CN113531273A - Quick emergency repair device for damaged conveying pipeline - Google Patents

Quick emergency repair device for damaged conveying pipeline Download PDF

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Publication number
CN113531273A
CN113531273A CN202110780532.1A CN202110780532A CN113531273A CN 113531273 A CN113531273 A CN 113531273A CN 202110780532 A CN202110780532 A CN 202110780532A CN 113531273 A CN113531273 A CN 113531273A
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China
Prior art keywords
pipeline
cutter
movable
pipe
cutting
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CN202110780532.1A
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Chinese (zh)
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刘立天
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Individual
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Individual
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Priority to CN202110780532.1A priority Critical patent/CN113531273A/en
Publication of CN113531273A publication Critical patent/CN113531273A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/1608Devices for covering leaks in pipes or hoses, e.g. hose-menders by replacement of the damaged part of the pipe
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D21/00Machines or devices for shearing or cutting tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • B23D33/02Arrangements for holding, guiding, and/or feeding work during the operation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/10Means for stopping flow from or in pipes or hoses
    • F16L55/105Closing devices introduced radially into the pipe or hose
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/18Appliances for use in repairing pipes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pipe Accessories (AREA)

Abstract

The invention belongs to the technical field of pipeline repair, and particularly relates to a quick emergency repair device for a damaged conveying pipeline, which comprises a cutting sealing part and a connecting pipe; the pipeline broken section is cut off by cutting off the sealing component, and the end of the pipeline is temporarily sealed by using the cutting off sealing component while the broken pipeline is cut off, so that the internal medium is prevented from continuously diffusing outwards, the time of the pipeline in an unsealed state is reduced during maintenance, and the waste of a conveying medium is reduced; place the connecting pipe afterwards between two sections pipelines that cut off, take away afterwards and cut off sealing member, because the both ends of connecting pipe can stretch out and draw back, the both ends of connecting pipe are outwards stretched out, make the both ends of connecting pipe enter into the inside of former pipeline, and then realize the both ends pipeline intercommunication after cutting off, owing to need not measure the length that cuts off the part, can realize automatic adaptation and cut off the length of part, and then improved the efficiency of pipe repair, and then saved the time of pipe repair.

Description

Quick emergency repair device for damaged conveying pipeline
Technical Field
The invention belongs to the technical field of pipeline repair, and particularly relates to a quick emergency repair device for a damaged conveying pipeline.
Background
The pipeline transportation is a transportation mode for long-distance transportation of liquid and gas materials by using pipelines as transportation tools, is a transportation mode for specially transporting petroleum, coal and chemical products to markets from production places, and is a special component part for trunk transportation in a uniform transportation network; the pipeline transportation has the advantages of large, continuous, rapid, economic, safe, reliable and stable transportation amount, less investment, less occupied area and low cost, and can realize automatic control. Besides being widely used for long-distance transportation of petroleum and natural gas, the material can also be used for transporting ores, coal, building materials, chemicals, grains and the like. The pipeline transportation can save the broken joints in the water transportation or the land transportation, shorten the transportation period, reduce the transportation cost and improve the transportation efficiency. The current trend in pipeline transportation is: the caliber of the pipeline is continuously increased, and the transportation capacity is greatly improved; the transport distance of the pipeline is rapidly increased; the transportation materials are gradually expanded from fluids such as petroleum, natural gas and chemical products to non-fluids such as coal and ore.
When liquid or gaseous substances are conveyed, generally a pipeline is selected for conveying, the medium is often required to be pressurized when the medium is conveyed, so that power is provided for conveying the medium, the pressure inside the conveying pipe is larger than the external pressure, the pipeline is damaged due to external impact or weather conditions in the actual use process, the medium is diffused outwards from a broken part due to the existence of the high-pressure medium inside the pipeline, and further the waste of the medium is caused, most of the traditional maintenance modes are that a conveying source is closed firstly, then the repairing is carried out after the internal pressure is reduced, but the pressure reduction process needs time, so that the maintenance cannot be carried out timely, and the waste of the conveying medium is caused; consequently this scheme is through the sealing component that cuts off that sets up, with the excision of pipeline damaged section, and when just excising damaged pipeline, the utilization cuts off sealing component and seals pipeline end temporarily, and then has prevented inside medium and has continued the outdiffusion, and then the process is complicated and maintenance duration is long when having solved traditional pipeline restoration, and then the extravagant problem of transport medium that causes.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides a quick emergency repairing device for the damaged conveying pipeline. The method is mainly used for solving the problems of complicated working procedures and long maintenance time when the traditional pipeline is repaired, and further causing the waste of the conveying medium.
The technical scheme adopted by the invention for solving the technical problems is as follows: a rapid emergency repairing device for the damage of a conveying pipeline comprises a cutting sealing part and a connecting pipe; the cutting sealing component is used for cutting off the damaged section of the pipeline and temporarily plugging the end of the pipeline; the connecting pipe is used for connecting the pipeline with the original pipeline after the damaged section is cut off; the two ends of the connecting pipe are telescopic.
When the device works, when liquid or gaseous substances are conveyed, a pipeline is generally selected for conveying, the medium is often required to be pressurized when the medium is conveyed, power is further provided for conveying the medium, further, the pressure inside the conveying pipe is higher than the pressure outside, the pipeline is damaged due to external impact or weather conditions in the actual use process, the medium diffuses outwards from a broken part due to the existence of the high-pressure medium inside the pipeline, and further the waste of the medium is caused, most of the traditional maintenance modes are that a conveying source is closed firstly, then the repairing is carried out after the internal pressure is reduced, but the time is required in the process of pressure reduction, so that the maintenance cannot be carried out timely, and the waste of the conveying medium is caused; when the damaged pipeline is repaired, the damaged section of the pipeline is cut off through the arranged cutting sealing component, and the end head of the pipeline is temporarily sealed by using the cutting sealing component while the damaged pipeline is cut off, so that the internal medium is prevented from continuously diffusing outwards, the time that the pipeline is in an unsealed state is reduced during maintenance, and the waste of conveying media is reduced; place the connecting pipe afterwards between two sections pipelines that cut off, take away afterwards and cut off sealing member, because the both ends of connecting pipe can stretch out and draw back, and then when taking away and cut off sealing member, the both ends of connecting pipe outwards stretch out, through the internal diameter that is less than former pipeline with the pipe diameter setting at both ends, and then outwards stretch out along with both ends, make the both ends of connecting pipe enter into the inside of former pipeline at last, and then realize the both ends pipeline intercommunication after cutting off, and then accomplish the maintenance of pipeline, because do not need to measure the length of cutting off the part, can realize automatic adaptation cutting off the length of part, and then improved the efficiency of pipeline maintenance, and then saved the time of pipeline maintenance, and then reduced the time of the outdiffusion of medium in the pipeline, and then reduced the waste of conveying medium.
Preferably, the cutting sealing part comprises a fixed frame, a fixed clamping frame, a movable clamping frame, a buckle, a first sealing ring, a second sealing ring, a cutter, a screw rod and a hand wheel; the lower part of the fixed frame is symmetrically provided with the fixed clamping frames; the fixed clamping frame is fixedly connected with the fixed frame; the lower part of the fixed clamping frame is provided with the movable clamping frame; one end of the movable clamping frame is hinged with the fixed clamping frame; one end of the fixed clamping frame is provided with a clamping groove; the buckle is arranged at one end of the movable clamping frame close to the clamping groove; the buckle is rotationally connected with the movable clamp frame; the hand wheels are symmetrically arranged at the upper part of the fixing frame; the hand wheel is rotationally connected with the fixed frame; the middle part of the hand wheel is provided with the screw; the screw rod is in threaded connection with the hand wheel; one end of the screw is provided with the cutter; the cutter is fixedly connected with the screw; one side of the fixed clamping frame is provided with a guide groove; the cutter is connected with the side wall of the guide groove in a sliding manner; the first sealing rings are symmetrically arranged inside the guide grooves; the first sealing ring is positioned in a groove in the guide groove; the first sealing ring is in contact with the cutter.
When the pipeline cutting device works, when the pipeline is maintained, the fixed clamping frames are placed on two sides of a damaged pipeline, the movable clamping frames are stirred, the clamping openings in the movable clamping frames are clamped in the clamping grooves in the fixed clamping frames, so that the movable clamping frames and the fixed clamping frames completely clamp the pipeline, the cutting sealing device can be stably fixed on the pipeline, the smooth operation of the cutting process and the accuracy of the cutting position are guaranteed, and the clamping openings and the clamping grooves are locked, so that the pipeline cutting device is simple in structure and easy to operate; after the sealing device is fixed to be cut off, through rotating the hand wheel that sets up, and then make screw rod and cutter move towards the direction of pipeline, and then along with the rotation of hand wheel, and then make the pipeline cut off, and then with damaged pipe to excision, simultaneously when the cutter cuts off the pipeline, the cutter contacts with the side of fixing clip frame and activity joint, simultaneously owing to be provided with a sealing washer, and then make and be sealed state between cutter and fixing clip frame and the activity joint, and then prevent that the inside medium of pipeline from outwards flowing out, and then reduced the time that the pipeline is in not encapsulated situation when maintaining, and then reduced the waste of transport medium.
Preferably, the connecting pipe comprises a movable pipe, an elastic piece and an extension pipe; the two ends of the extension pipe are symmetrically provided with the elastic pieces; one end of the elastic piece is connected with the extension pipe; the other end of the elastic part is provided with the movable pipe; the movable pipe is connected with the elastic piece; the outer wall of the movable pipe is in contact with the inner wall of the extension pipe.
When the automatic pipe repair machine works, after a damaged pipe is cut off by a cutting sealing part, the connecting pipe is placed at the position which is coaxial with the original pipe, the elastic part is compressed, the movable pipe retracts into the extension pipe, one end face of the movable pipe is abutted against one side face of the cutter, then the hand wheel is rotated, the cutter is far away from the pipe, when the cutter is completely far away from the pipe, the movable pipe is outwards extended under the elastic action of the elastic part because the movable pipe is axially unrestrained, and then the movable pipe enters the original pipe, so that the pipe at two ends after being cut is communicated, and further the maintenance of the pipe is completed, and the length of the cut part can be automatically adapted without measuring the length of the cut part, so that the pipe repair efficiency is improved, the pipe repair time is saved, and the outward diffusion time of a medium in the pipe is reduced, thereby reducing the waste of the conveying medium; because at the in-process of installation, the movable tube enters into the inside of former pipeline after the auto-eject under the drive of elastic component, and then realizes the connection of pipeline, does not need the manual work to install, and then has shortened the time of pipeline maintenance, and then has improved the speed of pipeline maintenance.
Preferably, one side of the movable clamping frame is provided with a check ring; one side of the check ring is fixedly connected with the movable clamping frame.
When the pipeline cutting device works, due to the fact that a medium in the pipeline has certain pressure, the cutter is subjected to a force vertical to the cutter, and meanwhile, after the pipeline is cut off, the cutter is in a cantilever state in the vertical direction, the torque on the lower portion of the cutter is large, the sealing between the lower portion of the cutter and the movable clamping frame is reduced, and meanwhile, the cutter is twisted, and therefore the cutter deforms; therefore, in the scheme, through the arranged retainer ring, after the pipeline is cut off by the cutter, the cutter edge is abutted against one side face of the retainer ring, so that the degree of freedom of the cutter in the axial direction of the pipeline is limited, the displacement of the cutter in the axial direction of the pipeline is further limited, and the cutter plays a role in supporting in the axial direction of the pipeline, so that the cutter is prevented from deforming due to the action of the pressure of a medium in the pipeline, and the service life of the cutter is prolonged; meanwhile, the cutter is limited from moving in the axial direction of the pipeline, so that a gap between the cutter and the movable clamping frame is prevented, and the sealing effect of the cutter is enhanced.
Preferably, one side of the check ring close to the cutter is provided with the second sealing ring; the second sealing ring is clamped with the groove in the retainer ring.
During operation, through setting up No. two sealing washers between cutter and retaining ring, and then after the cutter cut off the pipeline, the inside pressure of pipeline acts on the cutter, and then makes the trend that the cutter removed to the retaining ring direction, and then makes cutter extrusion No. two sealing washers, and then makes the contact inseparabler between No. two sealing washers and the cutter, and then has improved the leakproofness of cutter shutoff pipeline end, and then reduces the possibility of inside medium outdiffusion, and then has reduced the waste of carrying the medium.
Preferably, the movable tube is made of metal.
The during operation, through setting the movable tube to the metal material, because the higher intensity that has under the normal state of most metals, consequently when the preparation movable tube, can great degree reduce the wall thickness of pipeline when guaranteeing that movable tube self has sufficient intensity, and then increased the internal diameter of pipeline, and then increased the water passing area of pipeline, and then make the less circulation that blocks inside medium of connecting pipe, and then guarantee the carrying capacity of repairing back pipeline.
Preferably, the elastic piece is a metal elastic piece, one end of the metal elastic piece is fixedly connected with the movable tube, and the other end of the metal elastic piece is fixedly connected with the extension tube.
When the pipeline connecting device works, when the pipeline connecting device is installed, the movable pipe is pressed to extrude the metal elastic sheet, so that the metal elastic sheet is bent inwards, the axial length of the metal elastic sheet in the pipeline is reduced, the movable pipe can enter the extension pipe, the connecting pipe can be conveniently placed between the cutters on the two sides, after the pipeline connecting device is installed in place, after the limits at the two ends of the movable pipe are removed, the movable pipe extends outwards under the action of the elastic force of the metal elastic sheet, the telescopic function of the connecting pipe is achieved, and the cut pipeline can be connected; because the foil is under the prerequisite that has the elasticity function, the thickness of self can be the same with the movable tube, and then makes the less circulation that blocks inside medium of connecting pipe, and then guarantees the transport capacity of pipeline after repairing, simultaneously through with metal shrapnel and the integrative preparation of movable tube, can reduce the quantity of spare part, the equipment of the connecting pipe of being convenient for simultaneously.
The invention has the following beneficial effects:
1. when liquid or gaseous substances are conveyed, a pipeline is generally selected for conveying, the medium is often required to be pressurized when the medium is conveyed, power is provided for conveying the medium, the pressure inside the conveying pipe is required to be higher than the external pressure, the pipeline is damaged due to external impact or weather conditions in the actual use process, the medium is diffused outwards from a broken part due to the existence of the high-pressure medium inside the pipeline, and further the medium is wasted; when the damaged pipeline is repaired, the damaged section of the pipeline is cut off through the arranged cutting sealing component, and the end head of the pipeline is temporarily sealed by using the cutting sealing component while the damaged pipeline is cut off, so that the internal medium is prevented from continuously diffusing outwards, the time that the pipeline is in an unsealed state is reduced during maintenance, and the waste of conveying media is reduced; place the connecting pipe afterwards between two sections pipelines that cut off, take away afterwards and cut off sealing member, because the both ends of connecting pipe can stretch out and draw back, and then when taking away and cut off sealing member, the both ends of connecting pipe outwards stretch out, through the internal diameter that is less than former pipeline with the pipe diameter setting at both ends, and then outwards stretch out along with both ends, make the both ends of connecting pipe enter into the inside of former pipeline at last, and then realize the both ends pipeline intercommunication after cutting off, and then accomplish the maintenance of pipeline, because do not need to measure the length of cutting off the part, can realize automatic adaptation cutting off the length of part, and then improved the efficiency of pipeline maintenance, and then saved the time of pipeline maintenance, and then reduced the time of the outdiffusion of medium in the pipeline, and then reduced the waste of conveying medium.
2. When the pipeline maintenance is carried out, the fixed clamping frames are placed on two sides of the damaged pipeline, then the movable clamping frames are stirred, the clamping ports on the movable clamping frames are clamped in the clamping grooves on the fixed clamping frames, so that the movable clamping frames and the fixed clamping frames completely clamp the pipeline, the cutting sealing device can be stably fixed on the pipeline, the smooth operation of the cutting process and the accuracy of the cutting position are ensured, and the clamping ports and the clamping grooves are locked, so that the pipeline maintenance device is simple in structure and easy to operate; after the sealing device is fixed to be cut off, through rotating the hand wheel that sets up, and then make screw rod and cutter move towards the direction of pipeline, and then along with the rotation of hand wheel, and then make the pipeline cut off, and then with damaged pipe to excision, simultaneously when the cutter cuts off the pipeline, the cutter contacts with the side of fixing clip frame and activity joint, simultaneously owing to be provided with a sealing washer, and then make and be sealed state between cutter and fixing clip frame and the activity joint, and then prevent that the inside medium of pipeline from outwards flowing out, and then reduced the time that the pipeline is in not encapsulated situation when maintaining, and then reduced the waste of transport medium.
3. In the invention, after the damaged pipeline is cut off by cutting off the sealing part, the connecting pipe is placed at the position which is coaxial with the original pipeline, the elastic part is compressed, the movable pipe retracts into the extension pipe, one end face of the movable pipe is abutted against one side face of the cutter, then the hand wheel is rotated, the cutter is far away from the pipeline, when the cutter is completely far away from the pipeline, the movable pipe is outwards extended under the elastic action of the elastic part because the movable pipe loses the limit in the axial direction, and then the movable pipe enters the original pipeline, so that the pipeline at two cut ends is communicated, and then the maintenance of the pipeline is completed, because the length of the cut part does not need to be measured, the length of the cut part can be automatically adapted, the maintenance efficiency of the pipeline is improved, the maintenance time of the pipeline is saved, and the outward diffusion time of a medium in the pipeline is reduced, thereby reducing the waste of the conveying medium; because at the in-process of installation, the movable tube enters into the inside of former pipeline after the auto-eject under the drive of elastic component, and then realizes the connection of pipeline, does not need the manual work to install, and then has shortened the time of pipeline maintenance, and then has improved the speed of pipeline maintenance.
4. According to the pipeline cutting device, the medium in the pipeline has certain pressure, so that the cutter is subjected to a force vertical to the cutter, and the cutter is in a cantilever state in the vertical direction after the pipeline is cut off, so that the torque applied to the lower part of the cutter is large, the sealing between the lower part of the cutter and the movable clamping frame is reduced, and the cutter is twisted to cause the deformation of the cutter; therefore, in the scheme, through the arranged retainer ring, after the pipeline is cut off by the cutter, the cutter edge is abutted against one side face of the retainer ring, so that the degree of freedom of the cutter in the axial direction of the pipeline is limited, the displacement of the cutter in the axial direction of the pipeline is further limited, and the cutter plays a role in supporting in the axial direction of the pipeline, so that the cutter is prevented from deforming due to the action of the pressure of a medium in the pipeline, and the service life of the cutter is prolonged; meanwhile, the cutter is limited from moving in the axial direction of the pipeline, so that a gap between the cutter and the movable clamping frame is prevented, and the sealing effect of the cutter is enhanced.
5. According to the pipeline sealing device, the second sealing ring is arranged between the cutter and the check ring, so that after the pipeline is cut off by the cutter, the pressure in the pipeline acts on the cutter, the cutter tends to move towards the check ring, the cutter extrudes the second sealing ring, the second sealing ring is in closer contact with the cutter, the sealing performance of the end of the pipeline sealed by the cutter is improved, the possibility of outward diffusion of an internal medium is reduced, and the waste of a conveying medium is reduced.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a first overall structure diagram of a repairing device and a connecting pipe according to the present invention;
FIG. 2 is a second overall structure diagram of the repairing device and the connecting pipe in the present invention;
FIG. 3 is a first internal view of the repairing device and the connecting pipe according to the present invention;
FIG. 4 is a second internal view of the repairing device and the connecting pipe according to the present invention;
FIG. 5 is a schematic view showing a third internal structure of the repairing device and the connecting pipe in accordance with the present invention;
FIG. 6 is an enlarged view at A in FIG. 5;
FIG. 7 is a schematic view showing the structure of a connection pipe according to the present invention;
FIG. 8 is a schematic view showing the internal structure of a connecting tube according to the present invention;
FIG. 9 is a schematic view of the structure of the movable tube and the elastic member in the present invention;
in the figure: the cutting sealing device comprises a cutting sealing part 1, a connecting pipe 2, a fixed frame 10, a fixed clamping frame 11, a movable clamping frame 12, a buckle 13, a first sealing ring 14, a cutter 15, a screw 16, a hand wheel 17, a movable pipe 21, an elastic piece 22, an extension pipe 23, a retainer ring 3, a second sealing ring 4 and a metal elastic sheet 24.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 9, a rapid emergency repair device for a damaged delivery pipeline comprises a cutting sealing part 1 and a connecting pipe 2; the cutting sealing component 1 is used for cutting off a damaged section of the pipeline and temporarily plugging the end of the pipeline; the connecting pipe 2 is used for connecting the original pipeline after the damaged section of the pipeline is cut off; the two ends of the connecting pipe 2 can be extended and retracted.
When the device works, when liquid or gaseous substances are conveyed, a pipeline is generally selected for conveying, the medium is often required to be pressurized when the medium is conveyed, power is further provided for conveying the medium, further, the pressure inside the conveying pipe is higher than the pressure outside, the pipeline is damaged due to external impact or weather conditions in the actual use process, the medium diffuses outwards from a broken part due to the existence of the high-pressure medium inside the pipeline, and further the waste of the medium is caused, most of the traditional maintenance modes are that a conveying source is closed firstly, then the repairing is carried out after the internal pressure is reduced, but the time is required in the process of pressure reduction, so that the maintenance cannot be carried out timely, and the waste of the conveying medium is caused; when the damaged pipeline is repaired, the damaged section of the pipeline is cut off through the arranged cutting sealing component 1, the end head of the pipeline is temporarily sealed by using the cutting sealing component 1 while the damaged pipeline is cut off, so that the internal medium is prevented from continuously diffusing outwards, the time that the pipeline is in an unsealed state is reduced during maintenance, and the waste of conveyed media is reduced; place connecting pipe 2 between two sections pipelines that cut off afterwards, take away afterwards and cut off sealing member 1, because the both ends of connecting pipe 2 can stretch out and draw back, and then when taking away and cut off sealing member 1, the both ends of connecting pipe 2 outwards stretch out, through the internal diameter that is less than former pipeline with the pipe diameter setting at both ends, and then outwards stretch out along with both ends, make the inside that the both ends of connecting pipe 2 entered into former pipeline at last, and then realize the both ends pipeline intercommunication after cutting off, and then accomplish the maintenance of pipeline, because need not measure the length of cutting off the part, can realize the length of automatic adaptation cutting off part, and then improved the efficiency of pipeline maintenance, and then saved the time of pipeline maintenance, and then reduced the time of the outdiffusion of medium in the pipeline, and then reduced the waste of transport medium.
As shown in fig. 1 to 6, the cutting and sealing component 1 includes a fixed frame 10, a fixed clamping frame 11, a movable clamping frame 12, a buckle 13, a first sealing ring 14, a second sealing ring 4, a cutter 15, a screw 16 and a hand wheel 17; the lower part of the fixed frame 10 is symmetrically provided with the fixed clamping frames 11; the fixing clamp frame 11 is fixedly connected with the fixing frame 10; the lower part of the fixed clamping frame 11 is provided with the movable clamping frame 12; one end of the movable clamping frame 12 is hinged with the fixed clamping frame 11; one end of the fixed clamp frame 11 is provided with a clamping groove; the buckle 13 is arranged at one end of the movable clamping frame 12 close to the clamping groove; the buckle 13 is rotatably connected with the movable clamp frame 12; the hand wheels 17 are symmetrically arranged on the upper part of the fixing frame 10; the hand wheel 17 is rotationally connected with the fixed frame 10; the middle part of the hand wheel 17 is provided with the screw 16; the screw 16 is in threaded connection with the hand wheel 17; one end of the screw 16 is provided with the cutter 15; the cutter 15 is fixedly connected with the screw 16; one side of the fixed clamp frame 11 is provided with a guide groove; the cutting knife 15 is connected with the side wall of the guide groove in a sliding manner; the first sealing rings 14 are symmetrically arranged in the guide grooves; the first sealing ring 14 is positioned in a groove in the guide groove; the first sealing ring 14 is in contact with the cutting knife 15.
When the pipeline cutting and sealing device works, when the pipeline is maintained, the fixed clamp frames 11 are placed on two sides of a damaged pipeline, the movable clamp frames 12 are pulled, the bayonet sockets on the movable clamp frames 12 are clamped in the clamping grooves on the fixed clamp frames 11, the movable clamp and the fixed clamp frames 11 completely clamp the pipeline, the cutting and sealing device can be stably fixed on the pipeline, the smooth cutting process and the accuracy of a cutting position are guaranteed, and the bayonet sockets and the clamping grooves are locked, so that the pipeline cutting and sealing device is simple in structure and easy to operate; after the sealing device is fixed to be cut off, through rotating the hand wheel 17 that sets up, and then make screw rod 16 and cutter 15 move towards the direction of pipeline, and then along with the rotation of hand wheel 17, and then make the pipeline cut off, and then with the excision of damaged pipe, simultaneously when cutter 15 cuts off the pipeline, cutter 15 contacts with the side of fixing clip frame 11 and activity joint, simultaneously owing to be provided with a sealing washer 14, and then make and be sealed state between cutter 15 and fixing clip frame 11 and the activity joint, and then prevent that the inside medium of pipeline from outwards flowing out, and then reduced the time that the pipeline is in the not seal state when maintaining, and then reduced the waste of conveying medium.
As shown in fig. 7 to 9, the connection tube 2 includes a movable tube 21, an elastic member 22, and an extension tube 23; the two ends of the extension pipe 23 are symmetrically provided with the elastic pieces 22; one end of the elastic piece 22 is connected with the extension pipe 23; the other end of the elastic piece 22 is provided with the movable tube 21; the movable tube 21 is connected with the elastic piece 22; the outer wall of the movable tube 21 is in contact with the inner wall of the extension tube 23.
When the pipeline maintenance device works, after a damaged pipeline is cut off by the cutting sealing part 1, the connecting pipe 2 is placed at the position which is coaxial with the original pipeline, the elastic piece 22 is compressed, the movable pipe 21 retracts into the extension pipe 23, one end face of the movable pipe 21 is abutted against one side face of the cutter 15, the hand wheel 17 is rotated, the cutter 15 is further away from the pipeline, when the cutter 15 is completely away from the pipeline, the movable pipe 21 loses the limit in the axial direction, the movable pipe 21 extends outwards under the elastic action of the elastic piece 22, the movable pipe 21 enters the original pipeline, the communication of the pipelines at two ends after the cutting is realized, the pipeline maintenance is finished, the length of the cutting part can be automatically adapted without measuring the length of the cutting part, the pipeline maintenance efficiency is improved, the pipeline maintenance time is saved, and the outward diffusion time of a medium in the pipeline is reduced, thereby reducing the waste of the conveying medium; because in the installation process, the movable pipe 21 is driven by the elastic part 22 to automatically pop up and enter the original pipeline, so that the pipeline is connected without manual installation, the pipeline maintenance time is shortened, and the pipeline maintenance speed is increased.
As shown in fig. 3 to 6, a retainer ring 3 is arranged on one side of the movable clamping frame 12; one side of the retainer ring 3 is fixedly connected with the movable clamping frame 12.
When the pipeline cutting device works, due to the fact that a medium in the pipeline has certain pressure, the cutter 15 is subjected to a force vertical to the cutter 15, the cutter 15 is in a cantilever state in the vertical direction after the pipeline is cut off, the torque on the lower portion of the cutter 15 is large, the sealing between the lower portion of the cutter 15 and the movable clamping frame 12 is reduced, the cutter 15 is twisted, and the cutter 15 deforms; therefore, in the scheme, through the arranged retainer ring 3, after the pipeline is cut off by the cutter 15, the cutting edge is abutted against one side face of the retainer ring 3, so that the degree of freedom of the cutter 15 in the axial direction of the pipeline is limited, the displacement of the cutter 15 in the axial direction of the pipeline is further limited, and a supporting effect is further played in the axial direction of the pipeline, so that the cutter 15 is prevented from deforming due to the action of the pressure of a medium in the pipeline, and the service life of the cutter 15 is prolonged; meanwhile, the displacement of the cutter 15 in the axial direction of the pipeline is limited, so that the gap between the cutter 15 and the movable clamping frame 12 is prevented, and the sealing effect of the cutter 15 is enhanced.
As shown in fig. 3 to 6, the second sealing ring 4 is arranged on one side of the retainer ring 3 close to the cutting knife 15; and the second sealing ring 4 is clamped with the groove on the retainer ring 3.
During operation, through setting up No. two sealing washer 4 between cutter 15 and retaining ring 3, and then after cutter 15 cuts off the pipeline, the inside pressure of pipeline is used in on cutter 15, and then make the trend that cutter 15 removed to retaining ring 3 direction, and then make cutter 15 extrude No. two sealing washer 4, and then make contact more inseparabler between No. two sealing washer 4 and the cutter 15, and then improved the leakproofness of cutter 15 shutoff pipeline end, and then reduce the possibility of inside medium outdiffusion, and then reduced the waste of transport medium.
The movable tube 21 is made of metal.
The during operation, through setting movable pipe 21 to the metal material, because the higher intensity that has under the normality of most metals, consequently when preparation movable pipe 21, can great degree reduce the wall thickness of pipeline when guaranteeing that movable pipe 21 self has sufficient intensity, and then increased the internal diameter of pipeline, and then increased the water passing area of pipeline, and then make the less circulation that blocks inside medium of connecting pipe 2, and then guarantee the carrying capacity of repairing the back pipeline.
As shown in fig. 7 to 9, the elastic member 22 is a metal elastic sheet 24, one end of the metal elastic sheet 24 is fixedly connected to the movable tube, and the other end of the metal elastic sheet 24 is fixedly connected to the extension tube 23.
When the pipeline connecting device works, when the pipeline connecting device is installed, the movable pipe 21 is pressed to extrude the metal elastic sheet 24, so that the metal elastic sheet 24 is bent inwards, the axial length of the metal elastic sheet 24 in the pipeline is reduced, the movable pipe 21 can enter the extension pipe 23, the connecting pipe 2 can be conveniently placed between the cutters 15 on the two sides, and after the limit on the two ends of the movable pipe 21 is removed after the pipeline connecting device is installed in place, the movable pipe 21 extends outwards under the action of the elastic force of the metal elastic sheet 24, so that the telescopic function of the connecting pipe 2 is achieved, and the cut-off pipeline can be connected; because the foil is under the prerequisite that has the elasticity function, the thickness of self can be the same with movable tube 21, and then makes the less circulation that blocks inside medium of connecting pipe 2, and then guarantees the transport capacity of pipeline after repairing, simultaneously through making metal shrapnel 24 and movable tube 21 an organic whole, can reduce the quantity of spare part, the equipment of connecting pipe 2 of being convenient for simultaneously.
When the device works, when liquid or gaseous substances are conveyed, a pipeline is generally selected for conveying, the medium is often required to be pressurized when the medium is conveyed, power is further provided for conveying the medium, further, the pressure inside the conveying pipe is higher than the pressure outside, the pipeline is damaged due to external impact or weather conditions in the actual use process, the medium diffuses outwards from a broken part due to the existence of the high-pressure medium inside the pipeline, and further the waste of the medium is caused, most of the traditional maintenance modes are that a conveying source is closed firstly, then the repairing is carried out after the internal pressure is reduced, but the time is required in the process of pressure reduction, so that the maintenance cannot be carried out timely, and the waste of the conveying medium is caused; when the damaged pipeline is repaired, the damaged section of the pipeline is cut off through the arranged cutting sealing component 1, the end head of the pipeline is temporarily sealed by using the cutting sealing component 1 while the damaged pipeline is cut off, so that the internal medium is prevented from continuously diffusing outwards, the time that the pipeline is in an unsealed state is reduced during maintenance, and the waste of conveyed media is reduced; then, the connecting pipe 2 is placed between the two sections of cut pipelines, then the cut sealing part 1 is taken away, because the two ends of the connecting pipe 2 can stretch out and draw back, when the cut sealing part 1 is taken away, the two ends of the connecting pipe 2 extend out, the pipe diameters of the two ends are set to be smaller than the inner diameter of the original pipeline, and then the two ends extend out, finally the two ends of the connecting pipe 2 enter the original pipeline, and further the two ends of the cut pipeline are communicated, so that the maintenance of the pipeline is completed, because the length of the cut part does not need to be measured, the length of the cut part can be automatically adapted, so that the efficiency of the pipeline maintenance is improved, the time for maintaining the pipeline is saved, the time for outward diffusion of media in the pipeline is reduced, and the waste of conveying media is reduced; when the pipeline is maintained, the fixed clamp frames 11 are placed on two sides of a damaged pipeline, the movable clamp frames 12 are stirred, the bayonets on the movable clamp frames 12 are clamped in the clamping grooves on the fixed clamp frames 11, the movable clamp and the fixed clamp frames 11 completely clamp the pipeline, the cutting and sealing device can be stably fixed on the pipeline, the smooth cutting process and the accuracy of a cutting position are guaranteed, and the bayonets and the clamping grooves are locked, so that the pipeline cutting device is simple in structure and easy to operate; after the cutting sealing device is fixed, the hand wheel 17 is rotated, the screw rod 16 and the cutter 15 move towards the direction of the pipeline, the pipeline is further cut off along with the rotation of the hand wheel 17, the damaged pipe is further cut off, meanwhile, the cutter 15 is in contact with the fixed clamping frame 11 and the side face of the movable clamping connection when the cutter 15 cuts off the pipeline, meanwhile, due to the fact that the first sealing ring 14 is arranged, the positions between the cutter 15 and the fixed clamping frame 11 and the movable clamping connection are in a sealed state, the medium in the pipeline is prevented from flowing outwards, the time that the pipeline is in an unsealed state is shortened when maintenance is conducted, and the waste of conveying media is reduced; when the sealing part 1 is cut off to cut off a damaged pipeline, the connecting pipe 2 is placed at a position coaxial with the original pipeline, the elastic part 22 is compressed, the movable pipe 21 retracts into the extension pipe 23, one end face of the movable pipe 21 abuts against one side face of the cutter 15, the hand wheel 17 is rotated, the cutter 15 is further away from the pipeline, when the cutter 15 is completely away from the pipeline, the movable pipe 21 loses the limit in the axial direction and extends outwards under the elastic action of the elastic part 22, the movable pipe 21 enters the original pipeline, the pipeline communication between the two cut ends is realized, the pipeline maintenance is completed, the length of the cut part can be automatically adapted without measuring the length of the cut part, the pipeline maintenance efficiency is improved, the pipeline maintenance time is saved, and the outward diffusion time of media in the pipeline is reduced, thereby reducing the waste of the conveying medium; because in the installation process, the movable pipe 21 is driven by the elastic part 22 to automatically pop up and enter the original pipeline, so that the pipeline is connected without manual installation, the pipeline maintenance time is shortened, and the pipeline maintenance speed is increased.
While the present invention has been described with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, which are illustrative and not restrictive, and it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (7)

1. The utility model provides a quick emergent patching device of pipeline damage which characterized in that: comprises a cutting sealing part (1) and a connecting pipe (2); the cutting sealing component (1) is used for cutting off a damaged section of the pipeline and temporarily plugging the end head of the pipeline; the connecting pipe (2) is used for connecting the original pipeline after the damaged section of the pipeline is cut off; the two ends of the connecting pipe (2) are telescopic.
2. The device for rapidly repairing the damaged conveying pipeline in the emergency according to claim 1, wherein: the cutting sealing part (1) comprises a fixed frame (10), a fixed clamping frame (11), a movable clamping frame (12), a buckle (13), a first sealing ring (14), a cutter (15), a screw rod (16) and a hand wheel (17); the lower part of the fixed frame (10) is symmetrically provided with the fixed clamping frames (11); the fixed clamping frame (11) is fixedly connected with the fixed frame (10); the lower part of the fixed clamping frame (11) is provided with the movable clamping frame (12); one end of the movable clamping frame (12) is hinged with the fixed clamping frame (11); one end of the fixed clamp frame (11) is provided with a clamping groove; the buckle (13) is arranged at one end of the movable clamping frame (12) close to the clamping groove; the buckle (13) is rotationally connected with the movable clamp frame (12); the hand wheels (17) are symmetrically arranged on the upper part of the fixed frame (10); the hand wheel (17) is rotationally connected with the fixed frame (10); the middle part of the hand wheel (17) is provided with the screw rod (16); the screw rod (16) is in threaded connection with the hand wheel (17); one end of the screw rod (16) is provided with the cutter (15); the cutter (15) is fixedly connected with the screw rod (16); one side of the fixed clamping frame (11) is provided with a guide groove; the cutting knife (15) is connected with the side wall of the guide groove in a sliding manner; the first sealing rings (14) are symmetrically arranged in the guide grooves; the first sealing ring (14) is positioned in a groove in the guide groove; the first sealing ring (14) is in contact with the cutting knife (15).
3. The device for rapidly repairing the damaged conveying pipeline in the emergency according to claim 2, wherein: the connecting pipe (2) comprises a movable pipe (21), an elastic piece (22) and an extension pipe (23); the two ends of the extension pipe (23) are symmetrically provided with the elastic pieces (22); one end of the elastic piece (22) is connected with the extension pipe (23); the other end of the elastic piece (22) is provided with the movable tube (21); the movable tube (21) is connected with the elastic piece (22); the outer wall of the movable pipe (21) is in contact with the inner wall of the extension pipe (23).
4. The device for rapidly repairing the damaged conveying pipeline in the emergency according to claim 3, wherein: a check ring (3) is arranged on one side of the movable clamping frame (12); one side of the retainer ring (3) is fixedly connected with the movable clamping frame (12).
5. The device for rapidly repairing the damaged conveying pipeline in the emergency according to claim 4, wherein: the second sealing ring (4) is arranged on one side, close to the cutter (15), of the retainer ring (3); and the second sealing ring (4) is clamped with the groove on the retainer ring (3).
6. The device for rapidly repairing the damaged conveying pipeline in the emergency according to claim 5, wherein: the movable tube (21) is made of metal.
7. The device for rapidly repairing the damaged conveying pipeline in the emergency according to claim 6, wherein: the elastic piece (22) is a metal elastic piece (24), one end of the metal elastic piece (24) is fixedly connected with the movable pipe (21), and the other end of the metal elastic piece (24) is fixedly connected with the extension pipe (23).
CN202110780532.1A 2021-07-09 2021-07-09 Quick emergency repair device for damaged conveying pipeline Withdrawn CN113531273A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110780532.1A CN113531273A (en) 2021-07-09 2021-07-09 Quick emergency repair device for damaged conveying pipeline

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110780532.1A CN113531273A (en) 2021-07-09 2021-07-09 Quick emergency repair device for damaged conveying pipeline

Publications (1)

Publication Number Publication Date
CN113531273A true CN113531273A (en) 2021-10-22

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Application Number Title Priority Date Filing Date
CN202110780532.1A Withdrawn CN113531273A (en) 2021-07-09 2021-07-09 Quick emergency repair device for damaged conveying pipeline

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115110795A (en) * 2022-06-17 2022-09-27 攀钢集团西昌钢钒有限公司 Method and structure for repairing hopper wall of large cement product
CN117989408A (en) * 2024-04-03 2024-05-07 天津市万全设备安装有限公司 Temporary repairing manipulator for petroleum conveying pipeline fracture

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115110795A (en) * 2022-06-17 2022-09-27 攀钢集团西昌钢钒有限公司 Method and structure for repairing hopper wall of large cement product
CN117989408A (en) * 2024-04-03 2024-05-07 天津市万全设备安装有限公司 Temporary repairing manipulator for petroleum conveying pipeline fracture
CN117989408B (en) * 2024-04-03 2024-05-28 天津市万全设备安装有限公司 Temporary repairing manipulator for petroleum conveying pipeline fracture

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Application publication date: 20211022