Chip removal conveying and cutting fluid recycling system and method in wet processing
Technical Field
The invention relates to the technical field of chip removal conveying and cutting fluid recovery, in particular to a chip removal conveying and cutting fluid recovery system and method in wet processing.
Background
Cutting fluids are industrial fluids used in metal cutting, shaving, grinding and other processes to cool and lubricate tools and workpieces. During machining by a machine tool, various chips are generated and doped in a cutting fluid. Therefore, when the cutting fluid is recovered, the chips need to be separated. One existing cutting fluid recovery apparatus includes a baffle plate, and chips are deposited to the bottom of the baffle plate by utilizing the difference of solid-to-liquid ratios while the cutting fluid overflows from the top of the baffle plate to separate and recover the cutting fluid.
The conventional cutting fluid is used frequently, and the used cutting fluid contains metal scraps, so that the metal scraps are filtered by using the filter screen, but the conventional filter screen is complicated to detach, the metal scraps in the filter screen are inconvenient to pour, and the filtering effect is easy to influence.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a chip removal conveying and cutting fluid recycling system and method in wet processing, which solve the problems that the existing chip removal conveying and cutting fluid recycling device is complex in filter screen disassembly and assembly, and metal chips in the filter screen are inconvenient to pour and the filtering effect is easy to influence.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the chip removal conveying and cutting fluid recycling system in wet processing comprises a supporting frame and a workpiece positioned at the upper end of the supporting frame, wherein a sleeve is arranged at the upper end of the workpiece, an adjusting sleeve is arranged at the upper end of the sleeve, a liquid draining mechanism is arranged in the supporting frame, a cutting fluid recycling box is fixedly connected to the front end of the supporting frame, a filter screen is arranged in the cutting fluid recycling box, and a conveying device is arranged on the cutting fluid recycling box; the conveying device comprises a second driving motor fixedly connected with one side of a cutting fluid recovery box through a supporting block, a transmission rod is fixedly connected with the output end of the second driving motor, the other end of the transmission rod penetrates through the cutting fluid recovery box and is rotationally connected with the inner wall of the cutting fluid recovery box through a bearing, a spiral blade is arranged on the surface of the transmission rod, a first belt pulley is fixedly connected with the transmission rod, fixing plates are fixedly connected with the two sides of the cutting fluid recovery box, an extension rod is connected onto the fixing plates in a sliding mode, the two ends of the extension rod penetrate through the fixing plates and extend to the outside, tooth grooves are formed in the two sides of the extension rod, pick-and-place grooves are formed in the fixing plates, through grooves are formed in the fixing plates, symmetrical driving gears are rotationally connected onto the through grooves, the symmetrical driving gears are meshed with the tooth grooves, a placing block is fixedly connected with the bottom end of the extension rod, a placing groove is formed in one side of the placing block, one end of the connecting rod penetrates through the cutting fluid recovery box and is clamped with a second belt pulley, and the first belt pulley is connected with the second belt pulley through the first belt pulley.
Preferably, the inner side surfaces of the two ends of the cutting fluid recovery box are provided with grooves, the placing blocks are connected in the grooves in a sliding mode, the bottom of the right side of the cutting fluid recovery box is provided with a liquid outlet, and the bottom of the liquid outlet is fixedly connected with a liquid outlet pipe.
Preferably, a plurality of electromagnetic adsorption plates are fixedly connected to the connecting rod, and two ends of the connecting rod penetrate through the filter screen.
Preferably, the top fixedly connected with bracing piece of braced frame, the slip cap is equipped with the sliding sleeve on the bracing piece, fixedly connected with horizontal plate on the sliding sleeve, the upper end of bracing piece is provided with screw thread and threaded connection has the screw sleeve.
Preferably, the sleeve is vertically embedded on the horizontal plate, sliding grooves are formed in two sides of the sleeve, and the pressure plate is fixedly mounted at the edge of the bottom end of the sleeve.
Preferably, the inner side surface of the adjusting sleeve is fixedly connected with a sliding block, and the sliding block is positioned in the sliding groove and is in sliding connection with the sleeve.
Preferably, the processing device comprises a first driving motor fixedly connected to the top of the adjusting sleeve, the output end of the first driving motor is fixedly connected with a rotating shaft, the lower end of the rotating shaft is fixedly provided with an auger, a spring sleeved on the rotating shaft is arranged in the adjusting sleeve, the upper end of the spring is fixed to the inner top of the adjusting sleeve, and the lower end of the spring is fixed to the outer top of the sleeve.
Preferably, the liquid draining mechanism comprises a cutting liquid collecting bucket fixedly installed on the supporting frame, the cutting liquid collecting bucket is located under the workpiece, a centralized pipe is connected to the bottom end of the cutting liquid collecting bucket in a penetrating mode, two ends of the centralized pipe are fixedly connected with the inner wall of the supporting frame, a liquid distributing pipe is connected to the centralized pipe in a penetrating mode, and the other end of the liquid distributing pipe penetrates through the supporting frame and is located above the cutting liquid recycling box.
The invention also discloses a chip removal conveying and cutting fluid recycling method in wet processing, which comprises the following steps:
s1, performing S1; in the machining process of a workpiece, the pressure plate is tightly pressed on the upper surface of the workpiece, the rotating shaft is downwards moved by downwards moving the adjusting sleeve, the auger is further driven to downwards move, the first driving motor drives the rotating shaft to rotate, the rotation of the auger is realized, and the downwards drilling operation of the workpiece is further realized;
s2, performing S2; the machined cutting fluid enters a centralized pipe through a cutting fluid collecting hopper, so that the cutting fluid enters a cutting fluid recovery box through a fluid separating pipe, a filter screen filters the cutting fluid, a second driving motor is started to drive a transmission rod and a spiral blade to rotate, the transmission rod drives a first belt pulley to rotate, the second belt pulley is driven to rotate through a belt, and then a connecting rod is driven to rotate, so that an electromagnetic adsorption plate adsorbs metal scraps of the cutting fluid entering the cutting fluid recovery box, and the spiral blade discharges and collects the filtered cutting fluid through a liquid outlet pipe;
s3, performing S3; after the cutting fluid treatment is finished, the second belt pulley of joint is taken down, and the staff drives to place the piece through the extension rod through taking up the extension rod of cutting fluid recovery case both sides to make place the piece and break away from the recess of cutting fluid recovery case both sides, take out connecting rod, electromagnetic adsorption board and the filter screen in the standing groove again and clear up can.
Preferably, the electromagnetic adsorption plates are provided with a plurality of electromagnetic adsorption plates, and the electromagnetic adsorption plates are all connected in series and are electrically connected with an external power supply.
Advantageous effects
The invention provides a chip removal conveying and cutting fluid recycling system and method in wet processing. Compared with the prior art, the method has the following beneficial effects:
(1) According to the chip removal conveying and cutting fluid recycling system and method in wet processing, the pressing plate is tightly pressed on the upper surface of a workpiece, the rotating shaft is downwards moved through downwards moving the adjusting sleeve, the auger is driven to downwards move, the first driving motor drives the rotating shaft to rotate, the auger is rotated, the downward drilling operation of the workpiece is further achieved, the workpiece and the sleeve are formed into a closed space through the pressing plate, dust and scraps in the process of punching are prevented from overflowing, the sliding sleeve is tightly pressed through the lower end of the threaded sleeve, the pressing plate is tightly pressed on the workpiece, good fixing effect on the workpiece is guaranteed, deviation of the workpiece is avoided, and subsequent drilling quality is improved.
(2) According to the chip removal conveying and cutting fluid recycling system and method in wet processing, the cutting fluid is filtered through the filter screen, the second driving motor is started to drive the transmission rod and the spiral blade to rotate, the transmission rod drives the first belt pulley to rotate, the second belt pulley is driven to rotate through the belt, and then the connecting rod is driven to rotate, so that the electromagnetic adsorption plate adsorbs metal chips on the cutting fluid entering the cutting fluid recycling box, the spiral blade discharges and collects the filtered cutting fluid through the liquid outlet pipe, the metal chips in the cutting fluid can be adsorbed through the electromagnetic adsorption plate, and the filter screen can separate the chips in the cutting fluid and recycle the cutting fluid, so that the separation efficiency is high.
(3) According to the chip removal conveying and cutting fluid recycling system and method in wet processing, a worker picks up the extension rods on two sides of the cutting fluid recycling box, and drives the placement blocks to move upwards through the extension rods, so that the placement blocks are separated from the grooves on two sides of the cutting fluid recycling box, and then the connecting rods, the electromagnetic adsorption plates and the filter screen in the placement grooves are taken out to be cleaned, so that the filtering efficiency and the filtering effect are further improved, the recycling efficiency is high, and the recycling effect is good.
Drawings
FIG. 1 is a perspective view of an external structure of the present invention;
FIG. 2 is a perspective cross-sectional view of the exterior structure of the present invention;
FIG. 3 is a perspective view of the processing apparatus of the present invention;
FIG. 4 is an enlarged view of FIG. 3 at A;
FIG. 5 is a perspective view of the conveyor of the present invention;
FIG. 6 is a perspective cross-sectional view of the structure of the delivery device of the present invention;
FIG. 7 is an enlarged view of FIG. 6 at B;
FIG. 8 is an enlarged view of FIG. 6 at C;
FIG. 9 is a first partial perspective view of the delivery device of the present invention;
fig. 10 is a perspective view of a second partial structure of the conveyor of the present invention.
In the figure: 1. a support frame; 2. a work piece; 3. a sleeve; 4. adjusting the sleeve; 5. a processing device; 6. a liquid discharge mechanism; 7. a cutting fluid recovery tank; 8. a filter screen; 9. a conveying device; 101. a support rod; 102. a sliding sleeve; 103. a horizontal plate; 104. a threaded sleeve; 301. a chute; 302. a pressure plate; 401. a slide block; 501. a first driving motor; 502. a rotating shaft; 503. an auger; 504. a spring; 601. a cutting fluid collection hopper; 602. a concentration tube; 603. a liquid separating pipe; 701. a liquid outlet; 702. a liquid outlet pipe; 901. a second driving motor; 902. a transmission rod; 9021. a first pulley; 9022. a belt; 903. spiral leaves; 904. a fixing plate; 9041. a taking and placing groove; 905. an extension rod; 9051. tooth slots; 906. a drive gear; 907. placing a block; 9071. a placement groove; 10. a connecting rod; 1001. an electromagnetic adsorption plate; 1002. a second pulley; 11. and (5) a collecting frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10, the present invention provides a technical solution: the chip removal conveying and cutting fluid recycling system in wet processing comprises a supporting frame 1 and a workpiece 2 positioned at the upper end of the supporting frame 1, wherein a sleeve 3 is arranged at the upper end of the workpiece 2, an adjusting sleeve 4 is arranged at the upper end of the sleeve 3, a liquid draining mechanism 6 is arranged in the supporting frame 1, a cutting fluid recycling box 7 is fixedly connected to the front end of the supporting frame 1, a filter screen 8 is arranged in the cutting fluid recycling box 7, and a conveying device 9 is arranged on the cutting fluid recycling box 7; the conveying device 9 comprises a second driving motor 901 fixedly connected with one side of a cutting fluid recovery box 7 through a supporting block, a driving rod 902 is fixedly connected with the output end of the second driving motor 901, the other end of the driving rod 902 penetrates through the cutting fluid recovery box 7 and is rotationally connected with the inner wall of the cutting fluid recovery box 7 through a bearing, a spiral blade 903 is arranged on the surface of the driving rod 902, a first belt pulley 9021 is fixedly connected on the driving rod 902, fixing plates 904 are fixedly connected on two sides of the cutting fluid recovery box 7, an extension rod 905 is slidingly connected on the fixing plates 904, two ends of the extension rod 905 penetrate through the fixing plates 904 and extend to the outside, tooth grooves 9051 are formed on two sides of the extension rod 905, a picking and placing groove 9041 is formed on the left fixing plate 904, a through groove is formed in the fixing plate 904, the symmetrical driving gears 906 are rotationally connected to the through grooves, the symmetrical driving gears 906 are meshed with the tooth grooves 9051, the bottom end of the extension rod 905 is fixedly connected with the placing block 907, one side of the placing block 907 is provided with the placing groove 9071, the placing groove 9071 is provided with the connecting rod 10, one end of the left side of the connecting rod 10 penetrates through the cutting fluid recovery box 7 and is clamped with the second belt pulley 1002, the first belt pulley 9021 is in transmission connection with the second belt pulley 1002 through the belt 9022, the placing block 907 is driven to move upwards through the extension rod 905, so that the placing block 907 is separated from grooves on two sides of the cutting fluid recovery box 7, and then the connecting rod 10 in the placing groove 9071, the electromagnetic adsorption plate 1001 and the filter screen 8 are taken out to be cleaned, so that the filtering efficiency and the filtering effect are further improved, the recovery efficiency is higher, and the recovery effect is better; grooves are formed in the inner side surfaces of the two ends of the cutting fluid recovery box 7, a placing block 907 is connected in the grooves in a sliding mode, a liquid outlet 701 is formed in the bottom of the right side of the cutting fluid recovery box 7, a liquid outlet pipe 702 is fixedly connected to the bottom end of the liquid outlet 701, and cutting fluid can be conveniently collected into a collecting frame 11 for recycling; a plurality of electromagnetic adsorption plates 1001 are fixedly connected to the connecting rod 10, two ends of the connecting rod 10 penetrate through the filter screen 8, metal scraps in cutting fluid can be adsorbed through the electromagnetic adsorption plates 1001, and the filter screen 8 can separate the scraps in the cutting fluid and recover the cutting fluid, so that the separation efficiency is higher; the top end of the supporting frame 1 is fixedly connected with a supporting rod 101, a sliding sleeve 102 is sleeved on the supporting rod 101 in a sliding manner, a horizontal plate 103 is fixedly connected to the sliding sleeve 102, threads are arranged at the upper end of the supporting rod 101 and are connected with threaded sleeves 104 in a threaded manner, and the pressing plate 302 is tightly pressed on the workpiece 2 through the threaded sleeves 104, so that a good fixing effect on the workpiece 2 is ensured, deviation is avoided, and subsequent drilling quality is improved; the sleeve 3 is vertically embedded in the horizontal plate 103, sliding grooves 301 are formed in two sides of the sleeve 3, a pressing plate 302 is fixedly arranged at the edge of the bottom end of the sleeve 3, and the lower surface of the pressing plate 302 is pressed on the workpiece 2 before the punching operation is carried out through the arranged pressing plate 302, so that a closed space is formed between the workpiece 2 and the inside of the sleeve 3, and overflow of dust and scraps in the punching process is avoided; the inner side surface of the adjusting sleeve 4 is fixedly connected with a sliding block 401, the sliding block 401 is positioned in the sliding groove 301 and is in sliding connection with the sleeve 3, the downward movement of the rotating shaft 502 is realized by downward movement of the adjusting sleeve 4, and then the spiral drill 503 is driven to move downward, meanwhile, the first driving motor 501 drives the rotating shaft 502 to rotate so as to realize the rotation of the spiral drill 503, and further the downward drilling operation of the machined part 2 is realized; the processing device 5 comprises a first driving motor 501 fixedly connected to the top of the adjusting sleeve 4, the output end of the first driving motor 501 is fixedly connected with a rotating shaft 502, the lower end of the rotating shaft 502 is fixedly provided with an auger 503, a spring 504 sleeved on the rotating shaft 502 is arranged in the adjusting sleeve 4, the upper end of the spring 504 is fixed to the inner top of the adjusting sleeve 4, the lower end of the spring 504 is fixed to the outer top of the sleeve 3, the rebound effect of the spring 504 ensures the stable upward movement of the adjusting sleeve 4 through the arranged spring 504, the operation is more labor-saving, and meanwhile, the elastic deformation of the spring 504 enables the drilling process to be more stable; the liquid discharging mechanism 6 comprises a cutting liquid collecting bucket 601 fixedly installed on the supporting frame 1, the cutting liquid collecting bucket 601 is located under the workpiece 2, a collecting pipe 602 is connected to the bottom end of the cutting liquid collecting bucket 601 in a penetrating mode, two ends of the collecting pipe 602 are fixedly connected with the inner wall of the supporting frame 1, a liquid distributing pipe 603 is connected to the collecting pipe 602 in a penetrating mode, and the other end of the liquid distributing pipe 603 penetrates through the supporting frame 1 and is located above the cutting liquid recycling box 7.
The invention also discloses a chip removal conveying and cutting fluid recycling method in wet processing, which comprises the following steps:
s1, performing S1; in the processing process of the workpiece 2, the pressure plate 302 is tightly pressed on the upper surface of the workpiece 2, the rotation shaft 502 is moved downwards by moving the adjusting sleeve 4 downwards, the auger 503 is driven to move downwards, the first driving motor 501 drives the rotation shaft 502 to rotate, the rotation of the auger 503 is realized, and the downward drilling operation of the workpiece 2 is realized;
s2, performing S2; the machined cutting fluid enters a centralized pipe 602 through a cutting fluid collecting bucket 601, so that the cutting fluid enters a cutting fluid recycling box 7 through a fluid separating pipe 603, a filter screen 8 filters the cutting fluid, a second driving motor 901 is started to drive a driving rod 902 and a spiral blade 903 to rotate, the driving rod 902 drives a first belt pulley 9021 to rotate, a belt 9022 drives a second belt pulley 1002 to rotate, and a connecting rod 10 is driven to rotate, so that an electromagnetic adsorption plate 1001 adsorbs metal scraps of the cutting fluid entering the cutting fluid recycling box 7, and the spiral blade 903 discharges and collects the filtered cutting fluid through a liquid outlet pipe 702;
s3, performing S3; after the cutting fluid treatment is finished, the second belt pulley 1002 which is clamped is taken down, a worker takes up the extension rods 905 at the two sides of the cutting fluid recovery box 7, drives the placing block 907 to move upwards through the extension rods 905, so that the placing block 907 is separated from the grooves at the two sides of the cutting fluid recovery box 7, and then the connecting rod 10, the electromagnetic adsorption plate 1001 and the filter screen 8 in the placing groove 9071 are taken out for cleaning.
In the embodiment of the invention, a plurality of electromagnetic adsorption plates 1002 are provided, and the electromagnetic adsorption plates 1002 are all connected in series and electrically connected with an external power supply.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.