CN113565740B - Air compressor air suction pretreatment system and control method thereof - Google Patents
Air compressor air suction pretreatment system and control method thereof Download PDFInfo
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- CN113565740B CN113565740B CN202110901787.9A CN202110901787A CN113565740B CN 113565740 B CN113565740 B CN 113565740B CN 202110901787 A CN202110901787 A CN 202110901787A CN 113565740 B CN113565740 B CN 113565740B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/16—Filtration; Moisture separation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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Abstract
一种空压机吸气预处理系统及其控制方法,系统包括空压机、换热器、闭式冷却塔、冷水机组、冷水箱、循环水泵、喷淋泵及控制阀门,换热器水路出口连接至闭式冷却塔入口,闭式冷却塔出口连接至冷水机组蒸发器水路入口,冷水机组蒸发器水路出口连接至冷水箱入口,冷水箱出口连接至水泵入口,水泵出口连接至电动三通调节阀,电动三通调节阀一路连接至换热器水路入口,另一路连接至换热器水路出口,换热器空气出口连接空压机入口。本发明采用闭式冷却塔和冷水机组的组合运行,利用冷水对空压机吸气端的空气进行降温处理,同时利用传感器对空压机吸气温度进行精确控制,避免空压机吸气带液,解决了空压机因吸气温度过高而导致的高能耗及低稳定性问题。
An air compressor suction pretreatment system and its control method, the system includes an air compressor, a heat exchanger, a closed cooling tower, a water chiller, a cold water tank, a circulating water pump, a spray pump and a control valve, and a water circuit of the heat exchanger The outlet is connected to the inlet of the closed cooling tower, the outlet of the closed cooling tower is connected to the water inlet of the evaporator of the chiller, the water outlet of the evaporator of the chiller is connected to the inlet of the cold water tank, the outlet of the cold water tank is connected to the inlet of the water pump, and the outlet of the water pump is connected to the electric tee The regulating valve, the electric three-way regulating valve, one path is connected to the inlet of the waterway of the heat exchanger, the other path is connected to the outlet of the waterway of the heat exchanger, and the air outlet of the heat exchanger is connected to the inlet of the air compressor. The invention adopts the combined operation of the closed cooling tower and the water chiller, uses cold water to cool down the air at the suction end of the air compressor, and uses sensors to precisely control the suction temperature of the air compressor to avoid the suction of the air compressor with liquid , which solves the problems of high energy consumption and low stability of the air compressor caused by the high suction temperature.
Description
技术领域technical field
本发明属于压缩空气技术领域,具体涉及一种空压机吸气预处理系统及其控制方法。The invention belongs to the technical field of compressed air, and in particular relates to an air compressor suction pretreatment system and a control method thereof.
背景技术Background technique
空压机广泛用于化工、医药、纺织、船舶等各个领域,是生产过程中不可缺少的重要组成部分。在大多数工厂的生产过程中,空压机能耗占其全部能耗的10%~35%,因此在同等的压缩比下,如何有效降低空压机压缩单位气量的能耗,是目前专家学者的研究热点。Air compressors are widely used in chemical, pharmaceutical, textile, shipbuilding and other fields, and are an indispensable and important part of the production process. In the production process of most factories, the energy consumption of the air compressor accounts for 10% to 35% of the total energy consumption. Therefore, under the same compression ratio, how to effectively reduce the energy consumption of the air compressor to compress the unit volume of air is currently an expert. Scholars' research hotspots.
目前针对空压机节能的方式分为两大类。第一类是针对空压机本身的内部结构改造、变频改造、降低摩擦损失等;第二类是针对空压机前末端的空气进行处理,如前置冷却、中间冷却、末端冷却、余热回收等措施。针对某给定的空压机而言,其能耗是由吸气状态和排气状态共同决定的,进气压力一定时,压缩机运行效率随其吸气温度升高而降低,且吸气温度越高,排气温度也会越高,较高的排气温度会导致润滑油粘度降低,进而引发故障。针对空压机排气处理的研究已经相对成熟,然而目前有关空压机吸气预处理的研究还很匮乏。特别是进气温度控制不当时,当换热器表面温度低于空气露点温度,空气中水分会凝结,造成压缩机吸气带液,从而引发压缩机运行故障。At present, the energy-saving methods for air compressors are divided into two categories. The first category is for the internal structure transformation of the air compressor itself, frequency conversion transformation, friction loss reduction, etc.; the second category is for the treatment of the air at the front end of the air compressor, such as pre-cooling, intermediate cooling, terminal cooling, waste heat recovery and other measures. For a given air compressor, its energy consumption is determined by both the suction state and the exhaust state. When the intake pressure is constant, the operating efficiency of the compressor decreases with the increase of its suction temperature, and the suction The higher the temperature, the higher the exhaust temperature, and the higher exhaust temperature will cause the viscosity of the lubricating oil to decrease, which will cause failure. The research on air compressor exhaust treatment has been relatively mature, but the current research on air compressor suction pretreatment is still very scarce. Especially when the intake air temperature is improperly controlled, when the surface temperature of the heat exchanger is lower than the air dew point temperature, the moisture in the air will condense, causing the compressor to absorb liquid, which will cause the compressor to malfunction.
如何有效地对空压机吸气端进行预处理,降低空压机运行能耗,同时避免空压机吸气带有水滴,保证空压机正常运行,这是一个有待解决的问题。How to effectively pretreat the suction end of the air compressor, reduce the energy consumption of the air compressor, and at the same time avoid water droplets on the suction of the air compressor, so as to ensure the normal operation of the air compressor, this is a problem to be solved.
发明内容Contents of the invention
本发明的目的是针对上述现有技术存在的问题,提供一种空压机吸气预处理系统及其控制方法。The object of the present invention is to provide an air compressor suction pretreatment system and a control method thereof in view of the problems existing in the above-mentioned prior art.
为实现本发明的目的,本发明采用的技术方案是:For realizing the purpose of the present invention, the technical scheme that the present invention adopts is:
一种空压机吸气预处理系统,包括冷水机组200、闭式冷却塔100、换热器301、冷水箱302、循环水泵303、电动三通调节阀304、过滤器401、空压机402;其中所述闭式冷却塔100包括喷淋泵101、风机102、收水器103、喷淋口104、换热盘管105、进风格栅106;所述冷水机组200包括冷水机组蒸发器201、制冷压缩机202、冷水机组冷凝器203、节流阀204;An air compressor suction pretreatment system, including a
所述过滤器401出口一路经第一电磁阀403连接至换热器301出口b与空压机402吸气口之间的管路上,另一路采用管道连接至换热器301入口a,换热器301出口b采用管道连接至空压机402吸气口;换热器301出口d采用管道连接至闭式冷却塔100入口m,闭式冷却塔100出口n一路经第二电磁阀305连接至冷水机组蒸发器201入口e,另一路经第三电磁阀306连接至冷水机组蒸发器201出口f与冷水箱302之间的管路上,冷水机组蒸发器201出口f采用管道连接至冷水箱302入口,冷水箱302出口采用管道连接至循环水泵303入口,循环水泵303出口采用管道连接至电动三通调节阀304入口i,电动三通调节阀304出口k采用管道连接至换热器301入口c,电动三通调节阀304出口j采用管道连接至换热器301出口d与闭式冷却塔100入口m之间的管路上;One outlet of the
所述制冷压缩机202出口采用管道连接至冷水机组冷凝器203入口,冷水机组冷凝器203出口经节流阀204连接至冷水机组蒸发器201入口h,冷水机组蒸发器201出口g采用管道连接至制冷压缩机202入口;所述闭式冷却塔100内部从上至下依次设有风机102、收水器103、喷淋口104、换热盘管105、进风格栅106,闭式冷却塔100底部溶液处出口采用管道连接至喷淋泵101入口,喷淋泵101出口采用管道连接至闭式冷却塔100顶部的喷淋口104;The outlet of the
进一步优选,所述冷水机组200为变频中温冷水机组;Further preferably, the
进一步优选,冷水机组200冷负荷在70kW以下时,冷水机组冷凝器203采用风冷式冷凝器,冷水机组200冷负荷在70kW以上时,冷水机组冷凝器203采用水冷式冷凝器;Further preferably, when the cooling load of the
进一步优选,所述过滤器401出口与换热器301入口a之间的管路上设有第一温度控制器404,第一温度控制器404通过导线连接至喷淋泵101和风机102;所述换热器301出口b与第一电磁阀403出口与空压机402吸气管路上,即第一电磁阀403的连接点之前的管路上设有第二温度控制器405,第二温度控制器405通过导线连接至电动三通调节阀304;所述闭式冷却塔100出口n与第二电磁阀305入口之间的管路上设有第三温度控制器307,第三温度控制器307通过导线连接至风机102和制冷压缩机202;所述冷水机组蒸发器201出口f与第三电磁阀306出口与冷水箱302入口管路,即第三电磁阀306连接点之前管路上设有第四温度控制器308,第四温度控制器308通过导线连接至制冷压缩机202;Further preferably, a
本发明的一种空压机吸气预处理系统的控制方法,具体内容和方法为:The control method of a kind of air compressor suction pretreatment system of the present invention, specific content and method are:
当环境温度低于第一温度控制器404的设定温度时,打开第一电磁阀403,闭式冷却塔100和冷水机组200都不运行,不对空压机进气进行温度控制;When the ambient temperature is lower than the set temperature of the
当环境温度高于第一温度控制器404的设定温度时,打开喷淋泵101和风机102,闭式冷却塔100开始工作,此时,当闭式冷却塔100出口n的水温低于第三温度控制器307的设定温度时,冷水机组200不工作,打开第三电磁阀306,并且由第三温度控制器307控制闭式冷却塔100的风机102转速,使闭式冷却塔100出口n的水温稳定在控制温度;当闭式冷却塔100出口n的水温高于第三温度控制器307的设定温度加一摄氏度时,打开制冷压缩机202和第二电磁阀305,关闭第三电磁阀306,冷水机组200开始工作,并且由第四温度控制器308控制制冷压缩机202频率,使冷水机组蒸发器201出口f的水温稳定在控制温度;由第二温度控制器405控制电动三通调节阀304的阀门开度,使换热器301出口b的空气温度稳定在控制温度;When the ambient temperature was higher than the set temperature of the
进一步优选,所述风机102频率与闭式冷却塔100出口n的出水温度成正比例关系;Further preferably, the frequency of the
进一步优选,所述三通调节阀304出口k处阀门开度与换热器301出口b的空气温度成正比例关系;Further preferably, the valve opening at the outlet k of the three-
进一步优选,所述制冷压缩机202频率与冷水机组蒸发器201出口f的出水温度成正比例关系。Further preferably, the frequency of the
与现有技术相比,本发明的技术方案具有以下技术效果:Compared with the prior art, the technical solution of the present invention has the following technical effects:
本发明通过闭式冷却塔和冷水机组的组合运行制取冷水,利用冷水对环境空气进行降温预处理,提高了空压机的运行效率,同时降低了空压机的排气温度,防止了因润滑油粘度降低而引起空压机故障的情况。通过多个温度控制器的精确控制,保证系统的稳定运行,同时将空压机吸气温度精确控制在设定温度,避免空压机吸入的空气带有液滴,从而引起空压机运行不佳、发生故障的情况。采用闭式冷却塔加冷水机组的组合,一方面能很好的利用自然冷源,通过闭式冷却塔预处理,降低了冷水机组的负荷,能减小系统初投资和运行成本,另一方面结合发明系统的控制策略,能根据环境温度的变化,选择最节能的进气温度控制运行方案,降低设备投资回收期。The invention prepares cold water through the combined operation of the closed cooling tower and the water chiller, and uses the cold water to perform cooling pretreatment on the ambient air, which improves the operating efficiency of the air compressor, reduces the exhaust temperature of the air compressor, and prevents When the viscosity of the lubricating oil decreases and the air compressor malfunctions. Through the precise control of multiple temperature controllers, the stable operation of the system is ensured, and at the same time, the suction temperature of the air compressor is accurately controlled at the set temperature to avoid the air sucked by the air compressor with liquid droplets, which will cause the air compressor to run incorrectly. Good, in case of failure. The combination of closed cooling tower and water chiller can make good use of the natural cold source on the one hand, and reduce the load of the chiller through the pretreatment of the closed cooling tower, which can reduce the initial investment and operation cost of the system. Combined with the control strategy of the invented system, the most energy-saving air intake temperature control operation scheme can be selected according to the change of the ambient temperature, and the payback period of equipment investment can be reduced.
附图说明Description of drawings
图1是本发明实施例之一的系统构成图;Fig. 1 is a system configuration diagram of one of the embodiments of the present invention;
图2是本发明实施例之二的系统构成图;Fig. 2 is a system configuration diagram of the second embodiment of the present invention;
图中:100为闭式冷却塔,101为喷淋泵,102为风机,103为收水器,104为喷淋口,105为换热盘管,106为进风格栅,200为冷水机组,201为冷水机组蒸发器,202为制冷压缩机,203为冷水机组冷凝器,204为节流阀,205为冷却水泵,206为冷却塔,301为换热器,302为冷水箱,303为循环水泵,304为电动三通调节阀,305为第二电磁阀,306为第三电磁阀,307为第三温度控制器,308为第四温度控制器,401为过滤器,402为空压机,403为第一电磁阀,404为第一温度控制器,405为第二温度控制器。In the figure: 100 is a closed cooling tower, 101 is a spray pump, 102 is a fan, 103 is a water eliminator, 104 is a spray outlet, 105 is a heat exchange coil, 106 is an air inlet grille, and 200 is a water chiller , 201 is the chiller evaporator, 202 is the refrigeration compressor, 203 is the chiller condenser, 204 is the throttle valve, 205 is the cooling water pump, 206 is the cooling tower, 301 is the heat exchanger, 302 is the cold water tank, 303 is Circulating water pump, 304 is the electric three-way regulating valve, 305 is the second solenoid valve, 306 is the third solenoid valve, 307 is the third temperature controller, 308 is the fourth temperature controller, 401 is the filter, 402 is the air pressure Machine, 403 is the first electromagnetic valve, 404 is the first temperature controller, 405 is the second temperature controller.
具体实施方式Detailed ways
为使本发明实施例的目的和技术方案更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose and technical solutions of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1所示,一种空压机吸气预处理系统,包括冷水机组200、闭式冷却塔100、换热器301、冷水箱302、循环水泵303、电动三通调节阀304、过滤器401、空压机402;闭式冷却塔100由喷淋泵101、风机102、收水器103、喷淋口104、换热盘管105、进风格栅106组成;冷水机组200由冷水机组蒸发器201、制冷压缩机202、冷水机组冷凝器203、节流阀204组成;As shown in Figure 1, an air compressor suction pretreatment system includes a
所述过滤器401出口一路经第一电磁阀403连接至换热器301出口b与空压机402吸气口之间的管路上,另一路采用管道连接至换热器301入口a,换热器301出口b采用管道连接至空压机402吸气口;换热器301出口d采用管道连接至闭式冷却塔100入口m,闭式冷却塔100出口n一路经第二电磁阀305连接至冷水机组蒸发器201入口e,另一路经第三电磁阀306连接至冷水机组蒸发器201出口f与冷水箱302之间的管路上,冷水机组蒸发器201出口f采用管道连接至冷水箱302入口,冷水箱302出口采用管道连接至循环水泵303入口,循环水泵303出口采用管道连接至电动三通调节阀304入口i,电动三通调节阀304出口k采用管道连接至换热器301入口c,电动三通调节阀304出口j采用管道连接至换热器302出口d与闭式冷却塔100入口m之间的管路上;One outlet of the
所述制冷压缩机202出口采用管道连接至冷水机组冷凝器203入口,冷水机组冷凝器203出口经节流阀204连接至冷水机组蒸发器201入口h,冷水机组蒸发器201出口g用管道连接至制冷压缩机202入口;所述闭式冷却塔100内部从上至下依次设有风机102、收水器103、喷淋口104、换热盘管105、进风格栅106,闭式冷却塔100底部溶液处出口采用管道连接至喷淋泵101入口,喷淋泵101出口采用管道连接至闭式冷却塔100顶部的喷淋口104。The outlet of the
所述冷水机组200为变频中温冷水机组,中温冷水机组的能效较高,并且冷水机组蒸发器201的出水温度高,在冷水与环境空气进行换热时,能避免空气中水分凝结,保证空压机402吸气不带有水滴。The
冷水机组200冷负荷在70kW以下时,如图1所示,冷水机组冷凝器203采用风冷式冷凝器,冷水机组200冷负荷在70kW以上时,如图2所示,冷水机组冷凝器203采用水冷式冷凝器,并加有由冷水却泵205和冷却塔206所组成的冷却水系统。When the cooling load of the
所述过滤器401出口与换热器301入口a之间的管路上设有第一温度控制器404,第一温度控制器404通过导线连接至喷淋泵101和风机102;所述换热器301出口b与空压机402吸气管路上第一电磁阀403的连接点之前的管路上设有第二温度控制器405,这样仅对换热器301出口b的空气温度进行精确控制,保证在制冷系统运行的情况下,换热器301出口b的空气温度稳定在设定温度,第二温度控制器405通过导线连接至电动三通调节阀304;所述闭式冷却塔100出口n与第二电磁阀305入口之间的管路上设有第三温度控制器307,第三温度控制器307通过导线连接至风机102和制冷压缩机202;所述冷水机组蒸发器201出口f与冷水箱302入口管路第三电磁阀306连接点之前管路上设有第四温度控制器308,这样仅对冷水机组蒸发器201出口f的冷水温度进行精确控制,保证在冷水机组200运行情况下,冷水机组蒸发器201出口f的冷水温度稳定在设定温度,第四温度控制器308通过导线连接至制冷压缩机202。The pipeline between the outlet of the
本发明的一种空压机吸气预处理系统的控制方法,具体为:A control method of an air compressor suction pretreatment system of the present invention, specifically:
当环境温度低于第一温度控制器404设定的32℃时,打开第一电磁阀403,此时闭式冷却塔100和冷水机组200都不运行,不对空压机进气进行温度控制,环境空气经过滤器401过滤杂质后,经过第一电磁阀403后进入空压机402内进行压缩过程;When the ambient temperature is lower than the 32°C set by the
当环境温度高于第一温度控制器404设定的32℃时,第一温度控制器404发出信号,打开喷淋泵101和风机102,闭式冷却塔100开始工作,此时,当闭式冷却塔100出口n的水温低于第三温度控制器307设定的23℃时,则冷水机组200不工作,打开第三电磁阀306,经闭式冷却塔100降温后的冷水经第三电磁阀306进入冷水箱302,并且由第三温度控制器307控制闭式冷却塔100的风机102转速,使闭式冷却塔100出口n的水温稳定在所设定的23℃,并且当闭式冷却塔100出水温度达到23℃时,风机102为满载运行;当闭式冷却塔100出口n的水温达到24℃时,说明此时环境温度较高,风扇102最高转速运行时也无法将水温降低至23℃,此时需要打开冷水机组200,补充空压机402吸气冷却不足的冷负荷,打开制冷压缩机202和第二电磁阀305,关闭第三电磁阀306,冷水机组200开始工作,经闭式冷却塔100降温后的冷水经第二电磁阀305进入冷水机组蒸发器201与制冷剂换热,温度进一步降低后进入冷水箱302,并且由第四温度控制器308控制制冷压缩机202频率,使冷水机组蒸发器201出口f的水温稳定在18℃;由第二温度控制器405控制电动三通调节阀304的阀门开度,使换热器301出口b的空气温度稳定在26℃。When the ambient temperature is higher than the 32°C set by the
所述风机102频率与闭式冷却塔100出口n的出水温度成正比例关系,当闭式冷却塔100出口n的出水温度增加时,则增大风机102频率,增强喷淋水和循环水的换热,从而降低闭式冷却塔100的出水温度;The frequency of the
所述电动三通调节阀304出口k处阀门开度与换热器301出口b的空气温度成正比例关系,当换热器301出口b的空气温度升高时,则增大电动三通调节阀304出口k处阀门开度,减小电动三通调节阀出口j处阀门开度,增加进入换热器301的冷水流量,从而降低换热器301出口b的空气温度;The valve opening at the outlet k of the electric three-
所述制冷压缩机202频率与冷水机组蒸发器201出口f的出水温度成正比例关系,当冷水机组蒸发器201出口f的出水温度升高时,则增加制冷压缩机202频率,增加制冷剂与循环水的换热,从而降低冷水机组201出口f的出水温度。The frequency of the
虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种变更与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
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