CN113510584B - A whole machine adjustment structure and adjustment method of double-wheel grinding equipment - Google Patents
A whole machine adjustment structure and adjustment method of double-wheel grinding equipment Download PDFInfo
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- CN113510584B CN113510584B CN202110655755.5A CN202110655755A CN113510584B CN 113510584 B CN113510584 B CN 113510584B CN 202110655755 A CN202110655755 A CN 202110655755A CN 113510584 B CN113510584 B CN 113510584B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明公开了一种双砂轮研磨设备的整机调整结构及其调整方法,包括安装底板、机头调整机构、物料定位调整机构和砂轮位置调整机构;安装底板:为高强度金属方板,安装底板的上表面中部设有两个对称分布的T型导轨;机头调整机构:设置于安装底板的上表面左侧;物料定位调整机构:设置于机头调整机构的上端;砂轮位置调整机构:设置于安装底板的上表面右侧,砂轮位置调整机构的左侧下端与T型导轨滑动连接,还包括PLC控制器,所述PLC控制器设置于安装底板的上表面前侧,PLC控制器的输入端电连接外部电源,该双砂轮研磨设备的整机调整结构,能够实现材料的快速夹持定位,减少作业员的手动对刀时间,提高材料的研磨效率。
The invention discloses an integral machine adjustment structure of a double-grinding-wheel grinding device and an adjustment method thereof, comprising a mounting base plate, a machine head adjustment mechanism, a material positioning adjustment mechanism and a grinding wheel position adjustment mechanism; the mounting base plate is a high-strength metal square plate, and two symmetrically distributed T-shaped guide rails are provided in the middle of the upper surface of the mounting base plate; the machine head adjustment mechanism is arranged on the left side of the upper surface of the mounting base plate; the material positioning adjustment mechanism is arranged on the upper end of the machine head adjustment mechanism; the grinding wheel position adjustment mechanism is arranged on the right side of the upper surface of the mounting base plate, and the lower left end of the grinding wheel position adjustment mechanism is slidably connected to the T-shaped guide rail, and also comprises a PLC controller, the PLC controller is arranged on the front side of the upper surface of the mounting base plate, and the input end of the PLC controller is electrically connected to an external power supply. The integral machine adjustment structure of the double-grinding-wheel grinding device can realize rapid clamping and positioning of materials, reduce the manual tool setting time of operators, and improve the grinding efficiency of materials.
Description
技术领域Technical Field
本发明涉及研磨机技术领域,具体为一种双砂轮研磨设备的整机调整结构及其调整方法。The invention relates to the technical field of grinding machines, in particular to a whole machine adjustment structure of a double-grinding wheel grinding device and an adjustment method thereof.
背景技术Background Art
研磨机是指用涂上或嵌入磨料的研具对工件表面进行研磨的磨床,主要用于研磨工件中的高精度平面、内外圆柱面、圆锥面、球面、螺纹面和其他型面,现有技术中:授权公布号CN 204546147 U的专利公开了涉及一种全自动PCB钻针研磨机的砂轮调整结构,包括机架、主轴、主轴固定座、固定座、砂轮、直线调节机构和微分头,所述主轴和所述直线调节机构均设置于所述主轴固定座内,所述砂轮设置于所述主轴的一端,虽然能够实现砂轮的快速调整作业,但是不能够实现材料的快速夹持定位,作业员需要手动对刀,材料的研磨效率低,在研磨过程中装置不能够带动材料转动,无法保证材料外弧面能够研磨均匀,材料的研磨质量差,为此,我们提出一种双砂轮研磨设备的整机调整结构及其调整方法。A grinder refers to a grinder that grinds the surface of a workpiece with a grinding tool coated or embedded with abrasives. It is mainly used for grinding high-precision planes, inner and outer cylindrical surfaces, conical surfaces, spherical surfaces, threaded surfaces and other surfaces in the workpiece. In the prior art: the patent with authorization publication number CN 204546147 U discloses a grinding wheel adjustment structure involving a fully automatic PCB drill needle grinder, including a frame, a spindle, a spindle fixing seat, a fixing seat, a grinding wheel, a linear adjustment mechanism and a differential head. The spindle and the linear adjustment mechanism are both arranged in the spindle fixing seat, and the grinding wheel is arranged at one end of the spindle. Although the grinding wheel can be quickly adjusted, the material cannot be quickly clamped and positioned. The operator needs to manually align the tool, the grinding efficiency of the material is low, and the device cannot drive the material to rotate during the grinding process. It cannot ensure that the outer arc surface of the material can be ground evenly, and the grinding quality of the material is poor. For this reason, we propose a whole machine adjustment structure and adjustment method of a double grinding wheel grinding device.
发明内容Summary of the invention
本发明要解决的技术问题是克服现有的缺陷,提供一种双砂轮研磨设备的整机调整结构及其调整方法,能够提高材料的研磨质量,可以有效解决背景技术中的问题。The technical problem to be solved by the present invention is to overcome the existing defects and provide a whole machine adjustment structure and adjustment method of a double grinding wheel grinding device, which can improve the grinding quality of materials and effectively solve the problems in the background technology.
为实现上述目的,本发明提供如下技术方案:一种双砂轮研磨设备的整机调整结构,包括安装底板、机头调整机构、物料定位调整机构和砂轮位置调整机构;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a whole machine adjustment structure of a double-grinding wheel grinding device, comprising a mounting base plate, a machine head adjustment mechanism, a material positioning adjustment mechanism and a grinding wheel position adjustment mechanism;
安装底板:为高强度金属方板,安装底板的上表面中部设有两个对称分布的T型导轨;Mounting base plate: It is a high-strength metal square plate. Two symmetrically distributed T-shaped guide rails are provided in the middle of the upper surface of the mounting base plate.
机头调整机构:设置于安装底板的上表面左侧;Machine head adjustment mechanism: arranged on the left side of the upper surface of the mounting base plate;
物料定位调整机构:设置于机头调整机构的上端;Material positioning adjustment mechanism: set at the upper end of the machine head adjustment mechanism;
砂轮位置调整机构:设置于安装底板的上表面右侧,砂轮位置调整机构的左侧下端与T型导轨滑动连接,能够实现材料的快速夹持定位,减少作业员的手动对刀时间,提高材料的研磨效率,在研磨过程中能够带动材料转动,保证材料外弧面能够研磨均匀,提高材料的研磨质量,能够实现砂轮位置的自动调节,减轻作业员的工作负担,提高装置的开机调试效率。Grinding wheel position adjustment mechanism: It is arranged on the right side of the upper surface of the mounting base plate. The lower left end of the grinding wheel position adjustment mechanism is slidably connected to the T-shaped guide rail, which can realize the rapid clamping and positioning of the material, reduce the operator's manual tool setting time, and improve the grinding efficiency of the material. During the grinding process, it can drive the material to rotate to ensure that the outer arc surface of the material can be ground evenly, improve the grinding quality of the material, and realize automatic adjustment of the grinding wheel position, reduce the operator's workload, and improve the startup and debugging efficiency of the device.
进一步的,还包括PLC控制器,所述PLC控制器设置于安装底板的上表面前侧,PLC控制器的输入端电连接外部电源,调控各部件的正常运行。Furthermore, it also includes a PLC controller, which is arranged on the front side of the upper surface of the installation base plate, and the input end of the PLC controller is electrically connected to an external power supply to regulate the normal operation of each component.
进一步的,所述机头调整机构包括调节螺帽、活动座、螺杆、导杆和固定方座,所述固定方座设置于安装底板的上表面左侧后端,活动座滑动连接于安装底板的上表面左侧前端,导杆对称设置于固定方座的前侧面,活动座前侧面开设的滑孔分别与导杆滑动连接,螺杆设置于固定方座的前侧面中部,调节螺帽转动连接于活动座前侧面中部开设的通孔内,螺杆的前端穿过活动座前侧面中部开设的通孔,螺杆的前端与调节螺帽螺纹连接,调节机头部件的位置,保证各部件之间的联动性。Furthermore, the machine head adjustment mechanism includes an adjusting nut, a movable seat, a screw, a guide rod and a fixed square seat. The fixed square seat is arranged at the rear end of the left side of the upper surface of the mounting base plate, the movable seat is slidably connected to the front end of the left side of the upper surface of the mounting base plate, the guide rod is symmetrically arranged on the front side of the fixed square seat, the sliding holes opened on the front side of the movable seat are respectively slidably connected to the guide rods, the screw is arranged in the middle of the front side of the fixed square seat, the adjusting nut is rotatably connected to the through hole opened in the middle of the front side of the movable seat, the front end of the screw passes through the through hole opened in the middle of the front side of the movable seat, and the front end of the screw is threadedly connected to the adjusting nut to adjust the position of the machine head components and ensure the linkage between the components.
进一步的,所述物料定位调整机构包括电动推杆、第一L座、卡座、压杆、调节杆和压轮,所述第一L座设置于活动座的上表面中部,电动推杆设置于第一L座的前侧面上端,卡座设置于电动推杆的伸缩端后端,压杆通过转轴转动连接于卡座的后端卡口内,调节杆通过转轴转动连接于第一L座的底部板体后端,调节杆的上端通过转轴与压杆的中部转动连接,压轮转动连接于压杆的右侧面后端,电动推杆的输入端电连接PLC控制器的输出端,调节夹持部件进行开合。Furthermore, the material positioning and adjustment mechanism includes an electric push rod, a first L seat, a clamping seat, a pressure rod, an adjusting rod and a pressure wheel. The first L seat is arranged in the middle of the upper surface of the movable seat, the electric push rod is arranged at the upper end of the front side of the first L seat, the clamping seat is arranged at the rear end of the telescopic end of the electric push rod, the pressure rod is rotatably connected to the rear end bayonet of the clamping seat through a rotating shaft, the adjusting rod is rotatably connected to the rear end of the bottom plate of the first L seat through a rotating shaft, the upper end of the adjusting rod is rotatably connected to the middle part of the pressure rod through the rotating shaft, the pressure wheel is rotatably connected to the rear end of the right side surface of the pressure rod, and the input end of the electric push rod is electrically connected to the output end of the PLC controller to adjust the clamping component to open and close.
进一步的,所述物料定位调整机构还包括小V块,所述小V块设置于活动座的上表面后侧,小V块的上端V型槽与压轮位置对应,为材料提供一个放置与定位场所。Furthermore, the material positioning and adjustment mechanism also includes a small V-block, which is arranged on the rear side of the upper surface of the movable seat. The V-shaped groove at the upper end of the small V-block corresponds to the position of the pressure wheel, providing a place for placing and positioning the material.
进一步的,所述砂轮位置调整机构包括丝杆、固定立座、被动齿轮和第二L座,所述固定立座设置于安装底板的上表面右侧,被动齿轮通过轴承转动连接于安装底板左侧面上端开设的安装口内,第二L座滑动连接于T型导轨的上端,丝杆设置于第二L座的右侧面上端,丝杆与被动齿轮中部开设的螺纹孔螺纹连接,能够带动上方部件进行移动,实现上方部件的位置调节。Furthermore, the grinding wheel position adjustment mechanism includes a screw, a fixed seat, a passive gear and a second L seat. The fixed seat is arranged on the right side of the upper surface of the mounting base plate. The passive gear is rotatably connected to the mounting port opened at the upper end of the left side surface of the mounting base plate through a bearing. The second L seat is slidably connected to the upper end of the T-shaped guide rail. The screw is arranged at the upper end of the right side surface of the second L seat. The screw is threadedly connected to the threaded hole opened in the middle of the passive gear, which can drive the upper component to move and realize the position adjustment of the upper component.
进一步的,所述砂轮位置调整机构还包括二号电机和主动齿轮,所述二号电机设置于安装底板的上表面右侧,二号电机的输出轴左端穿过固定立座下端开设的圆孔,主动齿轮设置于二号电机的输出轴左侧端头处,主动齿轮与被动齿轮啮合连接,二号电机的输入端电连接PLC控制器的输出端,为其它部件的运行提供动力。Furthermore, the grinding wheel position adjustment mechanism also includes a No. 2 motor and a driving gear. The No. 2 motor is arranged on the right side of the upper surface of the mounting base. The left end of the output shaft of the No. 2 motor passes through a circular hole opened at the lower end of the fixed stand. The driving gear is arranged at the left end of the output shaft of the No. 2 motor. The driving gear is meshed and connected with the passive gear. The input end of the No. 2 motor is electrically connected to the output end of the PLC controller to provide power for the operation of other components.
进一步的,还包括一号电机、主轴固定座和导轮,所述一号电机设置于固定方座的上表面左侧,主轴固定座设置于固定方座的上表面右侧,主轴固定座右侧面上端开设的安装孔内转动连接有主轴,主轴的左端与一号电机的输出轴右端固定连接,导轮设置于主轴的右侧端头处,导轮与压轮位置对应,一号电机的输入端电连接PLC控制器的输出端,能够在研磨过程中带动材料转动。Furthermore, it also includes a No. 1 motor, a spindle fixing seat and a guide wheel, wherein the No. 1 motor is arranged on the left side of the upper surface of the fixed square seat, the spindle fixing seat is arranged on the right side of the upper surface of the fixed square seat, and the spindle is rotatably connected in the mounting hole opened at the upper end of the right side surface of the spindle fixing seat, the left end of the spindle is fixedly connected to the right end of the output shaft of the No. 1 motor, the guide wheel is arranged at the right end of the spindle, the guide wheel corresponds to the pressure wheel, the input end of the No. 1 motor is electrically connected to the output end of the PLC controller, and can drive the material to rotate during the grinding process.
进一步的,还包括第三L座、三号电机和砂轮机组,所述砂轮机组均滑动连接于第二L座的底部板体上表面中部,第三L座对称设置于第二L座的底部板体上表面前后两端,三号电机分别设置于第三L座的底部板体上表面中部,砂轮机组的相背离外侧面中部均转动连接有螺柱,螺柱的外端分别与第三L座上端开设的螺纹孔螺纹连接,螺柱的相背离外侧端头分别与三号电机的输出轴固定连接,三号电机输入端电连接PLC控制器的输出端,能够实现单个砂轮机组的前后位置调整。Furthermore, it also includes a third L seat, a No. 3 motor and a grinding wheel unit, wherein the grinding wheel unit is slidably connected to the middle part of the upper surface of the bottom plate of the second L seat, the third L seat is symmetrically arranged at the front and rear ends of the upper surface of the bottom plate of the second L seat, the No. 3 motors are respectively arranged in the middle part of the upper surface of the bottom plate of the third L seat, and the middle parts of the opposite outer sides of the grinding wheel unit are rotatably connected with studs, the outer ends of the studs are respectively threadedly connected to the threaded holes opened at the upper end of the third L seat, and the opposite outer ends of the studs are respectively fixedly connected to the output shaft of the No. 3 motor, and the input end of the No. 3 motor is electrically connected to the output end of the PLC controller, so as to realize the front and rear position adjustment of a single grinding wheel unit.
一种双砂轮研磨设备的整机调整方法,包括以下步骤:A whole machine adjustment method for a double-grinding wheel grinding device comprises the following steps:
S1、通过PLC控制器的调控,电动推杆工作,伸缩端缩回,带动卡座向前移动,卡座通过后端的转轴拉动压杆向前移动,依据杠杆原理,压杆的中部通过调节杆上端的转轴转动,使得压杆的后端带着压轮翘起;S1. Through the regulation of the PLC controller, the electric push rod works, the telescopic end retracts, and drives the card seat to move forward. The card seat pulls the pressure rod forward through the rotating shaft at the rear end. According to the lever principle, the middle part of the pressure rod rotates through the rotating shaft at the upper end of the adjustment rod, so that the rear end of the pressure rod is tilted with the pressure wheel;
S2、外部机械夹爪把需要研磨的材料放在小V块的上端V型槽内,通过PLC控制器的调控,电动推杆工作,伸缩端伸展,带动后侧部件向后移动,进而使得压杆的后端带着压轮下压,在小V块和压轮的相互作用下实现材料的定位,作业员转动调节螺帽,使螺杆的前端旋入调节螺帽内部,螺杆在调节螺帽外侧的部分变短,使活动座沿着导杆向固定方座靠近,以此使压轮与导轮紧密贴合,以此保证当一号电机带着导轮转动时,导轮能够通过压轮带着小V块上方的材料进行转动;S2. The external mechanical gripper places the material to be ground in the V-shaped groove at the upper end of the small V-block. Through the control of the PLC controller, the electric push rod works, the telescopic end extends, and drives the rear part to move backward, so that the rear end of the pressure rod presses down with the pressure wheel. Under the interaction of the small V-block and the pressure wheel, the positioning of the material is achieved. The operator turns the adjusting nut to screw the front end of the screw into the adjusting nut. The part of the screw outside the adjusting nut becomes shorter, so that the movable seat moves closer to the fixed square seat along the guide rod, so that the pressure wheel and the guide wheel fit closely, so as to ensure that when the No. 1 motor drives the guide wheel to rotate, the guide wheel can rotate with the material above the small V-block through the pressure wheel;
S3、通过PLC控制器的调控,二号电机工作,输出轴带动主动齿轮转动,主动齿轮带动被动齿轮转动,由于丝杆与被动齿轮中部开设的螺纹孔螺纹连接,因此在被动齿轮转动的同时,会使丝杆顶着第二L座沿T型导轨向左滑动,以此使第二L座上方的砂轮机组向材料靠近;S3. Through the regulation of the PLC controller, the No. 2 motor works, the output shaft drives the active gear to rotate, and the active gear drives the passive gear to rotate. Since the screw rod is threadedly connected to the threaded hole opened in the middle of the passive gear, when the passive gear rotates, the screw rod pushes the second L seat and slides to the left along the T-shaped guide rail, so that the grinding wheel unit above the second L seat is close to the material;
S4、通过PLC控制器的调控,三号电机工作,输出轴带动对应的螺柱转动,由于螺柱分别与第三L座上端的螺纹孔螺纹连接,使得螺柱在转动的同时带动砂轮机组在第二L座上滑动,以此调节两个砂轮机组之间的间距。S4. Through the control of the PLC controller, the No. 3 motor works, and the output shaft drives the corresponding stud to rotate. Since the studs are threadedly connected to the threaded holes on the upper end of the third L seat, the studs drive the grinding wheel unit to slide on the second L seat while rotating, so as to adjust the distance between the two grinding wheel units.
与现有技术相比,本发明的有益效果是:本双砂轮研磨设备的整机调整结构,具有以下好处:Compared with the prior art, the beneficial effects of the present invention are: the whole machine adjustment structure of the double grinding wheel grinding equipment has the following advantages:
1、通过PLC控制器的调控,电动推杆工作,伸缩端缩回,带动卡座向前移动,卡座通过后端的转轴拉动压杆向前移动,依据杠杆原理,压杆的中部通过调节杆上端的转轴转动,使得压杆的后端带着压轮翘起,此时,外部机械夹爪把需要研磨的材料放在小V块的上端V型槽内,通过PLC控制器的调控,电动推杆工作,伸缩端伸展,带动后侧部件向后移动,进而使得压杆的后端带着压轮下压,在小V块和压轮的相互作用下实现材料的定位,能够实现材料的快速夹持定位,减少作业员的手动对刀时间,提高材料的研磨效率。1. Through the regulation of the PLC controller, the electric push rod works, the telescopic end retracts, and drives the holder to move forward. The holder pulls the pressure rod forward through the rotating shaft at the rear end. According to the lever principle, the middle part of the pressure rod rotates through the rotating shaft at the upper end of the adjusting rod, so that the rear end of the pressure rod is tilted with the pressure wheel. At this time, the external mechanical clamp puts the material to be ground in the upper V-groove of the small V-block. Through the regulation of the PLC controller, the electric push rod works, the telescopic end extends, and drives the rear side component to move backward, so that the rear end of the pressure rod is pressed down with the pressure wheel. The positioning of the material is achieved under the interaction of the small V-block and the pressure wheel, which can realize the rapid clamping and positioning of the material, reduce the operator's manual tool setting time, and improve the grinding efficiency of the material.
2、作业员转动调节螺帽,使螺杆的前端旋入调节螺帽内部,螺杆在调节螺帽外侧的部分变短,使活动座沿着导杆向固定方座靠近,以此使压轮与导轮紧密贴合,以此保证当一号电机带着导轮转动时,导轮能够通过压轮带着小V块上方的材料进行转动,在研磨过程中能够带动材料转动,保证材料外弧面能够研磨均匀,提高材料的研磨质量。2. The operator turns the adjusting nut to make the front end of the screw screw into the adjusting nut. The part of the screw on the outside of the adjusting nut becomes shorter, so that the movable seat moves closer to the fixed square seat along the guide rod, so that the pressure wheel and the guide wheel fit closely together. This ensures that when the No. 1 motor drives the guide wheel to rotate, the guide wheel can rotate with the material above the small V-block through the pressure wheel, and can drive the material to rotate during the grinding process, ensuring that the outer arc surface of the material can be ground evenly, thereby improving the grinding quality of the material.
3、通过PLC控制器的调控,二号电机工作,输出轴带动主动齿轮转动,主动齿轮带动被动齿轮转动,由于丝杆与被动齿轮中部开设的螺纹孔螺纹连接,因此在被动齿轮转动的同时,会使丝杆顶着第二L座沿T型导轨向左滑动,以此使第二L座上方的砂轮机组向材料靠近,通过PLC控制器的调控,三号电机工作,输出轴带动对应的螺柱转动,由于螺柱分别与第三L座上端的螺纹孔螺纹连接,使得螺柱在转动的同时带动砂轮机组在第二L座上滑动,以此调节两个砂轮机组之间的间距,能够实现砂轮位置的自动调节,减轻作业员的工作负担,提高装置的开机调试效率。3. Through the regulation of the PLC controller, the No. 2 motor works, the output shaft drives the active gear to rotate, and the active gear drives the passive gear to rotate. Since the screw rod is threadedly connected to the threaded hole opened in the middle of the passive gear, while the passive gear rotates, the screw rod will slide to the left along the T-shaped guide rail against the second L seat, so that the grinding wheel unit above the second L seat is close to the material. Through the regulation of the PLC controller, the No. 3 motor works, and the output shaft drives the corresponding stud to rotate. Since the studs are respectively threadedly connected to the threaded holes at the upper end of the third L seat, the studs drive the grinding wheel unit to slide on the second L seat while rotating, so as to adjust the distance between the two grinding wheel units, which can realize automatic adjustment of the grinding wheel position, reduce the workload of the operator, and improve the startup and debugging efficiency of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种双砂轮研磨设备的整机调整结构的结构示意图;FIG1 is a schematic structural diagram of a complete machine adjustment structure of a double-grinding wheel grinding device according to the present invention;
图2为本发明一种双砂轮研磨设备的整机调整结构的物料定位调整机构的结构示意图;FIG2 is a schematic structural diagram of a material positioning adjustment mechanism of a complete machine adjustment structure of a double-grinding wheel grinding device according to the present invention;
图3为本发明一种双砂轮研磨设备的整机调整结构的机头调整机构的结构示意图;FIG3 is a schematic structural diagram of a head adjustment mechanism of a whole machine adjustment structure of a double-grinding wheel grinding device according to the present invention;
图4为本发明一种双砂轮研磨设备的整机调整结构的砂轮位置调整机构的结构示意图。FIG. 4 is a schematic structural diagram of a grinding wheel position adjustment mechanism of a complete machine adjustment structure of a dual-grinding wheel grinding device according to the present invention.
图中:1安装底板、2 PLC控制器、3机头调整机构、31调节螺帽、32活动座、33螺杆、34导杆、35固定方座、4物料定位调整机构、41电动推杆、42第一L座、43卡座、44压杆、45调节杆、46小V块、47压轮、5一号电机、6主轴固定座、7导轮、8砂轮位置调整机构、81二号电机、82丝杆、83固定立座、84主动齿轮、85被动齿轮、86第二L座、9第三L座、10三号电机、11砂轮机组、12 T型导轨。In the figure: 1 mounting base plate, 2 PLC controller, 3 head adjustment mechanism, 31 adjusting nut, 32 movable seat, 33 screw, 34 guide rod, 35 fixed square seat, 4 material positioning adjustment mechanism, 41 electric push rod, 42 first L seat, 43 clamping seat, 44 pressure rod, 45 adjustment rod, 46 small V block, 47 pressure wheel, 5 No. 1 motor, 6 spindle fixed seat, 7 guide wheel, 8 grinding wheel position adjustment mechanism, 81 No. 2 motor, 82 screw, 83 fixed seat, 84 driving gear, 85 passive gear, 86 second L seat, 9 third L seat, 10 No. 3 motor, 11 grinding wheel unit, 12 T-type guide rail.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-4,本发明提供以下技术方案:Please refer to Figures 1-4, the present invention provides the following technical solutions:
实施例一:一种双砂轮研磨设备的整机调整结构,包括安装底板1、机头调整机构3、物料定位调整机构4和砂轮位置调整机构8;Embodiment 1: A whole machine adjustment structure of a double-grinding wheel grinding device, comprising a mounting base plate 1, a head adjustment mechanism 3, a material positioning adjustment mechanism 4 and a grinding wheel position adjustment mechanism 8;
安装底板1:为高强度金属方板,安装底板1为其它部件提供一个安装场所,安装底板1的上表面中部设有两个对称分布的T型导轨12,T型导轨12为其它部件的移动提供导向支撑;Mounting base plate 1: It is a high-strength metal square plate. The mounting base plate 1 provides a mounting place for other components. Two symmetrically distributed T-shaped guide rails 12 are provided in the middle of the upper surface of the mounting base plate 1. The T-shaped guide rails 12 provide guide support for the movement of other components.
机头调整机构3:机头调整机构3能够对机头内的组件进行位置调整,设置于安装底板1的上表面左侧;The machine head adjustment mechanism 3: the machine head adjustment mechanism 3 can adjust the position of the components in the machine head, and is arranged on the left side of the upper surface of the mounting base plate 1;
物料定位调整机构4:物料定位调整机构4能够对物料进行定位和夹持,设置于机头调整机构3的上端;Material positioning and adjusting mechanism 4: The material positioning and adjusting mechanism 4 can position and clamp the material and is arranged at the upper end of the head adjusting mechanism 3;
砂轮位置调整机构8:砂轮位置调整机构8对砂轮的位置进行调整,设置于安装底板1的上表面右侧,砂轮位置调整机构8的左侧下端与T型导轨12滑动连接;Grinding wheel position adjustment mechanism 8: The grinding wheel position adjustment mechanism 8 adjusts the position of the grinding wheel and is arranged on the right side of the upper surface of the mounting base plate 1. The lower left end of the grinding wheel position adjustment mechanism 8 is slidably connected to the T-shaped guide rail 12;
其中:还包括PLC控制器2,PLC控制器2设置于安装底板1的上表面前侧,PLC控制器2的输入端电连接外部电源。Wherein: it also includes a PLC controller 2, which is arranged on the front side of the upper surface of the installation base plate 1, and the input end of the PLC controller 2 is electrically connected to an external power supply.
实施例二:Embodiment 2:
本实施例与实施例一的区别在于:The difference between this embodiment and the first embodiment is that:
本实施例中,机头调整机构3包括调节螺帽31、活动座32、螺杆33、导杆34和固定方座35,固定方座35设置于安装底板1的上表面左侧后端,活动座32滑动连接于安装底板1的上表面左侧前端,导杆34对称设置于固定方座35的前侧面,活动座32前侧面开设的滑孔分别与导杆34滑动连接,螺杆33设置于固定方座35的前侧面中部,调节螺帽31转动连接于活动座32前侧面中部开设的通孔内,螺杆33的前端穿过活动座32前侧面中部开设的通孔,螺杆33的前端与调节螺帽31螺纹连接;In this embodiment, the machine head adjustment mechanism 3 includes an adjusting nut 31, a movable seat 32, a screw rod 33, a guide rod 34 and a fixed square seat 35. The fixed square seat 35 is arranged at the rear end of the left side of the upper surface of the mounting base plate 1, and the movable seat 32 is slidably connected to the front end of the left side of the upper surface of the mounting base plate 1. The guide rod 34 is symmetrically arranged on the front side of the fixed square seat 35. The sliding holes opened on the front side of the movable seat 32 are respectively slidably connected to the guide rod 34. The screw rod 33 is arranged in the middle of the front side of the fixed square seat 35. The adjusting nut 31 is rotatably connected to the through hole opened in the middle of the front side of the movable seat 32. The front end of the screw rod 33 passes through the through hole opened in the middle of the front side of the movable seat 32. The front end of the screw rod 33 is threadedly connected to the adjusting nut 31.
物料定位调整机构4包括电动推杆41、第一L座42、卡座43、压杆44、调节杆45和压轮47,第一L座42设置于活动座32的上表面中部,电动推杆41设置于第一L座42的前侧面上端,卡座43设置于电动推杆41的伸缩端后端,压杆44通过转轴转动连接于卡座43的后端卡口内,调节杆45通过转轴转动连接于第一L座42的底部板体后端,调节杆45的上端通过转轴与压杆44的中部转动连接,压轮47转动连接于压杆44的右侧面后端,电动推杆41的输入端电连接PLC控制器2的输出端,物料定位调整机构4还包括小V块46,小V块46设置于活动座32的上表面后侧,小V块46的上端V型槽与压轮47位置对应;The material positioning adjustment mechanism 4 includes an electric push rod 41, a first L seat 42, a clamping seat 43, a pressure rod 44, an adjustment rod 45 and a pressure wheel 47. The first L seat 42 is arranged in the middle of the upper surface of the movable seat 32, the electric push rod 41 is arranged at the upper end of the front side of the first L seat 42, the clamping seat 43 is arranged at the rear end of the telescopic end of the electric push rod 41, the pressure rod 44 is rotatably connected to the rear end of the clamping seat 43 through a rotating shaft, the adjustment rod 45 is rotatably connected to the rear end of the bottom plate of the first L seat 42 through a rotating shaft, the upper end of the adjustment rod 45 is rotatably connected to the middle part of the pressure rod 44 through a rotating shaft, the pressure wheel 47 is rotatably connected to the rear end of the right side surface of the pressure rod 44, the input end of the electric push rod 41 is electrically connected to the output end of the PLC controller 2, and the material positioning adjustment mechanism 4 also includes a small V block 46, the small V block 46 is arranged on the rear side of the upper surface of the movable seat 32, and the upper end V-shaped groove of the small V block 46 corresponds to the position of the pressure wheel 47;
其中:还包括一号电机5、主轴固定座6和导轮7,一号电机5设置于固定方座35的上表面左侧,主轴固定座6设置于固定方座35的上表面右侧,主轴固定座6右侧面上端开设的安装孔内转动连接有主轴,主轴的左端与一号电机5的输出轴右端固定连接,导轮7设置于主轴的右侧端头处,导轮7与压轮47位置对应,一号电机5的输入端电连接PLC控制器2的输出端。Wherein: it also includes a No. 1 motor 5, a spindle fixing seat 6 and a guide wheel 7. The No. 1 motor 5 is arranged on the left side of the upper surface of the fixed square seat 35, and the spindle fixing seat 6 is arranged on the right side of the upper surface of the fixed square seat 35. The spindle is rotatably connected in the mounting hole opened at the upper end of the right side surface of the spindle fixing seat 6. The left end of the spindle is fixedly connected to the right end of the output shaft of the No. 1 motor 5. The guide wheel 7 is arranged at the right end of the spindle. The guide wheel 7 corresponds to the pressure wheel 47 in position. The input end of the No. 1 motor 5 is electrically connected to the output end of the PLC controller 2.
具体的,这样设置,通过PLC控制器2的调控,电动推杆41工作,伸缩端缩回,带动卡座43向前移动,卡座43通过后端的转轴拉动压杆44向前移动,依据杠杆原理,压杆44的中部通过调节杆45上端的转轴转动,使得压杆44的后端带着压轮47翘起,此时,外部机械夹爪把需要研磨的材料放在小V块46的上端V型槽内,通过PLC控制器2的调控,电动推杆41工作,伸缩端伸展,带动后侧部件向后移动,进而使得压杆44的后端带着压轮47下压,在小V块46和压轮47的相互作用下实现材料的定位,作业员转动调节螺帽31,使螺杆33的前端旋入调节螺帽31内部,螺杆33在调节螺帽31外侧的部分变短,使活动座32沿着导杆34向固定方座35靠近,以此使压轮47与导轮7紧密贴合,以此保证当一号电机5带着导轮7转动时,导轮7能够通过压轮47带着小V块46上方的材料进行转动。Specifically, the arrangement is as follows: through the regulation of the PLC controller 2, the electric push rod 41 works, the telescopic end retracts, and the holder 43 moves forward; the holder 43 pulls the pressure rod 44 forward through the rotating shaft at the rear end; according to the lever principle, the middle part of the pressure rod 44 rotates through the rotating shaft at the upper end of the adjusting rod 45, so that the rear end of the pressure rod 44 is tilted with the pressure wheel 47; at this time, the external mechanical clamp puts the material to be ground in the V-shaped groove at the upper end of the small V-block 46; through the regulation of the PLC controller 2, the electric push rod 41 works, the telescopic end extends, and the rear side component is driven to move forward. The pressure wheel 47 is pressed downward by the rear end of the pressure rod 44, and the positioning of the material is achieved under the interaction of the small V-block 46 and the pressure wheel 47. The operator rotates the adjusting nut 31 to screw the front end of the screw 33 into the adjusting nut 31. The part of the screw 33 outside the adjusting nut 31 becomes shorter, so that the movable seat 32 is close to the fixed square seat 35 along the guide rod 34, so that the pressure wheel 47 is tightly fitted with the guide wheel 7. This ensures that when the No. 1 motor 5 rotates with the guide wheel 7, the guide wheel 7 can rotate with the material above the small V-block 46 through the pressure wheel 47.
实施例三:Embodiment three:
本实施例与实施例一的区别在于:The difference between this embodiment and the first embodiment is that:
本实施例中,砂轮位置调整机构8包括丝杆82、固定立座83、被动齿轮85和第二L座86,固定立座83设置于安装底板1的上表面右侧,被动齿轮85通过轴承转动连接于安装底板1左侧面上端开设的安装口内,第二L座86滑动连接于T型导轨12的上端,丝杆82设置于第二L座86的右侧面上端,丝杆82与被动齿轮85中部开设的螺纹孔螺纹连接,砂轮位置调整机构8还包括二号电机81和主动齿轮84,二号电机81设置于安装底板1的上表面右侧,二号电机81的输出轴左端穿过固定立座83下端开设的圆孔,主动齿轮84设置于二号电机81的输出轴左侧端头处,主动齿轮84与被动齿轮85啮合连接,二号电机81的输入端电连接PLC控制器2的输出端;In this embodiment, the grinding wheel position adjustment mechanism 8 includes a screw rod 82, a fixed stand 83, a passive gear 85 and a second L seat 86. The fixed stand 83 is arranged on the right side of the upper surface of the mounting base plate 1. The passive gear 85 is rotatably connected to the mounting port opened at the upper end of the left side surface of the mounting base plate 1 through a bearing. The second L seat 86 is slidably connected to the upper end of the T-shaped guide rail 12. The screw rod 82 is arranged on the upper end of the right side surface of the second L seat 86. The screw rod 82 is threadedly connected to the threaded hole opened in the middle of the passive gear 85. The grinding wheel position adjustment mechanism 8 also includes a No. 2 motor 81 and a driving gear 84. The No. 2 motor 81 is arranged on the right side of the upper surface of the mounting base plate 1. The left end of the output shaft of the No. 2 motor 81 passes through the circular hole opened at the lower end of the fixed stand 83. The driving gear 84 is arranged at the left end of the output shaft of the No. 2 motor 81. The driving gear 84 is meshed and connected with the passive gear 85. The input end of the No. 2 motor 81 is electrically connected to the output end of the PLC controller 2.
其中:还包括第三L座9、三号电机10和砂轮机组11,砂轮机组11均滑动连接于第二L座86的底部板体上表面中部,第三L座9对称设置于第二L座86的底部板体上表面前后两端,三号电机10分别设置于第三L座9的底部板体上表面中部,砂轮机组11的相背离外侧面中部均转动连接有螺柱,螺柱的外端分别与第三L座9上端开设的螺纹孔螺纹连接,螺柱的相背离外侧端头分别与三号电机10的输出轴固定连接,三号电机10输入端电连接PLC控制器2的输出端。Wherein: it also includes a third L seat 9, a No. 3 motor 10 and a grinding wheel unit 11, the grinding wheel unit 11 is slidably connected to the middle part of the upper surface of the bottom plate of the second L seat 86, the third L seat 9 is symmetrically arranged at the front and rear ends of the upper surface of the bottom plate of the second L seat 86, the No. 3 motors 10 are respectively arranged in the middle part of the upper surface of the bottom plate of the third L seat 9, the middle parts of the opposite outer sides of the grinding wheel unit 11 are rotatably connected with studs, the outer ends of the studs are respectively threadedly connected to the threaded holes opened at the upper end of the third L seat 9, the opposite outer ends of the studs are respectively fixedly connected to the output shaft of the No. 3 motor 10, and the input end of the No. 3 motor 10 is electrically connected to the output end of the PLC controller 2.
具体的,这样设置,通过PLC控制器2的调控,二号电机81工作,输出轴带动主动齿轮84转动,主动齿轮84带动被动齿轮85转动,由于丝杆82与被动齿轮85中部开设的螺纹孔螺纹连接,因此在被动齿轮85转动的同时,会使丝杆82顶着第二L座86沿T型导轨12向左滑动,以此使第二L座86上方的砂轮机组11向材料靠近,通过PLC控制器2的调控,三号电机10工作,输出轴带动对应的螺柱转动,由于螺柱分别与第三L座9上端的螺纹孔螺纹连接,使得螺柱在转动的同时带动砂轮机组11在第二L座86上滑动,以此调节两个砂轮机组11之间的间距。Specifically, it is set up like this, through the regulation of the PLC controller 2, the No. 2 motor 81 works, the output shaft drives the active gear 84 to rotate, and the active gear 84 drives the passive gear 85 to rotate. Since the screw rod 82 is threadedly connected to the threaded hole opened in the middle of the passive gear 85, when the passive gear 85 rotates, the screw rod 82 pushes the second L seat 86 and slides to the left along the T-shaped guide rail 12, so that the grinding wheel unit 11 above the second L seat 86 is close to the material, and through the regulation of the PLC controller 2, the No. 3 motor 10 works, and the output shaft drives the corresponding stud to rotate. Since the studs are respectively threadedly connected to the threaded holes at the upper end of the third L seat 9, the studs drive the grinding wheel unit 11 to slide on the second L seat 86 while rotating, so as to adjust the distance between the two grinding wheel units 11.
本发明提供的一种双砂轮研磨设备的整机调整结构的工作原理如下:通过PLC控制器2的调控,电动推杆41工作,伸缩端缩回,带动卡座43向前移动,卡座43通过后端的转轴拉动压杆44向前移动,依据杠杆原理,压杆44的中部通过调节杆45上端的转轴转动,使得压杆44的后端带着压轮47翘起,此时,外部机械夹爪把需要研磨的材料放在小V块46的上端V型槽内,通过PLC控制器2的调控,电动推杆41工作,伸缩端伸展,带动后侧部件向后移动,进而使得压杆44的后端带着压轮47下压,在小V块46和压轮47的相互作用下实现材料的定位,作业员转动调节螺帽31,使螺杆33的前端旋入调节螺帽31内部,螺杆33在调节螺帽31外侧的部分变短,使活动座32沿着导杆34向固定方座35靠近,以此使压轮47与导轮7紧密贴合,以此保证当一号电机5带着导轮7转动时,导轮7能够通过压轮47带着小V块46上方的材料进行转动,通过PLC控制器2的调控,二号电机81工作,输出轴带动主动齿轮84转动,主动齿轮84带动被动齿轮85转动,由于丝杆82与被动齿轮85中部开设的螺纹孔螺纹连接,因此在被动齿轮85转动的同时,会使丝杆82顶着第二L座86沿T型导轨12向左滑动,以此使第二L座86上方的砂轮机组11向材料靠近,通过PLC控制器2的调控,三号电机10工作,输出轴带动对应的螺柱转动,由于螺柱分别与第三L座9上端的螺纹孔螺纹连接,使得螺柱在转动的同时带动砂轮机组11在第二L座86上滑动,以此调节两个砂轮机组11之间的间距。The working principle of the whole machine adjustment structure of the double-grinding wheel grinding equipment provided by the present invention is as follows: through the regulation of the PLC controller 2, the electric push rod 41 works, the telescopic end retracts, and drives the clamping seat 43 to move forward. The clamping seat 43 pulls the pressure rod 44 forward through the rotating shaft at the rear end. According to the lever principle, the middle part of the pressure rod 44 rotates through the rotating shaft at the upper end of the adjusting rod 45, so that the rear end of the pressure rod 44 is lifted up with the pressure wheel 47. At this time, the external mechanical clamp puts the material to be ground in the upper V-shaped groove of the small V-block 46. Through the regulation of the PLC controller 2, the electric push rod 41 works, the telescopic end extends, and drives the rear side component to move backward, thereby making the rear end of the pressure rod 44 press down with the pressure wheel 47. Under the interaction of the small V-block 46 and the pressure wheel 47, the positioning of the material is achieved. The operator rotates the adjusting nut 31 to screw the front end of the screw 33 into the adjusting nut 31. The part of the screw 33 outside the adjusting nut 31 becomes shorter, so that the movable seat 32 moves along the guide rod 34 to the fixed The square seat 35 is close to each other, so that the pressure wheel 47 and the guide wheel 7 are closely fitted, so as to ensure that when the No. 1 motor 5 rotates with the guide wheel 7, the guide wheel 7 can rotate with the material above the small V-block 46 through the pressure wheel 47. Through the regulation of the PLC controller 2, the No. 2 motor 81 works, the output shaft drives the active gear 84 to rotate, and the active gear 84 drives the passive gear 85 to rotate. Since the screw rod 82 is threadedly connected with the threaded hole opened in the middle of the passive gear 85, when the passive gear 85 rotates, the screw rod 82 pushes the second L seat 86 and slides to the left along the T-shaped guide rail 12, so that the grinding wheel unit 11 above the second L seat 86 is close to the material. Through the regulation of the PLC controller 2, the No. 3 motor 10 works, and the output shaft drives the corresponding stud to rotate. Since the studs are respectively threadedly connected with the threaded holes on the upper end of the third L seat 9, the studs drive the grinding wheel unit 11 to slide on the second L seat 86 while rotating, so as to adjust the distance between the two grinding wheel units 11.
值得注意的是,本实施例中所公开的PLC控制器2具体型号为S7-200,电动推杆41可选用型号为JN185T的电动推杆,一号电机5可选用型号为Y2VF90S-6的电机,二号电机81可选用型号为5TK40GU-CF的电机,三号电机10可选用型号为5IK60RGN-5GN110K的电机,PLC控制器2控制电动推杆41、一号电机5、二号电机81和三号电机10工作采用现有技术中常用的方法。It is worth noting that the specific model of the PLC controller 2 disclosed in this embodiment is S7-200, the electric push rod 41 can choose an electric push rod of model JN185T, the No. 1 motor 5 can choose a motor of model Y2VF90S-6, the No. 2 motor 81 can choose a motor of model 5TK40GU-CF, and the No. 3 motor 10 can choose a motor of model 5IK60RGN-5GN110K. The PLC controller 2 controls the operation of the electric push rod 41, the No. 1 motor 5, the No. 2 motor 81 and the No. 3 motor 10 using methods commonly used in the prior art.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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