CN113456598B - Sodium gluconate freeze-dried powder injection and preparation method thereof - Google Patents

Sodium gluconate freeze-dried powder injection and preparation method thereof Download PDF

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CN113456598B
CN113456598B CN202010253666.3A CN202010253666A CN113456598B CN 113456598 B CN113456598 B CN 113456598B CN 202010253666 A CN202010253666 A CN 202010253666A CN 113456598 B CN113456598 B CN 113456598B
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CN113456598A (en
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贾俊伟
冯中
刘忠
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Lunan Pharmaceutical Group Corp
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    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
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    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/19Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles lyophilised, i.e. freeze-dried, solutions or dispersions
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P21/00Drugs for disorders of the muscular or neuromuscular system

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Abstract

The invention relates to the technical field of medicines, in particular to a sodium gluconate freeze-dried powder injection and a preparation method thereof; the preparation method of the sodium sugammadex freeze-dried powder injection comprises the following steps: adding sodium sulfan into water for injection, and stirring to dissolve completely; adding the freeze-drying protection with the prescription amount into the solution, stirring until the solution is completely dissolved, adjusting the pH, stirring, filtering, filling, and freeze-drying to obtain the target; the method provides a sodium suger freeze-dried powder injection for injection, which solves the problems that the API is unstable as a ring-shaped molecular structure and a large amount of impurities are easy to generate after high-temperature sterilization; the freeze-drying is finished, and inert gas (nitrogen) is filled for protection, so that oxygen is effectively isolated, and the prepared sodium gluconate freeze-dried powder injection has fewer impurities and is more stable; the freeze-dried powder prepared by optimizing the freeze-drying process has the shortest re-dissolution time, and both clarity and insoluble particles meet the requirements, so that the freeze-dried powder has higher stability and is suitable for industrial production.

Description

Sodium gluconate freeze-dried powder injection and preparation method thereof
Technical Field
The invention relates to the technical field of medicines, in particular to a sodium gluconate freeze-dried powder injection and a preparation method thereof.
Background
Sodium supreme (Sugammadex Sodium) was first developed by Organon Biosciences (the company of euganong), and in 2008, sodium supreme was first marketed in europe and then in japan, the united states, etc., respectively, and has been marketed in 75 countries.
Sodium supreme glucose, chemical name of 6-full deoxidized-6-full (2-carboxyl ethyl) thio-gamma-cyclodextrin sodium salt, is a modified gamma-cyclodextrin; is the first and only selective muscle relaxant (SRBA) which can block the relaxation effect by wrapping an amino steroid non-depolarizing muscle relaxant in a brand new and unique way, can quickly predictably reverse the relaxation of any strength caused by rocuronium bromide and vecuronium bromide, has smaller side effect, can lead the use of the muscle relaxant to be close to an ideal state, and has quicker and more predictably reverse neuromuscular blocking effect than the prior medicine. Is suitable for reversing the neuromuscular blocking effect caused by rocuronium bromide or vecuronium bromide, and can reverse (conventional reverse and immediate reverse) the neuromuscular blocking effect caused by adult rocuronium bromide or vecuronium bromide and the neuromuscular blocking effect caused by conventional reverse child and teenager rocuronium bromide. The chemical formula is as follows:
the research shows that oxygen is a protective agent for carbon-sulfur bonds in the high-temperature sterilization process, and the degradation impurity amount of RRT=2.04 generated by carbon-sulfur bonds after high-temperature sterilization of sodium gluconate injection under the aerobic condition is less; under the condition of no oxygen or lower oxygen concentration, the sodium sulmore injection is subjected to high-temperature sterilization, and the carbon-sulfur bond generates sulfhydryl groups to generate RRT=2.04, so that the degradation impurity amount is more and seriously exceeds the quality standard control range. In addition, sodium sulmore is sensitive to oxygen after being prepared into injection, and oxidation reaction is easy to occur in an aerobic solution environment to generate oxidation impurities of sulfone isomers RRT=0.45 and RRT=0.59 with the numbers of Org198958-2 and Org199425-1 respectively. Thus, it is very interesting to prepare a preparation with high stability which can be placed for a long period of time.
Aiming at the problems existing in the prior art, the invention aims to provide a quality-controllable sodium sugammadex preparation and a preparation method thereof, which mainly prepare the sodium sugammadex preparation into sterile freeze-dried powder injection, namely sodium sugammadex for injection. The research shows that mannitol is used as freeze-drying excipient, the grain diameter of the sodium silicate is controlled, a proper amount of pH regulator is added, the freeze-drying curve is optimized, the freeze-drying is finished, nitrogen is filled for protection, the quality of the prepared sodium silicate freeze-dried powder is far lower than that of a reference preparation, the clarity meets the requirement, and the quality is stable in the long-term storage process.
Disclosure of Invention
The invention aims to prepare a sodium sulfanilate powder injection, which solves the problems of preparation process and long-term storage stability of sodium sulfanilate.
The freeze-dried sodium sugammadex powder injection is characterized by comprising sodium sugammadex, a freeze-drying protective agent and a pH regulator.
Preferably, the lyoprotectant can be one or a combination of mannitol, lactose, dextran and povidone.
Preferably, the lyoprotectant is mannitol.
Preferably, the mass ratio of the sodium sugammadex to the lyoprotectant is 1:0.1 to 2.
Preferably, the mass ratio of the sodium sugammadex to the lyoprotectant is preferably 1:0.3 to 1, wherein further preferable is 1:0.65.
preferably, the pH regulator is selected from one or a combination of 0.1N hydrochloric acid solution, 0.1M tartaric acid solution, 0.1N acetic acid solution, 0.2M lactic acid solution and 0.1N malic acid solution.
Preferably, the pH regulator is preferably a 0.1N hydrochloric acid solution.
The specific preparation method of the invention comprises the following steps:
adding sodium sulfan into water for injection, and stirring to dissolve completely; adding a prescribed amount of freeze-drying protective agent into the solution, and stirring until the freeze-drying protective agent is completely dissolved; regulating pH with pH regulator, stirring, filtering, filling the filtrate into penicillin bottle, half-plugging, and freeze-drying in freeze-drying box.
Preferably, the pH adjustment range is 7.1 to 8.0.
The filling subsequent procedures are as follows:
filling the filtered filtrate into a penicillin bottle, half-plugging, and putting into a freeze-drying box; (1) prefreezing: placing the sample into a freeze dryer after the temperature of the plate layer is reduced to-40+/-5 ℃, vacuumizing and maintaining the pressure at 0.15+/-0.02 mbar, and preserving the temperature for 3-5 hours; (2) sublimation drying: maintaining vacuum of the freeze dryer, heating the shelf temperature to-30 to-20 ℃ at 0.5 ℃/h, and preserving heat for 4-6h; the temperature of the shelf is increased to-10 to 0 ℃ at 1.5 ℃/h, and simultaneously, vacuum is released to standard atmospheric pressure in the freeze dryer, and the temperature is kept for 6 to 8 hours; (3) analytical drying: vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 15-25 ℃ at 2 ℃/h, and preserving the temperature for 8-10h; the temperature of the shelf is raised to 50-60 ℃ at 5 ℃/h, and the temperature is kept for 8-10h; carrying out a pressure rise experiment for 2-4 hours under the ultimate vacuum, wherein the experiment is less than 0.1pa/min; (4) out of the box: and (5) restoring normal pressure by using nitrogen, pressing plugs, and taking out from the box.
Preferably, the filling volume of the sodium metagluconate aqueous solution is 5ml;
the invention has the technical advantages that:
1. the freeze-dried sodium sugammadex powder injection for injection is provided, and the dosage form solves the problems that the API is unstable as a ring-shaped molecular structure and a large amount of impurities are easy to generate after high-temperature sterilization; the freeze-drying is finished, and inert gas (nitrogen) is filled for protection, so that oxygen is effectively isolated, and the prepared sodium gluconate freeze-dried powder injection has fewer impurities and is more stable;
2. the freeze-dried powder prepared by optimizing the freeze-drying process has shorter re-dissolution time, high clarity, fewer insoluble particles and higher stability, and is suitable for industrial production.
Detailed Description
The invention is further illustrated by the following examples. It should be correctly understood that: the examples of the present invention are intended to be illustrative of the invention and not limiting thereof, so that simple modifications of the invention based on the method of the invention are within the scope of the invention as claimed.
Example 1
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.50 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-40 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 3 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-25 ℃ at 0.5 ℃/h, and preserving heat for 5h; the temperature of the shelf is increased to-5 ℃ at 1.5 ℃/h, and simultaneously, the vacuum is released to the standard atmospheric pressure in the freeze dryer, and the temperature is kept for 6h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 20 ℃ at 2.0 ℃/h, and preserving the temperature for 8 hours; the temperature of the shelf is raised to 55 ℃ at 5 ℃/h, and the shelf is kept for 8h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 2
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.47 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-45 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 5 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-20 ℃ at 0.5 ℃/h, and preserving heat for 6h; the temperature of the shelf is increased to-2 ℃ at 1.5 ℃/h, and simultaneously, the vacuum in the freeze dryer is released to the standard atmospheric pressure, and the temperature is kept for 6h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 15 ℃ at 2.0 ℃/h, and preserving the temperature for 8 hours; the temperature of the shelf is increased to 60 ℃ at 5 ℃/h, and the temperature is kept for 6h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 3
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.51 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-42 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 4 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-30 ℃ at 0.5 ℃/h, and preserving heat for 5h; the temperature of the shelf is increased to-8 ℃ at 1.5 ℃/h, and simultaneously, the vacuum is released to the standard atmospheric pressure in the freeze dryer, and the temperature is kept for 7h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 25 ℃ at 2.0 ℃/h, and preserving the temperature for 8 hours; the temperature of the shelf is increased to 50 ℃ at 5 ℃/h, and the shelf is kept for 8h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 4
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.48 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-40 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 3 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-15 ℃ at 0.5 ℃/h, and preserving heat for 4h; the temperature of the shelf is increased to-2 ℃ at 1.5 ℃/h, and simultaneously, the vacuum in the freeze dryer is released to the standard atmospheric pressure, and the temperature is kept for 6h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 20 ℃ at 2.0 ℃/h, and preserving the temperature for 8 hours; the temperature of the shelf is increased to 60 ℃ at 5 ℃/h, and the temperature is kept for 6h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 5
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.82 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottle at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-42 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 5 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-30 ℃ at 0.5 ℃/h, and preserving heat for 6h; the temperature of the shelf is increased to-5 ℃ at 1.5 ℃/h, and simultaneously, the vacuum is released to the standard atmospheric pressure in the freeze dryer, and the temperature is kept for 6h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 18 ℃ at 2.0 ℃/h, and preserving the temperature for 8 hours; the temperature of the shelf is raised to 55 ℃ at 5 ℃/h, and the shelf is kept for 7h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 6
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.88 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-43 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar for 3 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-20 ℃ at 0.5 ℃/h, and preserving heat for 4h; the temperature of the shelf is increased to 0 ℃ at 1.5 ℃/h, and simultaneously, the vacuum in the freeze dryer is released to the standard atmospheric pressure, and the temperature is kept for 8 hours; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 25 ℃ at 2.0 ℃/h, and preserving the temperature for 9 hours; the temperature of the shelf is increased to 60 ℃ at 5 ℃/h, and the temperature is kept for 6h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 7
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.26 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-40 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 3 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-30 ℃ at 0.5 ℃/h, and preserving heat for 4h; the temperature of the shelf is increased to-10 ℃ at 1.5 ℃/h, and simultaneously, the vacuum is released to the standard atmospheric pressure in the freeze dryer, and the temperature is kept for 6h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 15 ℃ at 2.0 ℃/h, and preserving the temperature for 10 hours; the temperature of the shelf is increased to 50 ℃ at 5 ℃/h, and the temperature is kept for 7h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 8
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.95 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottle at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-40 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 3 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-30 ℃ at 0.5 ℃/h, and preserving heat for 6h; the temperature of the shelf is increased to-10 ℃ at 1.5 ℃/h, and simultaneously, the vacuum is released to the standard atmospheric pressure in the freeze dryer, and the temperature is kept for 8h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 25 ℃ at 2.0 ℃/h, and preserving the temperature for 8 hours; the temperature of the shelf is increased to 60 ℃ at 5 ℃/h, and the temperature is kept for 8h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 9
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.28 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-45 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 3 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-20 ℃ at 0.5 ℃/h, and preserving heat for 4h; the temperature of the shelf is increased to 0 ℃ at 1.5 ℃/h, and simultaneously, the vacuum in the freeze dryer is released to the standard atmospheric pressure, and the temperature is kept for 8 hours; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 25 ℃ at 2.0 ℃/h, and preserving the temperature for 8 hours; the temperature of the shelf is raised to 55 ℃ at 5 ℃/h, and the shelf is kept for 7h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 10
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.42 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-40 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 3 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-25 ℃ at 0.5 ℃/h, and preserving heat for 5h; the temperature of the shelf is increased to-1 ℃ at 1.5 ℃/h, and simultaneously, the vacuum is released to the standard atmospheric pressure in the freeze dryer, and the temperature is kept for 7h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 15 ℃ at 2.0 ℃/h, and preserving the temperature for 8 hours; the temperature of the shelf is raised to 55 ℃ at 5 ℃/h, and the shelf is kept for 8h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 11
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.12 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-40 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 5 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-20 ℃ at 0.5 ℃/h, and preserving heat for 6h; the temperature of the shelf is increased to-10 ℃ at 1.5 ℃/h, and simultaneously, the vacuum is released to the standard atmospheric pressure in the freeze dryer, and the temperature is kept for 8h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 25 ℃ at 2.0 ℃/h, and preserving the temperature for 10 hours; the temperature of the shelf is raised to 55 ℃ at 5 ℃/h, and the shelf is kept for 8h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 12
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.67 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-40 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 3 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-30 ℃ at 0.5 ℃/h, and preserving heat for 4h; raising the temperature of the shelf to-20 ℃ at 1.5 ℃/h, and preserving the temperature for 4 hours; raising the temperature of the shelf to-10 ℃ at 2.0 ℃/h, and preserving the temperature for 4 hours; the temperature of the shelf is increased to 0 ℃ at 2.5 ℃/h, and the temperature is kept for 4h; the temperature of the shelf is raised to 10 ℃ at 0.5 ℃/h, and the temperature is kept for 4h; the temperature of the shelf is increased to 25 ℃ at 5 ℃/h, and the shelf is kept for 3h; the temperature of the shelf is increased to 60 ℃ at 10 ℃/h, and the temperature is kept for 4h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging, capping and discharging.
Example 13
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.50 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-40 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 3 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-20 ℃ at 1 ℃/h, and preserving heat for 4h; the temperature of the shelf is increased to 0 ℃ at 1.5 ℃/h, and simultaneously, the vacuum in the freeze dryer is released to the standard atmospheric pressure, and the temperature is kept for 6h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 25 ℃ at 5 ℃/h, and preserving the temperature for 8 hours; the temperature of the shelf is increased to 60 ℃ at 10 ℃/h, and the temperature is kept for 6h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Example 14
Prescription of prescription
Accurately weighing 90% of the prescription amount of water for injection; weighing sodium sulfanilate and mannitol, slowly adding into injectable water, stirring to dissolve, adjusting pH to 7.70 with hydrochloric acid, stirring for about 5min, filtering, and filling the filtrate into penicillin bottles at a ratio of 5 ml/bottle, and half-plugging; the freeze dryer is cooled to-40 ℃ in advance, the filled sample is sent into a freeze drying box, the freeze dryer is vacuumized and maintained at 0.15+/-0.02 mbar, and the temperature is kept for 3 hours; maintaining vacuum of the freeze dryer, heating the shelf temperature to-15 ℃ at 0.5 ℃/h, and preserving heat for 4h; the temperature of the shelf is increased to-2 ℃ at 1 ℃/h, and simultaneously, vacuum is released to the standard atmospheric pressure in the freeze dryer, and the temperature is kept for 6h; vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 20 ℃ at 2 ℃/h, and preserving the temperature for 8 hours; raising the temperature of the shelf to 40 ℃ at 8 ℃/h, and preserving heat for 6h; and carrying out a pressure rise experiment for 2 hours under the condition that the experiment is less than 0.1pa/min, and finally recovering normal pressure by using nitrogen, plugging and discharging.
Verification embodiment
The samples prepared in examples and comparative examples were subjected to accelerated investigation at 40℃and the results are shown in the following table:
according to the effect of verification examples, the sodium suger sodium freeze-dried powder for injection prepared by the invention has short re-dissolution time, and both clarity and insoluble particles meet the requirements. In addition, the problem of unstable degradation of the API at high temperature is solved, the inert gas is filled for protection after freeze-drying is finished, the stability problem of the preparation in the storage process is effectively solved, and the method is suitable for industrial production.

Claims (3)

1. The freeze-dried sodium sugammadex powder injection is characterized by comprising sodium sugammadex, a freeze-drying protective agent and a pH regulator;
the freeze-drying protective agent is mannitol;
the mass ratio of the sodium sugammadex to the freeze-drying protective agent is 1:0.3 to 1;
the method for preparing the sodium sugammadex freeze-dried powder injection comprises the following steps of:
adding sodium sulfan into water for injection, and stirring to dissolve completely; adding a prescribed amount of freeze-drying protective agent into the solution, and stirring until the freeze-drying protective agent is completely dissolved; regulating pH with pH regulator, stirring, filtering, filling the filtrate into penicillin bottle, half-plugging, and freeze-drying in freeze-drying box; the pH adjusting range is 7.47-7.51;
the lyophilization process includes (1) pre-freezing: placing the sample into a freeze dryer after the temperature of the plate layer is reduced to-40 to-45 ℃, vacuumizing and maintaining 0.15+/-0.02 mbar, and preserving heat for 3-5 hours; (2) sublimation drying: maintaining vacuum of the freeze dryer, heating the shelf temperature to-30 to-20 ℃ at 0.5 ℃/h, and preserving heat for 4-6h; the temperature of the shelf is increased to-10 to 0 ℃ at 1.5 ℃/h, and simultaneously, vacuum is released to standard atmospheric pressure in the freeze dryer, and the temperature is kept for 6 to 8 hours; (3) analytical drying: vacuumizing in a freeze dryer, maintaining the pressure at 0.10+/-0.02 mbar, heating the shelf temperature to 15-25 ℃ at 2 ℃/h, and preserving the temperature for 8-10h; the temperature of the shelf is raised to 50-60 ℃ at 5 ℃/h, and the temperature is kept for 6-8h; carrying out a pressure rise experiment for 2-4 hours under the ultimate vacuum, wherein the experiment is less than 0.1pa/min; (4) out of the box: and (5) restoring normal pressure by using nitrogen, pressing plugs, and taking out from the box.
2. The freeze-dried sodium sugammadex powder injection according to claim 1, wherein the pH adjuster is one of a 0.1N hydrochloric acid solution, a 0.1M tartaric acid solution, a 0.1N acetic acid solution, a 0.2M lactic acid solution, a 0.1N malic acid solution, or a combination thereof.
3. The sodium sugammadex freeze-dried powder injection according to claim 1, wherein the pH regulator is a 0.1N hydrochloric acid solution.
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