Disclosure of Invention
The invention aims to provide a pencil packaging box forming device and a forming method thereof, aiming at the problems in the prior art.
In order to achieve the above object, the forming device for pencil packaging boxes comprises:
a storage module for placing a packing box to be used;
the grabbing module grabs the standby packaging boxes in the storage module;
the forming module is matched with the grabbing module to unfold the flat packing box to a three-dimensional state;
the first driving module drives the grabbing module to move;
the second driving module drives the forming module to move;
the delivery module is used for delivering the formed packaging box out of the device;
the packing carton for use is placed at storage module, and first drive module drive snatchs the packing carton that the module snatched in the storage module to send the packing carton to shaping module department, second drive module drive shaping module struts the platykurtic packing carton and is the three-dimensional state, send out the device by the packing carton after the module will be shaped off at last.
Further specifically, the grabbing module and the forming module are the same in structure and comprise a sucker support and a sucker arranged on the sucker support.
Further specifically, the first driving module includes a first driving support, a first X-axis driving unit disposed on the first driving support, and a first Z-axis driving unit disposed on the first X-axis driving unit.
More specifically, the second driving module includes a second driving support, a second Z-axis driving unit disposed on the second driving support, a third Z-axis driving unit disposed on the second Z-axis driving unit, and a second X-axis driving unit disposed on the third Z-axis driving unit.
More specifically, the delivery module comprises a delivery bracket, a driving assembly and a Z-axis delivery unit which are arranged on the delivery bracket, and a roller assembly arranged on the Z-axis delivery unit, wherein the driving assembly transmits power to the roller assembly.
More specifically, the first X-axis driving unit, the second X-axis driving unit, the first Z-axis driving unit, the second Z-axis driving unit, the third Z-axis driving unit, and the Z-axis sending unit have the same structure and include an air cylinder, a slide rail, and a slide block.
More specifically, the storage module comprises a first guide groove and a second guide groove which are oppositely arranged.
Further specifically, first guide way and second guide way structure are the same, all including direction mainboard, setting at the direction curb plate of direction mainboard both sides, set up the baffle in direction mainboard bottom.
Further specifically, the top of direction mainboard, direction curb plate all inclines to the outside, first guide way is the loudspeaker form, the second guide way is the loudspeaker form.
A pencil packaging box forming method comprises the following steps:
s1, starting a device;
s2, driving the grabbing module to a storage module by the first Z-axis driving unit and the first X-axis driving unit to grab a packing box, and sending the packing box to a forming module;
s3, a third Z-axis driving unit and a second X-axis driving unit drive a forming module to separate one side surface of the packaging box from the other side surface of the packaging box and move to the side opposite to the original folding direction, so that the packaging box is formed in a three-dimensional mode;
s4, the Z-axis delivery unit drives the roller combination to clamp the formed packing box, drives the combined driving roller combination to rotate to deliver the packing box, and simultaneously releases the packing box by the grabbing module and the forming module;
and S5, the first X-axis driving unit, the second Z-axis driving unit and the Z-axis sending-out unit drive the grabbing module, the forming module and the roller to reset in a combined mode.
The invention relates to a pencil packaging box forming device and a forming method thereof, which can realize the following technical effects: the shaping needs the manual work to open the pencil packing carton on the existing market, carries out the packing of pencil again, but treats the both sides face of folding packing carton and laminate compactly usually, is more difficult to open, it inhales one side of packing carton for use to snatch the module, the shaping module inhales the opposite side of packing carton for use and struts to three-dimensional form with the packing carton of platykurtic, sends out the device through sending out the packing carton after the module will be shaped at last, accomplishes opening of packing carton and shapes, and degree of automation is high, convenient operation, labour saving and time saving.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention without a base;
FIG. 3 is a schematic perspective view of a grasping module and a first driving module of the present invention;
fig. 4 is a schematic perspective view of a first driving unit according to the present invention;
FIG. 5 is a schematic perspective view of a first drive bracket and a sensor disposed thereon according to the present invention;
FIG. 6 is a schematic perspective view of a first X-axis drive unit of the present invention;
FIG. 7 is a schematic perspective view of a first Z-axis drive unit of the present invention;
FIG. 8 is a first schematic perspective view of a forming module and a second driving module of the present invention;
FIG. 9 is a second perspective view of the forming module and the second driving module of the present invention;
FIG. 10 is a perspective view of a second drive bracket and a second Z-axis drive unit of the present invention;
FIG. 11 is a perspective view of a third Z-axis drive unit of the present invention;
FIG. 12 is a schematic perspective view of a second X-axis drive unit of the present invention;
FIG. 13 is a schematic perspective view of a forming module of the present invention;
FIG. 14 is a first perspective view of a feeding module according to the present invention;
FIG. 15 is a second schematic perspective view of the dispensing module of the present invention;
fig. 16 is a third schematic perspective view of the dispensing module of the present invention;
FIG. 17 is a schematic perspective view of a grasping module according to the present invention;
fig. 18 is a schematic perspective view of a storage module according to the present invention.
In the figure: 1. a storage module; 11. a first guide groove; 111. a first guide main board; 112. a first guide side plate; 113. a first baffle plate; 12. a second guide groove; 121. a second guide main board; 122. a second guide side plate; 123. a second baffle;
2. a grabbing module; 21. a first suction cup holder; 22. grabbing a sucker;
3. forming a module; 31. a second suction cup holder; 32. forming a sucker;
4. a first driving module; 41. a first drive bracket; 42. a first X-axis drive unit; 421. a first slide rail; 422. a first cylinder; 423. a first slider; 43. a first Z-axis drive unit; 431. a second slide rail; 432. a second cylinder, 433 and a second slide block;
5. a second driving module; 51. a second drive bracket; 52. a second Z-axis drive unit; 521. a third slide rail; 522. a third cylinder; 523. a third slider; 53. a third Z-axis drive unit; 531. a fourth slide rail; 532. a fourth cylinder; 533. a fourth slider; 54. a second X-axis driving unit; 541. a fifth slide rail; 542. a fifth cylinder; 543. a fifth slider;
6. a delivery module; 61. the bracket is sent out; 62. a drive assembly; 621. a motor; 622. a belt pulley; 623. a belt; 63. a Z-axis delivery unit; 631. a sixth slide rail; 632. a sixth cylinder; 633. a sixth slider; 64. combining rollers; 641. an upper roller; 642. a lower roller;
71. a first sensor; 72. a second sensor; 73. a third sensor; 74. a fourth sensor; 75. a fifth sensor; 76. a sixth sensor; 77. a seventh sensor; 78. an eighth sensor;
81. a first detection board; 82. a second detection board; 83. a third detection board; 84. a fourth detection board;
9. a base.
Detailed Description
In order to make the implementation objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below with reference to the accompanying drawings in the embodiments of the present invention. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are only some, but not all embodiments of the invention. The embodiments described below by referring to the drawings are a part of the embodiments of the present invention, not all of them.
The embodiments described below with reference to the drawings are exemplary and are intended to be used for explaining the present invention. And are not to be construed as limiting the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention. The following provides a detailed description of embodiments of the invention.
A pencil packaging box forming device is shown in figures 1 and 2 and comprises:
the storage module 1 is used for placing a packing box to be used;
the grabbing module 2 grabs the packing boxes to be used in the storage module 1;
the forming module 3 is matched with the grabbing module 2 to unfold the flat packing box to a three-dimensional state;
the first driving module 4 drives the grabbing module 2 to move;
the second driving module 5 drives the forming module 3 to move;
a delivery module 6 for delivering the molded package out of the apparatus;
place the packing carton for use in storage module 1, first drive module 4 drive snatchs module 2 and snatchs the packing carton in the storage module 1, and second drive module 5 drive becomes module 3 and struts the platykurtic packing carton for the three-dimensional state, and the packing carton after the shaping is seen off the device by seeing off module 6 at last, storage module 1, snatch module 2, become module 3, first drive module 4, second drive module 5, see off module 6 and all set up on base 9, the shaping operation of packing carton can be accomplished in the automation to the distraction device, replaces artifically, labour saving and time saving.
As shown in fig. 1, 2, 3, 4, 5, 6, 7 and 17, the first driving module 4 includes a first driving bracket 41, a first X-axis driving unit 42 disposed on the first driving bracket 41, and a first Z-axis driving unit 43 disposed on the first X-axis driving unit 42; the grabbing module 2 is arranged on the first driving module 4, the grabbing module 2 comprises a first sucker support 21 arranged on the first Z-axis driving unit 43 and grabbing suckers 22 arranged on the first sucker support 21, the grabbing suckers 22 are arranged at four corners of the first sucker support 21, the first sucker support 21 is provided with four grabbing suckers 22, and the number of the grabbing suckers 22 can be set according to needs; the first X-axis driving unit 42 includes a first slide rail 421 disposed on the first driving support 41, a first cylinder 422 fixedly disposed at one end of the first slide rail 421, and a first slider 423 slidably disposed on the first slide rail 421, the first cylinder 422 drives the first slider 423 to slide on the first slide rail 421 along the X-axis direction, and the first X-axis driving unit 42 drives the grasping module 2 to move along the X-axis direction; the first Z-axis driving unit 43 includes a second slide rail 431 disposed on the first slide block 423, a second cylinder 432 fixedly disposed at one end of the second slide rail 431, and a second slide block 433 slidably disposed on the second slide rail 431, the second cylinder 432 drives the second slide block 433 to slide on the second slide rail 431 along the Z-axis direction, and the first Z-axis driving unit 43 drives the grasping module 2 to move along the Z-axis direction; the grabbing module 2 is driven by the first driving module 4 to grab the standby package placed in the storage module 1.
As shown in fig. 1, fig. 2, fig. 8, fig. 9, fig. 10, fig. 11, fig. 12 and fig. 13, the second driving module 5 includes a second driving bracket 51, a second Z-axis driving unit 52 disposed on the second driving bracket 51, a third Z-axis driving unit 53 disposed on the second Z-axis driving unit 52, and a second X-axis driving unit 54 disposed on the third Z-axis driving unit 53; the forming module 3 is arranged on the second X-axis driving unit 54, the forming module 3 and the grabbing module 2 have the same structure, and includes a second suction cup support 31 arranged on the second X-axis driving unit 54 and forming suction cups 32 arranged on the second suction cup support 31, the forming suction cups 32 are arranged at four corners of the second suction cup support 31, the second suction cup support 31 is provided with four forming suction cups 32, the number of the forming suction cups 32 can be set according to the requirement, the grabbing suction cups 22 on the grabbing module 2 face the forming module 3, the forming suction cups 32 on the forming module 3 face the grabbing module 2, and the grabbing suction cups 22 and the forming suction cups 32 respectively suck one side surface of the packing box in the forming process; the second Z-axis driving unit 52 includes a third slide rail 521 disposed on the second driving bracket 51, a third cylinder 522 fixedly disposed at one end of the third slide rail 521, and a third slider 523 slidably disposed on the third slide rail 521, wherein the third cylinder 522 drives the third slider 523 to slide on the third slide rail 521 along the Z-axis direction; the third Z-axis driving unit 53 includes a fourth slide rail 531 disposed on the third slider 523, a fourth cylinder 532 fixedly disposed at one end of the fourth slide rail 531, and a fourth slider 533 slidably disposed on the fourth slide rail 531, and the fourth cylinder 532 drives the fourth slider 533 to slide on the fourth slide rail 531 along the Z-axis direction; the second Z-axis driving unit 52 and the third Z-axis driving unit 53 both drive the molding module 3 to move along the Z-axis direction; the second X-axis driving unit 54 includes a fifth slide rail 541 disposed on the fourth slide rail 533, a fifth cylinder 542 fixedly disposed on the fifth slide rail 541, and a fifth slide block 543 slidably disposed on the fifth slide rail 541, wherein the fifth cylinder 542 drives the fifth slide block 543 to slide on the fifth slide rail 541 along the X-axis direction, and the second X-axis driving unit 54 drives the molding module 3 to move along the X-axis direction; and the second driving module 5 drives the forming module 3 to complete the forming operation of the packaging box.
As shown in fig. 1, 2, 14, 15 and 16, the out-feed module 6 is disposed at one side of the second driving module 5 and the forming module 3, and is used for receiving the formed package on the forming module 3 and feeding the package out of the device; the delivery module 6 comprises a delivery bracket 61, a driving combination 62 and a Z-axis delivery unit 63 which are arranged on the delivery bracket 61, and a roller combination 64 arranged on the Z-axis delivery unit 63, wherein the driving combination 62 transmits power to the roller combination 64; the driving assembly 62 comprises a motor 621 arranged on the feeding bracket 61, a belt pulley 622 arranged on the motor 621 and the roller assembly 64, and a belt 623 arranged on the belt pulley 622, wherein the motor 621 transmits power to the belt 623 to drive the roller assembly 64 to rotate; the roller assembly 64 comprises an upper roller 641 arranged on the Z-axis discharging unit 63 and a lower roller 642 arranged on a side belt pulley 622, wherein the upper roller 641 can move along the Z-axis direction to clamp or loosen the packing box, and the lower roller 642 rotates to discharge the packing box; the Z-axis feeding unit 63 includes a sixth slide rail 631 disposed on the feeding support 61, a sixth air cylinder 632 fixedly disposed at one end of the sixth slide rail 631, and a sixth slider 633 slidably disposed on the sixth slide rail 631, wherein the sixth air cylinder 632 drives the sixth slider 633 to slide on the sixth slide rail 631 along the Z-axis direction; the upper roller 641 is disposed on the sixth slider 633, and the sixth slider 633 drives the upper roller 641 to move along the Z-axis direction.
As shown in fig. 1, 2 and 18, the storage module 1 is disposed at a position where the gripping module 2 can grip the packing box by being driven by the first driving module 4; the storage module 1 comprises a first guide groove 11 and a second guide groove 12 which are oppositely arranged; the first guide groove 11 comprises a first guide main plate 111, first guide side plates 112 arranged on two sides of the first guide main plate 111 and a first baffle 113 arranged at the bottom of the first guide main plate 111, the top of the first guide main plate 111 inclines towards one side far away from the second guide groove 12, the two first guide side plates 112 respectively incline towards one side far away from each other, and the first guide groove 11 is horn-shaped as a whole; the second guide groove 12 and the first guide groove 11 have the same structure, the second guide groove 12 includes a second guide main plate 121, second guide side plates 122 disposed on both sides of the second guide main plate 121, and a second baffle plate 123 disposed at the bottom of the second guide main plate 121, the second guide main plate 121 is inclined to one side far away from the first guide groove 11, the two second guide side plates 122 are respectively inclined to one side far away from each other, and the second guide groove 12 is horn-shaped as a whole; the two end portions of the packing box are disposed in the first guide groove 11 and the second guide groove 12, the first guide side plate 112 and the second guide side plate 122 provide a guide function for the packing box, and the first baffle 113 and the second baffle 123 are used for supporting the packing box and preventing the packing box from falling from the storage module 1.
As shown in fig. 1, 2, 3, 4, 5, 9 and 16, four sensors are provided on the first driving bracket 41, a first sensor 71 and a second sensor 72 are provided on the first driving bracket 41 at positions of the second slide rail 431 in the reset state, and the first sensor 71 and the second sensor 72 are positioned on the same line and are vertically provided; when the grabbing module 2 is located below the forming module 3 on the first driving bracket 41, a third sensor 73 and a fourth sensor 74 are arranged at the position of the second sliding rail 431, and the third sensor 73 and the fourth sensor 74 are located on the same straight line and are arranged up and down; a fifth sensor 75 is provided at a position where the fifth slider 543 delivers the packing box to the roller assembly 64; a sixth sensor 76 is provided at a position on the feed carriage 61 where the sixth slider 633 is in a reset state; a seventh sensor 77 and an eighth sensor 78 are provided at positions where the third slider 523 is lifted, and the seventh sensor 77 and the eighth sensor 78 are provided on the same line and on the left and right; the sensor automatically completes the next operation, when the sensor at a specific position detects that a certain step is completed, the sensor automatically performs the next operation, and the sensor can replace manual work to automatically complete the forming operation of the packaging box.
The operation process of the pencil packaging box forming device and the pencil packaging box forming method are as follows:
firstly, manually placing the packing boxes to be used in the storage module 1, wherein the placing direction of the packing boxes is fixed, starting the forming device, when the first sensor 71 detects a first detection plate 81 arranged on a second slide rail 431, a second air cylinder 432 drives a second sliding block 433 to slide upwards along the Z axis on the second slide rail 431, the grabbing module 2 reaches the position of the storage module 1, the grabbing sucker 22 sucks one packing box, the second air cylinder 432 drives the second sliding block 433 to slide downwards along the Z axis on the second slide rail 431, and the grabbing sucker 22 takes one packing box out of the storage module 1; after the second slider 433 reaches the initial position, the second sensor 72 controls the first cylinder 422 to drive the first slider 423 to slide on the first slide rail 421 along the X axis direction on the side close to the molding module 3; when the third sensor 73 detects the first detecting plate 81, the fourth cylinder 532 drives the fourth slider 533 to slide downward on the fourth slide rail 531 along the Z-axis direction, after the forming module 3 sucks the other side of the package, the fourth cylinder 532 drives the fourth slider 533 to slide upward on the fourth slide rail 531 along the Z-axis direction, two sides of the package originally attached together are separated, and after the fourth slider 533 reaches the initial position, the fourth sensor 74 controls the fifth cylinder 542 to drive the fifth slider 543 to slide on the fifth slide rail 541 along the X-axis direction to a side away from the grabbing module 2, that is, to slide away from the original folding direction of the package, and the packages are staggered; when the fifth sensor 75 detects the second detection plate 82 disposed on the fifth slider 543, the sixth air cylinder 632 is controlled to drive the sixth slider 633 to slide downwards along the Z axis on the sixth slide rail 631, the upper roller 641 moves downwards, and the upper roller 641 and the lower roller 642 clamp the staggered packing boxes; when the sixth sensor 76 detects the third detecting plate 83 arranged on the sixth sliding block 633, the third air cylinder 522 is controlled to drive the third sliding block 523 to slide on the third sliding rail 521 in the Z-axis direction, and the forming suction cup 32 releases the packaging box; when the seventh sensor 77 detects the fourth detecting plate 84 disposed on the third slider 523, the motor 621 is controlled to drive the lower roller 642 to rotate, so as to send out the formed packing box; meanwhile, the eighth sensor 78 controls the whole machine to reset; the whole device is simple to operate, high in automation degree and labor-saving.
According to the forming device and the forming method for the pencil packaging box, the technical effects that the storage module 1 is arranged and used for placing the packaging box to be used, and labor is saved; the grabbing module 2 is arranged and used for grabbing the packaging box to be used in the storage module 1, and the forming module 3 is arranged and matched with the grabbing module 2 to stretch the flat packaging box to a three-dimensional state so as to complete the forming of the packaging box; the first driving module 4 is arranged to drive the grabbing module 2 to move, the second driving module 5 is arranged to drive the forming module 3 to move, and the grabbing module 2 and the forming module 3 are assisted to complete forming operation; the delivery module 6 is arranged to extrude the packing box after the forming module 3 is spread, so that the packing box is not easy to recover and is delivered out of the device.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the invention is not described in any way for the possible combinations in order to avoid unnecessary repetition.
In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.