Disclosure of Invention
In order to solve the technical problem, the invention provides a complete set of processing device for lobular broadleaf holly leaf.
The invention is realized by the following technical scheme.
The invention provides a complete set of processing device for lobular broadleaf holly leaves, which comprises a defoliating machine, a cleaning machine, a de-enzyming machine, a fermentation machine, a drying machine and a packaging unit, wherein a first adhesive tape machine is arranged between the defoliating machine and the cleaning machine, a second adhesive tape machine is arranged between the cleaning machine and the de-enzyming machine, a third adhesive tape machine is arranged between the de-enzyming machine and the fermentation machine, a fourth adhesive tape machine is arranged between the fermentation machine and the drying machine, and a fifth adhesive tape machine is arranged between the drying machine and the packaging unit.
The threshing machine comprises a branch inlet cylinder, a rotary cylinder and a leaf collecting cylinder from top to bottom in sequence, the rotary cylinder is connected with the branch inlet cylinder and the leaf collecting cylinder through bearings respectively, a high-pressure water gun is arranged in the branch inlet cylinder, the inner wall of the rotary cylinder is in a downward tapered cone shape, a branch conveying belt is arranged below the leaf collecting cylinder, and the branch conveying belt is of a mesh structure.
The lower part of the branch conveying belt is a feeding end of a first adhesive tape machine.
The cleaning machine comprises a tank body, a sieve type conveyor belt and a water outlet are arranged at one end of the tank body, the sieve type conveyor belt inclines upwards, a screen plate is arranged at the middle of the tank body, a high-pressure water pipeline is arranged above the screen plate, a plurality of water spraying ports are arranged below the high-pressure water pipeline, the water spraying ports incline towards the inclined conveyor belt, a gas pipeline is arranged below the screen plate, and a plurality of gas spraying ports are distributed above the gas pipeline.
The upper part of one end of the tank body, which is far away from the water outlet, is a discharge end of the first adhesive tape machine.
And the lower part of the upper end of the sieve-type conveying belt is a feeding end of a second adhesive tape machine.
The machine that completes includes the cylinder that completes, first support, steam distribution pipe, first spout, first support passes through the roller and supports the cylinder that completes, the cylinder that completes has the motor through the sprocket mechanism hookup, steam distribution pipe stretches into the cylinder that completes from the cylinder one end that completes, the part that steam distribution pipe stretched into the cylinder that completes distributes and has a plurality of through-holes, first spout stretches into the cylinder that completes from the cylinder other end downward sloping that completes, the cylinder inner wall that completes is equipped with the stator, the cylinder that completes is close to steam distribution pipe one end edge distribution and has a plurality of fenestras.
The upper end of the first sliding groove is provided with a discharge end of the second adhesive tape machine.
The lower part of the window hole is the feed end of a third adhesive tape machine.
The fermentation machine comprises a second support, an outer barrel and an inner barrel, the second support supports the outer barrel through a roll shaft, a heat preservation layer is arranged between the outer barrel and the inner barrel, the outer barrel is connected with a motor through a chain wheel mechanism, a guide vane is arranged in the inner barrel, side wall covers are arranged at the same position of the side faces of the outer barrel and the inner barrel, one end of the outer barrel and one end of the inner barrel are open, and end covers are arranged at the open ends.
The discharge end of the third adhesive tape machine can be arranged beside the fermentation machine, and manual filling is convenient after stacking.
And a feeding end of a fourth adhesive tape machine is arranged below the opening end.
The dryer comprises a dewatering cylinder, a third support, an air inlet pipe and a second sliding groove, the third support supports the dewatering cylinder through a roller shaft, a motor is connected to the dewatering cylinder through a chain wheel mechanism, a guide vane is arranged on the inner wall of the dewatering cylinder, the air inlet pipe extends into the dewatering cylinder from one end of the dewatering cylinder, a chute extends into the dewatering cylinder from the downward inclination of the other end of the dewatering cylinder, a plurality of air outlet holes are distributed in the part, extending into the dewatering cylinder, of the air inlet pipe, and a plurality of openings are distributed on the edge, close to one end of the air inlet pipe, of the dewatering cylinder.
And a discharge end of a fourth adhesive tape machine is arranged above the second sliding groove.
And the feed end of a fifth adhesive tape machine is arranged below the opening.
The packing unit includes the collecting tank, many become two rows of packagine machine of placing, be equipped with the feed hopper on every packagine machine, the feed hopper top is equipped with first screw conveyer side by side, second screw conveyer, first screw conveyer, second screw conveyer below distributes and has the hopper, every hopper and a feed hopper seal connection, be equipped with belt conveyor between first screw conveyer's the discharge end and second screw conveyer's the feed end, first screw conveyer's the feed end is equipped with the collecting hopper, be equipped with the material loading conveyer belt between collecting hopper and the collecting tank, be equipped with the shuttle groove between second screw conveyer's the discharge end and the collecting tank.
And a discharge end of a fifth adhesive tape machine is arranged above the collecting tank.
The invention has the beneficial effects that:
by adopting the invention, branches with fresh leaves are put into the leaf removing machine, the fresh leaves after leaf removal are sent to the cleaning machine through the first adhesive tape machine, then sequentially pass through the cleaning machine, the enzyme deactivating machine, the fermentation machine and the drying machine, and finally are sent to the packaging machine through the fifth adhesive tape machine for packaging to obtain the product. The operation is simple and convenient, manual defoliation is not needed, an operator only needs to operate the transfer of the semi-finished tea between the adhesive tape machines, and the consistency of the tea is good; the equipment is connected compactly, the utilization rate is high, and the production efficiency is improved.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the described.
Fig. 1 shows a schematic structural diagram of the present invention:
the invention provides a complete set of processing device for lobular broadleaf holly leaves, which comprises a defoliating machine 1, a cleaning machine 2, a de-enzyming machine 3, a fermenting machine 4, a drying machine 5 and a packaging unit 6, wherein a first adhesive tape machine 7 is arranged between the defoliating machine 1 and the cleaning machine 2, a second adhesive tape machine 8 is arranged between the cleaning machine 2 and the de-enzyming machine 3, a third adhesive tape machine 9 is arranged between the de-enzyming machine 3 and the fermenting machine 4, a fourth adhesive tape machine 10 is arranged between the fermenting machine 4 and the drying machine 5, and a fifth adhesive tape machine 11 is arranged between the drying machine 5 and the packaging unit 6.
By adopting the invention, branches with fresh leaves are put into the leaf removing machine 1, the fresh leaves after being removed are sent to the cleaning machine 2 through the first adhesive tape machine 7, then sequentially pass through the cleaning machine 2, the enzyme deactivating machine 3, the fermentation machine 4 and the drying machine 5, and finally are sent to the packaging machine 36 through the fifth adhesive tape machine 11 for packaging to obtain the product. The operation is simple and convenient, manual defoliation is not needed, an operator only needs to operate the transfer of the semi-finished tea between the adhesive tape machines, and the consistency of the tea is good; the equipment is connected compactly, the utilization rate is high, and the production efficiency is improved.
Fig. 2 shows a schematic structural view of the defoliator of the present invention:
the defoliating machine 1 sequentially comprises a branch inlet cylinder 12, a rotary cylinder 13 and a leaf collecting cylinder 14 from top to bottom, the rotary cylinder 13 is respectively connected with the branch inlet cylinder 12 and the leaf collecting cylinder 14 through bearings, a high-pressure water gun is arranged in the branch inlet cylinder 12, the inner wall of the rotary cylinder 13 is in a downward tapered shape, a branch conveying belt 15 is arranged below the leaf collecting cylinder 14, and the branch conveying belt 15 is in a mesh structure.
The lower part of the branch conveying belt 15 is a feeding end of the first adhesive tape machine 7.
During operation, the rotating cylinder 13 is driven to rotate by the motor, branches enter from the branch inlet cylinder 12, blades on the branches are knocked down through water pressure, after the branches enter the rotating cylinder 13, water flow forms turbulence along with rotation to further flush the remaining blades on the branches, and the blades cannot be damaged when being knocked down by hard objects in a water pressure mode, and fragments cannot be cut down from the supporting rods. Meanwhile, the purpose of cleaning the blades can be achieved.
Fig. 3 is a schematic structural diagram of the cleaning machine of the present invention:
the cleaning machine 2 comprises a tank body 16, a sieve type conveyor belt 17 and a water outlet 18 are arranged at one end of the tank body 16, the sieve type conveyor belt 17 inclines upwards, a screen plate 19 is arranged in the middle of the tank body 16, a high-pressure water pipeline 20 is arranged above the screen plate 19, a plurality of water spraying ports are arranged below the high-pressure water pipeline 20, the water spraying ports incline towards the inclined conveyor belt, a gas pipeline 21 is arranged below the screen plate 19, and a plurality of gas spraying ports are distributed above the gas pipeline 21.
The upper part of one end of the tank body 16 far away from the water outlet 18 is a discharge end of the first adhesive tape machine 7.
The feeding end of the second adhesive tape machine 8 is arranged below the upper end of the screen type conveyor belt 17.
When the tea leaf washing machine works, a water pump and an air pump are used for respectively conveying high-pressure water and compressed air to a high-pressure water pipeline 20 and an air pipeline 21, tea leaves enter from one end, far away from a water outlet 18, of the tank body 16, high-pressure water is obliquely sprayed out from a water spraying port to wash the tea leaves floating on the water surface and simultaneously impact the sieve-type conveying belt 17, water flows out through the water outlet 18, and the tea leaves are conveyed out of the tank body 16; meanwhile, gas is sprayed out of the gas spraying port, so that water is continuously rolled and disturbed, the cleaning effect is improved, and when part of tea leaves sink on the screen plate 19, bubbles impact the sinking tea leaves and are adsorbed on the tea leaves, so that the tea leaves flow along with the water, and the retention is prevented.
FIG. 4 is a schematic structural view of the water-removing machine of the present invention:
the machine 3 that completes includes the cylinder 22A that completes, first support 22B, steam distribution pipe 23, first spout 24, first support 22B supports the cylinder 22A that completes through the roller, the cylinder 22A that completes has the motor through the link wheel mechanism hookup, steam distribution pipe 23 stretches into the cylinder 22A that completes from cylinder 22A one end that completes, steam distribution pipe 23 stretches into the part distribution that completes cylinder 22A has a plurality of through-holes, first spout 24 stretches into the cylinder 22A that completes from the cylinder 22A other end downward sloping that completes, the cylinder 22A inner wall that completes is equipped with the stator, the cylinder 22A that completes is close to 23 one end edge distributions of steam distribution pipe and has a plurality of fenestra holes.
The upper part of the upper end of the first chute 24 is a discharge end of the second tape machine 8.
The lower part of the window hole is the feed end of a third adhesive tape machine 9.
During operation, let in superheated steam through steam distribution pipe 23, superheated steam is covered with the cylinder 22A that completes after getting into from the through-hole, gets into tealeaves through first spout 24, and the cylinder 22A that completes rotates through motor drive, and under the effect of stator, tealeaves removes to the opening direction, and fully overturn simultaneously, contact superheated steam, finally fall the hole from the window. The tea leaf fixation device has the advantages that the tea leaf fixation device is free from filling, the fixation process is continuous, the efficiency is high, the tea leaves are fully dispersed and contacted with superheated steam, and the fixation can be completed under the condition of low pressure.
FIG. 5 is a schematic view of the structure of the fermentation machine of the present invention:
the fermentation machine 4 comprises a second support 25, an outer cylinder 26 and an inner cylinder 27, wherein the second support 25 supports the outer cylinder 26 through a roll shaft, a heat insulation layer 28 is arranged between the outer cylinder 26 and the inner cylinder 27, the outer cylinder 26 is connected with a motor through a chain wheel mechanism, a guide vane is arranged in the inner cylinder 27, side wall covers 29 are arranged at the same position of the side surfaces of the outer cylinder 26 and the inner cylinder 27, one end of each of the outer cylinder 26 and the inner cylinder 27 is opened, and an end cover 30 is arranged at the opened end.
The discharge end of the third adhesive tape machine 9 can be arranged beside the fermentation machine 4, and manual filling is convenient after stacking.
The lower part of the opening end is a feeding end of the fourth tape machine 10.
When the tea fermentation machine works, the side wall cover 29 is opened to be filled with tea, then the side wall cover 29 and the end cover 30 are closed, so that a closed space is formed in the inner cylinder 27, and the tea is fermented; after fermentation, the outer cylinder 26 and the inner cylinder 27 are driven by the motor to rotate, the end cover 30 is opened, and tea leaves flow out from the opening end under the action of the guide vane. The heat preservation layer 28 improves the heat preservation effect, and the guide vane can make tealeaves reversal equipartition in fermentation process, and the fermentation uniformity is good, convenient operation.
Fig. 6 is a schematic structural view of a dryer of the present invention:
dryer 5 includes dewatering cylinder 31, third support 32, intake pipe 33, second spout 34, third support 32 passes through roller support dewatering cylinder 31, there is the motor through the link wheel mechanism hookup on dewatering cylinder 31, dewatering cylinder 31 inner wall is equipped with the stator, intake pipe 33 stretches into in dewatering cylinder 31 from dewatering cylinder 31 one end, the chute stretches into in dewatering cylinder 31 from the downward sloping of dewatering cylinder 31 other end, the part that intake pipe 33 stretched into dewatering cylinder 31 distributes and has a plurality of ventholes, dewatering cylinder 31 is close to intake pipe 33 one end edge distribution and has a plurality of openings.
The discharge end of the fourth tape machine 10 is above the second chute 34.
The lower part of the opening is the feeding end of a fifth adhesive tape machine 11.
During operation lets in steam in the intake pipe 33, and tealeaves gets into dehydration section of thick bamboo 31 from second spout 34, rotates through motor drive dehydration section of thick bamboo 31, and under the effect of stator, tealeaves removes to the opening direction, and abundant upset simultaneously fully contacts steam, finally falls out from the opening part. The dehydration speed is high, the continuous processing can be realized, and the energy consumption is low.
Fig. 7 shows a schematic structural view of the packaging unit of the present invention:
the packaging unit 6 comprises a collecting pool 35, a plurality of packaging machines 36 arranged in two rows, wherein a feeding hopper 37 is arranged on each packaging machine 36, a first screw conveyor 38 and a second screw conveyor 39 are arranged above the feeding hopper 37 side by side, discharging hoppers 41 are distributed below the first screw conveyor 38 and the second screw conveyor 39, each discharging hopper 41 is connected with one feeding hopper 37 in a sealing mode, a belt conveyor 40 is arranged between the discharging end of the first screw conveyor 38 and the feeding end of the second screw conveyor 39, a feeding hopper 42 is arranged at the feeding end of the first screw conveyor 38, a feeding conveyor belt 43 is arranged between the feeding hopper 42 and the collecting pool 35, and a shuttle groove 44 is arranged between the discharging end of the second screw conveyor 39 and the collecting pool 35.
The discharge end of the fifth adhesive tape machine 11 is arranged above the collecting tank 35.
In operation, an operator supplies materials to the feeding conveyor belt 43 in the material collecting tank 35, tea leaves enter the first spiral conveyor 38 and then enter the second spiral conveyor 39 through the belt conveyor 40, when the height of the tea leaves in the feeding hopper 37 is lowered, the tea leaves in the first spiral conveyor 38 or the second spiral conveyor 39 fall out through the discharging end to fill the materials in the feeding hopper 37, and finally the residual tea leaves move to the discharging end of the second spiral conveyor 39 and flow back into the material collecting tank 35 through the shuttle groove 44. The packaging machine 36 is commercially available directly and is known in the art. The operation is simple, and the material level in the feeding hopper 37 is ensured to be in a full material state at any time, so that the pressure is unchanged, and the weight of the packaged product is consistent.