CN113547183A - Welding tool and method for gas phase reflow soldering - Google Patents
Welding tool and method for gas phase reflow soldering Download PDFInfo
- Publication number
- CN113547183A CN113547183A CN202110676311.XA CN202110676311A CN113547183A CN 113547183 A CN113547183 A CN 113547183A CN 202110676311 A CN202110676311 A CN 202110676311A CN 113547183 A CN113547183 A CN 113547183A
- Authority
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- China
- Prior art keywords
- cover plate
- hole
- bottom plate
- plate
- heat conduction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003466 welding Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000005476 soldering Methods 0.000 title claims abstract description 20
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 abstract description 6
- 239000012071 phase Substances 0.000 description 10
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000012808 vapor phase Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/012—Soldering with the use of hot gas
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The embodiment of the invention discloses a welding tool and a welding method for gas phase reflow soldering, which comprises the following steps: a base plate; the cover plate is assembled at a position above the bottom plate through a bracket; the transverse strip is assembled on the plate surface of one side, far away from the cover plate, of the bottom plate; and a pressure spring positioned between the bottom plate and the cover plate; the bottom plate comprises first heat conduction holes penetrating through the surfaces of the two sides of the bottom plate; the cover plate comprises a through hole which is corresponding to the first heat conduction hole and penetrates through the surfaces of the two sides of the cover plate; the through-hole includes: a positioning hole located at one side close to the bottom plate; and a second heat conduction hole located on a side facing away from the base plate; one end of the pressure spring is assembled in the positioning hole. The work can reduce extra heat absorption, increase heat conduction efficiency, and improve welding quality.
Description
Technical Field
The invention relates to the technical field of welding in the micro-assembly technology. And more particularly, to a welding tool and method for gas phase reflow soldering.
Background
The micro-assembly technique is to assemble various components and chips required by a circuit on a multilayer interconnection substrate by using welding and packaging processes to form a complete and reliable electronic assembly or system. The welding is a key process in the micro-assembly technology, directly influences the reliability of the connection of components, and the current mainstream welding technology mainly adopts reflow welding. The reflow soldering mainly includes full hot air reflow soldering, infrared reflow soldering, vapor phase reflow soldering, and the like according to a heat transfer method. The gas phase reflow soldering not only can provide a rapid and uniform heating method and soldering of a high-complexity medium plate in an oxygen-free environment, but also can not cause overheating of any device in the whole reflow process. Generally, in the process of welding a microwave dielectric plate and a metal shell, a pressing block is used for applying certain pressure to the dielectric plate, however, the gas phase reflow welding is conducted by steam, the heat capacity of a welding assembly is increased by using the pressing block, the welding time is long, and the welding efficiency and the welding quality are reduced.
Disclosure of Invention
In order to solve the above problems, at least one problem to be solved by the present invention is to provide a welding tool for gas phase reflow soldering, which can increase heat conduction efficiency and improve soldering quality.
The invention also provides a use method of the welding tool comprising the welding tool.
In order to achieve the purpose, the invention adopts the following technical scheme:
according to an aspect of the present invention, there is provided a soldering tool for vapor phase reflow soldering, including:
a base plate;
the cover plate is assembled at a position above the bottom plate through a bracket;
the transverse strip is assembled on the plate surface of one side, far away from the cover plate, of the bottom plate;
the pressure spring is positioned between the bottom plate and the cover plate; and
the pressure head is connected and fixed at one end of the pressure spring, which is far away from the cover plate;
the bottom plate comprises first heat conduction holes penetrating through the surfaces of the two sides of the bottom plate; the cover plate comprises a through hole which is corresponding to the first heat conduction hole and penetrates through the surfaces of the two sides of the cover plate;
the through-hole includes:
a positioning hole located at one side close to the bottom plate; and
a second heat conduction hole located on a side facing away from the base plate;
one end of the pressure spring, which is far away from the pressure head, is assembled in the positioning hole.
In addition, it is preferable that the aperture of the positioning hole is larger than the aperture of the second heat conduction hole;
the sum of the depths of the positioning hole and the second heat conduction hole is equal to the thickness of the cover plate.
In addition, the welding tool preferably further comprises a pressure head, and one end, far away from the cover plate, of the pressure spring is fixedly connected with the pressure head.
In addition, preferably, the bottom plate further comprises a heat conduction through hole located between the first heat conduction holes, and the heat conduction through hole penetrates through the two side surfaces of the bottom plate;
the aperture of the heat conduction through hole is smaller than that of the first heat conduction hole.
In addition, preferably, two brackets are fixedly combined on the bottom plate, and the two brackets are positioned on two opposite side sides of the bottom plate;
the cover plate comprises a bracket mounting hole correspondingly matched with the bracket.
In addition, preferably, the side surface of the bracket comprises a plurality of threaded holes arranged along the axial direction of the first heat conduction hole;
the side wall of the cover plate comprises a fixing hole matched with the threaded hole;
the cover plate is configured to be movable along the bracket to adjust a relative position with respect to the base plate.
In addition, preferably, threaded through holes are processed at two ends of the transverse bar;
the cover plate comprises a cross bar mounting hole correspondingly matched with the threaded through hole.
In addition, preferably, the bottom plate, the cover plate and the cross bars are made of aluminum, aluminum alloy, copper aluminum alloy or graphite.
According to another aspect of the present invention, the present invention provides a method for using a welding tool, the method comprising the steps of:
1) placing a product to be welded between the cover plate and the base plate;
2) adjusting the distance between the bottom plate and the cover plate to enable the pressure head to contact a product to be welded;
3) fixing the cross bars with the cover plate;
4) adjusting the position relation between the cross bar and the cover plate to enable the pressure head to apply pressure to the product to be welded;
5) and putting the product to be welded and the tool into equipment for gas phase reflow soldering.
The beneficial effect of this application is as follows:
aiming at the technical problems in the prior art, the embodiment of the application provides a welding tool for gas phase reflow welding and a using method thereof, wherein a pressure spring is utilized to apply pressure to a product to be welded, so that the stress of each welding point of the product to be welded is consistent in the gas phase reflow welding process; through set up heat conduction hole and heat conduction through-hole on apron and bottom plate, adopt the horizontal bar to replace the base, all be in order to reduce extra heat absorption, increase heat-conduction efficiency, improve welding quality. In the use, also exert pressure for the pressure spring when fixing apron and horizontal bar, the reaction force that the compression of pressure spring atress produced transmits the area welding product through the pressure head, for the solder joint of waiting to weld the product applys pressure, the size of applying pressure can directly influence the quality of solder joint. In addition, in the welding process of gas phase reflow soldering, products to be welded or tools do not need to be interfered, and the phenomenon that the void ratio of welding spots is large due to uneven placement or vibration can be avoided.
Drawings
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Fig. 1 shows a schematic structural diagram of a welding tool provided by the present invention.
Fig. 2 shows a schematic view of the assembly of the cover plate and the base plate provided by the present invention.
Fig. 3 shows a top view of a cover plate provided by the present invention.
Fig. 4 shows a cross-sectional view of a cover plate provided by the present invention.
Fig. 5 shows a schematic view of a crossbar provided by the present invention.
Detailed Description
In order to more clearly illustrate the invention, the invention is further described below with reference to preferred embodiments and the accompanying drawings. Similar parts in the figures are denoted by the same reference numerals. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and is not to be taken as limiting the scope of the invention.
In the description of the present application, it should be noted that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It is further noted that, in the description of the present application, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
In order to overcome the defects in the prior art, an embodiment of the present invention provides a welding tool for vapor phase reflow soldering, which is shown in fig. 1 to 5, and includes:
a base plate 1;
a cover plate 3 assembled at a position above the base plate 1 through a bracket 2;
a cross bar 4 mounted on the side of the base plate 1 remote from the cover plate 3; and
the pressure spring 5 is positioned between the bottom plate 1 and the cover plate 3;
the bottom plate 1 comprises first heat conduction holes 6 which penetrate through the surfaces of two sides of the bottom plate 1; the arrangement of the first heat conduction holes 6 on the bottom plate 1 is arranged according to the shape of a product to be welded and the distribution of welding points;
the cover plate 3 comprises through holes 7 which are corresponding to the heat conduction holes 6 and penetrate through the two side surfaces of the cover plate 3;
the through-hole 7 includes:
a positioning hole 71 located on a side close to the base plate 1; and
a second heat conduction hole 72 at a side facing away from the base plate 1;
one end of the pressure spring 5 is assembled in the positioning hole 71.
In the present embodiment, the shape of the base plate 1 is a rectangle, while in other embodiments, the shape of the base plate 1 is not necessarily a regular pattern, and the shape of the base plate 1 is determined according to the distribution of the welding points of the welding product; the shape of the cover plate 3 is not restricted by the bottom plate 1, but it is necessary to ensure that the positioning hole 71 corresponds to the first heat conduction hole 6.
In one embodiment, the diameter of the positioning hole 71 is larger than the diameter of the second heat conduction hole 72, the second positioning hole 71 is used for installing the pressure spring 5, one end of the pressure spring 5 is assembled in the positioning hole 71, the reaction force applied by the pressure spring 5 to the product to be tested in the welding process can enable stress of each welding point to be consistent, and the second heat conduction hole 72 can reduce extra heat absorption of the cover plate 3 in the welding process, heat conduction efficiency and improve welding quality. In the present embodiment, the sum of the depths of the positioning hole 71 and the second heat conduction hole 72 is equal to the thickness of the cover plate 3, and the axes of the positioning hole 71 and the second heat conduction hole 72 coincide.
In a specific embodiment, the welding tool provided by this embodiment further includes a pressure head 8, one side end surface of the pressure head 8 contacts with a product to be welded, and one side end surface opposite to the contact surface is fixedly connected to the pressure spring 5, and in the working process, by adjusting the distance between the bottom plate 1 and the cover plate 3 to apply pressure to the pressure spring 5, the elastic force generated by compression of the pressure spring 5 counteracts the pressure head 8 and is transmitted to the product to be welded through the pressure head 8, so as to apply a certain pressure to the product to be welded.
In one embodiment, the bottom plate 1 is further provided with heat conducting through holes 9 located between the first heat conducting holes 6, the positions of the heat conducting through holes 9 on the bottom plate 1 are determined according to the shapes of products to be welded, the heat conducting through holes 9 penetrate through two surfaces of the bottom plate 1, and the hole diameters of the heat conducting through holes 9 are smaller than those of the first heat conducting holes 6. The arrangement of the heat conduction through holes 9 can further reduce extra heat absorption, increase heat conduction efficiency and improve welding quality. In this embodiment, the number of the first heat conduction holes 6 is nine, the number of the introduction through holes 9 is sixteen, and the specific number of the first heat conduction holes 6 and the heat conduction through holes 9 is not particularly limited in the present invention, so that the heat absorption efficiency of the welding spot is ensured.
In a specific embodiment, two opposite sides of the bottom plate 1 are respectively fixedly combined with a bracket 2, the bracket 2 is used for connecting the bottom plate 1 and the cover plate 3, the cover plate 3 is provided with a bracket mounting hole 20 correspondingly matched with the bracket 2, one end of the bracket 2 far away from the bottom plate 1 is mounted in the bracket mounting hole 20, and the cover plate 3 can move along the bracket 2 to approach or depart from the bottom plate 1. The pressure spring 5 is fixed between the cover plate 3 and the bottom plate 1 by adjusting the relative position between the cover plate 3 and the bottom plate 1.
In a specific example, the side surface of the bracket 2 includes a plurality of threaded holes 21 arranged along the axial direction of the first through hole 6, the side walls of the two side portions of the cover plate 3 provided with the bracket mounting holes 20 are provided with fixing holes 210 arranged to match with the threaded holes 21, the cover plate 3 can move along the bracket 2 so as to adjust the relative position with the base plate 1, and when the proper position is adjusted, the bracket 2 and the cover plate 3 can be fixed by screws.
In one embodiment, threaded through holes 40 are processed at two ends of the cross bar 4, a cross bar mounting hole 30 which is matched with the threaded through holes 40 correspondingly is arranged on the cover plate 3, the cross bar 4 is mounted on one side, away from the cover plate 3, of the bottom plate 1 and connected with the cover plate 3 through bolts, the compression amount of the pressure spring 5 can be changed by adjusting the relative distance between the cross bar 4 and the cover plate 3, and therefore the pressure of a welding spot of a product to be measured is applied by the pressure head 8. The transverse strips 4 are used for replacing a base to bear products needing to be welded, the number of the transverse strips 4 is not limited, and the products needing to be welded can be stably borne only by ensuring. The design that the transverse strips 4 are adopted to replace the base can reduce extra heat absorption, increase the efficiency of heat conduction and improve the welding quality, and under the condition that the stable bearing of a product to be welded is ensured, the smaller the number of the transverse strips 4 is, the better the welding quality is.
In a specific embodiment, in order to increase the efficiency of heat conduction and improve the welding quality, the bottom plate 1, the cover plate 3 and the cross bars 4 are made of materials with good heat conductivity, such as aluminum, aluminum alloy, copper-aluminum alloy or graphite.
An embodiment of the present invention further provides a welding method using the welding tool in the above embodiment, specifically, the welding method includes the following steps:
s1, placing a product to be welded between the cover plate 3 and the bottom plate 1, namely, on the side plate surface of the bottom plate 1 close to the cover plate 3;
s2, the cover plate 3 moves along the bracket 2, and the relative distance between the bottom plate 1 and the cover plate 3 is adjusted to enable the bottom surface of the pressure head 8 to be in contact with a product to be welded;
s3, fixing the horizontal bar 5 and the cover plate 3;
s4, adjusting the position between the cross bar 5 and the cover plate 3 to ensure that the pressure head 8 applies the pressure required by welding to the product to be welded;
and S5, putting the products to be welded together with the welding tool into welding equipment for gas phase reflow soldering.
It should be understood that the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention, and it will be obvious to those skilled in the art that other variations or modifications may be made on the basis of the above description, and all embodiments may not be exhaustive, and all obvious variations or modifications may be included within the scope of the present invention.
Claims (8)
1. The utility model provides a welding frock of gas phase reflow soldering which characterized in that, welding frock includes:
a base plate;
the cover plate is assembled at a position above the bottom plate through a bracket;
the transverse strip is assembled on the plate surface of one side, far away from the cover plate, of the bottom plate;
the pressure spring is positioned between the bottom plate and the cover plate; and
the pressure head is connected and fixed at one end of the pressure spring, which is far away from the cover plate;
the bottom plate comprises first heat conduction holes penetrating through the surfaces of the two sides of the bottom plate; the cover plate comprises a through hole which is corresponding to the first heat conduction hole and penetrates through the surfaces of the two sides of the cover plate;
the through-hole includes:
a positioning hole located at one side close to the bottom plate; and
a second heat conduction hole located on a side facing away from the base plate;
one end of the pressure spring, which is far away from the pressure head, is assembled in the positioning hole.
2. The welding tool according to claim 1, wherein the diameter of the positioning hole is larger than that of the second heat-conducting hole;
the sum of the depths of the positioning hole and the second heat conduction hole is equal to the thickness of the cover plate.
3. The welding tool according to claim 1, wherein the bottom plate further comprises heat conducting through holes positioned between the first heat conducting holes, and the heat conducting through holes penetrate through the two side surfaces of the bottom plate;
the aperture of the heat conduction through hole is smaller than that of the first heat conduction hole.
4. The welding tool according to claim 1, wherein two brackets are fixedly combined on the bottom plate and positioned on two opposite side sides of the bottom plate;
the cover plate comprises a bracket mounting hole correspondingly matched with the bracket.
5. The welding tool according to claim 1, wherein the side face of the bracket comprises a plurality of threaded holes arranged along the axial direction of the first heat-conducting hole;
the side wall of the cover plate comprises a fixing hole matched with the threaded hole;
the cover plate is configured to be movable along the bracket to adjust a relative position with respect to the base plate.
6. The welding tool according to claim 1, wherein threaded through holes are machined in two ends of the cross bar;
the cover plate comprises a cross bar mounting hole correspondingly matched with the threaded through hole.
7. The welding tool of claim 1, wherein the bottom plate, the cover plate and the cross bars are made of aluminum, aluminum alloy, copper aluminum alloy or graphite.
8. A welding method using the welding tool of any one of claims 1-7, comprising the steps of:
1) placing a product to be welded between the cover plate and the base plate;
2) adjusting the distance between the bottom plate and the cover plate to enable the pressure head to contact a product to be welded;
3) fixing the cross bars with the cover plate;
4) adjusting the position relation between the cross bar and the cover plate to enable the pressure head to apply pressure to the product to be welded;
5) and putting the product to be welded and the tool into equipment for gas phase reflow soldering.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110676311.XA CN113547183A (en) | 2021-06-18 | 2021-06-18 | Welding tool and method for gas phase reflow soldering |
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CN202110676311.XA CN113547183A (en) | 2021-06-18 | 2021-06-18 | Welding tool and method for gas phase reflow soldering |
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CN202110676311.XA Pending CN113547183A (en) | 2021-06-18 | 2021-06-18 | Welding tool and method for gas phase reflow soldering |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114473345A (en) * | 2022-03-15 | 2022-05-13 | 中国电子科技集团公司第三十八研究所 | Visual elastic welding frock of high rigidity |
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Application publication date: 20211026 |