CN113525976A

CN113525976A - Lifting split machine head movable type garbage compression station

Info

Publication number: CN113525976A
Application number: CN202110742254.0A
Authority: CN
Inventors: 赖国鹏; 沈尚扬
Original assignee: Fujian Chengjiamei Environmental Sanitation Technology Co ltd
Current assignee: Fujian Chengjiamei Environmental Sanitation Technology Co ltd
Priority date: 2021-06-30
Filing date: 2021-06-30
Publication date: 2021-10-22

Abstract

The invention provides a lifting and split-head mobile garbage compression station, which includes a foundation pit, wherein a lifting platform, a garbage compression host and at least two garbage compression boxes are arranged in the foundation pit, and the garbage compression boxes are arranged in parallel at the On one side of the lifting platform, the garbage compression host is movably arranged on the other side of the lifting platform, and the garbage compression host can be connected with any garbage compression box, and also includes a hydraulic station and a PLC controller. The lifting platform, the garbage compression host and the hydraulic station are connected to the PLC controller. The present invention has a compact structure and small footprint, does not cause secondary pollution when the garbage is dumped, effectively improves the environment in the station, can realize continuous operation, and greatly improves the garbage compression efficiency and transfer efficiency.

Description

Lifting split machine head movable type garbage compression station

Technical Field

The invention relates to the field of garbage treatment, in particular to a lifting split machine head movable garbage compression station.

Background

The garbage compression station is a garbage treatment transfer station which is used for compressing and reducing the volume of loose garbage collected by a garbage collection vehicle and loading the compressed garbage into a transfer vehicle for transportation. The existing garbage compression station comprises two modes of a rear-feeding front-discharging mode and a front-feeding front-discharging mode.

The garbage collection vehicle has the following advantages that (the garbage dumping direction of the garbage collection vehicle is opposite to the hooking direction of the garbage can): garbage collection vehicle need get into compression host computer back upper place through long slope loading platform and empty rubbish, and rubbish is impressed the dustbin through the pressure head in the compression host computer, and after full case, the dustbin is colluded away from the qianmen by colluding the arm car and is transported. The main defect is that a long slope feeding platform must be built, and the planning and construction of the compression station are restrained by a large amount of land use cost.

"forward and forward (the direction of dumping garbage by the garbage collection vehicle is consistent with the direction of hooking the garbage can): compared with the 'rear-inlet and front-outlet' type garbage truck, the garbage truck has small floor area, but the garbage compressor and the garbage truck have height fall, and the garbage truck cannot directly unload through the compression main machine, so that the garbage truck needs to dump through a tipping mechanism.

The tipping bucket mechanism not only increases the overall length and height of the equipment and influences the station building cost, but also can fly around due to factors such as airflow and the like when dumping the garbage, dust flies and influences the internal environment and the air quality of the transfer station, and meanwhile, the workload of operators is increased by collecting the scattered garbage again. In addition, due to the limitation of a transfer station site, the volume of the tipping bucket is limited, when a rear-loading type collection vehicle with large volume such as a dump truck dumps garbage, the garbage cannot be dumped at one time, and the garbage needs to be dumped for multiple times, so that the working efficiency is influenced.

Disclosure of Invention

The invention provides a lifting split machine head movable type garbage compression station, which aims to solve the problems that the existing garbage compression station occupies a large area, is high in cost and low in working efficiency, and influences the environment and the air quality in the station.

In order to realize the purpose of the invention, the technical scheme adopted by the invention is as follows:

the utility model provides a portable rubbish compression station of lift components of a whole that can function independently aircraft nose, includes the foundation ditch, be equipped with lift platform, rubbish compression host computer and two at least rubbish compression casees in the foundation ditch, rubbish compression case sets up side by side lift platform one side, the mobilizable setting of rubbish compression host computer is in the lift platform opposite side, and rubbish compression host computer can link up with arbitrary rubbish compression case, still includes hydraulic pressure station and PLC controller, lift platform rubbish compression host computer with hydraulic pressure station connects the PLC controller.

Preferably, the lifting platform comprises a platform frame and a lifting oil cylinder for driving the bottom of the platform frame to move, the lifting oil cylinder is connected with the hydraulic station, a guide sleeve is arranged on the side wall of the platform frame, and a lifting guide pillar matched with the guide sleeve in a sleeved mode is arranged in the foundation pit.

Preferably, the lifting platform is provided with a track for the garbage compression host to move, the bottom of the garbage compression host is provided with a moving mechanism, the moving mechanism comprises a moving wheel matched with the track and a driving motor for driving the moving wheel, and the driving motor is connected with the PLC.

Preferably, the track is provided with a first limiting block and a second limiting block which are used for preventing the garbage compression host machine from exceeding the boundary position.

Preferably, the lifting platform is provided with a box pushing and pulling mechanism for driving the garbage compression box to be close to or far away from the garbage main machine, the box pushing and pulling mechanism comprises a pushing and pulling rod and a pushing and pulling oil cylinder, one end of the pushing and pulling rod is fixedly connected with the driving end of the pushing and pulling oil cylinder, the other end of the pushing and pulling rod is abutted to the garbage compression box, and the pushing and pulling oil cylinder is connected with the hydraulic station.

Preferably, the garbage compression host comprises a rack, a material receiving cavity, a compression mechanism and a material outlet are arranged in the rack, the compression mechanism comprises a compression oil cylinder and a push head, the push head is fixedly arranged at a driving end of the compression oil cylinder, and the compression oil cylinder is connected with the hydraulic station.

Preferably, the side wall of the garbage compression host is further provided with a butt joint holding hook fixedly connected with the garbage compression box and a holding hook oil cylinder for driving the butt joint holding hook to lock the garbage compression box, and the holding hook oil cylinder is connected with the hydraulic station.

Preferably, the garbage compression box includes the box, the activity sets up from top to bottom the gate and the rotation setting of box one side are in box opposite side back door assembly, the bottom half is equipped with the gyro wheel of being convenient for remove, lateral wall be equipped with before the box with hook arm car complex couple, back door assembly is equipped with latch hook mechanism and is used for driving latch hook hydro-cylinder of latch hook mechanism, latch hook mechanism with the drive end fixed connection of latch hook hydro-cylinder.

Preferably, the rubbish compression host computer is close to rubbish compression case one side is equipped with gate elevating system, gate elevating system includes lifing arm guide rail and gate lifing arm, gate lifing arm bottom is equipped with the gate hydro-cylinder, the gate lifing arm with the drive end fixed connection of gate hydro-cylinder, the lifing arm with the gate butt reciprocates in order to drive the gate and realizes the switching, the gate hydro-cylinder is connected hydraulic pressure station.

Preferably, a sewage tank for collecting sewage is arranged at the bottom of the foundation pit or the tank body, and the sewage tank is communicated with the tank body.

The invention has the following beneficial effects:

1. the invention has compact integral structure, is embedded in the foundation pit, does not need to build a feeding slope, and can save a large amount of land use area; and need not to design tipping bucket mechanism, can reduce equipment length and height greatly, the completion is emptyd once to the rubbish collection vehicle to big volume open-type rubbish compression host computer simultaneously, does not cause secondary pollution, reduces operating personnel's work load, effectively improves station interior operational environment and air quality.

2. The garbage compression main machine can be switched back and forth among the garbage compression boxes, when one garbage compression box is full, the garbage compression main machine can be moved to the next garbage compression box for compression, continuous operation is realized, and the garbage compression efficiency and the transfer efficiency are greatly improved.

3. The foundation pit is provided with the sewage tank for collecting sewage, so that odor is not easy to diffuse, and the working environment in the station is more comfortable and tidy.

Drawings

FIG. 1: the invention has the overall structure schematic diagram;

FIG. 2: a schematic top view of the lift platform structure of the present invention;

FIG. 3: the invention discloses a structural schematic diagram of a garbage compression host;

FIG. 4: the garbage compression box is structurally schematic;

FIG. 5: the invention discloses a schematic diagram of a dumping process of a garbage collection vehicle;

FIG. 6: the invention discloses a schematic diagram of a process of pushing garbage into a garbage compression box by a garbage compression host;

FIG. 7: the invention discloses a schematic diagram of a garbage compression host moving from a first station to a second station;

FIG. 8: the schematic diagram of the lifting process of the lifting platform is shown;

FIG. 9: the invention discloses a schematic diagram of a transfer process of a garbage compression box;

in the figure: 10. a foundation pit; 11. a lifting guide post; 20. a lifting platform; 21. a platform frame; 211. a guide sleeve; 22. a lift cylinder; 23. a track; 231. a first stopper; 232. a second limiting block; 24. a push-pull box mechanism; 241. a first push-pull box mechanism; 242. a second push-pull box mechanism; 30. a garbage compression host; 31. a material receiving cavity; 32. a compression mechanism; 321. compressing the oil cylinder; 322. pushing the head; 33. a moving mechanism; 331. a moving wheel; 332. a drive motor; 34. butt joint of the clasps; 35. a gate lifting mechanism; 351. a lift arm guide rail; 352. a gate lift arm; 36. a gate cylinder; 40. a garbage compression box; 41. a first trash compression bin; 42. a second trash compression bin; 401. a box body; 411. a roller; 402. a gate; 403. a rear door assembly; 404. hooking; 405. a latch hook mechanism; 406. a latch hook oil cylinder; 50. a hydraulic station; 60. a PLC controller; 70. a sewage tank.

Detailed Description

The existing garbage compression station has the problems of large occupied area, high cost, low working efficiency, influence on the environment in the station, air quality and the like. Therefore, the present invention provides a new solution, which will be described in detail below with reference to the accompanying drawings for better clarity.

Referring to fig. 1, the lifting split machine head movable type garbage compression station comprises a foundation pit 10, wherein a lifting platform 20, a garbage compression main machine 30 and at least two garbage compression boxes 40 are arranged in the foundation pit 10, and the garbage compression main machine 30 is used for receiving garbage dumped by a garbage collection vehicle and pressing the garbage into any one of the garbage compression boxes 40. The garbage compression station further comprises a hydraulic station 50 and a PLC (programmable logic controller) 60, wherein the lifting platform 20, the garbage compression host 30 and the hydraulic station 50 are connected with the PLC 60.

The garbage compression box 40 of this embodiment includes a first garbage compression box 41 and a second garbage compression box 42, the first garbage compression box 41 and the second garbage compression box 42 are arranged in parallel on one side of the lifting platform 20, the garbage compression host 30 is movably arranged on the other side of the lifting platform 20, and the garbage compression host 30 moves back and forth between a first station connected with the first garbage compression box 41 and a second station connected with the second garbage compression box 42. The garbage compression main unit 30 can move in the left-right direction, and the garbage compression box 40 is placed on the lifting platform 20 and can move in the front-back direction, so that the garbage compression box 40 can be butted. The garbage compression host 30 can be switched back and forth between the two garbage compression boxes 40, and when one of the garbage compression boxes 40 is full, the garbage compression host can move to the next garbage compression box 40 for compression, so that continuous operation is realized, and the garbage compression efficiency and the transfer efficiency are greatly improved.

Referring to fig. 1-2, the lifting platform 20 includes a platform frame 21 and a lifting cylinder 22 for driving the bottom of the platform frame 21 to move, the lifting cylinder 22 is connected to the hydraulic station 50, a guide sleeve 211 is disposed on the side wall of the platform frame 21, and a lifting guide post 11 in sleeve fit with the guide sleeve 211 is disposed in the foundation pit 10. The stability of the operation of the lifting platform 20 is further improved by arranging the guide sleeve 211 and the lifting guide column 11 which are matched with each other.

Referring to fig. 2 and 7, a rail 23 for moving the garbage compressing main unit 30 is disposed on the platform frame 21 of the lifting platform 20, and a first limiting block 231 and a second limiting block 232 for preventing the garbage compressing main unit 30 from exceeding a boundary position are disposed on the rail 23.

Referring to fig. 2 or 5, the lifting platform 20 is provided with a box pushing and pulling mechanism 24 for driving the garbage compression boxes 40 to approach or depart from the garbage compression box main unit, and the number of the box pushing and pulling mechanisms 24 corresponds to the number of the garbage compression boxes 40. The push-pull box mechanism 24 in this embodiment includes a first push-pull box mechanism 241 for driving the first trash compressing box 41 and a second push-pull box mechanism 242 for driving the second trash compressing box 42.

The push-pull box mechanism 24 comprises a push-pull rod and a push-pull oil cylinder, one end of the push-pull rod is fixedly connected with the driving end of the push-pull oil cylinder, the other end of the push-pull rod is abutted to the garbage compression box 40, and the push-pull oil cylinder is connected with the hydraulic station 50. The garbage compression box 40 is connected with and separated from the garbage compression host 30 through the push-pull box mechanism 24.

Referring to fig. 1 and 4, the trash compressing box 40 includes a box 401, a gate 402 movably disposed on one side of the box 401, and a rear door assembly 403 rotatably disposed on the other side of the box 401.

The bottom of the box 401 is provided with a roller 411 which is convenient to move, the roller 411 can roll on the platform frame 21, and the garbage compression box 40 is convenient to move and then is convenient to be butted with the garbage compression host 30.

The front side wall of the box body 401 is provided with a hook 404 matched with the hook arm vehicle.

The rear door assembly 403 is provided with a latch hook mechanism 405 and a latch hook cylinder 406 for driving the latch hook mechanism 405, and the latch hook mechanism 405 is fixedly connected with a driving end of the latch hook cylinder 406.

The garbage compression station is further provided with a sewage tank 70 for collecting sewage, the sewage tank 70 is pre-buried in the foundation pit 10 or arranged at the bottom of the box body 401, and the sewage tank 70 is communicated with the box body 401. Used for receiving sewage extruded from the garbage. The sewage tank 70 is arranged at the bottom of the whole device, so that odor can be prevented from being emitted, the working environment in the station is more comfortable and tidy, and the air quality in the station is ensured.

Referring to fig. 1, 3 and 7, the garbage compression main machine 30 includes a frame, a material receiving cavity 31, a compression mechanism 32 and a material outlet are arranged in the frame, the compression mechanism 32 includes a compression oil cylinder 321 and a push head 322, the push head 322 is fixedly arranged at a driving end of the compression oil cylinder 321, and the compression oil cylinder 321 is connected with the hydraulic station 50. The garbage enters from the receiving cavity 31 and passes through the compressing mechanism 32, passes through the discharge port and the gate 402, and is finally pressed into the garbage compressing box 40.

The bottom of the garbage compression host 30 is provided with a moving mechanism 33, the moving mechanism 33 comprises a moving wheel 331 matched with the track 23 and a driving motor 332 used for driving the moving wheel 331, and the driving motor 332 is connected with the PLC 60.

The side wall of the garbage compression host 30 is further provided with a butt joint holding hook 34 fixedly connected with the garbage compression box 40 and a holding hook oil cylinder for driving the butt joint holding hook 34 to lock the garbage compression box, and the holding hook oil cylinder is connected with the hydraulic station 50.

The garbage compression host 30 is provided with a gate lifting mechanism 35 on one side close to the garbage compression box 40, the gate lifting mechanism 35 comprises a lifting arm guide rail 351 and a gate lifting arm 352, the bottom of the gate lifting arm 352 is provided with a gate oil cylinder 36, the gate lifting arm 352 is fixedly connected with the driving end of the gate oil cylinder 36, the lifting arm is abutted to the gate 402 to drive the gate 402 to move up and down to realize opening and closing, and the gate oil cylinder 36 is connected with the hydraulic station 50.

The invention has the following brief working flow:

a lifting platform 20 is arranged in a foundation pit 10, a garbage compression host 30 is installed and positioned at a first station, two garbage compression boxes 40 are placed at corresponding positions on the lifting platform 20, a first push-pull box mechanism 241 drives a first garbage compression box 41 to be close to the garbage compression host 30 and to be connected with the first garbage compression box 41 through a butt-joint holding hook 34, and a gate lifting mechanism 35 drives a gate 402 to be opened;

referring to fig. 5, the garbage collection vehicle then pours the garbage into the material receiving cavity 31 of the garbage compression host 30;

referring to fig. 6, the garbage compressing host 30 presses the garbage in the material receiving chamber 31 into the first garbage compressing box 41 through the compressing mechanism 32 via the discharge port and the gate 402;

referring to fig. 7, after the first garbage compression box 41 is full, the moving mechanism 33 drives the garbage compression main machine 30 to move transversely to the second station, the second push-pull box mechanism 242 drives the second garbage compression box 42 to approach the garbage compression main machine 30 and to be connected with the second garbage compression box 42 through the butt-joint holding hook 34, and the gate lifting mechanism 35 drives the gate 402 to open and to load garbage into the second garbage collection box;

referring to fig. 8-9, after the garbage compression box 40 is full, the lifting platform 20 drives the garbage compression box 40 to ascend, the box pushing and pulling mechanism 24 separates the garbage compression box 40 from the garbage compression host 30, all the garbage compression boxes 40 are transported by the hook-arm vehicle at one time, and after the transportation is completed, the lifting platform 20 descends to place a new garbage compression box 40, so that the garbage compression process can be continued.

The invention has compact integral structure, is pre-embedded in the foundation pit 10, does not need to build a feeding slope, and can save a large amount of land use area; and need not to design tipping bucket mechanism, can reduce equipment length and height greatly, big volume open-type rubbish compression host computer 30 can realize that the garbage collection vehicle is once emptyd and is accomplished simultaneously, does not cause secondary pollution, reduces operating personnel's work load, effectively improves interior operational environment of station and air quality. Moreover, the garbage compression main machine 30 can be switched back and forth among the garbage compression boxes 40, when one garbage compression box 40 is full, the garbage compression main machine can be moved to the next garbage compression box 40 for compression, so that continuous operation is realized, and the garbage compression efficiency and the transfer efficiency are greatly improved.

Although the present invention has been described in detail in the foregoing embodiments, it should be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention.

Claims

1. a lifting split head mobile garbage compression station, characterized in that: comprising a foundation pit, a lifting platform, a garbage compression host and at least two garbage compression boxes are provided in the foundation pit, and the garbage compression boxes are arranged side by side On one side of the lifting platform, the garbage compression host is movably arranged on the other side of the lifting platform, and the garbage compression host can be connected with any garbage compression box, and also includes a hydraulic station and a PLC controller, The lifting platform, the garbage compression host and the hydraulic station are connected to the PLC controller.

2 . The mobile garbage compression station with a lifting split head according to claim 1 , wherein the lifting platform comprises a lifting oil cylinder for setting a platform frame and driving the bottom of the platform frame to move, and the lifting oil cylinder In connection with the hydraulic station, the side wall of the platform frame is provided with a guide sleeve, and the foundation pit is provided with a lifting guide column that is sleeved and matched with the guide sleeve.

3. The mobile garbage compressing station with lifting and lowering head according to claim 1, characterized in that: the lifting platform is provided with a track for the garbage compressing host to move, and the bottom of the garbage compressing host is provided with a rail. There is a moving mechanism, and the moving mechanism includes a moving wheel matched with the track and a driving motor for driving the moving wheel, and the driving motor is connected with the PLC controller.

4 . The mobile garbage compression station with a lift and split head according to claim 3 , wherein the rail is provided with a first limit block and a second limit block for preventing the garbage compression host from exceeding the boundary position. 5 . Two limit blocks.

5 . The mobile garbage compression station with a lifting split head according to claim 1 , wherein the lifting platform is provided with a device for driving the garbage compression box to be close to or away from the garbage host. 6 . A push-pull box mechanism, the push-pull box mechanism includes a push-pull rod and a push-pull cylinder, one end of the push-pull rod is fixedly connected to the driving end of the push-pull cylinder, the other end of the push-pull rod is in contact with the garbage compression box, and the push-pull rod is in contact with the garbage compression box. The oil cylinder is connected to the hydraulic station.

6. A lift-and-split head mobile garbage compression station according to claim 1, characterized in that: the garbage compression main machine comprises a frame, and the frame is provided with a receiving cavity, a compression mechanism and an outlet. The compression mechanism includes a compression oil cylinder and a push head, the push head is fixedly arranged on the driving end of the compression oil cylinder, and the compression oil cylinder is connected to the hydraulic station.

7. A lift-and-split head mobile garbage compression station according to claim 1, characterized in that: the side wall of the garbage compression host is further provided with a docking hook and a drive that are fixedly connected to the garbage compression box The docking hook locks the hook oil cylinder of the garbage compression box, and the hook oil cylinder is connected to the hydraulic station.

8. A lift-and-split head mobile garbage compression station according to claim 1, wherein the garbage compression box comprises a box body, a gate that is movably arranged on one side of the box body, and a rotary device. The rear door assembly on the other side of the box body is provided with rollers for easy movement at the bottom of the box body, the front side wall of the box body is provided with a hook that cooperates with the hook arm cart, and the rear door assembly is provided with a lock hook A mechanism and a lock hook oil cylinder for driving the lock hook mechanism, the lock hook mechanism is fixedly connected with the driving end of the lock hook oil cylinder.

9 . The mobile garbage compression station with a lifting and lowering head according to claim 8 , wherein a gate lifting mechanism is provided on the side of the garbage compression host close to the garbage compression box, and the gate lifting mechanism It includes a lift arm guide rail and a gate lift arm, the gate lift arm is provided with a gate cylinder at the bottom, the gate lift arm is fixedly connected with the driving end of the gate cylinder, and the lift arm is in contact with the gate to drive the gate up and down The movement realizes opening and closing, and the gate cylinder is connected to the hydraulic station.

10 . The mobile garbage compression station with a lift and split head according to claim 8 , wherein the foundation pit or the bottom of the box is provided with a sewage tank for collecting sewage, and the sewage tank is connected with the sewage. 11 . The boxes are connected.