 3 rotation that drive shaft 2 was established through drive shaft 2 and drives the lateral motion of machined part 4 along backup pad 11, and then the realization is to the transport of machined part 4, and through the coating heating of heating mechanism 5 to machined part 4, make the coating on the machined part 4 can easily be by the 6 flattening of leveling mechanism of being connected with drive shaft 2, effectively get rid of the fold of coating, and clear up impurity and/or the batting that 6 taking out of leveling mechanism through the clearance mechanism 8 of being connected with drive shaft 2, effectively guarantee the outer surface finishment of coating, and then effectively improved coated smoothness degree and glossiness.
Specifically, a plurality of flattening mechanisms 6 are provided laterally along the support plate 11.
It should be noted that, by transversely arranging the plurality of leveling mechanisms 6 along the supporting plate 11, the plurality of leveling mechanisms 6 can level off the coating for a plurality of times, thereby effectively avoiding coating wrinkles.
Further, the flattening mechanism 6 includes: the device comprises a first belt 601, a first screw rod 602, a first rack 604 and two leveling pieces;
the first lead screw 602 and the first rack 604 are arranged above the support plate 11 in parallel;
the first lead screw 602 is parallel to the conveying roller 3;
one end of the first lead screw 602 is connected with the driving shaft 2 through a first belt 601;
one end of the leveling part is connected with the first lead screw in a matching way, and the other end of the leveling part is connected with the first rack 604 in a matching way;
the driving shaft 2 drives the first lead screw to rotate, the leveling piece is matched with the first rack 604, and the leveling piece can be switched between an extension state and a contraction state;
the two leveling members are used for leveling the coating on the workpiece 4 in the extended state when the two leveling members move from the middle part of the first screw to the two end parts.
It should be noted that the first lead screw 602 and the first rack 604 are disposed above the supporting plate 11 in parallel; a first lead screw 602 is parallel to the conveying roller 3, and one end of the first lead screw 602 is connected with the driving shaft 2 through a first belt 601; one end of the leveling part is connected with the first lead screw in a matching way, and the other end of the leveling part is connected with the first rack 604 in a matching way; the driving shaft 2 can drive the first lead screw to rotate, and the leveling piece can be switched between an extension state and a contraction state under the matching of the leveling piece and the first rack 604; and when two flattening pieces move from the middle part of the first screw rod to the two end parts, the two flattening pieces are both in an extension state and are in contact with the coating, and are used for flattening the coating in the moving process, and when the two flattening pieces move from the two end parts of the first screw rod 602 to the middle part, the two flattening pieces are both in a contraction state and are not in contact with the coating, so that the flatness of the coating cannot be influenced.
Specifically, the flattening piece includes: a driven block 603, a driven gear 605, a second screw rod 606, a limiting block 607, a connecting spring 608 and a scraper 609;
a driven gear 605 is fixed at the first end of the second lead screw, the driven gear 605 is meshed with the first rack 604;
the driven block 603 is provided with a screw hole which is in threaded fit with the second screw rod 606;
the bottom of the limiting block 607 is provided with a spring groove for mounting a connecting spring 608;
one end of the connecting spring 608 is connected with the groove bottom of the spring groove, and the other end of the connecting spring 608 is connected with the scraper 609;
the first lead screw 602 rotates to drive the driven gear 605 to rotate and drive the scraper 609 to extend downwards or retract upwards.
It should be noted that, the driven gear 605 is fixed at the first end of the second lead screw, and the driven gear 605 is engaged with the first rack 604; a screw hole which is in threaded fit with the second screw rod 606 is formed in the driven block 603; then, a spring groove for installing a connecting spring 608 is formed at the bottom of the limiting block 607; one end of a connecting spring 608 is connected with the bottom of the spring groove, and the other end of the connecting spring is connected with a scraper 609; the first screw 602 is driven to rotate by the driving shaft 2, and the driven gear 605 is driven to rotate, so that the scraper 609 is driven to extend downwards or retract upwards, when the scraper 609 extends downwards, the scraper 609 can be in coating contact with a workpiece 4, when the scraper 609 retracts upwards, the scraper 609 is not in coating contact with the workpiece 4, when the first screw drives the scraper 609 to move from the middle position of the first screw to two ends, the scraper 609 extends downwards to be in coating contact with the workpiece 4, coating leveling on the workpiece 4 is completed in the moving process of the scraper 609, and when the scraper 609 moves from the middle position of the two ends, the scraper 609 retracts upwards to be not in coating contact with the workpiece 4, and the phenomenon that the scraper 609 folds coating on the workpiece 4.
It should be further noted that when the scraper 609 extends downward to contact with the coating on the workpiece 4, the connecting spring 608 disposed in the spring groove can provide a certain pre-tightening force to the scraper 609, so that the scraper 609 is always in close contact with the coating on the workpiece 4, and thus the scraper 609 can effectively level the wrinkle position of the coating on the workpiece 4 during the leveling process.
Preferably, the stopper 607 includes: a horizontal portion and a vertical portion;
the first end of the vertical part is connected with one end of the transverse part;
the transverse part is provided with a screw hole which is used for being in threaded fit with the second screw rod 606;
the bottom of the second end of the vertical part is provided with a spring groove for installing a connecting spring 608.
It should be noted that the limiting block 607 is configured as a horizontal portion and a vertical portion, and the first end of the vertical portion is connected to one end of the horizontal portion; the transverse part is provided with a screw hole which is in threaded fit with the second screw rod 606; and the spring groove for installing the connecting spring 608 is formed at the bottom of the second end of the vertical part, so that the processing difficulty of the limiting block 607 can be reduced, and the installation is easier.
Specifically, the bottom of the wiper 609 is tapered.
It should be noted that, by providing the bottom of the scraper 609 as a tapered structure, the contact area with the coating on the workpiece 4 can be reduced, and the coating on the workpiece 4 can be prevented from being damaged due to excessive friction between the scraper 609 and the coating on the workpiece 4.
It should also be noted that the bottom of the wiper 609 may have other configurations, such as a spherical configuration, and thus the bottom configuration of the wiper 609 is not limited to a conical configuration, and may be selected by one skilled in the art as desired.
Further, the heating mechanism 5 includes: a plurality of wrinkle removing spray heads;
the wrinkle-removing spray head is used for spraying high-temperature water mist.
It should be noted that by arranging a plurality of wrinkle removing nozzles, enough high-temperature water mist can be sprayed to heat the coating on the workpiece 4, so that the humidity of the coating on the workpiece 4 is increased, the contact friction force between the coating on the workpiece 4 and the leveling mechanism 6 can be reduced, the softness of the coating on the workpiece 4 can be increased, the wrinkle position of the coating on the leveled workpiece 4 is prevented from being reset under the action of the elasticity of the wrinkle removing nozzle, and the flatness of the coating on the workpiece 4 is effectively ensured.
Further, the coating and wrinkle-removing device further comprises: a collection block 7;
the collecting blocks 7 are arranged on two sides of the supporting plate 11 and are used for collecting impurities and/or flocks cleaned by the cleaning mechanism 8;
the cleaning mechanism 8 includes: a second belt 801, a driving gear 802, a second rack 803, a fixed block 804, an elastic member 805 and a shifting plate 806;
the drive gear 802 is connected to the drive shaft 2 via a second belt 801;
the second rack 803 is movably arranged on the main body 1, and the second rack 803 is transversely arranged along the collecting block 7;
the drive gear 802 meshes with the second rack 803;
one side of the fixing block 804 is fixed with one side of the second rack 803, and the other side of the fixing block 804 is provided with a matching groove for matching with the first end of the shifting plate 806;
one end of the elastic piece 805 is connected with the bottom of the matching groove, the other end of the elastic piece is connected with the shifting plate 806, and the first end of the shifting plate 806 is movably arranged in the matching groove;
drive shaft 2 rotates and can drive gear 802 through second belt 801 and rotate to drive and dial board 806 and remove along backup pad 11, dial board 806 and can remove to be connected with leveling mechanism 6.
It should be noted that the driving gear 802 is connected to the driving shaft 2 through the second belt 801, so that the driving shaft 2 can drive the driving gear 802 to rotate, the driving gear 802 drives the second rack 803 and the fixing block 804 fixed on the second rack 803 to move, when the fixing block 804 moves to the shifting plate 806 and is connected to the leveling mechanism 6, the leveling mechanism 6 at this time levels the coating on the workpiece 4, the leveling mechanism 6 is stained with impurities and/or cotton wool, by moving the shifting plate 806, the shifting plate 806 brings the impurities and/or cotton wool brought out by the leveling mechanism 6 into the collecting block 7, and the collecting block 7 collects the impurities and/or cotton wool, so as to prevent the impurities and/or cotton wool from affecting the smoothness and the glossiness of the coating on the workpiece 4.
Preferably, the elastic member 805 is a spring.
Specifically, the second end of the dial plate 806 is provided with a protrusion protruding downward.
It should be noted that, the second end of the poking plate 806 is provided with a protrusion protruding downwards, so that when the poking plate 806 is connected with the leveling mechanism 6, the impurities and/or cotton wool brought out by the leveling mechanism 6 can be hooked and taken away more conveniently.
Further, the driving shaft 2 can intermittently drive the conveying roller 3 to rotate forward and backward.
It should be noted that the driving shaft 2 intermittently drives the conveying roller 3 to rotate forward and backward, so that the leveling mechanism 6 can perform secondary wrinkle removal on the coating on the workpiece 4, and the flatness of the coating on the workpiece 4 is ensured.
The embodiment of the invention also provides coating production equipment, which comprises: a coating and wrinkle removing device;
the coating and wrinkle-removing device comprises: the device comprises a main body 1, a support plate 11, a driving shaft 2, a conveying roller 3, a heating mechanism 5, a leveling mechanism 6 and a cleaning mechanism 8;
the support plate 11 is arranged on the main body 1;
the conveying roller 3 is sleeved on the driving shaft 2, and the conveying roller 3 rotates to drive the workpiece 4 to move transversely along the supporting plate 11;
the heating mechanism 5 is fixed on the main body 1 and is used for coating and heating the workpiece 4 on the supporting plate 11;
the leveling mechanism 6 and the cleaning mechanism 8 are in transmission connection with the driving shaft 2, and the leveling mechanism 6 is used for leveling the coating on the workpiece 4 on the supporting plate 11;
the cleaning mechanism 8 is arranged on two sides of the supporting plate 11 and used for cleaning impurities and/or flocks brought out by the leveling mechanism 6.
It should be noted that the machined part 4 is the coating, it establishes to drive conveying roller 3 that drives drive shaft 2 through drive shaft 2 drive cover and rotates and drive machined part 4 along the lateral motion of backup pad 11, and then realize the transport to machined part 4, and through the coating heating of heating mechanism 5 to machined part 4, make the coating on the machined part 4 can easily be by the 6 flattening of the leveling mechanism of being connected with drive shaft 2, effectively get rid of the fold of coating, and clear up impurity and/or the batting that 6 brought out of leveling mechanism through the clearance mechanism 8 of being connected with drive shaft 2, effectively guarantee the outer surface finish of coating, and then effectively improved the smoothness degree and the glossiness of coating.
To facilitate understanding of the above solution, the solution is further described below with reference to fig. 1 to 8.
A novel green and environment-friendly anti-wrinkle device for coating production comprises a main body 1 and a driving shaft 2, wherein the driving shaft 2 is connected inside the main body 1, a conveying roller 3 is sleeved on the outer surface of the driving shaft 2, the conveying roller 3 is connected with a workpiece 4, a wrinkle removing nozzle 5 is arranged above the workpiece 4, the wrinkle removing nozzle 5 is connected with the main body 1, a collecting block 7 is arranged on the upper surface of the main body 1, the driving shaft 2 is connected with a leveling mechanism 6 and a cleaning mechanism 8, a worker can place the workpiece 4 on the upper surface of the main body 1, then a driving motor drives the driving shaft 2 to rotate, the driving shaft 2 drives the conveying roller 3 to convey the workpiece 4 through rotation, the wrinkle removing nozzle 5 above the workpiece 4 can spray high-temperature water mist to remove wrinkles of the workpiece 4 in the movement process, and meanwhile, the driving shaft 2 can drive the leveling mechanism 6 and the cleaning mechanism 8 to operate through rotation, is beneficial to the automatic movement of the device and saves energy.
In order to adjust the position of the driven block 603, the leveling mechanism 6 includes a first belt 601, a first lead screw 602, a driven block 603, a first rack 604, a driven gear 605, a second lead screw 606, a limit block 607, a connecting spring 608 and a scraper 609, one end of the first belt 601 is connected with the driving shaft 2, the other end of the first belt 601 is connected with the first lead screw 602, the driven block 603 is sleeved on the outer surface of the first lead screw 602, the first lead screw 602 is connected with the driven block 603 in a threaded manner, the length of the first lead screw 602 is greater than the width of the workpiece 4, the driven blocks 603 are symmetrically distributed about the longitudinal center line of the main body 1, four driven blocks 603 are provided, the driven blocks 603 are distributed on two sides of the wrinkle removing nozzle 5, the driving shaft 2 drives the first lead screw 602 to rotate through the first belt 601, the first lead screw 602 drives the driven block 603 to move through rotation, so that the driven block 603 horizontally slides, which is beneficial for the driven block 603 to drive the subsequent limiting block 607 to adjust the position.
In order to adjust the height of the limiting block 607, a connecting spring 608 is welded inside the limiting block 607, the other end of the connecting spring 608 is fixedly connected with a scraper 609, a first rack 604 penetrates through the inside of a driven block 603, the first rack 604 is fixedly connected with the main body 1, one side of the first rack 604 is engaged with a driven gear 605, the driven gear 605 is located inside the driven block 603, a second lead screw 606 is connected in the middle of the driven gear 605, the limiting block 607 is sleeved on the outer surface of the second lead screw 606, the driven block 603 is connected with the first rack 604 in a sliding manner, the second lead screw 606 is connected with the limiting block 607 in a threaded manner, the limiting block 607 is in an inverted L-shaped structure in front view, because the first rack 604 is engaged with the driven gear 605, in the process that the driven block 603 drives the driven gear 605 to move, the driven gear 605 can rotate under the push of the first rack 604, and then driven gear 605 drives the second lead screw 606 of being connected with it and carries out synchronous revolution, and second lead screw 606 can drive stopper 607 through rotatory and carry out elevating movement, is favorable to stopper 607 to make the scraper blade 609 carry out the flattening work to machined part 4 through going up and down.
In order to carry out the flattening to machined part 4, the scraper blade 609 passes through the flexible structure of connecting spring 608 in the inside constitution of stopper 607, and the lower extreme of scraper blade 609 is the toper structure, and the height of scraper blade 609 is greater than the distance of stopper 607 bottom to machined part 4 upper surface, second lead screw 606 can drive stopper 607 downstream through the rotation, and stopper 607 drives the synchronous downstream of scraper blade 609 that is connected with connecting spring 608, and under the promotion of connecting spring 608, scraper blade 609 is closely laminated with machined part 4 all the time, make scraper blade 609 scrape machined part 4 to main part 1 both sides in the in-process of motion, thereby reach the purpose of carrying out the flattening to machined part 4, be favorable to improving wrinkle removing efficiency of wrinkle device.
In order to adjust the position of the dial plate 806, the cleaning mechanism 8 includes a second belt 801, a driving gear 802, a second rack 803, a fixed block 804, a return spring 805 and a dial plate 806, one end of the second belt 801 is connected with the driving shaft 2, the other end of the second belt 801 is connected with the driving gear 802, one side of the driving gear 802 is engaged with the second rack 803, one side of the second rack 803 is welded with the fixed block 804, the second rack 803 is connected with the main body 1 in a sliding manner, the length of the second rack 803 is smaller than that of the collection block 7, the width of the collection block 7 is larger than the sum of the widths of the second rack 803 and the fixed block 804, the dial plate 806 forms a telescopic structure inside the fixed block 804 through the return spring 805, the dial plate 806 is in an inverted L-shaped structure in side view, the tail end of the dial plate is in an arc-shaped structure, the driving shaft 2 drives the driving gear 802 to rotate through the second belt 801, so that the driving gear 802 pushes the second rack 803 to move, and then the second rack 803 slides with the main body 1, and the second rack 803 drives the fixing block 804 to move synchronously, so that the fixing block 804 drives the shifting plate 806 connected with the return spring 805 to move, which is beneficial to clearing up the batting on one side of the scraper 609 subsequently by the shifting plate 806.
In order to clear up the batting, the inside welding of fixed block 804 has reset spring 805, and reset spring 805's other end fixedly connected with dials board 806, it is located the top of collecting piece 7 to dial board 806, the level of dialling board 806 is greater than the level of machined part 4, and the length of dialling board 806 is greater than the length of scraper 609, and dial board 806 and be the symmetric distribution about the longitudinal center line of main part 1, after dialling board 806 and scraper 609 interconnect, dial board 806 and can promote the clearance with the accumulational batting in scraper 609 one side, make the batting fall into collecting piece 7 inside, and drive shaft 2 drives conveying roller 3 and carries out intermittent type nature forward and backward rotation, be convenient for fixed block 804 drives and dials board 806 left and right sides reciprocating motion, can carry out the secondary to machined part 4 simultaneously and remove the wrinkle, be favorable to improving wrinkle removing quality of wrinkle resistance device.
The working principle of the embodiment is as follows: when the crease-resistant work needs to be carried out through the crease-resistant device, firstly, a worker can place a workpiece 4 on the upper surface of a main body 1, then a driving motor drives a driving shaft 2 to rotate, the driving shaft 2 drives a conveying roller 3 to convey the workpiece 4 through rotation, and in the moving process of the workpiece 4, a crease-removing spray head 5 above the workpiece can spray high-temperature water mist to carry out crease-removing work on the workpiece, meanwhile, the driving shaft 2 drives a first screw rod 602 to rotate through a first belt 601, because the first screw rod 602 is in threaded connection with a driven block 603, the first screw rod 602 can drive the driven block 603 to move through rotation, so that the driven block 603 slides towards the middle part of the workpiece 4, and the driven block 603 slides with a first rack 604, because the first rack 604 is in meshed connection with the driven gear 605, in the process that the driven block 603 drives the driven gear 605 to move, the driven gear 605 can rotate under the pushing of the first rack 604, and then the driven gear 605 drives the second lead screw 606 connected with the driven gear to synchronously rotate, because the second lead screw 606 is in threaded connection with the limiting block 607, the second lead screw 606 can drive the limiting block 607 to move upwards through rotation, and the limiting block 607 drives the scraper 609 connected with the connecting spring 608 to synchronously move upwards, and the limiting block 607 slides with the driven block 603, when the driven block 603 moves to the middle of the main body 1, the driven block 603 can move towards both sides of the main body 1 under the driving of the first lead screw 602, and the above-mentioned steps are repeated, in the process that the driven block 603 moves towards both sides of the main body 1, similarly, because the first rack 604 is engaged with the driven gear 605, in the process that the driven block 603 drives the driven gear 605 to move, the driven gear 605 can reversely rotate under the driving of the first rack 604, so that the driven gear 605 drives the second lead screw 606 to reversely rotate, and the second lead screw 606 can drive the limiting block 607 to move downwards through reverse rotation, the limiting block 607 drives the scraper 609 connected with the connecting spring 608 to move downwards synchronously, and under the pushing of the connecting spring 608, the scraper 609 is always tightly attached to the workpiece 4, so that the scraper 609 scrapes the workpiece 4 to two sides of the main body 1 in the moving process, the purpose of leveling the workpiece 4 is achieved, and the wrinkle removing efficiency of the wrinkle resistant device is improved;
drive shaft 2 drives drive gear 802 through second belt 801 and rotates, make drive gear 802 promote second rack 803 and move, and then second rack 803 slides with main part 1, and second rack 803 drives fixed block 804 and carries out synchronous motion, make fixed block 804 drive the group board 806 of being connected with reset spring 805 and move, after group board 806 and scraper 609 interconnect, group board 806 can drive the accumulational batting in scraper 609 one side and clear away, make the batting fall into and collect 7 inside, and drive shaft 2 drives conveying roller 3 and carries out intermittent type nature positive and negative rotation, be convenient for fixed block 804 drives group board 806 and controls reciprocating motion, can carry out secondary wrinkle removal to machined part 4 simultaneously, be favorable to improving wrinkle removal quality of wrinkle resistant device, thereby accomplish a series of works.
The invention has the following beneficial effects:
1. the drive shaft drives the conveying roller and carries out the in-process of carrying out the transport to the machined part through the rotation, and the drive shaft drives leveling mechanism and clearance mechanism operation simultaneously, is favorable to the integrated motion of device, has reduced the artifical cost of carrying out the flattening and clearance work, and is more economical and suitable for, and the energy can be saved.
2. Leveling mechanism carries out position control through the stopper to being connected from the movable block, carries out the altitude mixture control to the stopper simultaneously, and the stopper of being convenient for scrapes the machined part to main part both sides and carries out flattening work, is favorable to improving and removes wrinkle efficiency.
3. The fixed block that clearance mechanism passed through the setting drives and dials board reciprocating motion about, is convenient for dial the board and clears away the accumulational batting of scraper blade one side, is favorable to improving and removes the wrinkle quality.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, the system or system embodiments are substantially similar to the method embodiments and therefore are described in a relatively simple manner, and reference may be made to some of the descriptions of the method embodiments for related points. The above-described system and system embodiments are merely illustrative, wherein units described as separate components may or may not be physically separate, and components shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Those of skill would further appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both, and that the various illustrative components and steps have been described above generally in terms of their functionality in order to clearly illustrate this interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A coating wrinkle-removing device, characterized by comprising: the automatic leveling machine comprises a main body (1), a supporting plate (11), a driving shaft (2), a conveying roller (3), a heating mechanism (5), a leveling mechanism (6) and a cleaning mechanism (8);
the support plate (11) is arranged on the main body (1);
the conveying roller (3) is sleeved on the driving shaft (2), and the conveying roller (3) can drive the workpiece (4) to move transversely along the supporting plate (11) when rotating;
the heating mechanism (5) is fixed on the main body (1) and is used for heating the workpiece (4) on the supporting plate (11);
the leveling mechanism (6) and the cleaning mechanism (8) are in transmission connection with the driving shaft (2), and the leveling mechanism (6) is used for leveling the workpiece (4) on the supporting plate (11);
the cleaning mechanisms (8) are arranged on two sides of the supporting plate (11) and used for cleaning impurities and/or flocks brought out by the leveling mechanism (6).
2. Coating and wrinkle-removing device according to claim 1, characterized in that a plurality of the levelling means (6) are arranged transversely to the support plate (11).
3. The coating and wrinkle-removing device according to claim 1, characterized in that the smoothing mechanism (6) comprises: the device comprises a first belt (601), a first screw rod (602), a first rack (604) and two leveling pieces;
the first screw rod (602) and the first rack (604) are arranged above the supporting plate (11) in parallel;
the first screw (602) is parallel to the conveying roller (3);
one end of the first screw rod (602) is connected with the driving shaft (2) through the first belt (601);
one end of the leveling piece is connected with the first lead screw (602) in a matching way, and the other end of the leveling piece is connected with the first rack (604) in a matching way;
the driving shaft (2) drives the first lead screw (602) to rotate, the flattening piece is matched with the first rack (604), and the flattening piece can be switched between an extending state and a contracting state;
when the two flattening pieces move from the middle part of the first lead screw (602) to the two end parts, the two flattening pieces are used for flattening the workpiece (4) in an extending state.
4. The coating and wrinkle-removing device according to claim 3, wherein the smoothing member includes: the driven block (603), the driven gear (605), the second screw rod (606), the limiting block (607), the connecting spring (608) and the scraper (609);
the driven gear (605) is fixed at the first end of the second lead screw (606), and the driven gear (605) is meshed with the first rack (604);
the driven block (603) is provided with a screw hole which is used for being in threaded fit with the second screw rod (602);
the bottom of the limiting block (607) is provided with a spring groove for mounting the connecting spring (608);
one end of the connecting spring (608) is connected with the groove bottom of the spring groove, and the other end of the connecting spring is connected with the scraper (609);
the first screw rod (602) rotates to drive the driven gear (605) to rotate and drive the scraper (609) to extend downwards or retract upwards.
5. Coating and wrinkle-removing device according to claim 4, characterized in that the bottom of the blade (609) is of a conical configuration.
6. The coating and wrinkle-removing device according to claim 1, characterized in that the heating mechanism (5) comprises: a plurality of wrinkle removing spray heads;
the wrinkle removing nozzle is used for spraying high-temperature water mist.
7. The coating wrinkle removal device according to claim 1, further comprising: a collection block (7);
the collecting blocks (7) are arranged on two sides of the supporting plate (11) and are used for collecting impurities and/or flocks cleaned by the cleaning mechanism (8);
the cleaning mechanism (8) comprises: the device comprises a second belt (801), a driving gear (802), a second rack (803), a fixed block (804), an elastic piece (805) and a shifting plate (806);
the driving gear (802) is connected with the driving shaft (2) through the second belt (801);
the second rack (803) is movably arranged on the main body (1), and the second rack (803) is transversely arranged along the collecting block (7);
the driving gear (802) is meshed with the second rack (803);
one side of the fixed block (804) is fixed with one side of the second rack (803), and the other side of the fixed block (804) is provided with a matching groove used for matching with the first end of the shifting plate (806);
one end of the elastic piece (805) is connected with the bottom of the matching groove, the other end of the elastic piece is connected with the shifting plate (806), and the first end of the shifting plate (806) is movably arranged in the matching groove;
the driving shaft (2) can drive the driving gear (802) to rotate through the second belt (801) and drive the shifting plate (806) to move along the supporting plate (11), and the shifting plate (806) can move to be connected with the leveling mechanism (6) mutually.
8. The coating and wrinkle-removing device according to claim 7, characterized in that the second end of the plucking plate (806) is provided with a downwardly protruding projection.
9. The coating and wrinkle-removing device as claimed in claim 1, characterized in that the drive shaft (2) can intermittently drive the feed roller (3) to rotate in the forward and reverse directions.
10. A coating production apparatus comprising the coating wrinkle removing device according to any one of claims 1 to 9.
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| CN202110929221.7A CN113578687B (en) | 2021-08-13 | 2021-08-13 | Coating wrinkle removing device and coating production equipment |
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| CN202110929221.7A CN113578687B (en) | 2021-08-13 | 2021-08-13 | Coating wrinkle removing device and coating production equipment |
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| CN114487363A (en) * | 2022-04-19 | 2022-05-13 | 南通恒绮纺织有限公司 | Method for detecting wrinkle removing effect of cotton fabric |
| CN114719589A (en) * | 2022-03-28 | 2022-07-08 | 合肥东昇机械科技有限公司 | Drying device for coating |
| CN114985202A (en) * | 2022-05-31 | 2022-09-02 | 刘叶萍 | Coated fabric production equipment with uniform coating thickness |
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| CN117380494A (en) * | 2023-12-13 | 2024-01-12 | 泰州市中盛玻纤制品有限公司 | Positioning and compacting device for glass fiber fire blanket production |
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