CN113565740B - Air compressor air suction pretreatment system and control method thereof - Google Patents

Air compressor air suction pretreatment system and control method thereof Download PDF

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CN113565740B
CN113565740B CN202110901787.9A CN202110901787A CN113565740B CN 113565740 B CN113565740 B CN 113565740B CN 202110901787 A CN202110901787 A CN 202110901787A CN 113565740 B CN113565740 B CN 113565740B
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outlet
chiller
temperature
inlet
cooling tower
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CN113565740A (en
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沈九兵
李志超
肖艳萍
谭牛高
陈育平
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Aijing Intelligent Equipment Wuxi Co ltd
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Jiangsu University of Science and Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/06Cooling; Heating; Prevention of freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/16Filtration; Moisture separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Other Air-Conditioning Systems (AREA)
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Abstract

一种空压机吸气预处理系统及其控制方法,系统包括空压机、换热器、闭式冷却塔、冷水机组、冷水箱、循环水泵、喷淋泵及控制阀门,换热器水路出口连接至闭式冷却塔入口,闭式冷却塔出口连接至冷水机组蒸发器水路入口,冷水机组蒸发器水路出口连接至冷水箱入口,冷水箱出口连接至水泵入口,水泵出口连接至电动三通调节阀,电动三通调节阀一路连接至换热器水路入口,另一路连接至换热器水路出口,换热器空气出口连接空压机入口。本发明采用闭式冷却塔和冷水机组的组合运行,利用冷水对空压机吸气端的空气进行降温处理,同时利用传感器对空压机吸气温度进行精确控制,避免空压机吸气带液,解决了空压机因吸气温度过高而导致的高能耗及低稳定性问题。

Figure 202110901787

An air compressor suction pretreatment system and its control method, the system includes an air compressor, a heat exchanger, a closed cooling tower, a water chiller, a cold water tank, a circulating water pump, a spray pump and a control valve, and a water circuit of the heat exchanger The outlet is connected to the inlet of the closed cooling tower, the outlet of the closed cooling tower is connected to the water inlet of the evaporator of the chiller, the water outlet of the evaporator of the chiller is connected to the inlet of the cold water tank, the outlet of the cold water tank is connected to the inlet of the water pump, and the outlet of the water pump is connected to the electric tee The regulating valve, the electric three-way regulating valve, one path is connected to the inlet of the waterway of the heat exchanger, the other path is connected to the outlet of the waterway of the heat exchanger, and the air outlet of the heat exchanger is connected to the inlet of the air compressor. The invention adopts the combined operation of the closed cooling tower and the water chiller, uses cold water to cool down the air at the suction end of the air compressor, and uses sensors to precisely control the suction temperature of the air compressor to avoid the suction of the air compressor with liquid , which solves the problems of high energy consumption and low stability of the air compressor caused by the high suction temperature.

Figure 202110901787

Description

一种空压机吸气预处理系统及其控制方法Air compressor suction pretreatment system and control method thereof

技术领域technical field

本发明属于压缩空气技术领域,具体涉及一种空压机吸气预处理系统及其控制方法。The invention belongs to the technical field of compressed air, and in particular relates to an air compressor suction pretreatment system and a control method thereof.

背景技术Background technique

空压机广泛用于化工、医药、纺织、船舶等各个领域,是生产过程中不可缺少的重要组成部分。在大多数工厂的生产过程中,空压机能耗占其全部能耗的10%~35%,因此在同等的压缩比下,如何有效降低空压机压缩单位气量的能耗,是目前专家学者的研究热点。Air compressors are widely used in chemical, pharmaceutical, textile, shipbuilding and other fields, and are an indispensable and important part of the production process. In the production process of most factories, the energy consumption of the air compressor accounts for 10% to 35% of the total energy consumption. Therefore, under the same compression ratio, how to effectively reduce the energy consumption of the air compressor to compress the unit volume of air is currently an expert. Scholars' research hotspots.

目前针对空压机节能的方式分为两大类。第一类是针对空压机本身的内部结构改造、变频改造、降低摩擦损失等;第二类是针对空压机前末端的空气进行处理,如前置冷却、中间冷却、末端冷却、余热回收等措施。针对某给定的空压机而言,其能耗是由吸气状态和排气状态共同决定的,进气压力一定时,压缩机运行效率随其吸气温度升高而降低,且吸气温度越高,排气温度也会越高,较高的排气温度会导致润滑油粘度降低,进而引发故障。针对空压机排气处理的研究已经相对成熟,然而目前有关空压机吸气预处理的研究还很匮乏。特别是进气温度控制不当时,当换热器表面温度低于空气露点温度,空气中水分会凝结,造成压缩机吸气带液,从而引发压缩机运行故障。At present, the energy-saving methods for air compressors are divided into two categories. The first category is for the internal structure transformation of the air compressor itself, frequency conversion transformation, friction loss reduction, etc.; the second category is for the treatment of the air at the front end of the air compressor, such as pre-cooling, intermediate cooling, terminal cooling, waste heat recovery and other measures. For a given air compressor, its energy consumption is determined by both the suction state and the exhaust state. When the intake pressure is constant, the operating efficiency of the compressor decreases with the increase of its suction temperature, and the suction The higher the temperature, the higher the exhaust temperature, and the higher exhaust temperature will cause the viscosity of the lubricating oil to decrease, which will cause failure. The research on air compressor exhaust treatment has been relatively mature, but the current research on air compressor suction pretreatment is still very scarce. Especially when the intake air temperature is improperly controlled, when the surface temperature of the heat exchanger is lower than the air dew point temperature, the moisture in the air will condense, causing the compressor to absorb liquid, which will cause the compressor to malfunction.

如何有效地对空压机吸气端进行预处理,降低空压机运行能耗,同时避免空压机吸气带有水滴,保证空压机正常运行,这是一个有待解决的问题。How to effectively pretreat the suction end of the air compressor, reduce the energy consumption of the air compressor, and at the same time avoid water droplets on the suction of the air compressor, so as to ensure the normal operation of the air compressor, this is a problem to be solved.

发明内容Contents of the invention

本发明的目的是针对上述现有技术存在的问题,提供一种空压机吸气预处理系统及其控制方法。The object of the present invention is to provide an air compressor suction pretreatment system and a control method thereof in view of the problems existing in the above-mentioned prior art.

为实现本发明的目的,本发明采用的技术方案是:For realizing the purpose of the present invention, the technical scheme that the present invention adopts is:

一种空压机吸气预处理系统,包括冷水机组200、闭式冷却塔100、换热器301、冷水箱302、循环水泵303、电动三通调节阀304、过滤器401、空压机402;其中所述闭式冷却塔100包括喷淋泵101、风机102、收水器103、喷淋口104、换热盘管105、进风格栅106;所述冷水机组200包括冷水机组蒸发器201、制冷压缩机202、冷水机组冷凝器203、节流阀204;An air compressor suction pretreatment system, including a water chiller 200, a closed cooling tower 100, a heat exchanger 301, a cold water tank 302, a circulating water pump 303, an electric three-way regulating valve 304, a filter 401, and an air compressor 402 ; wherein the closed cooling tower 100 includes a spray pump 101, a fan 102, a water receiver 103, a spray port 104, a heat exchange coil 105, and an air intake grille 106; the chiller 200 includes a chiller evaporator 201, refrigeration compressor 202, chiller condenser 203, throttle valve 204;

所述过滤器401出口一路经第一电磁阀403连接至换热器301出口b与空压机402吸气口之间的管路上,另一路采用管道连接至换热器301入口a,换热器301出口b采用管道连接至空压机402吸气口;换热器301出口d采用管道连接至闭式冷却塔100入口m,闭式冷却塔100出口n一路经第二电磁阀305连接至冷水机组蒸发器201入口e,另一路经第三电磁阀306连接至冷水机组蒸发器201出口f与冷水箱302之间的管路上,冷水机组蒸发器201出口f采用管道连接至冷水箱302入口,冷水箱302出口采用管道连接至循环水泵303入口,循环水泵303出口采用管道连接至电动三通调节阀304入口i,电动三通调节阀304出口k采用管道连接至换热器301入口c,电动三通调节阀304出口j采用管道连接至换热器301出口d与闭式冷却塔100入口m之间的管路上;One outlet of the filter 401 is connected to the pipeline between the outlet b of the heat exchanger 301 and the suction port of the air compressor 402 through the first solenoid valve 403, and the other outlet is connected to the inlet a of the heat exchanger 301 by a pipeline for heat exchange. The outlet b of the device 301 is connected to the suction port of the air compressor 402 by a pipeline; the outlet d of the heat exchanger 301 is connected to the inlet m of the closed cooling tower 100 by a pipeline, and the outlet n of the closed cooling tower 100 is connected to The inlet e of the chiller evaporator 201 is connected to the pipeline between the outlet f of the chiller evaporator 201 and the cold water tank 302 through the third electromagnetic valve 306, and the outlet f of the chiller evaporator 201 is connected to the inlet of the cold water tank 302 by a pipeline , the outlet of the cold water tank 302 is connected to the inlet of the circulating water pump 303 by a pipeline, the outlet of the circulating water pump 303 is connected to the inlet i of the electric three-way regulating valve 304 by a pipeline, and the outlet k of the electric three-way regulating valve 304 is connected to the inlet c of the heat exchanger 301 by a pipeline. The outlet j of the electric three-way regulating valve 304 is connected to the pipeline between the outlet d of the heat exchanger 301 and the inlet m of the closed cooling tower 100 by a pipeline;

所述制冷压缩机202出口采用管道连接至冷水机组冷凝器203入口,冷水机组冷凝器203出口经节流阀204连接至冷水机组蒸发器201入口h,冷水机组蒸发器201出口g采用管道连接至制冷压缩机202入口;所述闭式冷却塔100内部从上至下依次设有风机102、收水器103、喷淋口104、换热盘管105、进风格栅106,闭式冷却塔100底部溶液处出口采用管道连接至喷淋泵101入口,喷淋泵101出口采用管道连接至闭式冷却塔100顶部的喷淋口104;The outlet of the refrigeration compressor 202 is connected to the inlet of the chiller condenser 203 by a pipeline, the outlet of the condenser 203 of the chiller is connected to the inlet h of the evaporator 201 of the chiller through a throttle valve 204, and the outlet g of the evaporator 201 of the chiller is connected to The inlet of the refrigeration compressor 202; the inside of the closed cooling tower 100 is provided with a fan 102, a water receiver 103, a spray port 104, a heat exchange coil 105, and an inlet grille 106 from top to bottom. The outlet of the solution at the bottom of 100 is connected to the inlet of the spray pump 101 by a pipeline, and the outlet of the spray pump 101 is connected to the spray port 104 on the top of the closed cooling tower 100 by a pipeline;

进一步优选,所述冷水机组200为变频中温冷水机组;Further preferably, the chiller 200 is a frequency conversion medium temperature chiller;

进一步优选,冷水机组200冷负荷在70kW以下时,冷水机组冷凝器203采用风冷式冷凝器,冷水机组200冷负荷在70kW以上时,冷水机组冷凝器203采用水冷式冷凝器;Further preferably, when the cooling load of the chiller 200 is below 70kW, the condenser 203 of the chiller adopts an air-cooled condenser; when the cooling load of the chiller 200 is above 70kW, the condenser 203 of the chiller adopts a water-cooled condenser;

进一步优选,所述过滤器401出口与换热器301入口a之间的管路上设有第一温度控制器404,第一温度控制器404通过导线连接至喷淋泵101和风机102;所述换热器301出口b与第一电磁阀403出口与空压机402吸气管路上,即第一电磁阀403的连接点之前的管路上设有第二温度控制器405,第二温度控制器405通过导线连接至电动三通调节阀304;所述闭式冷却塔100出口n与第二电磁阀305入口之间的管路上设有第三温度控制器307,第三温度控制器307通过导线连接至风机102和制冷压缩机202;所述冷水机组蒸发器201出口f与第三电磁阀306出口与冷水箱302入口管路,即第三电磁阀306连接点之前管路上设有第四温度控制器308,第四温度控制器308通过导线连接至制冷压缩机202;Further preferably, a first temperature controller 404 is provided on the pipeline between the outlet of the filter 401 and the inlet a of the heat exchanger 301, and the first temperature controller 404 is connected to the spray pump 101 and the fan 102 through wires; On the outlet b of the heat exchanger 301, the outlet of the first electromagnetic valve 403, and the suction pipeline of the air compressor 402, that is, the pipeline before the connection point of the first electromagnetic valve 403 is provided with a second temperature controller 405, and the second temperature controller 405 is connected to the electric three-way regulating valve 304 through a wire; the pipeline between the outlet n of the closed cooling tower 100 and the inlet of the second solenoid valve 305 is provided with a third temperature controller 307, and the third temperature controller 307 is connected through a wire Connected to the fan 102 and the refrigeration compressor 202; the outlet f of the chiller evaporator 201 and the outlet of the third electromagnetic valve 306 and the inlet pipeline of the cold water tank 302, that is, the pipeline before the connection point of the third electromagnetic valve 306 is provided with a fourth temperature A controller 308, the fourth temperature controller 308 is connected to the refrigeration compressor 202 through wires;

本发明的一种空压机吸气预处理系统的控制方法,具体内容和方法为:The control method of a kind of air compressor suction pretreatment system of the present invention, specific content and method are:

当环境温度低于第一温度控制器404的设定温度时,打开第一电磁阀403,闭式冷却塔100和冷水机组200都不运行,不对空压机进气进行温度控制;When the ambient temperature is lower than the set temperature of the first temperature controller 404, the first electromagnetic valve 403 is opened, the closed cooling tower 100 and the water chiller 200 are not operated, and the temperature control of the intake air of the air compressor is not carried out;

当环境温度高于第一温度控制器404的设定温度时,打开喷淋泵101和风机102,闭式冷却塔100开始工作,此时,当闭式冷却塔100出口n的水温低于第三温度控制器307的设定温度时,冷水机组200不工作,打开第三电磁阀306,并且由第三温度控制器307控制闭式冷却塔100的风机102转速,使闭式冷却塔100出口n的水温稳定在控制温度;当闭式冷却塔100出口n的水温高于第三温度控制器307的设定温度加一摄氏度时,打开制冷压缩机202和第二电磁阀305,关闭第三电磁阀306,冷水机组200开始工作,并且由第四温度控制器308控制制冷压缩机202频率,使冷水机组蒸发器201出口f的水温稳定在控制温度;由第二温度控制器405控制电动三通调节阀304的阀门开度,使换热器301出口b的空气温度稳定在控制温度;When the ambient temperature was higher than the set temperature of the first temperature controller 404, the spray pump 101 and the blower fan 102 were turned on, and the closed cooling tower 100 started to work. At this time, when the water temperature of the closed cooling tower 100 outlet n was lower than the first When the set temperature of the three temperature controllers 307, the chiller 200 does not work, the third electromagnetic valve 306 is opened, and the fan 102 speed of the closed cooling tower 100 is controlled by the third temperature controller 307, so that the outlet of the closed cooling tower 100 The water temperature of n is stable at the control temperature; when the water temperature of closed cooling tower 100 outlet n is higher than the set temperature of the third temperature controller 307 plus one degree Celsius, the refrigeration compressor 202 and the second electromagnetic valve 305 are opened, and the third solenoid valve is closed. Electromagnetic valve 306, water chiller 200 starts to work, and the frequency of refrigeration compressor 202 is controlled by the fourth temperature controller 308, so that the water temperature of the outlet f of the evaporator 201 of the chiller is stabilized at the control temperature; the second temperature controller 405 controls the electric three Through the valve opening of the regulating valve 304, the air temperature at the outlet b of the heat exchanger 301 is stabilized at the control temperature;

进一步优选,所述风机102频率与闭式冷却塔100出口n的出水温度成正比例关系;Further preferably, the frequency of the fan 102 is proportional to the temperature of the outlet water at the outlet n of the closed cooling tower 100;

进一步优选,所述三通调节阀304出口k处阀门开度与换热器301出口b的空气温度成正比例关系;Further preferably, the valve opening at the outlet k of the three-way regulating valve 304 is proportional to the air temperature at the outlet b of the heat exchanger 301;

进一步优选,所述制冷压缩机202频率与冷水机组蒸发器201出口f的出水温度成正比例关系。Further preferably, the frequency of the refrigeration compressor 202 is proportional to the outlet water temperature of the evaporator 201 outlet f of the chiller.

与现有技术相比,本发明的技术方案具有以下技术效果:Compared with the prior art, the technical solution of the present invention has the following technical effects:

本发明通过闭式冷却塔和冷水机组的组合运行制取冷水,利用冷水对环境空气进行降温预处理,提高了空压机的运行效率,同时降低了空压机的排气温度,防止了因润滑油粘度降低而引起空压机故障的情况。通过多个温度控制器的精确控制,保证系统的稳定运行,同时将空压机吸气温度精确控制在设定温度,避免空压机吸入的空气带有液滴,从而引起空压机运行不佳、发生故障的情况。采用闭式冷却塔加冷水机组的组合,一方面能很好的利用自然冷源,通过闭式冷却塔预处理,降低了冷水机组的负荷,能减小系统初投资和运行成本,另一方面结合发明系统的控制策略,能根据环境温度的变化,选择最节能的进气温度控制运行方案,降低设备投资回收期。The invention prepares cold water through the combined operation of the closed cooling tower and the water chiller, and uses the cold water to perform cooling pretreatment on the ambient air, which improves the operating efficiency of the air compressor, reduces the exhaust temperature of the air compressor, and prevents When the viscosity of the lubricating oil decreases and the air compressor malfunctions. Through the precise control of multiple temperature controllers, the stable operation of the system is ensured, and at the same time, the suction temperature of the air compressor is accurately controlled at the set temperature to avoid the air sucked by the air compressor with liquid droplets, which will cause the air compressor to run incorrectly. Good, in case of failure. The combination of closed cooling tower and water chiller can make good use of the natural cold source on the one hand, and reduce the load of the chiller through the pretreatment of the closed cooling tower, which can reduce the initial investment and operation cost of the system. Combined with the control strategy of the invented system, the most energy-saving air intake temperature control operation scheme can be selected according to the change of the ambient temperature, and the payback period of equipment investment can be reduced.

附图说明Description of drawings

图1是本发明实施例之一的系统构成图;Fig. 1 is a system configuration diagram of one of the embodiments of the present invention;

图2是本发明实施例之二的系统构成图;Fig. 2 is a system configuration diagram of the second embodiment of the present invention;

图中:100为闭式冷却塔,101为喷淋泵,102为风机,103为收水器,104为喷淋口,105为换热盘管,106为进风格栅,200为冷水机组,201为冷水机组蒸发器,202为制冷压缩机,203为冷水机组冷凝器,204为节流阀,205为冷却水泵,206为冷却塔,301为换热器,302为冷水箱,303为循环水泵,304为电动三通调节阀,305为第二电磁阀,306为第三电磁阀,307为第三温度控制器,308为第四温度控制器,401为过滤器,402为空压机,403为第一电磁阀,404为第一温度控制器,405为第二温度控制器。In the figure: 100 is a closed cooling tower, 101 is a spray pump, 102 is a fan, 103 is a water eliminator, 104 is a spray outlet, 105 is a heat exchange coil, 106 is an air inlet grille, and 200 is a water chiller , 201 is the chiller evaporator, 202 is the refrigeration compressor, 203 is the chiller condenser, 204 is the throttle valve, 205 is the cooling water pump, 206 is the cooling tower, 301 is the heat exchanger, 302 is the cold water tank, 303 is Circulating water pump, 304 is the electric three-way regulating valve, 305 is the second solenoid valve, 306 is the third solenoid valve, 307 is the third temperature controller, 308 is the fourth temperature controller, 401 is the filter, 402 is the air pressure Machine, 403 is the first electromagnetic valve, 404 is the first temperature controller, 405 is the second temperature controller.

具体实施方式Detailed ways

为使本发明实施例的目的和技术方案更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose and technical solutions of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1所示,一种空压机吸气预处理系统,包括冷水机组200、闭式冷却塔100、换热器301、冷水箱302、循环水泵303、电动三通调节阀304、过滤器401、空压机402;闭式冷却塔100由喷淋泵101、风机102、收水器103、喷淋口104、换热盘管105、进风格栅106组成;冷水机组200由冷水机组蒸发器201、制冷压缩机202、冷水机组冷凝器203、节流阀204组成;As shown in Figure 1, an air compressor suction pretreatment system includes a water chiller 200, a closed cooling tower 100, a heat exchanger 301, a cold water tank 302, a circulating water pump 303, an electric three-way regulating valve 304, and a filter 401, air compressor 402; closed cooling tower 100 is composed of spray pump 101, fan 102, water collector 103, spray outlet 104, heat exchange coil 105, air inlet grille 106; chiller 200 is composed of chiller Evaporator 201, refrigeration compressor 202, chiller condenser 203, throttle valve 204;

所述过滤器401出口一路经第一电磁阀403连接至换热器301出口b与空压机402吸气口之间的管路上,另一路采用管道连接至换热器301入口a,换热器301出口b采用管道连接至空压机402吸气口;换热器301出口d采用管道连接至闭式冷却塔100入口m,闭式冷却塔100出口n一路经第二电磁阀305连接至冷水机组蒸发器201入口e,另一路经第三电磁阀306连接至冷水机组蒸发器201出口f与冷水箱302之间的管路上,冷水机组蒸发器201出口f采用管道连接至冷水箱302入口,冷水箱302出口采用管道连接至循环水泵303入口,循环水泵303出口采用管道连接至电动三通调节阀304入口i,电动三通调节阀304出口k采用管道连接至换热器301入口c,电动三通调节阀304出口j采用管道连接至换热器302出口d与闭式冷却塔100入口m之间的管路上;One outlet of the filter 401 is connected to the pipeline between the outlet b of the heat exchanger 301 and the suction port of the air compressor 402 through the first solenoid valve 403, and the other outlet is connected to the inlet a of the heat exchanger 301 by a pipeline for heat exchange. The outlet b of the device 301 is connected to the suction port of the air compressor 402 by a pipeline; the outlet d of the heat exchanger 301 is connected to the inlet m of the closed cooling tower 100 by a pipeline, and the outlet n of the closed cooling tower 100 is connected to The inlet e of the chiller evaporator 201 is connected to the pipeline between the outlet f of the chiller evaporator 201 and the cold water tank 302 through the third electromagnetic valve 306, and the outlet f of the chiller evaporator 201 is connected to the inlet of the cold water tank 302 by a pipeline , the outlet of the cold water tank 302 is connected to the inlet of the circulating water pump 303 by a pipeline, the outlet of the circulating water pump 303 is connected to the inlet i of the electric three-way regulating valve 304 by a pipeline, and the outlet k of the electric three-way regulating valve 304 is connected to the inlet c of the heat exchanger 301 by a pipeline. The outlet j of the electric three-way regulating valve 304 is connected to the pipeline between the outlet d of the heat exchanger 302 and the inlet m of the closed cooling tower 100 by a pipeline;

所述制冷压缩机202出口采用管道连接至冷水机组冷凝器203入口,冷水机组冷凝器203出口经节流阀204连接至冷水机组蒸发器201入口h,冷水机组蒸发器201出口g用管道连接至制冷压缩机202入口;所述闭式冷却塔100内部从上至下依次设有风机102、收水器103、喷淋口104、换热盘管105、进风格栅106,闭式冷却塔100底部溶液处出口采用管道连接至喷淋泵101入口,喷淋泵101出口采用管道连接至闭式冷却塔100顶部的喷淋口104。The outlet of the refrigeration compressor 202 is connected to the inlet of the chiller condenser 203 by a pipeline, the outlet of the condenser 203 of the chiller is connected to the inlet h of the evaporator 201 of the chiller through a throttle valve 204, and the outlet g of the evaporator 201 of the chiller is connected to The inlet of the refrigeration compressor 202; the inside of the closed cooling tower 100 is provided with a fan 102, a water receiver 103, a spray port 104, a heat exchange coil 105, and an inlet grille 106 from top to bottom. The outlet of the solution at the bottom of 100 is connected to the inlet of the spray pump 101 by a pipeline, and the outlet of the spray pump 101 is connected to the spray port 104 on the top of the closed cooling tower 100 by a pipeline.

所述冷水机组200为变频中温冷水机组,中温冷水机组的能效较高,并且冷水机组蒸发器201的出水温度高,在冷水与环境空气进行换热时,能避免空气中水分凝结,保证空压机402吸气不带有水滴。The chiller 200 is a frequency conversion medium temperature chiller, the energy efficiency of the medium temperature chiller is high, and the outlet water temperature of the evaporator 201 of the chiller is high, when the cold water exchanges heat with the ambient air, it can avoid condensation of moisture in the air and ensure the air pressure is high. Machine 402 aspirates without water droplets.

冷水机组200冷负荷在70kW以下时,如图1所示,冷水机组冷凝器203采用风冷式冷凝器,冷水机组200冷负荷在70kW以上时,如图2所示,冷水机组冷凝器203采用水冷式冷凝器,并加有由冷水却泵205和冷却塔206所组成的冷却水系统。When the cooling load of the chiller 200 is below 70kW, as shown in Figure 1, the condenser 203 of the chiller adopts an air-cooled condenser; when the cooling load of the chiller 200 is above 70kW, as shown in Figure 2, the condenser 203 of the chiller adopts A water-cooled condenser is added with a cooling water system composed of a cooling water cooling pump 205 and a cooling tower 206.

所述过滤器401出口与换热器301入口a之间的管路上设有第一温度控制器404,第一温度控制器404通过导线连接至喷淋泵101和风机102;所述换热器301出口b与空压机402吸气管路上第一电磁阀403的连接点之前的管路上设有第二温度控制器405,这样仅对换热器301出口b的空气温度进行精确控制,保证在制冷系统运行的情况下,换热器301出口b的空气温度稳定在设定温度,第二温度控制器405通过导线连接至电动三通调节阀304;所述闭式冷却塔100出口n与第二电磁阀305入口之间的管路上设有第三温度控制器307,第三温度控制器307通过导线连接至风机102和制冷压缩机202;所述冷水机组蒸发器201出口f与冷水箱302入口管路第三电磁阀306连接点之前管路上设有第四温度控制器308,这样仅对冷水机组蒸发器201出口f的冷水温度进行精确控制,保证在冷水机组200运行情况下,冷水机组蒸发器201出口f的冷水温度稳定在设定温度,第四温度控制器308通过导线连接至制冷压缩机202。The pipeline between the outlet of the filter 401 and the inlet a of the heat exchanger 301 is provided with a first temperature controller 404, and the first temperature controller 404 is connected to the spray pump 101 and the blower fan 102 through wires; the heat exchanger A second temperature controller 405 is provided on the pipeline before the connection point between the outlet b of 301 and the first electromagnetic valve 403 on the suction pipeline of the air compressor 402, so that only the air temperature at the outlet b of the heat exchanger 301 is precisely controlled to ensure In the case of refrigeration system operation, the air temperature at the outlet b of the heat exchanger 301 is stable at the set temperature, and the second temperature controller 405 is connected to the electric three-way regulating valve 304 through a wire; the outlet n of the closed cooling tower 100 is connected to the A third temperature controller 307 is arranged on the pipeline between the inlets of the second electromagnetic valve 305, and the third temperature controller 307 is connected to the blower fan 102 and the refrigeration compressor 202 by wires; 302 The fourth temperature controller 308 is installed on the pipeline before the connection point of the third solenoid valve 306 of the inlet pipeline, so that only the temperature of the cold water at the outlet f of the evaporator 201 of the chiller is accurately controlled to ensure that the chiller 200 is running. The temperature of the cold water at the outlet f of the unit evaporator 201 is stabilized at the set temperature, and the fourth temperature controller 308 is connected to the refrigeration compressor 202 through wires.

本发明的一种空压机吸气预处理系统的控制方法,具体为:A control method of an air compressor suction pretreatment system of the present invention, specifically:

当环境温度低于第一温度控制器404设定的32℃时,打开第一电磁阀403,此时闭式冷却塔100和冷水机组200都不运行,不对空压机进气进行温度控制,环境空气经过滤器401过滤杂质后,经过第一电磁阀403后进入空压机402内进行压缩过程;When the ambient temperature is lower than the 32°C set by the first temperature controller 404, the first electromagnetic valve 403 is opened, and the closed cooling tower 100 and the chiller 200 are not running at this time, and the temperature control of the intake air of the air compressor is not performed. After the ambient air passes through the filter 401 to filter impurities, it passes through the first solenoid valve 403 and then enters the air compressor 402 to perform the compression process;

当环境温度高于第一温度控制器404设定的32℃时,第一温度控制器404发出信号,打开喷淋泵101和风机102,闭式冷却塔100开始工作,此时,当闭式冷却塔100出口n的水温低于第三温度控制器307设定的23℃时,则冷水机组200不工作,打开第三电磁阀306,经闭式冷却塔100降温后的冷水经第三电磁阀306进入冷水箱302,并且由第三温度控制器307控制闭式冷却塔100的风机102转速,使闭式冷却塔100出口n的水温稳定在所设定的23℃,并且当闭式冷却塔100出水温度达到23℃时,风机102为满载运行;当闭式冷却塔100出口n的水温达到24℃时,说明此时环境温度较高,风扇102最高转速运行时也无法将水温降低至23℃,此时需要打开冷水机组200,补充空压机402吸气冷却不足的冷负荷,打开制冷压缩机202和第二电磁阀305,关闭第三电磁阀306,冷水机组200开始工作,经闭式冷却塔100降温后的冷水经第二电磁阀305进入冷水机组蒸发器201与制冷剂换热,温度进一步降低后进入冷水箱302,并且由第四温度控制器308控制制冷压缩机202频率,使冷水机组蒸发器201出口f的水温稳定在18℃;由第二温度控制器405控制电动三通调节阀304的阀门开度,使换热器301出口b的空气温度稳定在26℃。When the ambient temperature is higher than the 32°C set by the first temperature controller 404, the first temperature controller 404 sends a signal to turn on the spray pump 101 and the blower fan 102, and the closed cooling tower 100 starts to work. When the water temperature at the outlet n of the cooling tower 100 is lower than the 23°C set by the third temperature controller 307, the chiller 200 does not work, the third electromagnetic valve 306 is opened, and the cold water cooled by the closed cooling tower 100 passes through the third electromagnetic valve. The valve 306 enters the cold water tank 302, and the fan 102 speed of the closed cooling tower 100 is controlled by the third temperature controller 307, so that the water temperature at the outlet n of the closed cooling tower 100 is stabilized at the set 23°C, and when the closed cooling When the outlet water temperature of the tower 100 reaches 23°C, the fan 102 operates at full load; when the water temperature at the outlet n of the closed cooling tower 100 reaches 24°C, it means that the ambient temperature is relatively high, and the fan 102 cannot reduce the water temperature to 23°C, at this time, it is necessary to turn on the chiller 200, supplement the cooling load of the air compressor 402 with insufficient air suction cooling, turn on the refrigeration compressor 202 and the second solenoid valve 305, close the third solenoid valve 306, and the chiller 200 starts to work. The cold water cooled by the closed cooling tower 100 enters the evaporator 201 of the chiller through the second solenoid valve 305 to exchange heat with the refrigerant, and enters the cold water tank 302 after the temperature is further lowered, and the frequency of the refrigeration compressor 202 is controlled by the fourth temperature controller 308 , so that the water temperature at the outlet f of the chiller evaporator 201 is stabilized at 18°C; the valve opening of the electric three-way regulating valve 304 is controlled by the second temperature controller 405, so that the air temperature at the outlet b of the heat exchanger 301 is stabilized at 26°C.

所述风机102频率与闭式冷却塔100出口n的出水温度成正比例关系,当闭式冷却塔100出口n的出水温度增加时,则增大风机102频率,增强喷淋水和循环水的换热,从而降低闭式冷却塔100的出水温度;The frequency of the fan 102 is proportional to the temperature of the outlet water at the outlet n of the closed cooling tower 100. When the temperature of the outlet water at the outlet n of the closed cooling tower 100 increases, the frequency of the fan 102 is increased to enhance the exchange of spray water and circulating water. heat, thereby reducing the outlet water temperature of the fluid cooling tower 100;

所述电动三通调节阀304出口k处阀门开度与换热器301出口b的空气温度成正比例关系,当换热器301出口b的空气温度升高时,则增大电动三通调节阀304出口k处阀门开度,减小电动三通调节阀出口j处阀门开度,增加进入换热器301的冷水流量,从而降低换热器301出口b的空气温度;The valve opening at the outlet k of the electric three-way regulating valve 304 is proportional to the air temperature at the outlet b of the heat exchanger 301. When the air temperature at the outlet b of the heat exchanger 301 rises, the electric three-way regulating valve will be increased The opening of the valve at the outlet k of 304 is reduced to reduce the opening of the valve at the outlet j of the electric three-way regulating valve to increase the flow of cold water entering the heat exchanger 301, thereby reducing the air temperature at the outlet b of the heat exchanger 301;

所述制冷压缩机202频率与冷水机组蒸发器201出口f的出水温度成正比例关系,当冷水机组蒸发器201出口f的出水温度升高时,则增加制冷压缩机202频率,增加制冷剂与循环水的换热,从而降低冷水机组201出口f的出水温度。The frequency of the refrigeration compressor 202 is directly proportional to the outlet water temperature of the chiller evaporator 201 outlet f. When the outlet water temperature of the chiller evaporator 201 outlet f rises, the frequency of the refrigeration compressor 202 is increased to increase the refrigerant and circulation. The heat exchange of water reduces the outlet water temperature of the outlet f of the chiller 201.

虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种变更与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.

Claims (6)

1.一种空压机吸气预处理系统的控制方法,基于的系统包括冷水机组(200)、闭式冷却塔(100)、换热器(301)、冷水箱(302)、循环水泵(303)、电动三通调节阀(304)、过滤器(401)、空压机(402);闭式冷却塔(100)由喷淋泵(101)、风机(102)、收水器(103)、喷淋口(104)、换热盘管(105)、进风格栅(106)组成;冷水机组(200)由冷水机组蒸发器(201)、制冷压缩机(202)、冷水机组冷凝器(203)、节流阀(204)组成;1. A control method of an air compressor suction pretreatment system, based on a system comprising a water chiller (200), a closed cooling tower (100), a heat exchanger (301), a cold water tank (302), a circulating water pump ( 303), electric three-way regulating valve (304), filter (401), air compressor (402); closed cooling tower (100) is composed of spray pump (101), fan (102), water eliminator (103 ), spray outlet (104), heat exchange coil (105), air intake grille (106); the water chiller (200) is composed of chiller evaporator (201), refrigeration compressor (202), chiller condensing device (203), throttle valve (204); 所述过滤器(401)出口一路经第一电磁阀(403)连接至换热器(301)出口b与空压机(402)吸气口之间的管路上,另一路采用管道连接至换热器(301)入口a,换热器(301)出口b采用管道连接至空压机(402)吸气口;换热器(301)出口d采用管道连接至闭式冷却塔(100)入口m,闭式冷却塔(100)出口n一路经第二电磁阀(305)连接至冷水机组蒸发器(201)入口e,另一路经第三电磁阀(306)连接至冷水机组蒸发器(201)出口f与冷水箱(302)之间的管路上,冷水机组蒸发器(201)出口f采用管道连接至冷水箱(302)入口,冷水箱(302)出口采用管道连接至循环水泵(303)入口,循环水泵(303)出口采用管道连接至电动三通调节阀(304)入口i,电动三通调节阀(304)出口k采用管道连接至换热器(301)入口c,电动三通调节阀(304)出口j采用管道连接至换热器(302)出口d与闭式冷却塔(100)入口m之间的管路上;The outlet of the filter (401) is connected to the pipeline between the outlet b of the heat exchanger (301) and the suction port of the air compressor (402) through the first electromagnetic valve (403), and the other way is connected to the air compressor (402) through a pipeline. The inlet a of the heat exchanger (301) and the outlet b of the heat exchanger (301) are connected to the suction port of the air compressor (402) by pipes; the outlet d of the heat exchanger (301) is connected to the inlet of the closed cooling tower (100) by pipes m, the outlet n of the closed cooling tower (100) is connected to the inlet e of the chiller evaporator (201) through the second solenoid valve (305), and the other is connected to the chiller evaporator (201) through the third solenoid valve (306). ) outlet f and the cold water tank (302), the outlet f of the chiller evaporator (201) is connected to the inlet of the cold water tank (302) by a pipeline, and the outlet of the cold water tank (302) is connected to the circulating water pump (303) by a pipeline The inlet and the outlet of the circulating water pump (303) are connected to the inlet i of the electric three-way regulating valve (304) by pipes, the outlet k of the electric three-way regulating valve (304) is connected to the inlet c of the heat exchanger (301) by pipes, and the electric three-way regulating The outlet j of the valve (304) is connected to the pipeline between the outlet d of the heat exchanger (302) and the inlet m of the closed cooling tower (100) by a pipeline; 所述制冷压缩机(202)出口采用管道连接至冷水机组冷凝器(203)入口,冷水机组冷凝器(203)出口经节流阀(204)连接至冷水机组蒸发器(201)入口h,冷水机组蒸发器(201)出口g采用管道连接至制冷压缩机(202)入口;所述闭式冷却塔(100)内部从上至下依次设有风机(102)、收水器(103)、喷淋口(104)、换热盘管(105)、进风格栅(106),闭式冷却塔(100)底部溶液处出口采用管道连接至喷淋泵(101)入口,喷淋泵(101)出口采用管道连接至闭式冷却塔(100)顶部的喷淋口(104);The outlet of the refrigeration compressor (202) is connected to the inlet of the chiller condenser (203) by a pipeline, and the outlet of the chiller condenser (203) is connected to the inlet h of the chiller evaporator (201) through a throttle valve (204). The outlet g of the unit evaporator (201) is connected to the inlet of the refrigeration compressor (202) by a pipeline; the inside of the closed cooling tower (100) is sequentially provided with a fan (102), a water eliminator (103), a sprinkler Sprinkler (104), heat exchange coil (105), air intake grille (106), the outlet of the solution at the bottom of the closed cooling tower (100) is connected to the inlet of the spray pump (101) by pipes, and the spray pump (101) ) outlet is connected to the spray port (104) on the top of the fluid cooling tower (100) by a pipeline; 所述过滤器(401)出口与换热器(301)入口a之间的管路上设有第一温度控制器(404),第一温度控制器(404)通过导线连接至喷淋泵(101)和风机(102);所述换热器(301)出口b与空压机(402)吸气管路上第一电磁阀(403)的连接点之前的管路上设有第二温度控制器(405),第二温度控制器(405)通过导线连接至电动三通调节阀(304);所述闭式冷却塔(100)出口n与第二电磁阀(305)入口之间的管路上设有第三温度控制器(307),第三温度控制器(307)通过导线连接至风机(102)和制冷压缩机(202);所述冷水机组蒸发器(201)出口f与冷水箱(302)入口管路第三电磁阀(306)连接点之前的管路上设有第四温度控制器(308),第四温度控制器(308)通过导线连接至制冷压缩机(202);The pipeline between the outlet of the filter (401) and the inlet a of the heat exchanger (301) is provided with a first temperature controller (404), and the first temperature controller (404) is connected to the spray pump (101 ) and fan (102); the pipeline before the connection point of the outlet b of the heat exchanger (301) and the first electromagnetic valve (403) on the suction pipeline of the air compressor (402) is provided with a second temperature controller ( 405), the second temperature controller (405) is connected to the electric three-way regulating valve (304) by wires; There is a third temperature controller (307), and the third temperature controller (307) is connected to the blower fan (102) and the refrigeration compressor (202) by wires; ) A fourth temperature controller (308) is arranged on the pipeline before the connection point of the third electromagnetic valve (306) of the inlet pipeline, and the fourth temperature controller (308) is connected to the refrigeration compressor (202) through wires; 其特征在于,所述控制方法的内容和方法是:It is characterized in that the content and method of the control method are: 当环境温度低于第一温度控制器(404)的设定温度时,打开第一电磁阀(403),闭式冷却塔(100)和冷水机组(200)都不运行,不对空压机进气进行温度控制;When the ambient temperature is lower than the set temperature of the first temperature controller (404), the first electromagnetic valve (403) is opened, the closed cooling tower (100) and the chiller (200) are not operated, and the air compressor is not operated. gas for temperature control; 当环境温度高于第一温度控制器(404)的设定温度时,打开喷淋泵(101)和风机(102),闭式冷却塔(100)开始工作,此时,当闭式冷却塔(100)出口n的水温低于第三温度控制器(307)的设定温度时,则冷水机组(200)不工作,打开第三电磁阀(306),并且由第三温度控制器(307)控制闭式冷却塔(100)的风机(102)转速,使闭式冷却塔(100)出口n的水温稳定在控制温度;当闭式冷却塔(100)出口n的水温高于第三温度控制器(307)的设定温度加一摄氏度时,打开制冷压缩机(202)和第二电磁阀(305),关闭第三电磁阀(306),冷水机组(200)开始工作,并且由第四温度控制器(308)控制制冷压缩机(202)频率,使冷水机组蒸发器(201)出口f的水温稳定在控制温度;由第二温度控制器(405)控制电动三通调节阀(304)的阀门开度,使换热器(301)出口b的空气温度稳定在控制温度。When the ambient temperature was higher than the set temperature of the first temperature controller (404), the spray pump (101) and fan (102) were turned on, and the closed cooling tower (100) started to work. At this time, when the closed cooling tower (100) When the water temperature at the outlet n is lower than the set temperature of the third temperature controller (307), the water chiller (200) does not work, the third electromagnetic valve (306) is opened, and the third temperature controller (307) ) to control the fan (102) rotating speed of the closed cooling tower (100), so that the water temperature of the closed cooling tower (100) outlet n is stabilized at the control temperature; when the water temperature of the closed cooling tower (100) outlet n is higher than the third temperature When the set temperature of the controller (307) is increased by one degree Celsius, the refrigeration compressor (202) and the second solenoid valve (305) are opened, the third solenoid valve (306) is closed, and the water chiller (200) starts working, and the Four temperature controllers (308) control the frequency of the refrigeration compressor (202), so that the water temperature at the outlet f of the chiller evaporator (201) is stabilized at the control temperature; the electric three-way regulating valve (304) is controlled by the second temperature controller (405) ) valve opening, so that the air temperature at the outlet b of the heat exchanger (301) is stabilized at the control temperature. 2.根据权利要求1所述的一种空压机吸气预处理系统的控制方法,其特征在于,所述冷水机组(200)为变频中温冷水机组。2. The control method of an air compressor suction pretreatment system according to claim 1, characterized in that, the water chiller (200) is a variable frequency medium temperature chiller. 3.根据权利要求1所述的一种空压机吸气预处理系统的控制方法,其特征在于,冷水机组(200)冷负荷在70kW以下时,冷水机组冷凝器(203)采用风冷式冷凝器,冷水机组(200)冷负荷在70kW以上时,冷水机组冷凝器(203)采用水冷式冷凝器。3. The control method of a kind of air compressor suction pretreatment system according to claim 1, characterized in that, when the cooling load of the water chiller (200) is below 70kW, the condenser (203) of the chiller adopts an air-cooled type Condenser, when the cooling load of the chiller (200) is more than 70kW, the condenser of the chiller (203) adopts a water-cooled condenser. 4.根据权利要求1所述的一种空压机吸气预处理系统的控制方法,其特征在于,所述风机(102)频率与闭式冷却塔(100)出口n的出水温度成正比例关系。4. The control method of a kind of air compressor suction pretreatment system according to claim 1, is characterized in that, the outlet water temperature of described blower fan (102) frequency and closed cooling tower (100) outlet n is proportional . 5.根据权利要求1所述的一种空压机吸气预处理系统的控制方法,其特征于,所述电动三通调节阀(304)出口k处阀门开度与换热器(301)出口b的空气温度成正比例关系。5. The control method of a kind of air compressor suction pretreatment system according to claim 1, characterized in that, the valve opening at the outlet k of the electric three-way regulating valve (304) is the same as that of the heat exchanger (301) The air temperature at outlet b is directly proportional. 6.根据权利要求1所述的一种空压机吸气预处理系统的控制方法,其特征于,所述制冷压缩机(202)频率与冷水机组蒸发器(201)出口f的出水温度成正比例关系。6. The control method of a kind of air compressor suction pretreatment system according to claim 1, characterized in that, the frequency of the refrigeration compressor (202) is proportional to the temperature of the outlet water at the outlet f of the evaporator (201) of the chiller Proportional relationship.
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