CN113478239A - Double-track production system for voice coil motor - Google Patents
Double-track production system for voice coil motor Download PDFInfo
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- CN113478239A CN113478239A CN202110764576.5A CN202110764576A CN113478239A CN 113478239 A CN113478239 A CN 113478239A CN 202110764576 A CN202110764576 A CN 202110764576A CN 113478239 A CN113478239 A CN 113478239A
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- jig
- conveying
- slide rail
- transverse
- hot riveting
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 300
- 239000003292 glue Substances 0.000 claims abstract description 94
- 238000007599 discharging Methods 0.000 claims abstract description 72
- 230000000007 visual effect Effects 0.000 claims abstract description 59
- 238000005507 spraying Methods 0.000 claims abstract description 55
- 230000005284 excitation Effects 0.000 claims abstract description 5
- 238000006073 displacement reaction Methods 0.000 claims description 85
- 239000007921 spray Substances 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 230000003213 activating effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a voice coil motor double-track production system which comprises a peeling excitation module, a carrier hot riveting module, an automatic contact type glue dispensing module and an automatic non-contact type glue spraying module, wherein the peeling excitation module is used for carrying out peeling excitation; the laser peeling module comprises a first conveying unit and a laser machine body, wherein the first conveying unit is used for conveying the jig, and the laser machine body can identify the jig and perform peeling operation on the VCM enameled wire; the carrier hot riveting module comprises a second conveying unit and a hot riveting mechanism, the second conveying unit is used for conveying the jig, and the hot riveting mechanism can identify the jig and carry out hot riveting fixing operation on the carrier and the elastic sheet on the jig; the automatic contact type glue dispensing module comprises a third conveying unit and a visual glue dispensing mechanism, wherein the third conveying unit is used for conveying the jig, and the visual glue dispensing mechanism and the visual glue spraying mechanism can identify the jig and contact with a product on the jig to perform glue dispensing and glue spraying operations; the operation can be automatically completed to a great extent by automatically feeding, operating, discharging and transmitting the action requirement of the post, the manual operation is replaced, the operation is stable, and the operation efficiency is high.
Description
Technical Field
The invention relates to the technical field of VCM assembly, in particular to a voice coil motor double-track production system.
Background
In the VCM assembly industry, a plurality of processes need to be carried out in sequence, most of the prior art adopt the operation modes of manual feeding, manual triggering and manual blanking, the manpower requirement is high, the working efficiency is low, the operation mode is relatively unstable, the operation leakage phenomenon can occur, and the defects of the assembled VCM motor can be easily caused.
Disclosure of Invention
The present invention is directed to a dual track production system for a voice coil motor, which solves the above problems.
In order to achieve the purpose, the invention provides the following technical scheme: a voice coil motor double-track production system comprises a peeling module, a carrier hot riveting module, an automatic contact type glue dispensing module and an automatic non-contact type glue spraying module;
the laser peeling module comprises a first conveying unit and a laser machine body, wherein the first conveying unit is used for conveying a jig, and the laser machine body can identify the jig and perform peeling operation on the VCM enameled wire;
the carrier hot riveting module comprises a second conveying unit and a hot riveting mechanism, the second conveying unit is used for conveying the jig, and the hot riveting mechanism can identify the jig and carry out hot riveting fixing operation on the carrier and the elastic sheet on the jig;
the automatic contact type dispensing module comprises a third conveying unit and a visual dispensing mechanism, wherein the third conveying unit is used for conveying the jig, and the visual dispensing mechanism can identify the jig and contact with a product on the jig to perform dispensing operation;
the automatic non-contact glue spraying module comprises a fourth conveying unit and a visual glue spraying mechanism, the fourth conveying unit is used for conveying the jig, and the visual glue spraying mechanism can identify the jig and spray glue to contact on the jig.
As a preferred technical scheme of the present invention, the first conveying unit includes a first feeding mechanism, a first displacement mechanism and a first discharging mechanism, the first feeding mechanism is used for conveying the jig to the first displacement mechanism in a transverse direction, the first displacement mechanism is used for conveying the jig in a transverse direction in an operation area, the jig is conveyed to a position below the laser body in a longitudinal direction in the operation area, and the first discharging mechanism is used for receiving the jig conveyed in the transverse direction by the displacement mechanism;
the first displacement mechanism comprises a first transverse slide rail, the first transverse slide rail is movably connected with a first moving block, a transverse moving plate is arranged at the upper end of the first moving block, a first longitudinal slide rail is mounted at the upper end of the transverse moving plate, the first longitudinal slide rail is movably connected with a second moving block, and two groups of first operation conveying belts are arranged at the upper end of the second moving block at intervals;
the first feeding mechanism comprises two groups of first feeding conveyer belts arranged at intervals and is positioned on the front conveying side of the first operation;
the first discharging mechanism comprises two groups of first discharging conveyer belts arranged at intervals and is positioned at the rear side of the first operation conveyer;
the first discharge conveyor is laterally aligned with the first feed conveyor.
As a preferred technical scheme of the present invention, the second conveying unit includes a second feeding mechanism, a second displacement mechanism and two discharging mechanisms, the second feeding mechanism is used for conveying the jig to the second displacement mechanism in a transverse direction, the second displacement mechanism is used for conveying the jig in a transverse direction in an operation area, the jig can be conveyed to a position below the visual dispensing mechanism, and the second discharging mechanism is used for receiving the jig conveyed by the displacement mechanism in the transverse direction;
the second displacement mechanism comprises two groups of second transverse slide rails which are arranged at intervals, a third moving block is movably connected to each group of second transverse slide rails, and a second operation conveying belt is arranged at the upper end of each third moving block;
the second feeding mechanism comprises two groups of second feeding conveyer belts arranged at intervals and is positioned on the front sides of the second feeding conveyer belts;
the second discharging mechanism comprises two groups of second discharging conveying belts arranged at intervals and is positioned at the rear sides of the second feeding conveying belts;
the second discharge conveyor belt is transversely aligned with the second feed conveyor belt.
As a preferred technical scheme of the invention, the hot riveting mechanism comprises a supporting plate arranged above the second displacement mechanism, two groups of lifting hydraulic cylinders are arranged on the supporting plate at intervals, piston rods of each group of lifting hydraulic cylinders penetrate through the supporting plate and extend downwards, a hot riveting machine body is arranged at the lower end of the piston rods of the lifting hydraulic cylinders, guide rods are arranged on two sides of the upper end of the hot riveting machine body, two groups of guide holes are arranged on the supporting plate, and the guide rods correspond to the guide holes one by one and are connected in a sliding manner.
As a preferred technical solution of the present invention, the third conveying unit includes a third feeding mechanism, a third displacement mechanism and a third discharging mechanism, the third feeding mechanism is used for conveying the jig to the third displacement mechanism in a transverse direction, the third displacement mechanism is used for conveying the jig in a transverse direction in an operation area, and can convey the jig to a position below the visual dispensing mechanism, and the third discharging mechanism is used for receiving the jig conveyed by the displacement mechanism in the transverse direction;
the third displacement mechanism comprises two groups of third operation conveying belts which are arranged at intervals;
the third feeding mechanism comprises two groups of third feeding conveyer belts arranged at intervals and is positioned on the front side of the third operation conveyer belt;
the third discharging mechanism comprises two groups of third discharging conveying belts arranged at intervals and is positioned at the rear side of the third operation conveying belt;
the third discharge conveyor belt is transversely aligned with the third feed conveyor belt.
As a preferred technical scheme of the present invention, the visual dispenser mechanism includes a third longitudinal slide rail, the third longitudinal slide rail is slidably connected to a first transverse plate through a longitudinal moving block, a third transverse slide rail is disposed on the front side of the first transverse plate, the third transverse slide rail is connected to a first vertical plate through a transverse moving block, a first vertical slide rail is disposed on the front side of the first vertical plate, a visual dispenser body is slidably mounted on the first vertical slide rail, and the visual dispenser body can identify a jig and contact with a product on the jig to perform dispensing operation.
As a preferred technical solution of the present invention, the fourth conveying unit includes a fourth feeding mechanism, a fourth shifting mechanism and a fourth discharging mechanism, the feeding mechanism is used for transversely conveying the jigs to the fourth shifting mechanism, the fourth shifting mechanism is used for transversely conveying the jigs in the operation area, and can convey the jigs to a position below the visual glue spraying mechanism, and the fourth discharging mechanism is used for receiving the jigs transversely conveyed by the shifting mechanism.
As a preferred technical scheme of the invention, the visual glue spraying mechanism comprises a fourth longitudinal slide rail, the fourth longitudinal slide rail is connected with a second transverse plate in a sliding manner through a fourth longitudinal moving block, a fourth transverse slide rail is arranged on the front side of the second transverse plate, the fourth transverse slide rail is connected with a second vertical plate through a transverse moving block, a second vertical slide rail is arranged on the front side of the second vertical plate, a visual glue spraying machine body is installed on the second vertical slide rail in a sliding manner, and the visual glue spraying machine body can identify a jig and perform glue spraying operation on product contact on the jig.
As a preferred technical scheme of the present invention, the laser peeling module, the carrier hot riveting module, the automatic contact type glue dispensing module and the automatic non-contact type glue spraying module are all provided with a limiting mechanism therein, and the limiting mechanism is used for limiting the jig, so as to facilitate the laser peeling, the hot riveting, the contact type glue dispensing module and the non-contact type glue spraying.
The invention also provides a VCM motor production process, which comprises the following steps:
s1, laser peeling, namely placing a product containing a jig on a first feeding mechanism, conveying the jig to a first displacement mechanism transversely by the first feeding mechanism, conveying the jig to the lower part of a laser machine body longitudinally in an operation area by the first displacement mechanism, limiting the jig by a limiting mechanism, identifying the jig by the laser machine body, peeling the VCM enameled wire of the product, and conveying the jig to a first discharging mechanism transversely by the first displacement mechanism after the operation is finished;
s2, hot riveting and fixing, wherein the second feeding mechanism is connected with a jig on the first discharging mechanism, the second feeding mechanism transversely conveys the jig to the second displacement mechanism, the second displacement mechanism transversely conveys the jig to the lower part of the hot riveting mechanism in an operation area, the limiting mechanism is used for limiting the jig, the hot riveting mechanism identifies the jig and carries out hot riveting and fixing operation on the product carrier and the elastic sheet, and after the operation is finished, the second displacement mechanism transversely conveys the jig to the second discharging mechanism;
s3, automatic contact type dispensing is carried out, a third feeding mechanism is connected with a jig on a second discharging mechanism, the third feeding mechanism transversely conveys the jig to a third displacement mechanism, the jig is limited through a limiting mechanism, the visual dispenser body moves to the upper side of the jig through a third transverse slide rail and a first vertical slide rail, the visual dispenser body identifies the jig and contacts with a product on the jig to carry out dispensing operation, and after the operation is finished, the third displacement mechanism transversely conveys the jig to the third discharging mechanism;
s4, automatically spraying glue in a non-contact manner, wherein a fourth feeding mechanism is connected with a jig on a third discharging mechanism, the fourth feeding mechanism transversely conveys the jig on a fourth third displacement mechanism, the jig is limited by a limiting mechanism, a visual glue sprayer body moves to the upper part of the jig through a fourth transverse slide rail and a second vertical slide rail, the jig is identified by the visual glue sprayer body, glue spraying operation is carried out, after the operation is finished, the jig is transversely conveyed to the fourth discharging mechanism by the fourth displacement mechanism, the jig output of the automatic contact glue dispensing and automatic non-contact glue spraying operation is taken as a preferable technical scheme of the invention, the laser peeling module, the carrier hot riveting module, the automatic contact glue dispensing module and the automatic non-contact glue spraying module are all provided with limiting mechanisms, and the limiting mechanisms are used for limiting the jig, the peeling, hot riveting and fixing, the contact type glue dispensing module and the non-contact type glue spraying are convenient to carry out.
Compared with the prior art, the invention has the beneficial effects that: the invention relates to a voice coil motor double-track production system which is formed by combining two groups of excitation peeling modules, one group of carrier hot riveting modules, four groups of automatic contact glue dispensing modules and six groups of automatic non-contact glue spraying modules, wherein the automatic contact glue dispensing and the automatic non-contact glue spraying are also provided with two groups of hot air fixing machines to form a production line; the operation can be automatically completed to a great extent by automatically feeding, operating, discharging and transmitting the action requirement of the post, the manual operation is replaced, the operation is stable, and the operation efficiency is high.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the laser peeling module of the present invention;
FIG. 3 is a front view of the internal structure of the laser peeling module of the present invention;
FIG. 4 is an oblique side view of the construction of the inventive inner skin module;
FIG. 5 is a schematic view showing the positional relationship among the displacement mechanism, the feeding mechanism and the discharging mechanism according to the present invention;
FIG. 6 is a schematic view of the relationship between the first lateral slide rail and the first longitudinal slide rail according to the present invention;
FIG. 7 is a schematic view of the overall structure of the carrier hot riveting module of the present invention;
FIG. 8 is a front view of the internal structure of the carrier hot rivet module of the present invention;
FIG. 9 is a schematic structural view of a hot riveting mechanism of the present invention;
FIG. 10 is a schematic diagram showing the positional relationship among the second displacement mechanism, the second feeding mechanism and the second discharging mechanism according to the present invention;
FIG. 11 is a schematic view of an automatic contact dispensing module according to the present invention;
FIG. 12 is a front view of an internal structure of the automatic contact dispensing module of the present invention;
FIG. 13 is a schematic view of a visual adhesive dispensing mechanism according to the present invention;
FIG. 14 is a schematic view of the connection between the visual dispenser body and the first vertical plate according to the present invention;
FIG. 15 is a schematic diagram showing the positional relationship among the third feeding mechanism, the third displacement mechanism and the third discharging mechanism according to the present invention;
FIG. 16 is a schematic structural diagram of an automatic non-contact glue spraying module according to the present invention;
FIG. 17 is a front view of the internal structure of the automatic non-contact glue spraying module of the present invention;
FIG. 18 is a schematic structural view of a visual glue-spraying mechanism according to the present invention;
FIG. 19 is a schematic view showing a connection relationship between the visual glue sprayer body and a second vertical plate according to the present invention;
FIG. 20 is a schematic diagram showing the positional relationship among a fourth feeding mechanism, a fourth shifting mechanism and a fourth discharging mechanism according to the present invention;
in the figure: 100. a skin exciting and removing module; 130. a first displacement mechanism; 131. a middle support frame; 132. a first work conveyor belt; 140. a first feeding mechanism; 141. a first front mount; 142. a first feeding conveyor belt; 150. a first discharge mechanism; 151. a first rear mount; 152. a first discharge conveyor belt; 160. a first side fixing frame; 161. a laser machine body; 180. a first transverse slide rail; 181. a first moving block; 182. transversely moving the plate; 190. a first longitudinal slide rail; 191. a second moving block;
200. a carrier hot riveting module; 230. a second displacement mechanism; 231. a second transverse slide rail; 232. a third moving block; 233. a second middle support frame; 234. a second work conveyor belt; 240. a second feeding mechanism; 241. a second front mount; 242. a second feeding conveyor belt; 250. a second discharge mechanism; 251. A second rear mount; 252. a second discharge conveyor belt; 260. a hot riveting mechanism; 261. a support plate; 262. a lifting hydraulic cylinder; 263. a hot riveting machine body; 264. a guide bar;
300. an automatic contact type dispensing module; 330. a visual glue dispensing mechanism; 331. a third longitudinal slide rail; 333. A first transverse plate; 334. a third transverse slide rail; 335. a first vertical plate; 336. a first vertical slide rail; 337. A visual dispenser body; 338. a first fixing frame; 3381. a first track; 339. a second fixing frame; 3391. a second crawler belt; 340. a third feeding mechanism; 341. a third front mount; 342. a third feeding conveyor belt; 350. a third displacement mechanism; 351. a third middle support frame; 352. a third work conveyor; 360. a third discharging mechanism; 361. a third rear mount; 362. a third discharge conveyor belt;
400. a hot air fixing machine;
500. an automatic non-contact glue spraying module; 530. a visual glue spraying mechanism; 531. a fourth longitudinal slide rail; 533. a second transverse plate; 534. a fourth transverse slide rail; 535. a second vertical plate; 536. a second vertical slide rail; 537. a visual glue sprayer body; 538. a second fixing frame; 5381. a second crawler belt; 539. a second fixing frame; 5391. a second crawler belt; 540. a fourth feed mechanism; 541. a fourth front mount; 542. A fourth feeding conveyor belt; 550. a fourth displacement mechanism; 551. a fourth middle support frame; 552. a fourth operation conveyor belt; 560. a fourth discharging mechanism; 561. a fourth rear mount; 562. and a fourth discharging conveying belt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Example 1
The invention provides a voice coil motor double-track production system, which comprises a peeling module 100, a carrier hot riveting module 200, an automatic contact type glue dispensing module 300 and an automatic non-contact type glue spraying module 500;
the laser peeling module 100 comprises a first conveying unit and a laser machine body 161, wherein the first conveying unit is used for conveying jigs, and the laser machine body 161 can identify the jigs and perform peeling operation on the VCM enameled wire;
the carrier hot riveting module 200 comprises a second conveying unit and a hot riveting mechanism 260, wherein the second conveying unit is used for conveying the jig, and the hot riveting mechanism 260 can identify the jig and carry out hot riveting fixing operation on the carrier and the elastic sheet on the jig;
the automatic contact dispensing module 300 comprises a third conveying unit and a visual dispensing mechanism 330, wherein the third conveying unit is used for conveying the jig, and the visual dispensing mechanism 330 can identify the jig and contact with a product on the jig to perform dispensing operation;
the automatic non-contact glue spraying module 500 comprises a fourth conveying unit and a visual glue spraying mechanism 530, wherein the fourth conveying unit is used for conveying a jig, the visual glue spraying mechanism 530 can identify the jig, and glue spraying operation is performed on contact on the jig.
The first conveying unit comprises a first feeding mechanism 140, a first displacement mechanism 130 and a first discharging mechanism 150, the first feeding mechanism 140 is used for conveying the jigs transversely to the first displacement mechanism 130, the first displacement mechanism 130 is used for conveying the jigs transversely in the operation area, the jigs are conveyed longitudinally in the operation area to the position below the laser machine body 161, and the first discharging mechanism 150 is used for receiving the jigs conveyed transversely by the displacement mechanism;
the first displacement mechanism 130 comprises a first transverse slide rail 180, the first transverse slide rail 180 is movably connected with a first moving block 181, a transverse moving plate 182 is arranged at the upper end of the first moving block 181, a first longitudinal slide rail 190 is mounted at the upper end of the transverse moving plate 182, the first longitudinal slide rail 190 is movably connected with a second moving block 191, and two groups of first operation conveyor belts 132 are arranged at the upper end of the second moving block 191 at intervals;
the first feeding mechanism 140 includes two sets of first feeding conveyer belts 142 arranged at intervals and located at the front side of the first operation conveyer;
the first discharging mechanism 150 comprises two groups of first discharging conveyer belts 152 arranged at intervals and is positioned at the rear side of the first operation conveyer;
the first outfeed conveyor belt 152 is laterally aligned with the first infeed conveyor belt 142.
The second conveying unit comprises a second feeding mechanism 240, a second displacement mechanism 230 and two discharging mechanisms, the second feeding mechanism 240 is used for transversely conveying the jig to the second displacement mechanism 230, the second displacement mechanism 230 is used for transversely conveying the jig in the operation area and can convey the jig to the position below the visual dispensing mechanism 330, and the second discharging mechanism 250 is used for receiving the jig transversely conveyed by the displacement mechanism;
the second displacement mechanism 230 comprises two groups of second transverse slide rails 231 arranged at intervals, a third moving block 232 is movably connected to each group of second transverse slide rails 231, and a second operation conveyor belt 234 is arranged at the upper end of each third moving block 232;
the second feeding mechanism 240 includes two sets of second feeding belts 242 arranged at intervals, and is located at the front side of the second feeding belts 242;
the second discharging mechanism 250 comprises two groups of second discharging conveyer belts 252 arranged at intervals and is positioned at the rear side of the second feeding conveyer belt 242;
the second outfeed conveyor belt 252 is laterally aligned with the second infeed conveyor belt 242.
Rivet hot mechanism 260 is including setting up the backup pad 261 in second displacement mechanism 230 top, and two sets of hydraulic cylinder 262 are installed at the interval on the backup pad 261, and every hydraulic cylinder 262 piston rod of group all runs through backup pad 261 downwardly extending, and hot riveting machine body 263 is installed to hydraulic cylinder 262 piston rod lower extreme, and hot riveting machine body 263 upper end both sides are provided with guide arm 264, are provided with two sets of guide holes on the backup pad 261, guide arm 264 and guide hole one-to-one to sliding connection.
The third conveying unit comprises a third feeding mechanism 340, a third displacement mechanism 350 and a third discharging mechanism 360, the third feeding mechanism 340 is used for transversely conveying the jigs to the third displacement mechanism 350, the third displacement mechanism 350 is used for transversely conveying the jigs in the operation area and can convey the jigs to the position below the visual dispensing mechanism 330, and the third discharging mechanism 360 is used for receiving the jigs transversely conveyed by the displacement mechanism;
the third displacement mechanism 350 includes two sets of third work conveyors 352 disposed at intervals;
the third feeding mechanism 340 includes two sets of third feeding conveyer belts 342 arranged at intervals, and is located at the front side of the third operation conveyer belt 352;
the third discharging mechanism 360 comprises two sets of third discharging conveyer belts 362 arranged at intervals and is positioned at the rear side of the third operation conveyer belt 352;
the third outfeed conveyor belt 362 is laterally aligned with the third infeed conveyor belt 342.
The visual dispensing mechanism 330 comprises a third longitudinal slide rail 331, the third longitudinal slide rail 331 is connected with a first transverse plate 333 through a longitudinal moving block in a sliding manner, a third transverse slide rail 334 is arranged on the front side of the first transverse plate 333, the third transverse slide rail 334 is connected with a first vertical plate 335 through a transverse moving block, a first vertical slide rail 336 is arranged on the front side of the first vertical plate 335, a visual dispensing machine body 337 is arranged on the first vertical slide rail 336 in a sliding manner, a jig can be identified by the visual dispensing machine body 337, and dispensing operation can be carried out through contact of products on the jig.
The fourth conveying unit comprises a fourth feeding mechanism 540, a fourth shifting mechanism 550 and a fourth discharging mechanism 560, the fourth feeding mechanism is used for transversely conveying the jigs to the fourth shifting mechanism 550, the fourth shifting mechanism 550 is used for transversely conveying the jigs in the operation area, the jigs can be conveyed to the lower part of the visual glue spraying mechanism 530, and the fourth discharging mechanism 560 is used for receiving the jigs transversely conveyed by the shifting mechanism.
The visual glue spraying mechanism 530 comprises a fourth longitudinal slide rail 531, the fourth longitudinal slide rail 531 is connected with a second transverse plate 533 through a fourth longitudinal moving block in a sliding manner, a fourth transverse slide rail 534 is arranged on the front side of the second transverse plate 533, the fourth transverse slide rail 534 is connected with a second vertical plate 535 through a transverse moving block, the front side of the second vertical plate 535 is provided with a second vertical slide rail 536, a visual glue spraying machine body 537 is slidably mounted on the vertical slide rail of the second vertical slide rail 536, a jig capable of being identified by the visual glue spraying machine body 537 is used for spraying glue on the jig in a product contact manner.
Limiting mechanisms are arranged in the skin activating module 100, the carrier hot riveting module 200, the automatic contact type glue dispensing module 300 and the automatic non-contact type glue spraying module 500, and are used for limiting a jig, so that skin activating, hot riveting and fixing, contact type glue dispensing module and non-contact type glue spraying are facilitated.
Example 2
The invention also provides a VCM motor production process, which comprises the following steps:
s1, laser peeling, namely placing a product containing a jig on a first feeding mechanism 140, conveying the jig to a first displacement mechanism 130 transversely by the first feeding mechanism 140, conveying the jig to the position below a laser machine body 161 longitudinally in an operation area by the first displacement mechanism 130, limiting the jig by a limiting mechanism, identifying the jig by the laser machine body 161, peeling the VCM enameled wire of the product, and conveying the jig to a first discharging mechanism 150 transversely by the first displacement mechanism 130 after the operation is finished;
s2, hot riveting and fixing, wherein the second feeding mechanism 240 is connected with a jig on the first discharging mechanism 150, the second feeding mechanism 240 transversely conveys the jig to the second displacement mechanism 230, the second displacement mechanism 230 transversely conveys the jig to the lower side of the hot riveting mechanism 260 in an operation area, the over-limiting mechanism is used for limiting the jig, the hot riveting mechanism 260 identifies the jig and carries out hot riveting and fixing operation on a product carrier and an elastic sheet, and after the operation is finished, the second displacement mechanism 230 transversely conveys the jig to the second discharging mechanism 250;
s3, automatic contact type dispensing, wherein a third feeding mechanism is connected with a jig on the second discharging mechanism 250, the third feeding mechanism transversely conveys the jig to a third displacement mechanism 350 and is used for limiting the jig through a limiting mechanism, the visual dispenser body 337 moves to the upper side of the jig through a third transverse slide rail 334 and a first vertical slide rail 336, the visual dispenser body 337 identifies the jig and contacts with a product on the jig for dispensing, and after the operation is finished, the third displacement mechanism 350 transversely conveys the jig to the third discharging mechanism 360;
s4, automatically spraying glue in a non-contact manner, wherein a fourth feeding mechanism 540 is connected with a jig on a third discharging mechanism 360, the fourth feeding mechanism 540 transversely conveys the jig on a fourth third displacement mechanism 350, the jig is limited by a limiting mechanism, a visual glue sprayer body 537 moves to the upper part of the jig through a fourth transverse sliding rail 534 and a second vertical sliding rail 536, the visual glue sprayer body 537 identifies the jig and sprays glue, after the operation is finished, the fourth displacement mechanism 550 transversely conveys the jig to a fourth discharging mechanism 560, the fourth discharging mechanism 560 outputs the jig after laser peeling, hot riveting and fixing, automatic contact glue dispensing and automatic non-contact glue spraying operation, and the preferable technical scheme of the invention is that the limiting mechanisms are arranged in a laser peeling module 100, a carrier hot riveting module 200, an automatic contact glue dispensing module 300 and an automatic non-contact glue spraying module 500, the limiting mechanism is used for limiting the jig, so that peeling, hot riveting and fixing, contact type glue dispensing module and non-contact type glue spraying are facilitated.
The automatic hot riveting system is formed by combining two groups of laser peeling modules 100, one group of carrier hot riveting modules 200, four groups of automatic contact glue dispensing modules 300 and six groups of automatic non-contact glue spraying modules 500, wherein the automatic contact glue dispensing and the automatic non-contact glue spraying are also provided with two groups of hot air fixing machines to form a production line;
the operation can be automatically completed to a great extent by automatically feeding, operating, discharging and transmitting the action requirement of the post, the manual operation is replaced, the operation is stable, and the operation efficiency is high.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A voice coil motor double-track production system is characterized by comprising a peeling excitation module, a carrier hot riveting module, an automatic contact type glue dispensing module and an automatic non-contact type glue spraying module;
the laser peeling module comprises a first conveying unit and a laser machine body, wherein the first conveying unit is used for conveying a jig, and the laser machine body can identify the jig and perform peeling operation on the VCM enameled wire;
the carrier hot riveting module comprises a second conveying unit and a hot riveting mechanism, the second conveying unit is used for conveying the jig, and the hot riveting mechanism can identify the jig and carry out hot riveting fixing operation on the carrier and the elastic sheet on the jig;
the automatic contact type dispensing module comprises a third conveying unit and a visual dispensing mechanism, wherein the third conveying unit is used for conveying the jig, and the visual dispensing mechanism can identify the jig and contact with a product on the jig to perform dispensing operation;
the automatic non-contact glue spraying module comprises a fourth conveying unit and a visual glue spraying mechanism, the fourth conveying unit is used for conveying the jig, and the visual glue spraying mechanism can identify the jig and spray glue to contact on the jig.
2. The voice coil motor double-track production system as claimed in claim 1, wherein the first conveying unit comprises a first feeding mechanism, a first displacement mechanism and a first discharging mechanism, the first feeding mechanism is used for conveying the jig to the first displacement mechanism in the transverse direction, the first displacement mechanism is used for conveying the jig to the transverse direction in the operation area, the jig is conveyed to the lower side of the laser machine body in the longitudinal direction in the operation area, and the first discharging mechanism is used for receiving the jig conveyed by the displacement mechanism in the transverse direction;
the first displacement mechanism comprises a first transverse slide rail, the first transverse slide rail is movably connected with a first moving block, a transverse moving plate is arranged at the upper end of the first moving block, a first longitudinal slide rail is mounted at the upper end of the transverse moving plate, the first longitudinal slide rail is movably connected with a second moving block, and two groups of first operation conveying belts are arranged at the upper end of the second moving block at intervals;
the first feeding mechanism comprises two groups of first feeding conveyer belts arranged at intervals and is positioned on the front conveying side of the first operation;
the first discharging mechanism comprises two groups of first discharging conveyer belts arranged at intervals and is positioned at the rear side of the first operation conveyer;
the first discharge conveyor is laterally aligned with the first feed conveyor.
3. The voice coil motor dual-track production system of claim 1, wherein the second conveying unit comprises a second feeding mechanism, a second displacement mechanism and two discharging mechanisms, the second feeding mechanism is used for conveying the jig to the second displacement mechanism in the transverse direction, the second displacement mechanism is used for conveying the jig in the transverse direction in the operation area, the jig can be conveyed to a position below the vision dispensing mechanism, and the second discharging mechanism is used for receiving the jig conveyed by the displacement mechanism in the transverse direction;
the second displacement mechanism comprises two groups of second transverse slide rails which are arranged at intervals, a third moving block is movably connected to each group of second transverse slide rails, and a second operation conveying belt is arranged at the upper end of each third moving block;
the second feeding mechanism comprises two groups of second feeding conveyer belts arranged at intervals and is positioned on the front sides of the second feeding conveyer belts;
the second discharging mechanism comprises two groups of second discharging conveying belts arranged at intervals and is positioned at the rear sides of the second feeding conveying belts;
the second discharge conveyor belt is transversely aligned with the second feed conveyor belt.
4. The dual-track production system of a voice coil motor according to claim 3, wherein the hot riveting mechanism includes a support plate disposed above the second displacement mechanism, two sets of hydraulic lifting cylinders are mounted on the support plate at intervals, piston rods of the hydraulic lifting cylinders extend downward through the support plate, a hot riveting machine body is mounted at a lower end of the piston rods of the hydraulic lifting cylinders, guide rods are disposed on two sides of an upper end of the hot riveting machine body, two sets of guide holes are disposed on the support plate, and the guide rods are in one-to-one correspondence with the guide holes and are slidably connected with the guide holes.
5. The voice coil motor dual-track production system of claim 1, wherein the third conveying unit comprises a third feeding mechanism, a third displacement mechanism and a third discharging mechanism, the third feeding mechanism is used for conveying the jig to the third displacement mechanism in a transverse direction, the third displacement mechanism is used for conveying the jig in a transverse direction in the operation area, the jig can be conveyed to a position below the visual dispensing mechanism, and the third discharging mechanism is used for receiving the jig conveyed by the displacement mechanism in the transverse direction;
the third displacement mechanism comprises two groups of third operation conveying belts which are arranged at intervals;
the third feeding mechanism comprises two groups of third feeding conveyer belts arranged at intervals and is positioned on the front side of the third operation conveyer belt;
the third discharging mechanism comprises two groups of third discharging conveying belts arranged at intervals and is positioned at the rear side of the third operation conveying belt;
the third discharge conveyor belt is transversely aligned with the third feed conveyor belt.
6. The voice coil motor double-track production system according to claim 5, wherein the visual glue dispensing mechanism comprises a third longitudinal slide rail, the third longitudinal slide rail is connected with a first transverse plate in a sliding manner through a longitudinal moving block, a third transverse slide rail is arranged on the front side of the first transverse plate, the third transverse slide rail is connected with a first vertical plate through a transverse moving block, a first vertical slide rail is arranged on the front side of the first vertical plate, a visual glue dispensing machine body is mounted on the first vertical slide rail in a sliding manner, and the visual glue dispensing machine body can identify the jig and can contact with a product on the jig for glue dispensing operation.
7. The dual-track production system of a voice coil motor according to claim 1, wherein the fourth conveying unit includes a fourth feeding mechanism, a fourth shifting mechanism and a fourth discharging mechanism, the feeding mechanism is used for conveying the jig to the fourth shifting mechanism in the transverse direction, the fourth shifting mechanism is used for conveying the jig in the transverse direction in the operation area, the jig can be conveyed to the position below the visual glue spraying mechanism, and the fourth discharging mechanism is used for receiving the jig conveyed by the shifting mechanism in the transverse direction.
8. The voice coil motor double-track production system according to claim 7, wherein the visual glue spraying mechanism comprises a fourth longitudinal slide rail, the fourth longitudinal slide rail is connected with a second transverse plate through a fourth longitudinal moving block in a sliding manner, a fourth transverse slide rail is arranged on the front side of the second transverse plate, the fourth transverse slide rail is connected with a second vertical plate through a transverse moving block, a second vertical slide rail is arranged on the front side of the second vertical plate, a visual glue spraying machine body is installed on the second vertical slide rail in a sliding manner, and a jig capable of identifying the visual glue spraying machine body can be used for spraying glue on the jig when a product is in contact with the jig.
9. The dual-track production system of a voice coil motor as claimed in claim 1, wherein a limiting mechanism is disposed in each of the peeling module, the carrier hot riveting module, the automatic contact type glue dispensing module and the automatic non-contact type glue spraying module, and the limiting mechanism is used for limiting a jig, so as to facilitate peeling, hot riveting, contact type glue dispensing module and non-contact type glue spraying.
10. A VCM motor production process according to any of claims 1-9, characterized by comprising the steps of:
s1, laser peeling, namely placing a product containing a jig on a first feeding mechanism, conveying the jig to a first displacement mechanism transversely by the first feeding mechanism, conveying the jig to the lower part of a laser machine body longitudinally in an operation area by the first displacement mechanism, limiting the jig by a limiting mechanism, identifying the jig by the laser machine body, peeling the VCM enameled wire of the product, and conveying the jig to a first discharging mechanism transversely by the first displacement mechanism after the operation is finished;
s2, hot riveting and fixing, wherein the second feeding mechanism is connected with a jig on the first discharging mechanism, the second feeding mechanism transversely conveys the jig to the second displacement mechanism, the second displacement mechanism transversely conveys the jig to the lower part of the hot riveting mechanism in an operation area, the limiting mechanism is used for limiting the jig, the hot riveting mechanism identifies the jig and carries out hot riveting and fixing operation on the product carrier and the elastic sheet, and after the operation is finished, the second displacement mechanism transversely conveys the jig to the second discharging mechanism;
s3, automatic contact type dispensing is carried out, a third feeding mechanism is connected with a jig on a second discharging mechanism, the third feeding mechanism transversely conveys the jig to a third displacement mechanism, the jig is limited through a limiting mechanism, the visual dispenser body moves to the upper side of the jig through a third transverse slide rail and a first vertical slide rail, the visual dispenser body identifies the jig and contacts with a product on the jig to carry out dispensing operation, and after the operation is finished, the third displacement mechanism transversely conveys the jig to the third discharging mechanism;
s4, glue is spouted to automatic non-contact, fourth feed mechanism connects the tool on the third discharge mechanism, fourth feed mechanism lateral transport tool is on the fourth third displacement mechanism, be used for spacing to the tool through stop gear, the machine body is spouted in the vision moves to the tool top through fourth horizontal slide rail and the vertical slide rail of second, machine body discernment tool is spouted in the vision, spout gluey operation, after the operation is accomplished, fourth displacement mechanism lateral transport tool is to the fourth discharge mechanism on, the fourth discharge mechanism advances to peel through the laser, the hot riveting is fixed, automatic contact point glues and the tool output of automatic non-contact gluey operation is spouted to automatic non-contact.
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