CN113478264B - A special machine tool for rear axle housing boring - Google Patents
A special machine tool for rear axle housing boring Download PDFInfo
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- CN113478264B CN113478264B CN202110835149.1A CN202110835149A CN113478264B CN 113478264 B CN113478264 B CN 113478264B CN 202110835149 A CN202110835149 A CN 202110835149A CN 113478264 B CN113478264 B CN 113478264B
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- 238000000429 assembly Methods 0.000 claims 2
- 241001425800 Pipa Species 0.000 abstract description 23
- 238000003754 machining Methods 0.000 abstract description 6
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/18—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for positioning only
- B23Q3/183—Centering devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
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Abstract
本发明公开了一种后桥壳镗孔专用机床,包括床身和夹具,夹具包括在床身上表面中部设有的用于后桥壳琵琶孔定位的中间定位机构,以及对称设置在中间定位机构两侧的对中夹紧机构,中间定位机构包括夹具体和设置在夹具体上的浮动盘,浮动盘内设置对中涨紧机构;本发明通过对中夹紧机构的V型块进行后桥壳的两端的夹紧,进行轴向定位,消除两端轴外圆加工误差产生的定位误差;对中涨紧机构进行琵琶孔内部涨紧,消除琵琶孔加工误差,通过浮动盘上的支撑钉进行琵琶孔端面支撑,支撑钉随浮动盘浮动,消除琵琶孔端面加工误差;对后桥壳精准进行定位和夹紧,保证镗桥管轴承孔与外圆同心。
The invention discloses a special machine tool for rear axle housing boring, comprising a bed and a fixture, the fixture comprises an intermediate positioning mechanism arranged in the middle of the surface of the bed for positioning the pipa hole of the rear axle, and a symmetrically arranged intermediate positioning mechanism The centering and clamping mechanisms on both sides, the middle positioning mechanism includes a clamping body and a floating disc arranged on the clamping body, and a centering and tightening mechanism is arranged in the floating disc; The two ends of the shell are clamped to perform axial positioning to eliminate the positioning error caused by the machining error of the outer circle of the shaft at both ends; The end face of the pipa hole is supported, and the support pin floats with the floating disc to eliminate the machining error of the end face of the pipa hole; the rear axle housing is precisely positioned and clamped to ensure that the bearing hole of the boring bridge tube is concentric with the outer circle.
Description
技术领域technical field
本发明涉及机加工设备技术领域,具体涉及一种后桥壳镗孔专用机床。The invention relates to the technical field of machining equipment, in particular to a special machine tool for boring a rear axle housing.
背景技术Background technique
后桥,就是指车辆动力传递的后驱动轴组成部分,它由两个半桥组成后桥,可实施半桥差速运动,同时,它也是用来支撑车轮和连接后车轮的装置,现有后桥壳镗孔机床,主要以V型块进行定位,然后使用液压夹具进行后桥壳两端桥管的夹紧,两端进行镗孔加工,由于桥管自身尺寸的偏差,容易造成定位不精确,导致后桥壳两端桥管的同轴度误差和轴向对称误差,加工精度无法保证。The rear axle refers to the component of the rear drive shaft of the vehicle power transmission. It consists of two half axles to form the rear axle, which can implement the differential motion of the half axles. At the same time, it is also a device used to support the wheels and connect the rear wheels. The rear axle housing boring machine mainly uses V-shaped blocks for positioning, and then uses hydraulic clamps to clamp the bridge tubes at both ends of the rear axle housing, and perform boring processing at both ends. Due to the size deviation of the bridge tubes, it is easy to cause poor positioning. Accurate, resulting in the coaxiality error and axial symmetry error of the bridge tubes at both ends of the rear axle housing, and the machining accuracy cannot be guaranteed.
发明内容SUMMARY OF THE INVENTION
技术目的:针对现有后桥壳加工机床定位误差大,加工精度低的不足,本发明公开了一种消除琵琶孔和桥管的定位误差,保证桥管轴承孔与外圆同心的后桥壳镗孔专用机床。Technical purpose: Aiming at the shortcomings of large positioning error and low machining accuracy of the existing rear axle housing processing machine tools, the invention discloses a rear axle housing that eliminates the positioning errors of the pipa hole and the bridge tube and ensures that the bearing hole of the bridge tube is concentric with the outer circle. Special machine tool for boring.
技术方案:为实现上述技术目的,本发明采用了如下技术方案:Technical scheme: In order to realize the above-mentioned technical purpose, the present invention adopts the following technical scheme:
一种后桥壳镗孔专用机床,包括床身和夹具,夹具包括在床身上表面中部设有的在用于后桥壳琵琶孔定位的中间定位机构,以及对称设置在中间定位机构两侧的对中夹紧机构,对中夹紧机构下方设有第一滑台,对中夹紧机构与第一滑台的第一滑鞍连接,沿第一滑台滑动;在两组对中夹紧机构的外侧分别设有一台动力头,所述动力头的动力端与对中夹紧机构处于同一轴线上,在动力头的下方设有用于驱动动力头沿轴线方向滑动的数控滑台,动力头与数控滑台的滑鞍连接;A special machine tool for rear axle housing boring, comprising a bed and a fixture, the fixture includes an intermediate positioning mechanism for positioning the pipa hole of the rear axle housing provided in the middle of the surface of the bed, and symmetrically arranged on both sides of the intermediate positioning mechanism. The centering clamping mechanism is provided with a first sliding table below the centering clamping mechanism. The centering clamping mechanism is connected with the first sliding saddle of the first sliding table and slides along the first sliding table; There is a power head on the outside of the mechanism. The power end of the power head is on the same axis as the centering and clamping mechanism, and a numerical control slide table for driving the power head to slide along the axis is arranged under the power head. Connect with the saddle of the CNC sliding table;
所述中间定位机构包括夹具体和设置在夹具体上的浮动盘,浮动盘底部中心设有导套,在夹具体上设有用于导套上下移动的升降孔,浮动盘下表面在导套的四周设置用于带动浮动盘上下浮动的支撑杆组件,支撑杆组件包括支撑杆、垫块和弹簧,支撑杆顶部与浮动盘固定连接,底部穿过夹具体后位于夹具体内部设置的空腔内,通过螺接在端部的螺母锁紧;弹簧套接在支撑杆上,位于浮动盘和夹具体的上表面之间,垫块套接在支撑杆上,位于弹簧的下部,旋动螺母调整浮动盘的移动值;在浮动盘上部设置用于琵琶孔内圈固定的对中涨紧机构。The intermediate positioning mechanism includes a clamp body and a floating disc arranged on the clamp body. A guide sleeve is provided in the center of the bottom of the floating disc, and a lifting hole for the guide sleeve to move up and down is provided on the clamp body. A support rod assembly for driving the floating disc to float up and down is arranged around it. The support rod assembly includes a support rod, a cushion block and a spring. The top of the support rod is fixedly connected with the floating disc, and the bottom of the support rod passes through the clamp body and is located in the cavity set inside the clamp body. , locked by the nut screwed on the end; the spring is sleeved on the support rod, located between the floating disc and the upper surface of the clamp body, the spacer is sleeved on the support rod, located at the lower part of the spring, rotate the nut to adjust The movement value of the floating disc; a centering and tightening mechanism for fixing the inner ring of the pipa hole is set on the upper part of the floating disc.
优选地,本发明的浮动盘采用中空结构,中心设有中心孔,对中涨紧机构包括水平设置的顶杆和第一定位块,顶杆一端位于中心孔内,另一端穿过浮动盘后与第一定位块连接,在中心孔内设有用于带动顶杆沿水平方向移动的燕尾座,燕尾座直径较大的一端向上,顶杆的端部与燕尾座的侧面配合滑动连接;在燕尾座的底部设置用于驱动燕尾座在中心孔内上下移动的第一油缸,第一油缸通过油缸安装板固定在浮动盘的下方。Preferably, the floating disc of the present invention adopts a hollow structure with a central hole in the center. The centering and tightening mechanism includes a horizontally arranged ejector rod and a first positioning block. One end of the ejector rod is located in the center hole, and the other end passes through the floating disc Connected with the first positioning block, a dovetail seat for driving the ejector rod to move in the horizontal direction is arranged in the center hole, the larger diameter end of the dovetail seat is upward, and the end of the ejector rod is slidably connected with the side of the dovetail seat; The bottom of the seat is provided with a first oil cylinder for driving the dovetail seat to move up and down in the center hole, and the first oil cylinder is fixed under the floating plate through the oil cylinder mounting plate.
优选地,本发明的浮动盘上设有用于和支撑杆组件连接的环形凸台,在环形凸台的下表面设有若干组用于辅助浮动盘升降的若干导杆,导杆的顶部插入环形凸台内,由紧固螺钉固定,导杆底部插入夹具体内部,夹具体开设用于导杆上下移动的导向孔。Preferably, the floating disc of the present invention is provided with an annular boss for connecting with the support rod assembly, and several groups of guide rods are arranged on the lower surface of the annular boss for assisting the lifting of the floating disc, and the top of the guide rod is inserted into the annular boss The boss is fixed by fastening screws, the bottom of the guide rod is inserted into the inside of the clamp body, and the clamp body is provided with a guide hole for the guide rod to move up and down.
优选地,本发明的环形凸台的上表面均布有用于琵琶孔端面支撑的支撑钉,支撑钉底部与环形凸台固定连接。Preferably, the upper surface of the annular boss of the present invention is evenly distributed with support nails for supporting the end face of the pipa hole, and the bottom of the support nails is fixedly connected to the annular boss.
优选地,本发明的对中夹紧机构包括支座,支座固定在第一滑鞍上,在支座上对称设置有第一滑块和第二滑块,第一滑块和第二滑块相对的表面均设有第一V型板,两块第一V型板开口一侧相对设置,在第一V型板互成夹角的板面上分别设有第二定位块;第一滑块和第二滑块滑动方向与支座的滑动方向垂直,支座上设有用于第一滑块和第二滑块滑动的滑槽,支座在滑槽下方设有用于驱动第一滑块和第二滑块滑动的驱动机构。Preferably, the centering and clamping mechanism of the present invention includes a support, the support is fixed on the first sliding saddle, a first sliding block and a second sliding block are symmetrically arranged on the support, and the first sliding block and the second sliding block are symmetrically arranged on the support. The opposite surfaces of the blocks are provided with first V-shaped plates, the opening sides of the two first V-shaped plates are arranged opposite to each other, and second positioning blocks are respectively provided on the plate surfaces of the first V-shaped plates forming an included angle; The sliding direction of the sliding block and the second sliding block is perpendicular to the sliding direction of the support. The support is provided with a chute for the first sliding block and the second sliding block to slide. A drive mechanism for sliding the block and the second slider.
优选地,本发明的驱动机构包括沿与第一滑块滑动方向平行设置的第二油缸,第二油缸通过法兰和支座固定连接,第一滑块的底部设置连接板,连接板套接在第二油缸的活塞杆上,活塞杆在连接板朝向第二油缸的一侧设有限位轴肩,活塞杆在连接板的另一侧螺纹连接有齿条轴,齿条轴的端部和限位轴肩将连接板夹紧;在第二滑块的底部和齿条轴之间设有第一传动齿轮,第一传动齿轮底部与齿条轴上的轮齿啮合,在第二滑块的底部设有第一齿条,第一齿条与第一传动齿轮的上部连接,随着活塞杆的移动,带动第一滑块和第二滑块相对或者相背移动,进行后桥壳桥管的夹紧或松开。Preferably, the driving mechanism of the present invention includes a second oil cylinder arranged in parallel with the sliding direction of the first sliding block, the second oil cylinder is fixedly connected to the support through a flange, a connecting plate is provided at the bottom of the first sliding block, and the connecting plate is sleeved On the piston rod of the second oil cylinder, the piston rod is provided with a limiting shoulder on the side of the connecting plate facing the second oil cylinder, the piston rod is threadedly connected with a rack shaft on the other side of the connecting plate, and the end of the rack shaft and The limit shaft shoulder clamps the connecting plate; a first transmission gear is arranged between the bottom of the second slider and the rack shaft, the bottom of the first transmission gear meshes with the gear teeth on the rack shaft, and the second slider The bottom is provided with a first rack, which is connected with the upper part of the first transmission gear. With the movement of the piston rod, the first slider and the second slider are driven to move relative or opposite to each other, so as to carry out the rear axle housing bridge. Clamping or loosening of tubes.
优选地,本发明的第一滑台内设置用于带动第一滑鞍移动的轴向调整机构,所述轴向调整机构包括与滑鞍移动方向相垂直的转轴,转轴穿设在第一滑鞍的下方,在转轴上套接有第二传动齿轮,第一滑鞍的底部设有与第二传动齿轮的轮齿相啮合用于传动的第二齿条;转轴的两端套接有深沟球轴承,深沟球轴承通过轴承端盖固定,转轴的其中一端穿出端轴承盖后连接外部动力源。Preferably, the first sliding table of the present invention is provided with an axial adjustment mechanism for driving the first sliding saddle to move. Below the saddle, a second transmission gear is sleeved on the rotating shaft, and the bottom of the first sliding saddle is provided with a second rack that meshes with the teeth of the second transmission gear for transmission; Groove ball bearings, deep groove ball bearings are fixed by the bearing end cover, and one end of the rotating shaft passes through the end bearing cover and then connects to the external power source.
优选地,本发明的第一滑台的滑座和第一滑鞍之间设有间隙调整机构,间隙调整机构包括位于第一滑台滑座上表面的镶条和镶条调节块,镶条调节块的下方设置调节螺钉和调整销,调节螺钉沿垂直于第一滑台侧面的方向固定在第一滑台上,调整销的下部套接在调节螺钉上,上部插入镶条调节块内部,调节螺钉在调整销下部的两侧设有用于带动调整销移动的调节螺母。Preferably, a gap adjustment mechanism is provided between the sliding seat and the first sliding saddle of the first sliding table of the present invention, and the gap adjustment mechanism includes a lining and a lining adjusting block located on the upper surface of the sliding seat of the first sliding table, and the lining is An adjustment screw and an adjustment pin are arranged below the adjustment block. The adjustment screw is fixed on the first sliding table along the direction perpendicular to the side surface of the first sliding table. The adjusting screw is provided with adjusting nuts on both sides of the lower part of the adjusting pin for driving the adjusting pin to move.
优选地,本发明在对中夹紧机构和中间定位机构之间设有用于后桥壳夹紧前预定位的预定位机构,预定位机构包括支架和第二V型板,第二V型板开口向上,底部通过支架和第一滑鞍固定连接。Preferably, in the present invention, a pre-positioning mechanism for pre-positioning before the rear axle housing is clamped is provided between the centering clamping mechanism and the intermediate positioning mechanism. The pre-positioning mechanism includes a bracket and a second V-shaped plate. The second V-shaped plate The opening is upward, and the bottom is fixedly connected with the first sliding saddle through the bracket.
优选地,本发明的动力头的刀具与主轴之间BT连接,在机床上设有在镗孔时全封闭的防护罩,在防护罩的顶部设有油雾收集器;在机床的一侧还配有用于辅助机床运行的气动部件,润滑部件,控制部件,液压部件和冷却部件。Preferably, the tool of the power head of the present invention and the main shaft are connected by BT, a protective cover that is fully closed when boring is provided on the machine tool, and an oil mist collector is provided on the top of the protective cover; there is also a side of the machine tool. Equipped with pneumatic components, lubricating components, control components, hydraulic components and cooling components to assist the operation of the machine tool.
有益效果:本发明所提供的一种后桥壳镗孔专用机床具有如下有益效果:Beneficial effects: The special machine tool for rear axle housing boring provided by the present invention has the following beneficial effects:
1、本发明中间定位机构的浮动盘能够通过支撑杆组件沿夹具体上下浮动,在琵琶孔端面存在偏差时始终保持支撑钉与琵琶孔端面的接触,消除琵琶孔端面角向定位误差。1. The floating disc of the intermediate positioning mechanism of the present invention can float up and down along the clamping body through the support rod assembly, and when there is a deviation of the end face of the pipa hole, the contact between the support pin and the end face of the pipa hole is always maintained, and the angular positioning error of the end face of the pipa hole is eliminated.
2、本发明在浮动盘内设有对中涨紧机构,通过燕尾槽带动顶杆和第一定位块移动,将琵琶孔的内圈顶紧,可以消除琵琶孔加工尺寸误差对定位的影响,另外在后桥壳换型时,琵琶孔直径尺寸变化 时,涨紧机构同样可以保持涨紧。2. The present invention is provided with a centering and tightening mechanism in the floating disc, which drives the ejector rod and the first positioning block to move through the dovetail groove, and tightens the inner ring of the pipa hole, which can eliminate the influence of the machining dimensional error of the pipa hole on the positioning. In addition, when the rear axle housing is changed, when the diameter of the pipa hole changes, the tensioning mechanism can also maintain the tension.
3、本发明的对中夹紧机构通过设置在相对滑动的第一滑块和第二滑块上的第一V型块进行夹紧,能够消除桥管外圆尺寸误差对定位的影响,始终保持琵琶孔两端的桥管内同心固定,保证镗孔的同轴度。3. The centering and clamping mechanism of the present invention is clamped by the first V-shaped block arranged on the first sliding block and the second sliding block that are relatively sliding, which can eliminate the influence of the outer circle size error of the bridge tube on the positioning, and always Keep the bridge tubes at both ends of the pipa hole concentrically fixed to ensure the coaxiality of the boring hole.
4、本发明第一滑台内设置轴向调整机构,通过转轴和第二传动齿轮带动第一滑鞍移动,调整对中夹紧机构的轴向位置,适用不同规格的后桥壳加工需求。4. An axial adjustment mechanism is arranged in the first sliding table of the present invention, the first sliding saddle is driven to move by the rotating shaft and the second transmission gear, and the axial position of the centering clamping mechanism is adjusted, which is suitable for the processing requirements of rear axle housings of different specifications.
5、本发明应用了复合加工技术,在进行后桥壳固定后进行加工,将需要多台单个设备加工的工序集中到一台机床上完成,减少了重复安装定位的次数,避免了重复定位误差,极大地提高了生产效率,生产节拍≤120秒/件。满足了此类零件高效率、多品种的加工要求,适应大批量生产。5. The present invention applies the composite processing technology, which is processed after the rear axle housing is fixed, and the processes that require multiple single equipment processing are concentrated on one machine tool, which reduces the number of repeated installation and positioning, and avoids repeated positioning errors. , which greatly improves the production efficiency, and the production cycle is ≤120 seconds/piece. It meets the high-efficiency and multi-variety processing requirements of such parts, and is suitable for mass production.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单介绍。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required in the description of the embodiments or the prior art.
图1为本发明主视图;Fig. 1 is the front view of the present invention;
图2为本发明俯视图;Fig. 2 is the top view of the present invention;
图3为本发明夹具主剖视图;Fig. 3 is the main sectional view of the fixture of the present invention;
图4为本发明图3中中间定位机构放大图;Fig. 4 is an enlarged view of the intermediate positioning mechanism in Fig. 3 of the present invention;
图5为本发明图3中对中夹紧机构放大图;FIG. 5 is an enlarged view of the centering and clamping mechanism in FIG. 3 of the present invention;
图6为本发明对中夹紧机构径向剖视图;6 is a radial cross-sectional view of the centering and clamping mechanism of the present invention;
图7为本发明间隙调整机构结构图;Fig. 7 is the structure diagram of the gap adjustment mechanism of the present invention;
其中1-地脚螺钉、2-床身,3-第一调整垫、4-数控滑台,5-动力头、6-对中夹紧机构、7-中间定位机构、8-防护罩、9-油雾收集器、10-气动部件、11-润滑部件、12-控制部件、13-液压部件、14-冷却部件、15-第一滑台、16-第一滑鞍、17-第一调整垫、18-夹具体、19-浮动盘、20-导套、21-支撑杆、22-垫块、23-弹簧、24-空腔、25-螺母、26-对中涨紧机构、27-中心孔、28-顶杆、29-第一定位块、30-燕尾座、31-第一油缸、32-油缸安装板、33-环形凸台、34-导杆、35-导向孔、36-支撑钉、37-支座、38-第一滑块、39-第二滑块、40-第一V型板、41-第二定位块、42-第二油缸、43-连接板、44-活塞杆、45-限位轴肩、46-齿条轴、47-第一传动齿轮、48-第一齿条、49-转轴、50-第二传动齿轮、51-第二齿条、52-深沟球轴承、53-轴承端盖、54-镶条、55-镶条调节块、56-调节螺钉、57-调整销、58-调节螺母、59-支架、60-第二V型板、61-第一防尘罩、62-第二防尘罩、63-压板、64-第二调整垫、65-传动轴、66-固定端盖、67-导向套。Among them, 1- anchor screw, 2- bed, 3- first adjustment pad, 4- CNC sliding table, 5- power head, 6- centering clamping mechanism, 7- intermediate positioning mechanism, 8- protective cover, 9 -Oil mist collector, 10-pneumatic parts, 11-lubrication parts, 12-control parts, 13-hydraulic parts, 14-cooling parts, 15-first slide table, 16-first slide saddle, 17-first adjustment Pad, 18-clamp body, 19-floating disc, 20-guide bush, 21-support rod, 22-spacer, 23-spring, 24-cavity, 25-nut, 26-centering tensioning mechanism, 27- Center hole, 28- ejector rod, 29- first positioning block, 30- dovetail seat, 31- first oil cylinder, 32- oil cylinder mounting plate, 33- annular boss, 34- guide rod, 35- guide hole, 36- Support nail, 37-support, 38-first slider, 39-second slider, 40-first V-plate, 41-second positioning block, 42-second oil cylinder, 43-connecting plate, 44- Piston rod, 45-limiting shoulder, 46-rack shaft, 47-first transmission gear, 48-first rack, 49-rotating shaft, 50-second transmission gear, 51-second rack, 52- Deep groove ball bearing, 53-bearing end cover, 54-insert, 55-insert adjusting block, 56-adjusting screw, 57-adjusting pin, 58-adjusting nut, 59-bracket, 60-second V-plate, 61-first dust cover, 62-second dust cover, 63-pressing plate, 64-second adjustment pad, 65-transmission shaft, 66-fixed end cover, 67-guide sleeve.
具体实施方式Detailed ways
下面通过一较佳实施例的方式并结合附图来更清楚完整地说明本发明,但并不因此将本发明限制在所述的实施例范围之中。The present invention will be more clearly and completely described below by means of a preferred embodiment in conjunction with the accompanying drawings, but the present invention is not limited to the scope of the described embodiments.
如图1、图2所示为本发明所公开的一种后桥壳镗孔专用机床,包括床身2和夹具,在床身2的底部用过地脚螺钉1进行支撑;夹具包括在床身2上表面中部设有的在用于后桥壳琵琶孔定位的中间定位机构7,以及对称设置在中间定位机构7两侧的对中夹紧机构6,对中夹紧机构6下方设有第一滑台15,对中夹紧机构6与第一滑台15的第一滑鞍16连接,沿第一滑台15滑动;在两组对中夹紧机构的外侧分别设有一台动力头5,所述动力头5的动力端与对中夹紧机构6处于同一轴线上,在动力头5的下方设有用于驱动动力头5沿轴线方向滑动的数控滑台4,动力头5与数控滑台4的滑鞍连接。As shown in Figures 1 and 2, it is a special machine tool for rear axle housing boring disclosed by the present invention, comprising a bed 2 and a fixture, and the bottom of the bed 2 is supported by an
动力头5的刀具与主轴之间BT连接,刀具采样管复合刀具,完成后桥壳两端轴承孔镗孔,轴承孔端面刮削,内外圆倒角;在机床上设有在镗孔时全封闭的防护罩8,在防护罩8的顶部设有油雾收集器9;在机床的一侧还配有用于辅助机床运行的气动部件10,润滑部件11,控制部件12,液压部件13和冷却部件14,冷却部件14由水箱,水泵,排屑器,废料箱,冷却管路组成,加工时冷却液打开,冷却润滑刀具,同时将切屑排入排屑器,排屑器将切屑排入废料箱。难排出的切屑由安装在床身两侧的螺旋排屑器排入磁性排屑器中,冷却液经水箱过滤后重新进入水泵,循环工作;液压部件13为机床上的各个油缸提供动力,润滑部件11定期润滑滑台上的导轨,控制部件控制机床按指定动作执行。The BT connection between the tool of the
如图3、图4所示,本发明的对中夹紧机构6和中间定位机构7之间设有用于后桥壳夹紧前预定位的预定位机构,预定位机构包括支架59和第二V型板60,第二V型板60开口向上,底部通过支架59和第一滑鞍16固定连接;中间定位机构7包括夹具体18和设置在夹具体上的浮动盘19,浮动盘19底部中心设有导套20,在夹具体18上设有用于导套上下移动的升降孔,浮动盘19下表面在导套的四周设置用于带动浮动盘上下浮动的支撑杆组件,支撑杆组件包括支撑杆21、垫块22和弹簧23,支撑杆21顶部与浮动盘19固定连接,底部穿过夹具体18后位于夹具体内部设置的空腔24内,通过螺接在端部的螺母25锁紧;弹簧23套接在支撑杆21上,位于浮动盘19和夹具体18的上表面之间,垫块22套接在支撑杆21上,位于弹簧23的下部,旋动螺母25调整浮动盘19的移动值;在后桥壳两端被夹紧时,保证两端的轴线在垂直方向无变形。As shown in FIGS. 3 and 4 , a pre-positioning mechanism for pre-positioning before the rear axle housing is clamped is provided between the centering
浮动盘19上设有用于和支撑杆组件连接的环形凸台33,在环形凸台33的下表面设有若干组用于辅助浮动盘19升降的若干导杆34,导杆34的顶部插入环形凸台33内,由紧固螺钉固定,导杆34底部插入夹具体18内部,夹具体18开设用于导杆34上下移动的导向孔35,环形凸台33的上表面均布有用于琵琶孔端面支撑的支撑钉36,支撑钉36底部与环形凸台33固定连接。The floating disc 19 is provided with an
在浮动盘19上部设置用于琵琶孔内圈固定的对中涨紧机构26,浮动盘19采用中空结构,中心设有中心孔27,对中涨紧机构26包括水平设置的顶杆28和第一定位块29,顶杆28一端位于中心孔27内,另一端穿过浮动盘19后与第一定位块29连接,在中心孔27内设有用于带动顶杆28沿水平方向移动的燕尾座30,燕尾座30直径较大的一端向上,顶杆28的端部与燕尾座30的侧面配合滑动连接;在燕尾座30的底部设置用于驱动燕尾座在中心孔内上下移动的第一油缸31,第一油缸31通过油缸安装板32固定在浮动盘19的下方;第一油缸31带动燕尾座30向下移动,通过燕尾座的侧面推动顶杆径向移动,带动第一定位块29将琵琶孔涨紧,在浮动盘19的顶部和侧面分别在开口处设置第一防尘罩61和第二防尘罩62。A centering and tightening
如图5和图6所示,本发明的对中夹紧机构6包括支座37,支座37固定在第一滑鞍16上,在支座37和第一滑鞍16之间设有第二调整垫64,在支座37上对称设置有第一滑块38和第二滑块39,第一滑块38和第二滑块39相对的表面均设有第一V型板40,两块第一V型板40开口一侧相对设置,在第一V型板40互成夹角的板面上分别设有第二定位块41;第一滑块38和第二滑块39滑动方向与支座37的滑动方向垂直,支座37上设有用于第一滑块38和第二滑块39滑动的滑槽,支座37在滑槽下方设有用于驱动第一滑块38和第二滑块39滑动的驱动机构。As shown in FIGS. 5 and 6 , the centering and
驱动机构包括沿与第一滑块滑动方向平行设置的第二油缸42,第二油缸42通过法兰和支座37固定连接,第一滑块38的底部设置连接板43,连接板43套接在第二油缸42的活塞杆44上,活塞杆44在连接板43朝向第二油缸的一侧设有限位轴肩45,活塞杆44在连接板的另一侧螺纹连接有齿条轴46,齿条轴46的端部和限位轴肩45将连接板43夹紧;在第二滑块39的底部和齿条轴46之间设有第一传动齿轮47,第一传动齿轮47底部与齿条轴46上的轮齿啮合,齿条轴46外部同心套接有用于导向的导向套67;在第一传动齿轮47的中心穿有传动轴65,支座37在传动轴的两端设有固定端盖66;在第二滑块39的底部设有第一齿条48,第一齿条48与第一传动齿轮47的上部连接,随着活塞杆44的移动,带动第一滑块38和第二滑块39相对或者相背移动,进行后桥壳桥管的夹紧或松开;第一滑块38和第二滑块39 均采用横截面为凸型结构设计,较宽的一端向下,滑槽与滑块较宽一端的形状相匹配,在滑槽顶部设有压板63,通过压板63将滑块的下部限定在滑槽内,防止滑块脱出。The driving mechanism includes a
本发明的第一滑台15内设置用于带动第一滑鞍16移动的轴向调整机构,所述轴向调整机构包括与滑鞍移动方向相垂直的转轴49,转轴49穿设在第一滑鞍16的下方,在转轴49上套接有第二传动齿轮50,第一滑鞍16的底部设有与第二传动齿轮50的轮齿相啮合用于传动的第二齿条51;转轴49的两端套接有深沟球轴承52,深沟球轴承52通过轴承端盖53固定,转轴49的其中一端穿出端轴承盖后连接外部动力源,更换品种时,转动转轴49,可由齿轮齿条机构调整第一滑鞍在第一滑台15上的位置,直至对中夹紧机构在外圆定位处,再由驱动机构带动滑块进行夹紧。The first sliding table 15 of the present invention is provided with an axial adjustment mechanism for driving the first sliding
如图7所示,本发明的第一滑台15的滑座和第一滑鞍16之间设有间隙调整机构,间隙调整机构包括位于第一滑台15的滑座上表面的镶条54和镶条调节块55,镶条调节块55的下方设置调节螺钉56和调整销57,调节螺钉56沿垂直于第一滑台侧面的方向固定在第一滑台上,调整销57的下部套接在调节螺钉56上,上部插入镶条调节块55内部,调节螺钉56在调整销57下部的两侧设有用于带动调整销移动的调节螺母58,通过旋动调节螺母58使调整销57在调节螺钉56上移动,带动镶条调节块55推动镶条54,调整第一滑鞍16和第一滑台15滑座之间的间隙。As shown in FIG. 7 , a gap adjusting mechanism is provided between the sliding seat of the first sliding table 15 and the first sliding
本发明所提供的一种后桥壳镗孔专用机床在使用时,先将后桥壳放入预定位机构,然后通过轴向调整机构的转轴49、第二传动齿轮50和第二齿条51带动第一滑鞍16移动,调整对中夹紧机构的轴向位置,与待加工的后桥壳尺寸相对应,然后通过第二调整垫63调节两个对中夹紧机构的高度一致,通过螺母25调整支撑杆21的距离,使支撑钉36与琵琶孔的端面进行接触;将已经通过预定位机构进行定位的后桥壳放入夹具上,由第二油缸42推动活塞杆44,带动第一滑块38滑动,并通过齿条轴46、第一传动齿轮47和第一齿条48带动第二滑块39同步滑动,将后桥壳两端的桥管同轴夹紧,再由对中涨紧机构26将琵琶孔涨紧,实现后桥壳琵琶孔轴向定位,支撑钉36将琵琶孔端面顶紧,通过弹簧23弥补端面加工产生的误差,对琵琶孔端面实现角向定位;然后关门,启动机床,动力头带动旋转,数控滑台带动动力头移动,同时镗后桥壳两端孔,刮孔端面,倒内外角,完成工序加工内容。When the special machine tool for boring the rear axle housing provided by the present invention is used, the rear axle housing is first put into the pre-positioning mechanism, and then the
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only the preferred embodiment of the present invention, it should be pointed out that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.
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| CN114393431B (en) * | 2022-02-28 | 2023-04-25 | 南京工程学院 | A three-sided multi-axis drilling jig, machine tool and drilling method for a welded bridge housing |
| CN115255999B (en) * | 2022-06-01 | 2024-05-10 | 伟本智能机电(上海)股份有限公司 | Axle housing centering correcting unit |
| CN115302163A (en) * | 2022-08-17 | 2022-11-08 | 厦门航天思尔特机器人系统股份公司成都分公司 | A kind of automatic welding equipment for axle reinforcement ring screw positioning and pressing |
| CN115971893A (en) * | 2023-02-14 | 2023-04-18 | 泰州神舟传动科技有限公司 | Manufacturing and processing equipment for axle components |
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| CN213319012U (en) * | 2020-10-16 | 2021-06-01 | 青岛汽车零部件科技创新服务有限公司 | Tool for precisely machining lute hole on driving axle housing |
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| CN103072026A (en) * | 2012-12-27 | 2013-05-01 | 郑州精益达汽车零部件有限公司 | Fixture for processing excircles and end faces of middle section of axle housing by virtue of horizontal double-ended boring machine |
| KR101440994B1 (en) * | 2013-04-16 | 2014-09-17 | 티아이씨(주) | Welding jig for front axle housing assemble |
| CN208644768U (en) * | 2018-09-14 | 2019-03-26 | 青岛海通车桥有限公司 | The drilling of rear axle housing flange face is dedicated to brill drilling machine in truck |
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| CN109986359A (en) * | 2019-03-22 | 2019-07-09 | 青岛华瑞汽车零部件股份有限公司 | A kind of minicar driving axle housing Chinese lute hole machined system and its processing technology |
| CN110711905A (en) * | 2019-10-29 | 2020-01-21 | 一汽解放汽车有限公司 | Axle housing tapping anchor clamps |
| CN210878322U (en) * | 2019-11-08 | 2020-06-30 | 广东富华重工制造有限公司 | A drive axle housing welding tool |
| CN213319012U (en) * | 2020-10-16 | 2021-06-01 | 青岛汽车零部件科技创新服务有限公司 | Tool for precisely machining lute hole on driving axle housing |
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| CN113478264A (en) | 2021-10-08 |
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