CN113475601A - Complete set processing device for lobular broadleaf holly leaves - Google Patents

Complete set processing device for lobular broadleaf holly leaves Download PDF

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Publication number
CN113475601A
CN113475601A CN202110649316.3A CN202110649316A CN113475601A CN 113475601 A CN113475601 A CN 113475601A CN 202110649316 A CN202110649316 A CN 202110649316A CN 113475601 A CN113475601 A CN 113475601A
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machine
cylinder
processing device
complete set
conveyor
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Chinese (zh)
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谢伯银
李龙江
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Guizhou Taihe Modern Ecological Agriculture Technology Co ltd
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Guizhou Taihe Modern Ecological Agriculture Technology Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/34Tea substitutes, e.g. matè; Extracts or infusions thereof
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D46/00Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
    • A01D46/04Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs of tea
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B11/00Machines or apparatus for drying solid materials or objects with movement which is non-progressive
    • F26B11/02Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
    • F26B11/04Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
    • F26B11/0463Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall
    • F26B11/0477Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall for mixing, stirring or conveying the materials to be dried, e.g. mounted to the wall, rotating with the drum
    • F26B11/0486Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall for mixing, stirring or conveying the materials to be dried, e.g. mounted to the wall, rotating with the drum the elements being held stationary, e.g. internal scraper blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001Handling, e.g. loading or unloading arrangements
    • F26B25/002Handling, e.g. loading or unloading arrangements for bulk goods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/06Chambers, containers, or receptacles
    • F26B25/14Chambers, containers, receptacles of simple construction
    • F26B25/16Chambers, containers, receptacles of simple construction mainly closed, e.g. drum

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Tea And Coffee (AREA)

Abstract

本发明提供了一种小叶苦丁茶成套加工装置,包括脱叶机、清洗机、杀青机、发酵机、烘干机、包装单元,脱叶机与清洗机之间设有第一胶带机,清洗机与杀青机之间设有第二胶带机,杀青机与发酵机之间设有第三胶带机,发酵机与烘干机之间设有第四胶带机,烘干机与包装单元之间设有第五胶带机。采用本发明,从脱叶机放入带有鲜叶的枝条,脱叶后鲜叶通过第一胶带机送往清洗机,后续依次经过清洗机、杀青机、发酵机、烘干机,最后通过第五胶带机送往包装机包装得出产品。操作简便,无需手工脱叶,操作人员只需操作茶叶半成品在各胶带机之间的转运即可,产品一致性好;设备之间连接紧凑,利用率高,提高了生产效率。

Figure 202110649316

The present invention provides a complete set of processing device for small-leaf Kuding tea, including a defoliator, a washing machine, a greening machine, a fermentation machine, a dryer, and a packaging unit, and a first tape machine is arranged between the defoliator and the washing machine. There is a second tape machine between the washing machine and the fermenter, a third tape machine between the fermenter and the fermenter, a fourth tape machine between the fermenter and the dryer, and the connection between the dryer and the packaging unit. There is a fifth tape machine in the room. By adopting the present invention, the branches with fresh leaves are put into the defoliation machine. After defoliation, the fresh leaves are sent to the washing machine through the first tape machine, and then pass through the washing machine, the greening machine, the fermentation machine and the drying machine in sequence, and finally pass through the The fifth tape machine is sent to the packaging machine to package the product. The operation is simple, no manual defoliation is required, and the operator only needs to operate the transfer of semi-finished tea products between each tape machine, and the product consistency is good; the connection between the equipment is compact, the utilization rate is high, and the production efficiency is improved.

Figure 202110649316

Description

Complete set processing device for lobular broadleaf holly leaves
Technical Field
The invention relates to the technical field of lobular broadleaf holly leaf processing devices, in particular to a complete set of lobular broadleaf holly leaf processing device.
Background
The small-leaf broadleaf holly leaves belong to perennial evergreen plants, mainly grow in the area with the altitude of 400-800 m and the middle and lower layers of a mixed community, and have strong shade resistance. The lobular broadleaf holly leaf is prepared by picking tender bud leaves of oleaceae ligustrum robustum and processing, is completely different from 'broadleaf holly leaf' produced in Guangxi, Guangdong, Hainan and the like, belongs to a substitute tea drink without caffeine. According to the record of the compendium of materia Medica (Chinese pharmacopoeia): the Folum Ilicis has anticancer, summer-heat clearing away, salivation promoting, thirst quenching, diuretic, weight reducing, blood pressure lowering, blood lipid reducing, blood glucose reducing, antiaging, stomach invigorating, and food stagnation removing effects.
In the existing processing of the lobular broadleaf holly leaf, the connection relation among equipment of each process link of a processing device is not compact, the utilization rate of the equipment is not high, the processing efficiency is lower, and the consistency of the product quality is poorer.
Disclosure of Invention
In order to solve the technical problem, the invention provides a complete set of processing device for lobular broadleaf holly leaf.
The invention is realized by the following technical scheme.
The invention provides a complete set of processing device for lobular broadleaf holly leaves, which comprises a defoliating machine, a cleaning machine, a de-enzyming machine, a fermentation machine, a drying machine and a packaging unit, wherein a first adhesive tape machine is arranged between the defoliating machine and the cleaning machine, a second adhesive tape machine is arranged between the cleaning machine and the de-enzyming machine, a third adhesive tape machine is arranged between the de-enzyming machine and the fermentation machine, a fourth adhesive tape machine is arranged between the fermentation machine and the drying machine, and a fifth adhesive tape machine is arranged between the drying machine and the packaging unit.
The threshing machine comprises a branch inlet cylinder, a rotary cylinder and a leaf collecting cylinder from top to bottom in sequence, the rotary cylinder is connected with the branch inlet cylinder and the leaf collecting cylinder through bearings respectively, a high-pressure water gun is arranged in the branch inlet cylinder, the inner wall of the rotary cylinder is in a downward tapered cone shape, a branch conveying belt is arranged below the leaf collecting cylinder, and the branch conveying belt is of a mesh structure.
The lower part of the branch conveying belt is a feeding end of a first adhesive tape machine.
The cleaning machine comprises a tank body, a sieve type conveyor belt and a water outlet are arranged at one end of the tank body, the sieve type conveyor belt inclines upwards, a screen plate is arranged at the middle of the tank body, a high-pressure water pipeline is arranged above the screen plate, a plurality of water spraying ports are arranged below the high-pressure water pipeline, the water spraying ports incline towards the inclined conveyor belt, a gas pipeline is arranged below the screen plate, and a plurality of gas spraying ports are distributed above the gas pipeline.
The upper part of one end of the tank body, which is far away from the water outlet, is a discharge end of the first adhesive tape machine.
And the lower part of the upper end of the sieve-type conveying belt is a feeding end of a second adhesive tape machine.
The machine that completes includes the cylinder that completes, first support, steam distribution pipe, first spout, first support passes through the roller and supports the cylinder that completes, the cylinder that completes has the motor through the sprocket mechanism hookup, steam distribution pipe stretches into the cylinder that completes from the cylinder one end that completes, the part that steam distribution pipe stretched into the cylinder that completes distributes and has a plurality of through-holes, first spout stretches into the cylinder that completes from the cylinder other end downward sloping that completes, the cylinder inner wall that completes is equipped with the stator, the cylinder that completes is close to steam distribution pipe one end edge distribution and has a plurality of fenestras.
The upper end of the first sliding groove is provided with a discharge end of the second adhesive tape machine.
The lower part of the window hole is the feed end of a third adhesive tape machine.
The fermentation machine comprises a second support, an outer barrel and an inner barrel, the second support supports the outer barrel through a roll shaft, a heat preservation layer is arranged between the outer barrel and the inner barrel, the outer barrel is connected with a motor through a chain wheel mechanism, a guide vane is arranged in the inner barrel, side wall covers are arranged at the same position of the side faces of the outer barrel and the inner barrel, one end of the outer barrel and one end of the inner barrel are open, and end covers are arranged at the open ends.
The discharge end of the third adhesive tape machine can be arranged beside the fermentation machine, and manual filling is convenient after stacking.
And a feeding end of a fourth adhesive tape machine is arranged below the opening end.
The dryer comprises a dewatering cylinder, a third support, an air inlet pipe and a second sliding groove, the third support supports the dewatering cylinder through a roller shaft, a motor is connected to the dewatering cylinder through a chain wheel mechanism, a guide vane is arranged on the inner wall of the dewatering cylinder, the air inlet pipe extends into the dewatering cylinder from one end of the dewatering cylinder, a chute extends into the dewatering cylinder from the downward inclination of the other end of the dewatering cylinder, a plurality of air outlet holes are distributed in the part, extending into the dewatering cylinder, of the air inlet pipe, and a plurality of openings are distributed on the edge, close to one end of the air inlet pipe, of the dewatering cylinder.
And a discharge end of a fourth adhesive tape machine is arranged above the second sliding groove.
And the feed end of a fifth adhesive tape machine is arranged below the opening.
The packing unit includes the collecting tank, many become two rows of packagine machine of placing, be equipped with the feed hopper on every packagine machine, the feed hopper top is equipped with first screw conveyer side by side, second screw conveyer, first screw conveyer, second screw conveyer below distributes and has the hopper, every hopper and a feed hopper seal connection, be equipped with belt conveyor between first screw conveyer's the discharge end and second screw conveyer's the feed end, first screw conveyer's the feed end is equipped with the collecting hopper, be equipped with the material loading conveyer belt between collecting hopper and the collecting tank, be equipped with the shuttle groove between second screw conveyer's the discharge end and the collecting tank.
And a discharge end of a fifth adhesive tape machine is arranged above the collecting tank.
The invention has the beneficial effects that:
by adopting the invention, branches with fresh leaves are put into the leaf removing machine, the fresh leaves after leaf removal are sent to the cleaning machine through the first adhesive tape machine, then sequentially pass through the cleaning machine, the enzyme deactivating machine, the fermentation machine and the drying machine, and finally are sent to the packaging machine through the fifth adhesive tape machine for packaging to obtain the product. The operation is simple and convenient, manual defoliation is not needed, an operator only needs to operate the transfer of the semi-finished tea between the adhesive tape machines, and the consistency of the tea is good; the equipment is connected compactly, the utilization rate is high, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a schematic view of the construction of the inventive defoliator.
Fig. 3 is a schematic view of the structure of the washer of the present invention.
Fig. 4 is a schematic structural view of the water-removing machine of the present invention.
FIG. 5 is a schematic view of the structure of the fermenter according to the present invention.
Fig. 6 is a schematic view of a dryer of the present invention.
Fig. 7 is a schematic view of the structure of the packaging unit of the present invention.
In the figure: 1-a defoliating machine; 2-a cleaning machine; 3-a fixation machine; 4-a fermentation machine; 5-drying machine; 6-a packaging unit; 7-a first tape machine; 8-a second tape machine; 9-a third adhesive tape machine; 10-a fourth tape machine; 11-a fifth adhesive tape machine; 12-branch feeding cylinder; 13-a rotating drum; 14-a leaf collecting cylinder; 15-branch conveyor belt; 16-a pool body; 17-screen type conveyor belts; 18-a water outlet; 19-mesh plate; 20-high pressure water pipes; 21-a gas pipeline; 22A-a de-enzyming roller; 22B-a first bracket; 23-a steam distribution pipe; 24-a first runner; 25-a second scaffold; 26-an outer cylinder; 27-inner cylinder; 28-insulating layer; 29-sidewall covers; 30-end cap; 31-a dewatering drum; 32-a third support; 33-an air inlet pipe; 34-a second chute; 35-an aggregate pond; 36-a packaging machine; 37-a feeding hopper; 38-a first screw conveyor; 39-a second screw conveyor; 40-a belt conveyor; 41-a discharge hopper; 42-a feed hopper; 43-a feeding conveyor belt; 44-shuttle groove.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the described.
Fig. 1 shows a schematic structural diagram of the present invention:
the invention provides a complete set of processing device for lobular broadleaf holly leaves, which comprises a defoliating machine 1, a cleaning machine 2, a de-enzyming machine 3, a fermenting machine 4, a drying machine 5 and a packaging unit 6, wherein a first adhesive tape machine 7 is arranged between the defoliating machine 1 and the cleaning machine 2, a second adhesive tape machine 8 is arranged between the cleaning machine 2 and the de-enzyming machine 3, a third adhesive tape machine 9 is arranged between the de-enzyming machine 3 and the fermenting machine 4, a fourth adhesive tape machine 10 is arranged between the fermenting machine 4 and the drying machine 5, and a fifth adhesive tape machine 11 is arranged between the drying machine 5 and the packaging unit 6.
By adopting the invention, branches with fresh leaves are put into the leaf removing machine 1, the fresh leaves after being removed are sent to the cleaning machine 2 through the first adhesive tape machine 7, then sequentially pass through the cleaning machine 2, the enzyme deactivating machine 3, the fermentation machine 4 and the drying machine 5, and finally are sent to the packaging machine 36 through the fifth adhesive tape machine 11 for packaging to obtain the product. The operation is simple and convenient, manual defoliation is not needed, an operator only needs to operate the transfer of the semi-finished tea between the adhesive tape machines, and the consistency of the tea is good; the equipment is connected compactly, the utilization rate is high, and the production efficiency is improved.
Fig. 2 shows a schematic structural view of the defoliator of the present invention:
the defoliating machine 1 sequentially comprises a branch inlet cylinder 12, a rotary cylinder 13 and a leaf collecting cylinder 14 from top to bottom, the rotary cylinder 13 is respectively connected with the branch inlet cylinder 12 and the leaf collecting cylinder 14 through bearings, a high-pressure water gun is arranged in the branch inlet cylinder 12, the inner wall of the rotary cylinder 13 is in a downward tapered shape, a branch conveying belt 15 is arranged below the leaf collecting cylinder 14, and the branch conveying belt 15 is in a mesh structure.
The lower part of the branch conveying belt 15 is a feeding end of the first adhesive tape machine 7.
During operation, the rotating cylinder 13 is driven to rotate by the motor, branches enter from the branch inlet cylinder 12, blades on the branches are knocked down through water pressure, after the branches enter the rotating cylinder 13, water flow forms turbulence along with rotation to further flush the remaining blades on the branches, and the blades cannot be damaged when being knocked down by hard objects in a water pressure mode, and fragments cannot be cut down from the supporting rods. Meanwhile, the purpose of cleaning the blades can be achieved.
Fig. 3 is a schematic structural diagram of the cleaning machine of the present invention:
the cleaning machine 2 comprises a tank body 16, a sieve type conveyor belt 17 and a water outlet 18 are arranged at one end of the tank body 16, the sieve type conveyor belt 17 inclines upwards, a screen plate 19 is arranged in the middle of the tank body 16, a high-pressure water pipeline 20 is arranged above the screen plate 19, a plurality of water spraying ports are arranged below the high-pressure water pipeline 20, the water spraying ports incline towards the inclined conveyor belt, a gas pipeline 21 is arranged below the screen plate 19, and a plurality of gas spraying ports are distributed above the gas pipeline 21.
The upper part of one end of the tank body 16 far away from the water outlet 18 is a discharge end of the first adhesive tape machine 7.
The feeding end of the second adhesive tape machine 8 is arranged below the upper end of the screen type conveyor belt 17.
When the tea leaf washing machine works, a water pump and an air pump are used for respectively conveying high-pressure water and compressed air to a high-pressure water pipeline 20 and an air pipeline 21, tea leaves enter from one end, far away from a water outlet 18, of the tank body 16, high-pressure water is obliquely sprayed out from a water spraying port to wash the tea leaves floating on the water surface and simultaneously impact the sieve-type conveying belt 17, water flows out through the water outlet 18, and the tea leaves are conveyed out of the tank body 16; meanwhile, gas is sprayed out of the gas spraying port, so that water is continuously rolled and disturbed, the cleaning effect is improved, and when part of tea leaves sink on the screen plate 19, bubbles impact the sinking tea leaves and are adsorbed on the tea leaves, so that the tea leaves flow along with the water, and the retention is prevented.
FIG. 4 is a schematic structural view of the water-removing machine of the present invention:
the machine 3 that completes includes the cylinder 22A that completes, first support 22B, steam distribution pipe 23, first spout 24, first support 22B supports the cylinder 22A that completes through the roller, the cylinder 22A that completes has the motor through the link wheel mechanism hookup, steam distribution pipe 23 stretches into the cylinder 22A that completes from cylinder 22A one end that completes, steam distribution pipe 23 stretches into the part distribution that completes cylinder 22A has a plurality of through-holes, first spout 24 stretches into the cylinder 22A that completes from the cylinder 22A other end downward sloping that completes, the cylinder 22A inner wall that completes is equipped with the stator, the cylinder 22A that completes is close to 23 one end edge distributions of steam distribution pipe and has a plurality of fenestra holes.
The upper part of the upper end of the first chute 24 is a discharge end of the second tape machine 8.
The lower part of the window hole is the feed end of a third adhesive tape machine 9.
During operation, let in superheated steam through steam distribution pipe 23, superheated steam is covered with the cylinder 22A that completes after getting into from the through-hole, gets into tealeaves through first spout 24, and the cylinder 22A that completes rotates through motor drive, and under the effect of stator, tealeaves removes to the opening direction, and fully overturn simultaneously, contact superheated steam, finally fall the hole from the window. The tea leaf fixation device has the advantages that the tea leaf fixation device is free from filling, the fixation process is continuous, the efficiency is high, the tea leaves are fully dispersed and contacted with superheated steam, and the fixation can be completed under the condition of low pressure.
FIG. 5 is a schematic view of the structure of the fermentation machine of the present invention:
the fermentation machine 4 comprises a second support 25, an outer cylinder 26 and an inner cylinder 27, wherein the second support 25 supports the outer cylinder 26 through a roll shaft, a heat insulation layer 28 is arranged between the outer cylinder 26 and the inner cylinder 27, the outer cylinder 26 is connected with a motor through a chain wheel mechanism, a guide vane is arranged in the inner cylinder 27, side wall covers 29 are arranged at the same position of the side surfaces of the outer cylinder 26 and the inner cylinder 27, one end of each of the outer cylinder 26 and the inner cylinder 27 is opened, and an end cover 30 is arranged at the opened end.
The discharge end of the third adhesive tape machine 9 can be arranged beside the fermentation machine 4, and manual filling is convenient after stacking.
The lower part of the opening end is a feeding end of the fourth tape machine 10.
When the tea fermentation machine works, the side wall cover 29 is opened to be filled with tea, then the side wall cover 29 and the end cover 30 are closed, so that a closed space is formed in the inner cylinder 27, and the tea is fermented; after fermentation, the outer cylinder 26 and the inner cylinder 27 are driven by the motor to rotate, the end cover 30 is opened, and tea leaves flow out from the opening end under the action of the guide vane. The heat preservation layer 28 improves the heat preservation effect, and the guide vane can make tealeaves reversal equipartition in fermentation process, and the fermentation uniformity is good, convenient operation.
Fig. 6 is a schematic structural view of a dryer of the present invention:
dryer 5 includes dewatering cylinder 31, third support 32, intake pipe 33, second spout 34, third support 32 passes through roller support dewatering cylinder 31, there is the motor through the link wheel mechanism hookup on dewatering cylinder 31, dewatering cylinder 31 inner wall is equipped with the stator, intake pipe 33 stretches into in dewatering cylinder 31 from dewatering cylinder 31 one end, the chute stretches into in dewatering cylinder 31 from the downward sloping of dewatering cylinder 31 other end, the part that intake pipe 33 stretched into dewatering cylinder 31 distributes and has a plurality of ventholes, dewatering cylinder 31 is close to intake pipe 33 one end edge distribution and has a plurality of openings.
The discharge end of the fourth tape machine 10 is above the second chute 34.
The lower part of the opening is the feeding end of a fifth adhesive tape machine 11.
During operation lets in steam in the intake pipe 33, and tealeaves gets into dehydration section of thick bamboo 31 from second spout 34, rotates through motor drive dehydration section of thick bamboo 31, and under the effect of stator, tealeaves removes to the opening direction, and abundant upset simultaneously fully contacts steam, finally falls out from the opening part. The dehydration speed is high, the continuous processing can be realized, and the energy consumption is low.
Fig. 7 shows a schematic structural view of the packaging unit of the present invention:
the packaging unit 6 comprises a collecting pool 35, a plurality of packaging machines 36 arranged in two rows, wherein a feeding hopper 37 is arranged on each packaging machine 36, a first screw conveyor 38 and a second screw conveyor 39 are arranged above the feeding hopper 37 side by side, discharging hoppers 41 are distributed below the first screw conveyor 38 and the second screw conveyor 39, each discharging hopper 41 is connected with one feeding hopper 37 in a sealing mode, a belt conveyor 40 is arranged between the discharging end of the first screw conveyor 38 and the feeding end of the second screw conveyor 39, a feeding hopper 42 is arranged at the feeding end of the first screw conveyor 38, a feeding conveyor belt 43 is arranged between the feeding hopper 42 and the collecting pool 35, and a shuttle groove 44 is arranged between the discharging end of the second screw conveyor 39 and the collecting pool 35.
The discharge end of the fifth adhesive tape machine 11 is arranged above the collecting tank 35.
In operation, an operator supplies materials to the feeding conveyor belt 43 in the material collecting tank 35, tea leaves enter the first spiral conveyor 38 and then enter the second spiral conveyor 39 through the belt conveyor 40, when the height of the tea leaves in the feeding hopper 37 is lowered, the tea leaves in the first spiral conveyor 38 or the second spiral conveyor 39 fall out through the discharging end to fill the materials in the feeding hopper 37, and finally the residual tea leaves move to the discharging end of the second spiral conveyor 39 and flow back into the material collecting tank 35 through the shuttle groove 44. The packaging machine 36 is commercially available directly and is known in the art. The operation is simple, and the material level in the feeding hopper 37 is ensured to be in a full material state at any time, so that the pressure is unchanged, and the weight of the packaged product is consistent.

Claims (10)

1.一种小叶苦丁茶成套加工装置,其特征在于:包括脱叶机(1)、清洗机(2)、杀青机(3)、发酵机(4)、烘干机(5)、包装单元(6),脱叶机(1)与清洗机(2)之间设有第一胶带机(7),清洗机(2)与杀青机(3)之间设有第二胶带机(8),杀青机(3)与发酵机(4)之间设有第三胶带机(9),发酵机(4)与烘干机(5)之间设有第四胶带机(10),烘干机(5)与包装单元(6)之间设有第五胶带机(11)。1. A complete set of processing device for Radix Kudingcha, characterized in that: comprising a defoliator (1), a washing machine (2), a greening machine (3), a fermenter (4), a dryer (5), a packaging In the unit (6), a first tape machine (7) is provided between the defoliator (1) and the cleaning machine (2), and a second tape machine (8) is provided between the cleaning machine (2) and the fixing machine (3). ), the third tape machine (9) is provided between the fixing machine (3) and the fermentation machine (4), the fourth tape machine (10) is provided between the fermentation machine (4) and the dryer (5), and the drying machine (4) is provided with the fourth tape machine (10). A fifth tape machine (11) is arranged between the dryer (5) and the packaging unit (6). 2.如权利要求1所述的小叶苦丁茶成套加工装置,其特征在于:所述脱叶机(1)从上往下依次包括进枝筒(12)、转筒(13)、集叶筒(14),转筒(13)分别与进枝筒(12)、集叶筒(14)通过轴承连接,进枝筒(12)内设有高压水枪,转筒(13)的内壁面呈向下渐缩的锥形,集叶筒(14)下方设有枝条输送带(15),枝条输送带(15)为网孔结构。2 . The complete set of processing device for Kuding tea as claimed in claim 1 , wherein the defoliator ( 1 ) comprises a branch feeding cylinder ( 12 ), a rotating cylinder ( 13 ), a leaf collecting cylinder from top to bottom in order The cylinder (14), the rotating cylinder (13) are respectively connected with the branch feeding cylinder (12) and the leaf collecting cylinder (14) through bearings, the branch feeding cylinder (12) is provided with a high-pressure water gun, and the inner wall surface of the rotating cylinder (13) is in the The downwardly tapered cone is provided with a branch conveyor belt (15) below the leaf collecting cylinder (14), and the branch conveyor belt (15) is of a mesh structure. 3.如权利要求2所述的小叶苦丁茶成套加工装置,其特征在于:所述枝条输送带(15)的下方为第一胶带机(7)的进料端。3 . The complete set of processing device for Kuding tea as claimed in claim 2 , wherein the bottom of the branch conveyor belt ( 15 ) is the feed end of the first belt conveyor ( 7 ). 4 . 4.如权利要求1所述的小叶苦丁茶成套加工装置,其特征在于:所述清洗机(2)包括池体(16),池体(16)一端设有筛型传送带(17)和出水口(18),筛型传送带(17)向上倾斜,池体(16)中部设有网板(19),网板(19)上方设有高压水管道(20),高压水管道(20)下方设有多个喷水口,喷水口向倾斜传送带方向倾斜,网板(19)下方设有气体管道(21),气体管道(21)上方分布有多个喷气口。4. The complete set of processing device for Kuding tea as claimed in claim 1, characterized in that: the washing machine (2) comprises a pool body (16), and one end of the pool body (16) is provided with a sieve conveyor belt (17) and The water outlet (18), the screen conveyor belt (17) is inclined upward, a mesh plate (19) is arranged in the middle of the pool body (16), and a high-pressure water pipeline (20) is arranged above the mesh plate (19), and the high-pressure water pipeline (20) The bottom is provided with a plurality of water jets, the water jets are inclined in the direction of the inclined conveyor belt, a gas pipe (21) is arranged below the screen plate (19), and a plurality of jet ports are distributed above the gas pipe (21). 5.如权利要求4所述的小叶苦丁茶成套加工装置,其特征在于:所述池体(16)的远离出水口(18)一端上方为第一胶带机(7)的出料端。5 . The complete set of processing device for Kuding tea as claimed in claim 4 , wherein the top of the end of the tank body ( 16 ) away from the water outlet ( 18 ) is the discharge end of the first tape machine ( 7 ). 6 . 6.如权利要求4所述的小叶苦丁茶成套加工装置,其特征在于:所述筛型传送带(17)的上端下方为第二胶带机(8)的进料端。6 . The complete set of processing device for Kuding tea as claimed in claim 4 , characterized in that: the lower part of the upper end of the sieve conveyor belt ( 17 ) is the feed end of the second tape conveyor ( 8 ). 7 . 7.如权利要求1所述的小叶苦丁茶成套加工装置,其特征在于:所述杀青机(3)包括杀青滚筒(22)A、第一支架(22)B、蒸汽分布管(23)、第一滑槽(24),第一支架(22)B通过辊轴支撑杀青滚筒(22)A,杀青滚筒(22)A通过链轮机构联接有电机,蒸汽分布管(23)从杀青滚筒(22)A一端伸入杀青滚筒(22)A,蒸汽分布管(23)伸入杀青滚筒(22)A的部分分布有多个通孔,第一滑槽(24)从杀青滚筒(22)A另一端向下倾斜伸入杀青滚筒(22)A,杀青滚筒(22)A内壁设有导叶,杀青滚筒(22)A靠近蒸汽分布管(23)一端边缘分布有多个窗孔。7. The complete set of processing device for Kuding tea as claimed in claim 1, characterized in that: the fixing machine (3) comprises a fixing drum (22)A, a first support (22)B, a steam distribution pipe (23) , the first chute (24), the first bracket (22)B supports the fixing drum (22)A through the roller shaft, the fixing drum (22)A is connected with a motor through the sprocket mechanism, and the steam distribution pipe (23) is connected to the fixing drum from the fixing drum. (22) One end of A extends into the fixing drum (22)A, the part of the steam distribution pipe (23) extending into the fixing drum (22)A is distributed with a plurality of through holes, and the first chute (24) extends from the fixing drum (22) The other end of A is inclined downward into the fixing drum (22)A, the inner wall of the fixing drum (22)A is provided with guide vanes, and a plurality of window holes are distributed on the edge of one end of the fixing drum (22)A near the steam distribution pipe (23). 8.如权利要求1所述的小叶苦丁茶成套加工装置,其特征在于:所述发酵机(4)包括第二支架(25)、外筒(26)、内筒(27),第二支架(25)通过辊轴支撑外筒(26),外筒(26)与内筒(27)之间设有保温层(28),外筒(26)通过链轮机构联接有电机,内筒(27)内设有导叶,外筒(26)、内筒(27)的侧面相同位置设有侧壁盖(29),外筒(26)、内筒(27)一端开口,开口端设有端盖(30)。8 . The complete set of processing device for Kuding tea as claimed in claim 1 , wherein the fermentation machine ( 4 ) comprises a second support ( 25 ), an outer cylinder ( 26 ), an inner cylinder ( 27 ), and the second The bracket (25) supports the outer cylinder (26) through the roller shaft, an insulating layer (28) is arranged between the outer cylinder (26) and the inner cylinder (27), the outer cylinder (26) is connected with a motor through a sprocket mechanism, and the inner cylinder is connected with a motor. (27) Guide vanes are provided inside, the side walls of the outer cylinder (26) and the inner cylinder (27) are provided with side wall covers (29) at the same positions, one end of the outer cylinder (26) and the inner cylinder (27) are open, and the open end is provided with a side wall cover (29). There are end caps (30). 9.如权利要求1所述的小叶苦丁茶成套加工装置,其特征在于:所述烘干机(5)包括脱水筒(31)、第三支架(32)、进气管(33)、第二滑槽(34),第三支架(32)通过辊轴支撑脱水筒(31),脱水筒(31)上通过链轮机构联接有电机,脱水筒(31)内壁设有导叶,进气管(33)从脱水筒(31)一端伸入脱水筒(31)内,溜槽从脱水筒(31)另一端向下倾斜伸入脱水筒(31)内,进气管(33)伸入脱水筒(31)的部分分布有多个出气孔,脱水筒(31)靠近进气管(33)一端边缘分布有多个开口。9 . The complete set of processing device for Kuding tea according to claim 1 , wherein the dryer ( 5 ) comprises a dehydration cylinder ( 31 ), a third support ( 32 ), an air intake pipe ( 33 ), a first The second chute (34), the third bracket (32) supports the dehydration cylinder (31) through the roller shaft, the dehydration cylinder (31) is connected with a motor through the sprocket mechanism, the inner wall of the dehydration cylinder (31) is provided with guide vanes, and the air inlet pipe (33) Extend into the dehydration cylinder (31) from one end of the dehydration cylinder (31), the chute slopes downward from the other end of the dehydration cylinder (31) into the dehydration cylinder (31), and the air inlet pipe (33) extends into the dehydration cylinder (33). A part of 31) is distributed with a plurality of air outlet holes, and a plurality of openings are distributed on the edge of one end of the dehydration cylinder (31) close to the air inlet pipe (33). 10.如权利要求1所述的小叶苦丁茶成套加工装置,其特征在于:所述包装单元(6)包括集料池(35)、多台成两排放置的包装机(36),每台包装机(36)上设有供料斗(37),供料斗(37)上方并排设有第一螺旋输送机(38)、第二螺旋输送机(39),第一螺旋输送机(38)、第二螺旋输送机(39)下方分布有出料斗(41),每个出料斗(41)与一个供料斗(37)封闭连接,第一螺旋输送机(38)的出料端与第二螺旋输送机(39)的进料端之间设有带式输送机(40),第一螺旋输送机(38)的进料端设有进料斗(42),进料斗(42)与集料池(35)之间设有上料传送带(43),第二螺旋输送机(39)的出料端与集料池(35)之间设有梭槽(44)。10. The complete set of processing device for Kuding tea as claimed in claim 1, characterized in that: the packaging unit (6) comprises a collection pool (35), a plurality of packaging machines (36) placed in two rows, each The packaging machine (36) is provided with a feeding hopper (37), and a first screw conveyor (38), a second screw conveyor (39), and a first screw conveyor (38) are arranged side by side above the feeding hopper (37). 2. Discharge hoppers (41) are distributed under the second screw conveyor (39), each discharge hopper (41) is closed and connected with a feed hopper (37), and the discharge end of the first screw conveyor (38) is connected to the second screw conveyor (38). A belt conveyor (40) is provided between the feed ends of the screw conveyor (39), and a feed hopper (42) is provided at the feed end of the first screw conveyor (38). A feeding conveyor belt (43) is arranged between the collecting pools (35), and a shuttle groove (44) is arranged between the discharge end of the second screw conveyor (39) and the collecting pool (35).
CN202110649316.3A 2021-06-08 2021-06-08 Complete set processing device for lobular broadleaf holly leaves Pending CN113475601A (en)

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Publication number Priority date Publication date Assignee Title
CN116869053A (en) * 2023-05-25 2023-10-13 广西壮族自治区茶叶科学研究所 Liupu tea production line for traditional process

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CN107960487A (en) * 2017-11-24 2018-04-27 刘芬 Tea green-keeping production line and control system
CN108355945A (en) * 2018-02-23 2018-08-03 张炳强 A kind of tea processing leaf end device for effectively separating
CN212948431U (en) * 2020-05-25 2021-04-13 河南众光生态新材料有限公司 Compounding device is used in brick production of permeating water

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Publication number Priority date Publication date Assignee Title
CN201781923U (en) * 2010-09-13 2011-04-06 南宁市创宇茶叶机械有限公司 Drum type superheated steam fixation machine
CN204742540U (en) * 2015-04-10 2015-11-11 阆中辉宏农产品开发有限公司 Garlic cleaning machine
CN206350464U (en) * 2016-08-19 2017-07-25 江门市新会区金康宝陈皮食品有限公司 A kind of mandarin orange tea makes automatic production line equipment
CN107960487A (en) * 2017-11-24 2018-04-27 刘芬 Tea green-keeping production line and control system
CN108355945A (en) * 2018-02-23 2018-08-03 张炳强 A kind of tea processing leaf end device for effectively separating
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116869053A (en) * 2023-05-25 2023-10-13 广西壮族自治区茶叶科学研究所 Liupu tea production line for traditional process

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