A exhaust treatment device for iron-containing steel scrap is smelted
Technical Field
The invention relates to the technical field of scrap steel smelting, in particular to a waste gas treatment device for smelting iron-containing scrap steel.
Background
In the smelting of steel scrap, generally adopt the mode of batch feeding to smelt, this door that leads to electric arc furnace mouth is opened and is closed constantly, because the steel scrap in the stove can produce a large amount of high temperature waste gas at the in-process of smelting, lead to opening the stove mouth door at every turn these high temperature waste gas and smoke and dust and all can give off the pollution to the environment of surrounding in leading to the stove, so can install a waste gas treatment device in stove mouth department, traditional waste gas treatment device possesses the collection fill, absorption tube and pump gas machine, waste gas can be absorbed under the combined action of collecting tube and pump gas machine after entering the inside of collection fill, thereby eliminate waste gas and enter into the problem of all ring edge borders, this is the most extensive stove mouth waste gas treatment device of application range at present.
However, the existing equipment still has a certain limitation in the actual use process, because the furnace mouth is not always in the open state, and the gas pumping machine in the original equipment is always in the running state, most of energy used for the operation of the gas pumping machine is wasted, and a large amount of scrap steel fragments can be carried by waste gas in the discharging process, and the fragments can be discharged along with the waste gas and dust, so that the fragments can not participate in smelting to cause the waste of materials.
Disclosure of Invention
Aiming at the defects of the existing waste gas treatment device for smelting iron-containing waste steel in the background technology in the using process, the invention provides the waste gas treatment device for smelting iron-containing waste steel, which has the advantage that an air pump can be automatically started and stopped, and solves the problem of resource waste caused by the fact that the air pump is always in the running state in the traditional equipment.
The invention provides the following technical scheme: a waste gas treatment device for smelting iron-containing scrap steel comprises a collecting hopper, wherein a straight flue is fixedly mounted at the bottom of the collecting hopper and close to one side of the collecting hopper, a partition board is fixedly mounted at one side of the top of the straight flue and positioned in the collecting hopper, an inductor is fixedly mounted at one side of the inner wall of the collecting hopper and close to the bottom of the collecting hopper, a rotating partition board is movably sleeved at the top of an inner cavity of the straight flue, a driving machine is fixedly mounted at one side of the outer surface of the rotating partition board, an output shaft of the driving machine is fixedly connected with the rotating partition board, an inclined flue is fixedly mounted at the bottom of the straight flue, a rotating device is fixedly mounted at one side of the inclined flue and positioned below the rotating device, and an output end of the rotating device is connected with an input end of the electromagnetic plate in a wire connection mode, the opposite side fixed mounting of oblique flue has trigger device, fixed mounting has the fixed plate on the position that oblique flue opposite side just is located trigger device below, the top fixed mounting of fixed plate has the floor, the top fixed mounting of floor has the pump machine and the output of pump machine to extend to one side of oblique flue and is linked together with the inner chamber of oblique flue, the relief hole has been seted up on the position that oblique flue one side just is located the electromagnetic plate below, the rotation folded plate has been cup jointed in the inside activity of relief hole, the positive fixed mounting of oblique flue has the output shaft and the rotation folded plate fixed connection of driving machine and driving machine, the one end fixed mounting that oblique flue one side is located the relief hole has the relief groove.
Preferably, the rotating flap is formed by two sealing plates, and the included angle between the two sealing plates is one hundred thirty five degrees.
Preferably, rotating device includes the shell, fixed mounting has the magnet stick on just being located the position at center in shell inner chamber one side, magnet stick surface and be close to the position at both ends and seted up the rotation groove and cup jointed the coil blade pivot through this rotation groove activity, the both ends fixed mounting of magnet stick has contact pipe and contact pipe to run through the shell and extend to the outside, the both ends fixed mounting of shell surface has the axle sleeve, the inside fixed mounting of axle sleeve has brush and contact pipe to contact.
Preferably, trigger device includes the atmospheric pressure room, the one end fixed mounting of atmospheric pressure room is linked together on the oblique flue surface and the inner chamber of atmospheric pressure room and the inner chamber of oblique flue, the stroke pole has been cup jointed in the other end activity of atmospheric pressure room, the outside cover of stroke pole is equipped with reset spring, reset spring's one end and the one end of atmospheric pressure room contact and reset spring's the other end contacts with the one end of stroke pole, fixed mounting has the stroke board on stroke pole one end and the position that is located the atmospheric pressure indoor portion, the one end fixed mounting of the indoor chamber of atmospheric pressure has the trigger ring, the equal fixed mounting in both sides of trigger ring bottom has the trigger bar, the fixed cover that has cup jointed on the position that the trigger bar surface is close to the bottom has the insulating cover, the trigger bar cup joints with the stroke board activity.
Preferably, the trigger ring, the trigger rod and the stroke plate form a closed loop, and the output end of the closed loop is connected with the input end of the pump air machine in a signal connection mode.
The invention has the following beneficial effects:
1. the invention is fixedly provided with the splitter plate on one side of the top of the straight flue and at the position inside the collecting hopper, so that the inner cavity of the collecting hopper is divided into two parts by the splitter plate, the tops of the two parts are communicated with each other, when the furnace mouth bin door is opened, the high-temperature airflow inside the collecting hopper flows into the collecting hopper and cannot be directly contacted with the inductor under the blocking action of the splitter plate, the problem that the high-temperature gas inside the furnace is directly contacted with the inductor to cause too high temperature to cause premature opening or complete closing and cause insensitive induction is avoided, the stability of the inductor in the operation process is improved, the high-temperature gas inside the splitter plate can gather at the top of the inner cavity of the splitter plate because the density is lower than the density of air, the distance between the high-temperature gas inside the splitter plate and the inductor is continuously close and finally contacted with the larger volume of the high-temperature gas entering the collecting hopper, and the gas inside the collecting hopper presents density gradient arrangement because of the temperature difference, the gas in the furnace with slightly lower temperature can be positioned at the lowest part and firstly contacts with the inductor to trigger the inductor, so that the phenomenon that the temperature of the electronic component is damaged due to overhigh self temperature caused by the direct contact of the gas flow with higher temperature with the inductor is avoided, and the stability of the device is improved.
2. The invention forms a closed loop by the trigger ring, the trigger rod and the stroke plate, and the output end is connected with the input end of the air pumping machine in a signal connection mode, so that the rotating clapboard and the rotating folded plate are in a closed state, when the air pumping machine operates, the air in the straight flue and the inclined flue is pumped out, the pressure in the straight flue and the inclined flue is reduced, and under the action, the stroke plate moves in the vertical downward direction in figure 9 until the stroke plate is contacted with the insulating sleeve, because of the insulating property of the insulating sleeve, a passage cannot be formed among the trigger ring, the trigger rod and the stroke plate, so that the air pumping machine is in a closed state, thereby avoiding the situation that the air pumping machine in the traditional equipment is required to be in an open state all the time to cause energy waste and increase the use cost Absorb with the dust, and also can reset under reset spring's effect along with straight flue and the inside pressure of oblique flue reply normal stroke board, thereby make the pump gas machine be in the state of work once more, absorb collecting inside waste gas and the dust of fighting, close when the fire door and collect the inside temperature of fighting and reduce once more and make rotation baffle and rotation folded plate close, the inside pressure of straight flue and oblique flue reduces once more and makes the pump gas machine be in the state of closing once more this moment, thereby realize that the automation of pump gas machine stops, the degree of automation of the device has been improved.
3. The invention opens the high-speed airflow generated by opening the rotating clapboard and the rotating folded plate through the rotating groove and movably sleeves the rotating shaft of the coil blade, so that the low pressure in the straight flue and the inclined flue can drive the rotating shaft of the coil blade to rotate, thereby the rotating shaft of the coil blade cuts the magnetic induction line of the magnet rod to generate current, the output end of the rotating device is connected with the input end of the electromagnetic plate through a wire, thereby the electromagnetic plate is electrified and carries magnetism, thereby the scraps in the flue gas dust are absorbed, the scraps are prevented from being discharged along with the waste gas dust to cause the waste of materials, the waste material utilization rate of the device is improved, in addition, after the rotating clapboard and the rotating folded plate are closed, the airflow in the straight flue and the inclined flue disappears to cause the loss of magnetism of the electromagnetic plate, the adsorbed piece of electromagnetism board surface can drop to and rotate the folded plate top to discharge and collect along arranging the silo from discharge hole department when rotating the next time of folded plate and opening, thereby realize collecting and utilizing here the concentration of piece, improved the device's practicality.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic right-view of the structure of the present invention;
FIG. 3 is a schematic cross-sectional view taken at A in FIG. 2;
FIG. 4 is a schematic cross-sectional view taken at B in FIG. 2;
FIG. 5 is a schematic cross-sectional view of the structure of the present invention;
FIG. 6 is a schematic view of a rotary device of the present invention;
FIG. 7 is a schematic cross-sectional view of a rotary device of the present invention;
FIG. 8 is a schematic view of a structural triggering device of the present invention;
FIG. 9 is a cross-sectional view of a structural triggering device of the present invention.
In the figure: 1. a collecting hopper; 2. a straight flue; 3. a partition plate; 4. an inductor; 5. rotating the partition plate; 6. a driver; 7. an inclined flue; 8. a rotating device; 81. a housing; 82. a magnet bar; 83. a coil blade rotating shaft; 84. a contact tube; 85. a shaft sleeve; 86. an electric brush; 9. an electromagnetic plate; 10. a trigger device; 101. an air pressure chamber; 102. a trip lever; 103. a return spring; 104. a stroke plate; 105. a trigger ring; 106. a trigger lever; 107. an insulating sleeve; 11. a fixing plate; 12. a rib plate; 13. pumping an air machine; 14. a discharge hole; 15. rotating the folded plate; 16. a driver; 17. a discharge chute.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, a waste gas treatment device for iron-containing steel scrap smelting comprises a collecting hopper 1, a straight flue 2 is fixedly installed at the bottom of the collecting hopper 1 and at a position close to one side, a partition plate 3 is fixedly installed at one side of the top of the straight flue 2 and at a position inside the collecting hopper 1, so that the inner cavity of the collecting hopper 1 is divided into two parts by the partition plate 3, the tops of the two parts are communicated with each other, when a furnace mouth bin door is opened, high-temperature gas inside flows into the collecting hopper 1 and cannot be directly contacted with an inductor 4 under the blocking action of the partition plate 3, the problem that the high-temperature gas in a furnace is directly contacted with the inductor 4 to cause the over-high temperature of the gas to cause the early opening or the over-closing and cause the insensitive induction is solved, the stability of the inductor 4 in the operation process is improved, and the gas can be gathered at the top of the inner cavity of the partition plate 3 because the density is lower than that of the air, the larger the volume of the high-temperature gas entering the collecting hopper 1 is, the closer and final contact of the high-temperature gas in the partition plate 3 and the inductor 4 is, and the density gradient arrangement of the gas in the collecting hopper 1 is caused by the difference of the temperature of the gas in the collecting hopper 1, so that the gas in the furnace with lower temperature is positioned at the lowest part and is firstly contacted with the inductor 4 and triggers the inductor 4, thereby avoiding the damage of electronic components due to overhigh temperature caused by the direct contact of the gas flow with the inductor 4 with higher temperature, improving the stability of the device, fixedly mounting the inductor 4 at the position of one side of the inner wall of the collecting hopper 1 close to the bottom, movably sleeving the top of the inner cavity of the straight flue 2 with a rotating partition plate 5, fixedly mounting a driving machine 6 at one side of the outer surface of the rotating partition plate 5, fixedly connecting the output shaft of the driving machine 6 with the rotating partition plate 5, and fixedly mounting an inclined flue 7 at the bottom of the straight flue 2, one side of the top of the inclined flue 7 is fixedly provided with a rotating device 8, the rotating device 8 comprises a shell 81, one side of the inner cavity of the shell 81 and the position at the center are fixedly provided with a magnet rod 82, the outer surface of the magnet rod 82 and the positions close to the two ends are provided with rotating grooves, and a coil blade rotating shaft 83 is movably sleeved through the rotating grooves, so that low pressure in the straight flue 2 and the inclined flue 7 drives the coil blade rotating shaft 83 to rotate when high-speed airflow generated by opening the rotating partition plate 5 and the rotating folded plate 15 is generated, the coil blade rotating shaft 83 cuts a magnetic induction line of the magnet rod 82 to generate current, at the moment, the output end of the rotating device 8 is connected with the input end of the electromagnetic plate 9 in a wire connection mode, so that the electromagnetic plate 9 is electrified and carries magnetism, thereby debris in flue gas and dust is sucked, and the waste of materials caused by the debris being discharged along with the flue gas and dust is avoided, the utilization rate of waste materials of the device is improved, in addition, after the rotary partition plate 5 and the rotary folding plate 15 are closed, the air flow in the straight flue 2 and the inclined flue 7 disappears to make the electromagnetic plate 9 lose magnetism, the scraps adsorbed on the surface of the electromagnetic plate 9 fall to the top of the rotary folding plate 15 and are discharged and collected from the discharge hole 14 along the discharge groove 17 when the rotary folding plate 15 is opened next time, thereby realizing the concentrated collection and utilization of the scraps, the practicability of the device is improved, both ends of the magnet rod 82 are fixedly provided with the contact tube 84, the contact tube 84 penetrates through the shell 81 and extends to the outside, both ends of the outer surface of the shell 81 are fixedly provided with the shaft sleeves 85, the inside of the shaft sleeves 85 is fixedly provided with the electric brushes 86, the electric brushes 86 are in contact with the contact tube 84, the electromagnetic plate 9 is fixedly arranged on one side of the inclined flue 7 and at the position below the rotary device 8, the output end of the rotary device 8 is connected with the input end of the electromagnetic plate 9 in a wire connection mode, a trigger device 10 is fixedly arranged on the other side of the inclined flue 7, the trigger device 10 comprises an air pressure chamber 101, one end of the air pressure chamber 101 is fixedly arranged on the outer surface of the inclined flue 7, the inner cavity of the air pressure chamber 101 is communicated with the inner cavity of the inclined flue 7, a stroke rod 102 is movably sleeved at the other end of the air pressure chamber 101, a return spring 103 is sleeved on the outer side of the stroke rod 102, one end of the return spring 103 is contacted with one end of the air pressure chamber 101, the other end of the return spring 103 is contacted with one end of the stroke rod 102, a stroke plate 104 is fixedly arranged at one end of the stroke rod 102 and positioned in the air pressure chamber 101, a trigger ring 105 is fixedly arranged at one end of the inner cavity of the air pressure chamber 101, trigger rods 106 are fixedly arranged on two sides of the bottom of the trigger ring 105, an insulating sleeve 107 is fixedly sleeved on the outer surface of the trigger rod 106 close to the bottom, the trigger rod 106 is movably sleeved with the stroke plate 104, and the trigger ring 105, The trigger rod 106 and the stroke plate 104 form a closed loop, and the output end is connected with the input end of the air pumping machine 13 in a signal connection mode, so that the rotary partition plate 5 and the rotary folding plate 15 are in a closed state, when the air pumping machine 13 operates, gas in the straight flue 2 and the inclined flue 7 is pumped out, the pressure in the straight flue 2 and the inclined flue 7 is reduced, and under the action, the stroke plate 104 moves in the vertical downward direction in fig. 9 until the stroke plate 104 is contacted with the insulating sleeve 107, because of the insulating property of the insulating sleeve 107, a passage cannot be formed among the trigger ring 105, the trigger rod 106 and the stroke plate 104, so that the air pumping machine 13 is in a closed state, and therefore the problems that the air pumping machine in the conventional equipment is required to be always in an opened state, energy waste and use cost are increased are avoided, and in addition, when the rotary partition plate 5 and the rotary folding plate 15 are opened, low pressure in the straight flue 2 and the inclined flue 7 can generate enough instantaneous suction force to enable the air to enter the air pumping machine The flue gas and dust are gathered in the collecting hopper 1 to be sucked, the normal stroke plate 104 is reset under the action of the reset spring 103 along with the pressure return of the inside of the straight flue 2 and the inclined flue 7, so that the pump air machine 13 is in a working state again, the waste gas and dust in the collecting hopper 1 are sucked, when the furnace mouth is closed, the temperature in the collecting hopper 1 is reduced again, the rotating partition plate 5 and the rotating folded plate 15 are closed, at the moment, the pressure in the straight flue 2 and the inclined flue 7 is reduced again, and the pump air machine 13 is in a closed state again, so that the automatic start and stop of the pump air machine 13 are realized, the automation degree of the device is improved, the fixing plate 11 is fixedly installed at the position on the other side of the inclined flue 7 and below the trigger device 10, the ribbed plate 12 is fixedly installed at the top of the fixing plate 11, the pump air machine 13 is fixedly installed at the top of the ribbed plate 12, and the output end of the pump air machine 13 extends to one side of the inclined flue 7 and is communicated with the inner cavity of the inclined flue 7, discharge hole 14 has been seted up on oblique flue 7 one side and the position that is located electromagnetic plate 9 below, and the inside activity of discharge hole 14 has been cup jointed and has been rotated folded plate 15, and it has two sealing plates to constitute and the contained angle between two sealing plates to rotate folded plate 15 is one hundred thirty-five degrees, and the front fixed mounting of oblique flue 7 has the output shaft of driving machine 16 and rotates folded plate 15 fixed connection, and the one end fixed mounting that is located discharge hole 14 on one side of oblique flue 7 has discharge chute 17.
The using method of the invention is as follows:
in the using process, when the furnace mouth bin door is opened, the internal high-temperature airflow flows into the interior of the collecting hopper 1 and cannot directly contact with the inductor 4 under the blocking action of the partition plate 3, because the density is lower than that of air, the internal high-temperature airflow can gather at the top of the inner cavity of the partition plate 3, the distance between the high-temperature air in the partition plate 3 and the inductor 4 is continuously close and finally contacted with each other along with the larger volume of the high-temperature air entering the interior of the collecting hopper 1, and because the temperature of the air in the interior of the collecting hopper 1 is different, the internal air is in density gradient arrangement, the air in the furnace with slightly lower temperature can be positioned at the lowest position and firstly contacts with the inductor 4 and triggers the inductor 4, the air pump 13 can pump the air in the interior of the straight flue 2 and the inclined flue 7 when in operation, so that the pressure in the straight flue 2 and the inclined flue 7 is reduced, and the stroke plate 104 moves along the vertical downward direction in the graph 9 under the action, until the stroke plate 104 and the insulating sleeve 107 contact with each other, because of the insulating property of the insulating sleeve 107, a passage cannot be formed among the trigger ring 105, the trigger rod 106 and the stroke plate 104, so that the pump motor 13 is in a closed state, after the rotary partition plate 5 and the rotary folding plate 15 are opened, the low pressure in the straight flue 2 and the inclined flue 7 can generate a large enough instant suction force to enter the collecting hopper 1 to collect flue gas and dust, and the normal stroke plate 104 can reset under the action of the reset spring 103 along with the pressure in the straight flue 2 and the inclined flue 7, so that the pump motor 13 is in a working state again, so as to suck the waste gas and dust in the collecting hopper 1, when the furnace mouth closes, the temperature in the collecting hopper 1 is reduced again, so that the rotary partition plate 5 and the rotary folding plate 15 are closed, at this time, the pressure in the straight flue 2 and the inclined flue 7 is reduced again, and the pump motor 13 is in a closed state again, thereby realize that the automation of pump mechanism of qi 13 stops, the inside low pressure of straight flue 2 and oblique flue 7 is rotating baffle 5 and rotating folded plate 15 and is opening the high-speed air current of production and can drive coil blade pivot 83 and rotate, thereby make coil blade pivot 83 cut the magnetic induction line of magnet stick 82 and produce the electric current, make the electromagnetism board 9 circular telegram and carry magnetism, thereby make the piece in the flue gas dust absorb, after rotating baffle 5 and rotating folded plate 15 and closing, the inside air current of straight flue 2 and oblique flue 7 disappears and makes the electromagnetism board 9 lose magnetism, the piece that electromagnetism board 9 surface adsorption can fall down and rotate folded plate 15 top, and follow relief groove 17 and discharge and collect from relief hole 14 department when rotating folded plate 15 next time opens.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.