Spatial multi-dimensional conveying system on production line
Technical Field
The application relates to the technical field of industrial gas cylinder manufacturing, in particular to a spatial multi-dimensional conveying system on a production line.
Background
The conveying function of the gas cylinder on the existing industrial gas cylinder production line is single, and multi-direction and multi-angle transmission cannot be realized. One is horizontal translation transport; the other is spatial flip transmission; in addition, more air bottle conveying devices exist, namely the air bottle conveying device is combined with horizontal conveying and turnover mechanism conveying to meet the requirements of distance and height difference.
The first type is only conveying equipment with horizontal translation transmission, and because equipment which is connected and matched with the conveying equipment on a production line front and back is rarely consistent in front and back bearing height due to the difference of models and the like, unless the whole set of production line is integrated with matched customization from production, conveying to bearing processing and the like, the cost of the customized production equipment is high, the customized production equipment belongs to the requirement of precision manufacturing industry, and the conveying of the horizontal transmission conveying equipment is difficult to ensure the conveying of the space height for most manufacturing enterprises in China.
The second type, the conveying equipment that utilizes space tilting mechanism to carry out the transmission, the problem that can solve is to there is the accepting equipment transport of difference in height in the space, and the problem that exists is: the production of gas cylinders cannot meet the requirement of a stable transmission process.
In the third category, the most types of conveying equipment exist, namely the combination of horizontal conveying and overturning equipment, and the problems exist: in the transportation process of the turnover mechanism, the problems that the equipment is large, the occupied area is large, and the rotation is unstable in the rotation process exist.
Therefore, there is a need in the art to design a conveying apparatus that is space-saving, operates smoothly, and can meet the requirement of space multi-dimensional transmission, so as to overcome at least one of the above technical problems.
In view of this, the present application is presented.
Disclosure of Invention
The utility model aims to provide a can improve space utilization, carry stably and realize multi-direction conveying system in space to solve among the prior art can realize the complicated and not high technical problem of space utilization of conveying system's control on the multi-direction gas cylinder production line.
Specifically, the present application provides an on-line spatial multi-dimensional conveying system, including: the gas cylinder conveying system comprises a horizontal upper cylinder part, a rail conveying part, a transfer conveying part, a vertical conveying part and a central control system for controlling the horizontal upper cylinder part, the rail conveying part and the transfer conveying part are sequentially connected, and the horizontal upper cylinder part is used for receiving a gas cylinder to be conveyed and conveying the gas cylinder to the rail conveying part; the track transmission part is used for transmitting the received gas cylinders to the transfer transmission part; the transfer conveying part can rotate, so that the transfer conveying part can rotate between the track conveying part and the vertical conveying part.
By adopting the technical scheme, the production line upper space multi-dimensional conveying system provided by the application document mainly uses the horizontal upper bottle part, the track conveying part, the transfer conveying part and the vertical conveying part as core links for conveying the gas bottles, and the horizontal upper bottle part is used for receiving the gas bottles manufactured in the previous process and conveying the gas bottles to the track conveying part; the track transmission part is used for transmitting the received gas cylinder to the transfer transmission part; the transfer conveying part can rotate, so that the transfer conveying part is in intermittent circulating closed contact connection with the track conveying part and the vertical conveying part, and the four parts are combined to avoid the phenomenon that a plurality of devices of the traditional multidirectional device are complex in combination system.
Preferably, the horizontal upper bottle part and the rail transmission part are arranged to be perpendicular to each other in the same horizontal plane; the transfer conveying part and the track conveying part are arranged to be vertical to each other in the same horizontal plane; the vertical conveying part and the transfer conveying part are arranged to be vertical to the horizontal plane.
By adopting the technical scheme, the horizontal upper bottle part and the rail transmission part are arranged to be mutually vertical in the same horizontal plane, so that the gas cylinders can be conveniently and respectively transported transversely and longitudinally on the horizontal upper bottle part and the rail transmission part; set up transfer conveying portion and vertical transport portion into the mutually perpendicular in same horizontal plane, can take place self with the help of the gas cylinder and roll on the one hand for transfer conveying portion is convenient for receive the gas cylinder, and on the other hand, the transfer conveying portion of being convenient for takes place the transmission of angle rotation with the gas cylinder to vertical transport portion.
Further, the transfer conveying part comprises a rotating frame body, a first travel switch, a first inductive switch, a No. 1 air cylinder, an adjusting frame and a No. 1 power device, the rotating frame body comprises a rotating frame and a base plate, and the rotating frame is partially connected with the base plate; the first travel switch is arranged on the substrate, and the first induction switch is arranged at a first part of the substrate; the No. 1 air cylinder is connected with one end of the adjusting frame, and when the air cylinder stretches, one end of the adjusting frame can be driven to move upwards, so that the adjusting frame is inclined, and the air cylinder is automatically conveyed to the vertical conveying part in a rolling manner; the other end of the adjusting frame is movably connected with the rotating frame; no. 1 power device control first travel switch, first inductive switch, can make rotatory support body take place reciprocating rotation.
By adopting the technical scheme, the operation process or the working principle of the whole transfer conveying part is as follows: when the gas cylinder rolls spontaneously to the transfer conveying part from the track conveying part, a first travel switch is touched, the power device No. 1 is started, the rotating frame body is controlled to rotate, the rotating frame is connected with the vertical conveying part, the first inductive switch is touched simultaneously, the power device No. 1 stops working, the cylinder No. 1 retracts, one end of the adjusting frame is driven to lift up slowly, the gas cylinder rolls spontaneously to the vertical conveying part, and the stable conveying process is completed.
Preferably, the No. 1 power device adopts a motor.
Further, the transfer conveying part further comprises a second induction switch, the second induction switch is arranged at a second position of the base plate and can control the power supply of the No. 1 power device to be cut off, and therefore the cylinder stretches out.
By adopting the technical scheme, the second inductive switch is arranged, so that after the driving reversal action of the No. 1 power device is completed, the second inductive switch cuts off the power supply of the No. 1 power device, the No. 1 cylinder extends out, and the water passing adjusting frame resets.
Further, the transfer conveying part further comprises a single chip microcomputer control chip, and the single chip microcomputer control chip can control the rotating frame body to rotate 90 degrees along the rotating center.
Preferably, the single chip microcomputer control chip can control the rotating frame body to intermittently and circularly rotate along the rotation center for 90 degrees between the first axis and the second axis.
Adopt above-mentioned technical scheme, through programming the singlechip, carry out program control to transfer conveying portion, can satisfy the swivel mount and the cooperation of track transmission portion, perpendicular conveying portion of transfer conveying portion for transmission process is stable, and the shock that produces when avoiding traditional flip structure transportation reduces the harm.
Further, the vertical conveyance section includes: the lifting frame is movably connected with the bottom end of the fixing frame and can move in the vertical direction relative to the fixing frame; the second travel switch is arranged on the lifting frame and used for controlling the No. 2 cylinder; the No. 2 air cylinder is arranged on two sides of the fixing frame; no. 2 cylinder bottom is connected with the mount, and the top is connected with the hoisting frame, can be used for making the hoisting frame for the mount motion.
By adopting the technical scheme, the lifting frame is arranged at the bottom end of the fixed frame and is movably connected with the bottom end of the fixed frame, when the rotating frame body rotates, the rotating frame is matched and connected with the lifting frame, meanwhile, the gas cylinder rolls to reach the lifting frame, the second travel switch is triggered, the No. 2 cylinder is started, the lifting frame is driven to move upwards, and the gas cylinder is conveyed in the vertical direction in space; the whole conveying process is through the difference in height that the structure set up for the spontaneous emergence of gas cylinder rolls to touching second travel switch, and No. 2 cylinders start simultaneously, have improved whole conveying system's stability.
Furthermore, the vertical conveying part also comprises a bottle rolling rack which is arranged at the top end of the fixed frame; the cylinder rolling frame can be used for receiving the gas cylinders transmitted in the vertical direction of the lifting frame.
By adopting the technical scheme, the bottle rolling frame is convenient for carrying the next working procedure.
Further, the track transmission part comprises a transmission chain, a track frame and a No. 2 power device, and the transmission chain is arranged on the track frame; one end of the track frame is connected with the horizontal upper bottle part, and the other end of the track frame can be intermittently matched and connected with the rotating frame; no. 2 power device sets up in the first side of track frame, can be used for controlling the transmission chain process, satisfies the transport of gas cylinder.
Preferably, the track frame is configured to adapt to the shape of the gas cylinder, so that the gas cylinder can be prevented from shaking along the width direction of the gas cylinder on the track frame, and the stability of the conveying system is further improved.
Further, the track transmission part also comprises a protection frame, the protection frame is arranged on the protection frame and comprises an opening end and an output end, and the track frame comprises a first end and a second end; the open end is arranged at the first end and the output end is arranged at the second end.
By adopting the technical scheme, the arrangement of the opening end and the output end improves the compactness of the whole conveying system structure, avoids space waste and is convenient for conveying the gas cylinders.
Further, the protection frame still includes spacing pipe, spacing pipe setting is at the output.
Preferably, the stopper tube is shaped to accommodate the shape of the gas cylinder.
Adopt above-mentioned technical scheme, set up spacing pipe through the output to the protection frame, to being in the gas cylinder on the track transmission portion, play limiting displacement, spacing pipe sets up to adapt to the gas cylinder shape simultaneously, is convenient for protect the gas cylinder, reduces and scratches the phenomenon.
In summary, the present application has the following beneficial effects:
1. according to the space multi-dimensional conveying equipment on the production line, the bottle part, the rail conveying part, the transfer conveying part and the vertical conveying part are conveyed and combined horizontally, so that the phenomenon that the complexity of equipment is increased due to the combination of a plurality of pieces of equipment in a traditional conveying system is avoided;
2. according to the space multi-dimensional conveying equipment on the production line, the arrangement of the adjusting frame enables the transfer conveying part to meet the stable conveying process when rotating;
3. according to the space multi-dimensional conveying equipment on the production line, the angle arrangement of the transfer conveying part, the track conveying part and the vertical conveying part is adopted, the space multi-direction transmission is realized, and the space utilization rate is improved;
4. the application provides a production line is last space multidimension degree conveying equipment, through first travel switch, first inductive switch, second travel switch, second inductive switch's combination setting to utilize the spontaneous roll of gas cylinder to touch the switch, avoid artificially going control switch, improve operator's safety, entire system is convenient for control.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a block diagram of an in-line spatial multi-dimensional transport system provided herein;
FIG. 2 is a top view of a spatial multi-dimensional transport system on a production line provided herein;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a perspective view of a spatial multi-dimensional conveyor system on a production line provided herein;
FIG. 5 is a partial enlarged view of the portion B in FIG. 4;
fig. 6 is a perspective view of a track conveying part of the space conveying system on the production line provided by the present application.
Description of the reference numerals
Through the above description of the reference numerals, the technical solutions of the present application can be more clearly understood and described in conjunction with the embodiments of the present application.
1-horizontal upper bottle part; 2-a track transfer section; 21-a transmission chain; 22-a track frame; 22P-first side; 22I-first end; 22 u-second end; no. 23-2 power plant; 24-a protective frame; 24 c-open end; 24 d-output terminal; 24 t-limit tube; 3-a transfer conveying part; 31-rotating the frame body; 311-a rotating frame; 312-a substrate; 3121-first site; 3122-second site; 32-a first travel switch; 33-a first inductive switch; no. 34-1 cylinder; 35-1 power plant; 36-a second inductive switch; 37-a single chip microcomputer control chip; 38-an adjusting bracket; 4-a vertical conveying section; 41-frame body; 411-a hoisting frame; 412-a mount; 42-a second travel switch; no. 43-2 cylinder; 44-a roller bottle rack; 5-a central control system; o-center of rotation; a-a first axis; b-the second axis.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present application, as detailed in the appended claims.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this application and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as that term is used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
The present application will be described in detail below by way of examples.
In order to solve the technical problems of single conveying direction and lack of conveying stability in the background technology, the innovative concept of the application is to provide a conveying system which is simple, stable in conveying and capable of realizing multi-direction space,
an object of this application is to provide one kind when carrying equipment transmission to having the difference in height and carrying, the stability of system when can satisfying the transmission, and can satisfy the conveying equipment of multi-direction transmission to solve the technical problem that conveying equipment is rotatory unstable among the prior art on the gas cylinder production line.
Specifically, with reference to fig. 1-6, the present application provides an on-line spatial multi-dimensional transport system comprising: the gas cylinder transfer system comprises a horizontal upper cylinder part 1, a track transmission part 2, a transfer transmission part 3, a vertical transmission part 4 and a central control system 5 for controlling the horizontal upper cylinder part 1, the track transmission part 2 and the transfer transmission part 3 which are connected in sequence, wherein the horizontal upper cylinder part 1 can be used for receiving gas cylinders manufactured in the previous process and transmitting the gas cylinders to the track transmission part 2; the track transmission part 2 is used for transmitting the received gas cylinders to the transfer conveying part 3; the transfer conveying part 3 and the vertical conveying part 4 can rotate, so that the transfer conveying part 3 is in intermittent cyclic closed contact connection with the track conveying part 2 and the vertical conveying part 4.
By adopting the technical scheme, the production line upper space multidimensional conveying system provided by the application document mainly uses the horizontal upper bottle part 1, the track transmission part 2, the transfer conveying part 3 and the vertical conveying part 4 as core links for conveying gas bottles, and the horizontal upper bottle part 1 is used for receiving the gas bottles manufactured in the previous process and transmitting the gas bottles to the track transmission part 2; the track transmission part 2 is used for transmitting the received gas cylinders to the transfer conveying part 3; the transfer conveying part 3 can rotate, so that the transfer conveying part 3 is in intermittent cyclic closed contact connection with the track conveying part 2 and the vertical conveying part 4, and the four parts are combined to avoid the phenomenon that a plurality of devices of the traditional multidirectional device are complex in combination system.
In some preferred embodiments of the present application, the horizontal upper bottle part 1 and the rail conveying part 2 are arranged to be perpendicular to each other in the same horizontal plane; the transfer conveying part 3 and the track transmission part 2 are arranged to be perpendicular to each other in the same horizontal plane; the vertical conveying section 4 and the relay conveying section 3 are disposed to be spatially perpendicular to each other.
By adopting the technical scheme, the horizontal upper bottle part 1 and the rail transmission part 2 are arranged to be mutually vertical in the same horizontal plane, so that the gas bottles can be conveniently and respectively transported transversely and longitudinally on the horizontal upper bottle part 1 and the rail transmission part 2; the transfer conveying part 3 and the vertical conveying part 4 are arranged to be perpendicular to each other in the same horizontal plane, on one hand, the transfer conveying part 3 can roll by means of the gas cylinder, the transfer conveying part 3 is convenient to receive the gas cylinder, and on the other hand, the transfer conveying part 3 is convenient to rotate angularly to transmit the gas cylinder to the vertical conveying part 4.
In some preferred embodiments of the present application, the transfer conveyor 3 includes a rotating frame body 31, a first stroke switch 32, a first inductive switch 33, a No. 1 air cylinder 34, an adjusting frame 38, a No. 1 power device 35, the rotating frame body 31 includes a rotating frame 311, a base plate 312, and the rotating frame 311 is partially connected to the base plate 312; the first travel switch 32 is disposed on the substrate 312, and the first inductive switch 33 is disposed at the first portion 3121 of the substrate 312; the No. 1 air cylinder 34 is connected with one end of the adjusting frame 38, and when the air cylinder stretches, one end of the adjusting frame 38 can be driven to move upwards, so that the adjusting frame 38 is inclined, and the air cylinder can automatically roll and transmit to the vertical conveying part 4; the other end of the adjusting bracket 38 is movably connected with the rotating bracket 311; no. 1 power device 35 controls first travel switch 32, first inductive switch 33, can satisfy rotatory support body 31 and take place reciprocating rotation.
By adopting the technical scheme, the operation process or the working principle of the whole transfer conveying part 3 is as follows: when the gas cylinder rolls spontaneously from the track transmission part 2 to the transfer conveying part 3, the first travel switch 32 is triggered, the power device 35 1 is started, the rotating frame body 31 is controlled to rotate, the rotating frame 311 is connected with the vertical conveying part 4, the first induction switch 33 is triggered at the same time, the power device 35 1 stops working, the cylinder 34 1 retracts, one end of the adjusting frame 38 is driven to lift slowly upwards, the gas cylinder rolls spontaneously to the vertical conveying part 4, and the stable transmission process is completed.
In some preferred embodiments of the present application, the No. 1 power device 35 employs an electric motor.
In some preferred embodiments of the present application, the transfer conveyor 3 further includes a second inductive switch 36, and the second inductive switch 36 is disposed at the second portion 3122 of the base plate 312, and can control to cut off the power supply of the power device No. 1 35, so that the cylinder generates the extending process.
By adopting the technical scheme, through the arrangement of the second inductive switch 36, after the driving reverse rotation action of the No. 1 power device 35 is completed, the second inductive switch 36 cuts off the power supply of the No. 1 power device 35, so that the No. 1 cylinder 34 extends out, and the water passing adjusting frame resets.
In some preferred embodiments of the present application, the transfer conveyor 3 further includes a single-chip microcomputer control chip 37, and the single-chip microcomputer control chip 37 can control the rotation frame body 31 to rotate 90 degrees along the rotation center O.
In some preferred embodiments of the present application, the single chip microcomputer control chip 37 can control the rotating frame body 31 to intermittently and cyclically rotate along the rotation center O for 90 degrees between the first axis a and the second axis b.
Through above-mentioned technical scheme, through programming the singlechip, carry out program control to transfer conveying part 3, can satisfy the revolving rack 311 and the cooperation of track transmission part 2, perpendicular conveying part 4 of transfer conveying part 3 for transmission process is stable, and the shock that produces when avoiding traditional flip structure transportation reduces the harm.
In some preferred embodiments of the present application, the vertical conveying part 4 includes a frame body 41, a second stroke switch 42, and a No. 2 cylinder 43, the frame body 41 includes a lifting frame 411 and a fixing frame 412, the lifting frame 411 is movably connected to a bottom end of the fixing frame 412, and can move in a vertical direction relative to the fixing frame 412; the second travel switch 42 is arranged on the lifting frame 411 and is used for controlling the No. 2 air cylinder 43; the No. 2 air cylinder 43 is arranged on two sides of the fixing frame 412; the bottom end of the No. 2 cylinder 43 is connected to the fixing frame 412, and the top end is connected to the lifting frame 411, so that the lifting frame 411 can move relative to the fixing frame 412.
By adopting the technical scheme, the lifting frame 411 in the application document is arranged at the bottom end of the fixing frame 412 and is movably connected with the bottom end of the fixing frame 412, when the rotating frame body 31 rotates, the rotating frame 311 is matched and connected with the lifting frame 411, meanwhile, the gas cylinder rolls to reach the lifting frame 411, the second travel switch 42 is triggered, the No. 2 cylinder 43 is started, the lifting frame 411 is driven to move upwards, and the gas cylinder is conveyed in the vertical direction in space; the whole conveying process is carried out through the height difference of the structure, so that the gas cylinder automatically rolls to touch the second travel switch 42, and meanwhile, the No. 2 cylinder 43 is started, so that the stability of the whole conveying system is improved.
In some preferred embodiments of the present application, the vertical conveying part 4 further comprises a roller bottle holder 44, and the roller bottle holder 44 is disposed at the top end of the fixing frame 412; the cylinder stand 44 can be used to receive the cylinder conveyed by the lifting frame 411 in the vertical direction and convey the cylinder to the next process.
By adopting the technical scheme, the bottle rolling frame 44 is convenient for carrying the next working procedure.
In some preferred embodiments of the present application, the track transmission part 2 comprises a transmission chain 21, a track frame 22, a power device No. 2 23, the transmission chain 21 is arranged on the track frame 22; one end of the track frame 22 is connected with the horizontal upper bottle part 1, and the other end of the track frame can be intermittently matched and connected with the rotating frame 311; the No. 2 power device 23 is arranged on the first side 22P of the track frame 22 and can be used for controlling the transmission process of the transmission chain 21 to meet the conveying requirement of the gas cylinder.
In some preferred embodiments of the present application, the rail frame 22 is configured to adapt to the shape of the gas cylinder, so that the gas cylinder can be prevented from shaking along the width direction of the gas cylinder on the rail frame 22, and the stability of the conveying system is further improved.
In some preferred embodiments of the present application, the track transport 2 further comprises a guard frame 24, the guard frame 24 is disposed on the guard frame 24 and comprises an open end 24c and an output end 24d, the track frame 22 comprises a first end 22I and a second end 22 u; the open end 24c is disposed at the first end 22I and the output end 24d is disposed at the second end 22 u.
Through the technical scheme, the arrangement of the opening end 24c and the output end 24d improves the compactness of the structure of the whole conveying system, avoids space waste and is convenient for conveying the gas cylinders.
In some preferred embodiments of the present application, the protective frame 24 further comprises a limiting tube 24t, and the limiting tube 24t is disposed at the output end 24 d.
In a more preferred embodiment of the present application, the stopper tube 24t is shaped to accommodate the shape of the gas cylinder.
Through above-mentioned technical scheme, set up spacing pipe 24t through the output 24d to protection frame 24, to being in the gas cylinder on track transmission portion 2, play limiting displacement, spacing pipe 24t sets up to adapting to the gas cylinder shape simultaneously, is convenient for protect the gas cylinder, reduces and scratches the phenomenon.
In summary, the present application provides a working principle or operation process of a spatial multi-dimensional conveying system on a production line: in the specific implementation, on a production line for producing the gas cylinders, the gas cylinders enter a conveying system after being molded from a gas cylinder manufacturing system to the gas cylinders and are conveyed to a next subsequent process system until the production link is finished, the space multidimensional conveying system on the production line provided by the application outputs the molded gas cylinders manufactured from the manufacturing system and is supported by a horizontal upper cylinder part 1 of the conveying system, and the gas cylinders roll from the horizontal upper cylinder part 1 to pass through an opening end 24c of a track conveying part 2 and reach a track frame 22 provided with a protective frame 24; the No. 2 power device is started, the gas cylinder is conveyed to the position of the limiting pipe 24t of the track transmission part 2 through the transmission chain 21, rolls to the transfer conveying part 3 through the output end 24d, and touches the first travel switch 32 arranged on the base plate 312 through the rotating frame body 31; meanwhile, the power device 1 is started, the rotating frame body 31 is pushed to rotate 90 degrees from the first axis a to the second axis b, so that the rotating frame 311 is connected with the lifting frame 411 of the vertical conveying part 4, meanwhile, the rotating frame body 31 touches a first inductive switch arranged on the base plate 312, the power device 35 1 stops working, the air cylinder 34 1 retracts to drive one end of the adjusting frame 38 to be slowly lifted upwards, the air cylinder automatically rolls to the vertical conveying part 4, and the air cylinder is transmitted to the lifting frame 411 of the vertical conveying part 4; in the process of rolling the gas cylinder, the second travel switch 42 on the lifting frame 411 is touched, the No. 2 gas cylinder 43 is started, the lifting frame 411 is driven to move upwards along the fixing frame 412, the gas cylinder is conveyed to the gas cylinder rolling frame 44 in the height direction of the space, and in actual production, the gas cylinder rolling frame 44 is associated with a later processing system in the whole production flow process, so that the transportation of the whole gas cylinder on a production line conveying system is completed.
It should be noted that, for those skilled in the art, without departing from the principle of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall into the protection scope of the claims of the present application.