CN113526819A - Commercial concrete integral septic tank device and using method thereof - Google Patents
Commercial concrete integral septic tank device and using method thereof Download PDFInfo
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- CN113526819A CN113526819A CN202110921311.1A CN202110921311A CN113526819A CN 113526819 A CN113526819 A CN 113526819A CN 202110921311 A CN202110921311 A CN 202110921311A CN 113526819 A CN113526819 A CN 113526819A
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/02—Biological treatment
- C02F11/04—Anaerobic treatment; Production of methane by such processes
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Abstract
The invention discloses a commercial concrete integral septic tank device and a using method thereof, wherein a septic tank upper die and a septic tank lower die are provided with a plurality of inner die bags, the inner die bags are provided with inlet and outlet ports, the septic tank lower die is provided with a plurality of mounting holes, supporting structures are arranged in the mounting holes, each supporting structure comprises a main body and a support arm, the main body comprises an upper main body and a lower main body, and the upper main body and the lower main body are in threaded connection; the top surface of the upper main body is rotatably connected with two support arms, the upper main body and the lower main body are both provided with sparse through holes, and the inner mold bag is supported by arranging a support structure, so that the problem that the inner mold bag cannot be poured when being directly placed is solved; the two support arms are rotatably connected to the top surface of the main body, so that when the inner mold bag support is used, the two support arms are spread, the inner mold bag is placed on the two support arms, and the inner mold bag is supported.
Description
Technical Field
The invention belongs to the technical field of septic tanks, and particularly relates to a commercial concrete integral septic tank device and a using method thereof.
Background
The septic tank is the equipment of handling excrement and urine and filtering the sediment, and the condensate decomposes at the bottom of the pool after entering septic tank, and the hydrate in upper strata flows away through the pipeline, can effectively prevent the pipeline from blockking up, gives the sufficient time decomposition of solidification object. At present common septic tank mainly includes concrete septic tank and glass tempering manure pit, glass tempering manure pit main advantage lies in small, integration shaping leakproofness is good, but its mechanical strength is lower, the installation is loaded down with trivial details, concrete septic tank's advantage lies in bulky, mechanical strength is high, simple to operate, but the septic tank has inside cavity, consequently, make integrated into one piece's septic tank through concrete placement fashioned mode, can have the problem that is difficult to take out the centre form, consequently, need produce a plurality of half moulds and form a whole through the bonding or the installation in later stage, so, sealing performance just descends by a wide margin, it is loaded down with trivial details to prepare the step simultaneously, the mode of a plurality of half moulds equipment makes its mechanical strength also descend to some extent.
Disclosure of Invention
In order to solve the problems existing in the scheme, the invention provides a commercial concrete integral septic tank device and a using method thereof.
The purpose of the invention can be realized by the following technical scheme:
an integral septic tank device of merchant's concrete, includes: the septic tank upper die and the septic tank lower die are provided with a plurality of inner die bags, the inner die bags are provided with inlet and outlet ports, the septic tank lower die is provided with a plurality of mounting holes, supporting structures are arranged in the mounting holes, each supporting structure comprises a main body and a support arm, the main body comprises an upper main body and a lower main body, and the upper main body and the lower main body are in threaded connection; the top surface of the upper main body is rotatably connected with two support arms, dredging holes are formed in the upper main body and the lower main body, and one end of each dredging hole is provided with a check valve.
Furthermore, the septic tank upper die is matched with the septic tank lower die, and a filling groove is formed in the top of the septic tank upper die.
Furthermore, the septic tank upper die and the septic tank lower die are both semi-cylindrical.
Further, the septic tank is gone up mould side fixedly connected with first sealing washer, septic tank lower mould side fixedly connected with second sealing washer, be equipped with the first bolt hole of a plurality of on the first sealing washer, be equipped with a plurality of second bolt hole on the second sealing washer, first bolt hole is corresponding with the second bolt hole.
Further, the inlet and the outlet correspond to the perfusion groove.
Further, a plurality of groups of fixing blocks are fixedly connected to the outer wall of the lower die of the septic tank, two fixing blocks are arranged in each group, the two fixing blocks in each group are located on two sides of the mounting hole, and a first limiting hole is formed in each fixing block.
Furthermore, a second limiting hole is formed in the lower main body and corresponds to the first limiting hole.
Further, the included angle between the two support arms is α, and the maximum value range of the included angle α is [100 °, 160 ° ].
Further, a check valve is located near one end of the arm.
A using method of an integral commercial concrete septic tank device comprises the following specific steps:
mounting the support structure on a lower die of the septic tank through the mounting hole and the first limiting hole, rotating the upper main body, and adjusting the length of the support structure and the thickness of the reinforcing steel bar protective layer;
installing the reinforcement cage on a lower die of the septic tank, adjusting the thickness of a protective layer on the outer wall of the reinforcement cage, and enabling the support structure to penetrate through the reinforcement cage;
spreading out the two support arms of the support structure, placing the inner mold bag on the support arms, filling the inner mold bag, and adjusting the position of the inner mold bag in the filling process to ensure that the inner mold bag is positioned on the support arms;
after the inner mold bag is filled, pouring concrete into the lower mold of the septic tank, and vibrating;
aligning and fixing the upper septic tank mould and the lower septic tank mould, pouring again from the pouring groove, and vibrating;
after the mold removal condition is met, the filler in the inner mold bag is taken out, the inner mold bag is taken out from the outlet of the formed septic tank, an iron rod is inserted into the dredging hole, the check valve is jacked open, the concrete between the two support arms is removed, and the support structure is taken out;
and (3) disassembling the upper septic tank mould and the lower septic tank mould to obtain the septic tank, and plugging the hole in the septic tank by using concrete.
Compared with the prior art, the invention has the beneficial effects that: the inner mold bag is arranged, so that the defects that the inner mold is large in size, large in occupied area and difficult to move and carry are overcome, the method is simpler when the molds are spliced in the early stage of pouring, the inner mold can be installed in the steel bar framework through inflation or filling of other fillers, the manufacturing method is simpler, the demolding process is easier, the fillers are taken out, the inner mold bag is contracted, the inner mold bag is taken out from a pouring groove, the integral pouring is completed, the forming degree is high, the later-stage splicing is not needed, the structure is firmer, and meanwhile, the material can be recycled, so that the material cost is saved; the inner mold bag is supported by arranging the supporting structure, so that the problem that the inner mold bag cannot be poured when being directly placed is solved; the two support arms are rotatably connected to the top surface of the main body, so that when the support structure is used, the two support arms are spread apart, the inner mold bag is placed on the two support arms, the inner mold bag is supported, when pouring is completed, and the support structure needs to be taken out, the support structure is dragged outwards because the inner mold bag is taken out before the pouring is completed, the two support arms are folded, the support structure is finally taken out, the integral pouring is completed, and the problem that the support structure cannot be taken out from the rear due to the fact that a concrete block or other objects are used for supporting is avoided, and the integral strength of the septic tank is further influenced;
the main body is internally provided with the dredging hole, one end of the dredging hole is provided with the check valve, the check valve prevents concrete from blocking the dredging hole, when the support structure is difficult to take out, objects such as iron rods are inserted into the dredging hole, the check valve is jacked open, concrete between the two support arms is removed, and the support structure is taken out, so that the problem that the support structure is difficult to take out due to the influence of the concrete is avoided; through threaded connection between the upper main body and the lower main body, the length of the supporting structure can be adjusted by rotating the upper main body, and the purpose of adjusting the thickness of the reinforced concrete protective layer is further achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is an exploded view of the overall structure of the present invention;
FIG. 2 is a schematic view of the lower die structure of the septic tank of the invention;
FIG. 3 is a schematic view of the upper die structure of the septic tank of the invention;
FIG. 4 is a cross-sectional view of an upper die of a septic tank and a lower die of the septic tank in accordance with the present invention;
FIG. 5 is a schematic view of a supporting structure according to a first embodiment of the present invention;
FIG. 6 is a cross-sectional view of a support structure according to a second embodiment of the present invention;
FIG. 7 is a schematic view of a supporting structure in a third embodiment of the present invention;
fig. 8 is a cross-sectional view of a support structure according to a third embodiment of the present invention.
In the figure: 1. an upper die of the septic tank; 2. a lower die of the septic tank; 3. pouring a tank; 4. a first seal ring; 5. a second seal ring; 6. a first bolt hole; 7. a second bolt hole; 8. an inner mold bag; 9. an inlet and an outlet; 10. mounting holes; 11. a fixed block; 12. a first limit hole; 13. a support structure; 14. a main body; 15. a support arm; 16. a second limiting hole; 17. d, dredging a through hole; 18. a check valve; 19. an upper body; 20. a lower body.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows: as shown in fig. 1-5, the integral concrete septic tank device comprises an upper septic tank die 1 and a lower septic tank die 2, wherein the upper septic tank die 1 is matched with the lower septic tank die 2, the upper septic tank die 1 and the lower septic tank die 2 are both semi-cylindrical, a pouring tank 3 is arranged at the top of the upper septic tank die 1, a first sealing ring 4 is fixedly connected to the side surface of the upper septic tank die 1, a second sealing ring 5 is fixedly connected to the side surface of the lower septic tank die 2, a plurality of first bolt holes 6 are arranged on the first sealing ring 4, a plurality of second bolt holes 7 are arranged on the second sealing ring 5, and the first bolt holes 6 correspond to the second bolt holes 7;
a plurality of inner mold bags 8 are arranged between the upper mold 1 of the septic tank and the lower mold 2 of the septic tank, because some septic tanks have a length of more than ten meters or even longer in actual production, the number of the inner mold bags needs to be planned according to actual production requirements, and therefore the number of the inner mold bags 8 can be 1, 2, 3 or 4 or other numbers of the inner mold bags 8; the inner bag 8 can be of different types depending on the use, for example: the air bag can be used as a pouring internal mold after being inflated; a filling bag can be used, water or sand and other articles are filled into the bag, and the filled bag is used as an inner mold; an inlet and an outlet 9 are arranged on the inner mold bag 8, and the inlet and the outlet 9 correspond to the perfusion groove 3;
by arranging the inner mold bag 8, the defects that the inner mold is large in size, large in occupied area and difficult to move and carry are overcome, the method is simpler when the molds are spliced in the early stage of pouring, the inner mold can be installed in a steel bar framework by inflating or filling other fillers, the manufacturing method is simpler, the demolding process is easier, the fillers are taken out, the inner mold bag 8 contracts, the inner mold bag 8 is taken out from the pouring groove 3, the integral pouring is completed, the forming degree is high, the later-stage splicing is not needed, the structure is firmer, and meanwhile, the material can be recycled, so that the material cost is saved;
the septic tank lower die 2 is provided with a plurality of mounting holes 10, a plurality of groups of fixing blocks 11 are fixedly connected to the outer wall of the septic tank lower die 2, two fixing blocks 11 are arranged in each group, two fixing blocks 11 in each group are positioned on two sides of the mounting holes 10, and the fixing blocks 11 are provided with first limiting holes 12;
a supporting structure 13 is arranged in the mounting hole 10, the supporting structure 13 comprises a main body 14 and support arms 15, a second limiting hole 16 is arranged on the main body 14, the second limiting hole 16 corresponds to the first limiting hole 12, the top surface of the main body 14 is rotatably connected with the two support arms 15, an included angle between the two support arms 15 is alpha, and the maximum value range of the included angle alpha is [100 degrees ], 160 degrees ];
the supporting structure 13 is arranged to support the inner mold bag 8, so that the problem that the inner mold bag 8 cannot be poured when being directly placed is solved; through rotating two support arms 15 of connection at main part 14 top surface, make when using, spread two support arms 15 open, put two support arms 15 with interior mould bag 8 on, accomplish the support to interior mould bag 8, when accomplishing to pour, need take out when bearing structure 13, because interior mould bag 8 has been taken out before this, consequently outwards drag bearing structure 13, two support arms 15 will fold, finally take out bearing structure 13, accomplish the integration and pour, avoid using concrete block or other article to support, lead to the problem that can not take out at the back, and then influence the problem of septic tank bulk strength.
Example two: as shown in fig. 1 to 6, the present embodiment is different from the first embodiment in that: a through hole 17 is formed in the main body 14, a check valve 18 is arranged at one end of the through hole 17, the check valve 18 is positioned at one end close to the support arm 15, and the check valve 18 can only open outwards and cannot open inwards the through hole 17;
because in the process of concreting, there is concrete to flow between two support arms 15, therefore there is some bearing structure 13 that takes out the difficulty, and through being equipped with sparse through-hole 17 in main part 14, be equipped with check valve 18 at the one end of sparse through-hole 17, prevent concrete jam sparse through-hole 17 through check valve 18, when bearing structure 13 takes out the difficulty, use article such as iron bar to insert sparse through-hole 17, push open check valve 18, reject the concrete between two support arms 15, take out bearing structure 13.
Example three: as shown in fig. 1 to 4 and fig. 7 to 8, the present embodiment is different from the second embodiment in that: the main body 14 comprises an upper main body 19 and a lower main body 20, and the upper main body 19 is in threaded connection with the lower main body 20; a second limiting hole 16 is formed in the lower main body 20, the second limiting hole 16 corresponds to the first limiting hole 12, two support arms 15 are rotatably connected to the top surface of the upper main body 19, an included angle between the two support arms 15 is alpha, and the maximum value range of the included angle alpha is [100 degrees, 160 degrees ]; the upper main body 19 and the lower main body 20 are both provided with through holes 17, and the two through holes 17 are aligned; one end of the dredging hole 17 is provided with a check valve 18, and the check valve 18 is positioned at one end close to the support arm 15;
because the length of the support structure 13 in the first embodiment and the second embodiment can not be adjusted, different types of septic tank pouring tasks cannot be met, and because the designed concrete protective layer thicknesses of different types of septic tanks may not be the same, the support structure 13 in the first embodiment and the second embodiment cannot meet different types of septic tank pouring tasks; the upper body 19 and the lower body 20 are connected by screw threads, and the length of the supporting structure 13 can be adjusted by rotating the upper body 19, so that the purpose of adjusting the thickness of the reinforced concrete protective layer is achieved.
A using method of an integral commercial concrete septic tank device comprises the following specific steps:
mounting a support structure 13 on a lower die 2 of the septic tank through a mounting hole 10 and a first limiting hole 12, rotating an upper main body 19, and adjusting the length of the support structure 13 and the thickness of a steel bar protection layer; the thickness of the protective layer on the inner wall of the septic tank is adjusted, and the thickness of the outer wall of the septic tank is adjusted by the original method;
installing the reinforcement cage on the lower die 2 of the septic tank, and adjusting the thickness of the protective layer on the outer wall of the reinforcement cage, wherein a horse stool bar, a concrete block and the like can be used; passing the support structure 13 through the reinforcement cage;
spreading out the two support arms 15 of the support structure 13, placing the inner mold bag 8 on the support arms 15, filling the inner mold bag 8, and adjusting the position of the inner mold bag 8 in the filling process to ensure that the inner mold bag 8 is positioned on the support arms 15;
after the inner mold bag 8 is filled, concrete is poured into the lower mold 2 of the septic tank, and the lower mold is not fully poured, so that the vibration is not convenient after the mold is closed; vibrating;
aligning and fixing the upper septic tank mould 1 and the lower septic tank mould 2, and pouring again from the pouring groove 3 for vibrating;
after the mold removal condition is met, the filler in the inner mold bag 8 is taken out, the inner mold bag 8 is taken out from the outlet of the formed septic tank, an iron rod is inserted into the dredging hole 17, the check valve 18 is jacked open, the concrete between the two support arms 15 is removed, and the support structure 13 is taken out;
disassembling an upper septic tank mould 1 and a lower septic tank mould 2 to obtain a septic tank, and plugging holes in the septic tank by using concrete; the holes in the septic tank are formed after the support structure 13 is removed, and are plugged by concrete with a higher grade according to requirements.
The working principle of the invention is as follows: mounting a support structure 13 on a lower die 2 of the septic tank through a mounting hole 10 and a first limiting hole 12, rotating an upper main body 19, and adjusting the length of the support structure 13 and the thickness of a steel bar protection layer; installing a reinforcement cage on the lower die 2 of the septic tank, adjusting the thickness of a protective layer on the outer wall of the reinforcement cage, and enabling a support structure 13 to penetrate through the reinforcement cage; spreading out the two support arms 15 of the support structure 13, placing the inner mold bag 8 on the support arms 15, filling the inner mold bag 8, and adjusting the position of the inner mold bag 8 in the filling process to ensure that the inner mold bag 8 is positioned on the support arms 15; after the inner mold bag 8 is filled, pouring concrete into the lower mold 2 of the septic tank, and vibrating; aligning and fixing the upper septic tank mould 1 and the lower septic tank mould 2, and pouring again from the pouring groove 3 for vibrating; after the mold removal condition is met, the filler in the inner mold bag 8 is taken out, the inner mold bag 8 is taken out from the outlet of the formed septic tank, an iron rod is inserted into the dredging hole 17, the check valve 18 is jacked open, the concrete between the two support arms 15 is removed, and the support structure 13 is taken out; and (3) disassembling the upper septic tank mould 1 and the lower septic tank mould 2 to obtain the septic tank, and plugging the hole in the septic tank by using concrete.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
Claims (10)
1. An integral septic tank device of merchant's concrete, includes: mould (1) and septic tank lower mould (2) on the septic tank, its characterized in that, mould bag (8) in being equipped with a plurality of between mould (1) and the septic tank lower mould (2) on the septic tank, be equipped with exit (9) on interior mould bag (8), be equipped with a plurality of mounting hole (10) on septic tank lower mould (2), be equipped with bearing structure (13) in mounting hole (10), bearing structure (13) are used for supporting interior mould bag (8).
2. The integral septic tank device of claim 1, wherein the septic tank upper mold (1) is matched with the septic tank lower mold (2), and the top of the septic tank upper mold (1) is provided with a pouring groove (3).
3. The commercial concrete integrated septic tank device according to claim 1, wherein the septic tank upper mold (1) and the septic tank lower mold (2) are semi-cylindrical.
4. The integral septic tank device of claim 1, wherein a first sealing ring (4) is fixedly connected to the side surface of the upper septic tank die (1), a second sealing ring (5) is fixedly connected to the side surface of the lower septic tank die (2), a plurality of first bolt holes (6) are formed in the first sealing ring (4), a plurality of second bolt holes (7) are formed in the second sealing ring (5), and the first bolt holes (6) correspond to the second bolt holes (7).
5. The commercial concrete integrated septic tank device in claim 2, wherein said inlet and outlet (9) is corresponding to the pouring basin (3).
6. The commercial concrete integral septic tank device according to claim 1, wherein a plurality of sets of fixing blocks (11) are fixedly connected to the outer wall of the septic tank lower mold (2), and there are two fixing blocks (11) in each set, two fixing blocks (11) in each set are located at two sides of the mounting hole (10), and the fixing blocks (11) are provided with first limiting holes (12).
7. The unitary concrete septic tank device of claim 1, wherein said support structure (13) comprises a body (14) and arms (15), said body (14) comprising an upper body (19) and a lower body (20), said upper body (19) and said lower body (20) being threaded; the top surface of the upper main body (19) is rotatably connected with two support arms (15), the upper main body (19) and the lower main body (20) are both internally provided with a dredging hole (17), and one end of the dredging hole (17) is provided with a check valve (18); the lower main body (20) is provided with a second limiting hole (16), and the second limiting hole (16) corresponds to the first limiting hole (12).
8. The integral septic tank device of claim 7, wherein the included angle between the two arms (15) is α, and the maximum value range of the included angle α is [100 °, 160 ° ].
9. The concrete integrated septic tank apparatus of claim 7, wherein the check valve (18) is located near one end of the arm (15).
10. A using method of an integral commercial concrete septic tank device is characterized by comprising the following steps:
mounting a support structure (13) on a lower die (2) of the septic tank through a mounting hole (10) and a first limiting hole (12), rotating an upper main body (19), and adjusting the length of the support structure (13) and the thickness of a reinforcing steel bar protective layer;
installing a reinforcement cage on a lower die (2) of the septic tank, adjusting the thickness of a protective layer on the outer wall of the reinforcement cage, and enabling a support structure (13) to penetrate through the reinforcement cage;
spreading out the two support arms (15) of the support structure (13), placing the inner mold bag (8) on the support arms (15), filling the inner mold bag (8), and adjusting the position of the inner mold bag (8) in the filling process to ensure that the inner mold bag (8) is positioned on the support arms (15);
after the inner mold bag (8) is filled, concrete is poured into the lower mold (2) of the septic tank for vibration;
aligning and fixing the upper septic tank mould (1) and the lower septic tank mould (2), pouring again from the pouring groove (3), and vibrating;
after the mold stripping condition is met, the filler in the inner mold bag (8) is taken out, the inner mold bag (8) is taken out from the outlet of the formed septic tank, an iron rod is inserted into the dredging hole (17), the check valve (18) is jacked open, the concrete between the two support arms (15) is removed, and the support structure (13) is taken out;
and (3) disassembling the upper septic tank mould (1) and the lower septic tank mould (2) to obtain the septic tank, and plugging the hole in the septic tank by using concrete.
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CN210419670U (en) * | 2019-07-09 | 2020-04-28 | 福建省禄源环保科技有限公司 | Steel septic tank |
CN111531685A (en) * | 2020-04-28 | 2020-08-14 | 漯河俊展机械设备有限公司 | Integral molding method of septic tank |
CN112726808A (en) * | 2020-12-22 | 2021-04-30 | 淮北海聚环保设备有限公司 | Commercial concrete integral septic tank and forming method thereof |
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2021
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US20060065994A1 (en) * | 2004-08-20 | 2006-03-30 | Del Zotto William M | Septic tank form |
CN102310474A (en) * | 2010-06-29 | 2012-01-11 | 湖南华廷筑邦建材有限公司 | Die for manufacturing filling body |
CN205955199U (en) * | 2016-08-25 | 2017-02-15 | 重庆道同建材有限公司 | Combined core mould |
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