CN113445195B - A yarn feeder with adjustable yarn feeding speed - Google Patents

A yarn feeder with adjustable yarn feeding speed Download PDF

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Publication number
CN113445195B
CN113445195B CN202110811091.7A CN202110811091A CN113445195B CN 113445195 B CN113445195 B CN 113445195B CN 202110811091 A CN202110811091 A CN 202110811091A CN 113445195 B CN113445195 B CN 113445195B
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driven wheel
mandrel
yarn feeding
feeding speed
bobbin
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CN113445195A (en
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陈利
赵世波
张一帆
焦亚男
陈小明
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Tiangong University
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Tianjin Polytechnic University
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/38Devices for supplying, feeding, or guiding threads to needles
    • D04B15/40Holders or supports for thread packages
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/38Devices for supplying, feeding, or guiding threads to needles
    • D04B15/44Tensioning devices for individual threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/94Driving-gear not otherwise provided for
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/12Tensioning devices for individual threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/16Warp beams; Bearings therefor
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/16Warp beams; Bearings therefor
    • D04B27/20Warp beam driving devices

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)

Abstract

本发明公开了一种送纱速度可调的送纱器,包括端头螺钉、线轴、从动轮盖、底板、从动轮、主动轮、芯轴、卷簧、摩擦片、嵌块和锁紧螺钉;芯轴的一端固定于底板上,另一端固定有端头螺钉;主动轮位于底板内部,转动安装于芯轴上;线轴与芯轴转动连接;线轴的一端通过端头螺钉限位,另一端与从动轮盖固定连接;从动轮盖位于从动轮外侧,且与从动轮固定连接;从动轮转动安装于芯轴上;卷簧设置于从动轮内部,一端与从动轮固定连接,另一端与主动轮固定连接;若干个嵌块固定于底板上,嵌块开有内螺纹;锁紧螺钉的末端设置有摩擦片;锁紧螺钉与嵌块的内螺纹配合,末端的摩擦片能够与主动轮接触。本发明能够手动调整送纱张力和送纱速度。

Figure 202110811091

The invention discloses a yarn feeder with adjustable yarn feeding speed, which comprises a terminal screw, a bobbin, a driven wheel cover, a bottom plate, a driven wheel, a driving wheel, a mandrel, a coil spring, a friction plate, an insert and a locking screw ; One end of the mandrel is fixed on the base plate, and the other end is fixed with a terminal screw; the driving wheel is located inside the base plate and is rotatably mounted on the mandrel; the bobbin is connected to the mandrel in rotation; It is fixedly connected with the driven wheel cover; the driven wheel cover is located outside the driven wheel and is fixedly connected with the driven wheel; the driven wheel is rotated and installed on the mandrel; the coil spring is set inside the driven wheel, one end is fixedly connected with the driven wheel, and the other end is connected with the driving wheel The wheel is fixedly connected; several inserts are fixed on the bottom plate, and the inserts have internal threads; the end of the locking screw is provided with a friction plate; the locking screw is matched with the internal thread of the insert, and the friction plate at the end can contact the driving wheel . The invention can manually adjust the yarn feeding tension and yarn feeding speed.

Figure 202110811091

Description

一种送纱速度可调的送纱器A yarn feeder with adjustable yarn feeding speed

技术领域technical field

本发明涉及纺织技术领域,具体为一种送纱速度可调的送纱器。The invention relates to the technical field of textiles, in particular to a yarn feeder with adjustable yarn feeding speed.

背景技术Background technique

实现纤维束良好的退绕送纱是制备预制体的第一步,连续稳定的送纱有利于预制体成型和织造。目前送纱器种类繁多,常用于针织设备中,而且一般送纱器需要搭配电机和相应的传动机构,使得送纱器结构过于复杂;传统送纱器的功能多为储纱和防止打结,没有强调本身送纱的平稳性。申请号201710741329.7的文献公开了一种自动送纱器,驱动装置为外转子的无刷直流电机,在定子轴上设置转动的动子,通过动子带动送纱器实现送纱功能,但是没有考虑送纱速度的手动可调节性和送纱筒的轴向固定,这是送纱张力控制的第一步。Achieving good unwinding and yarn feeding of fiber bundles is the first step in the preparation of preforms, and continuous and stable yarn feeding is conducive to the formation and weaving of preforms. At present, there are many kinds of yarn feeders, which are often used in knitting equipment, and generally yarn feeders need to be equipped with motors and corresponding transmission mechanisms, which makes the structure of yarn feeders too complicated; the functions of traditional yarn feeders are mostly yarn storage and knot prevention. The stability of yarn feeding itself is not emphasized. The document with application number 201710741329.7 discloses an automatic yarn feeder, the driving device is a brushless DC motor with an outer rotor, and a rotating mover is set on the stator shaft, and the mover drives the yarn feeder to realize the yarn feeding function, but it does not consider The manual adjustment of the yarn feeding speed and the axial fixing of the yarn feeding drum are the first step in the yarn feeding tension control.

发明内容Contents of the invention

针对现有技术的不足,本发明拟解决的技术问题是,提供一种送纱速度可调的送纱器。Aiming at the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a yarn feeder with adjustable yarn feeding speed.

本发明解决所述技术问题的技术方案是,提供一种送纱速度可调的送纱器,其特征在于,该送纱器包括端头螺钉、线轴、从动轮盖、底板、从动轮、主动轮、芯轴、卷簧、摩擦片、嵌块和锁紧螺钉;The technical solution of the present invention to solve the above-mentioned technical problems is to provide a yarn feeder with adjustable yarn feeding speed, which is characterized in that the yarn feeder includes a terminal screw, a bobbin, a driven wheel cover, a bottom plate, a driven wheel, a driving Wheels, mandrels, coil springs, friction plates, inserts and locking screws;

所述芯轴的一端固定于底板上,另一端固定有端头螺钉;主动轮位于底板内部,转动安装于芯轴上;线轴与芯轴转动连接;线轴的一端通过端头螺钉限位,另一端与从动轮盖固定连接;从动轮盖位于从动轮外侧,且与从动轮固定连接;从动轮转动安装于芯轴上;卷簧设置于从动轮内部,一端与从动轮固定连接,另一端与主动轮固定连接;若干个嵌块固定于底板上,嵌块开有内螺纹;锁紧螺钉的末端设置有摩擦片;锁紧螺钉与嵌块的内螺纹配合,末端的摩擦片能够与主动轮接触。One end of the mandrel is fixed on the base plate, and the other end is fixed with a terminal screw; the driving wheel is located inside the base plate and is rotatably mounted on the mandrel; the bobbin is connected to the mandrel in rotation; one end of the bobbin is limited by the terminal screw, and the other One end is fixedly connected with the driven wheel cover; the driven wheel cover is located outside the driven wheel and is fixedly connected with the driven wheel; the driven wheel is rotated and installed on the mandrel; the coil spring is arranged inside the driven wheel, one end is fixedly connected with the driven wheel, and the other end is connected with the driven wheel The driving wheel is fixedly connected; several inserts are fixed on the bottom plate, and the inserts are provided with internal threads; the end of the locking screw is provided with a friction plate; the locking screw is matched with the internal thread of the insert, and the friction plate at the end can be connected touch.

与现有技术相比,本发明有益效果在于:Compared with the prior art, the present invention has the beneficial effects of:

(1)本发明通过控制锁紧螺钉的拧入程度来手动控制主动轮的转速,实现手动调整送纱张力和送纱速度,不需要电机控制送纱。(1) The present invention manually controls the rotational speed of the driving wheel by controlling the screwing degree of the locking screw, and realizes manual adjustment of the yarn feeding tension and yarn feeding speed, without the need for a motor to control the yarn feeding.

(2)本发明结构简单,轻巧方便,体积小,属于微型送纱器;可快速组装,适应性强,可操作性强,可调节性强;利于稳定连续的实际生产需求,适用于碳纤维等高性能纤维预制体的织造。(2) The present invention is simple in structure, light and convenient, and small in size, and belongs to a micro yarn feeder; it can be quickly assembled, has strong adaptability, strong operability, and strong adjustability; it is beneficial to stable and continuous actual production needs, and is suitable for carbon fiber, etc. Weaving of high performance fiber preforms.

附图说明Description of drawings

图1为本发明的整体结构的主视图;Fig. 1 is the front view of overall structure of the present invention;

图2为本发明图1的A-A方向剖视图;Fig. 2 is the A-A direction sectional view of Fig. 1 of the present invention;

图3为本发明的去掉线轴、从动轮盖和底板后的整体结构主视图;Fig. 3 is the front view of the overall structure after removing the spool, driven wheel cover and base plate of the present invention;

图4为本发明图3的局部立体图;Fig. 4 is a partial perspective view of Fig. 3 of the present invention;

图5为本发明图3的另一角度局部立体图;Fig. 5 is another partial perspective view of Fig. 3 of the present invention;

图6为本发明的线轴的立体图;Figure 6 is a perspective view of the bobbin of the present invention;

图7为本发明的从动轮盖的立体图;Figure 7 is a perspective view of the driven wheel cover of the present invention;

图8为本发明的从动轮盖的另一角度立体图;Fig. 8 is another perspective view of the driven wheel cover of the present invention;

图9为本发明的从动轮的立体图;Fig. 9 is a perspective view of the driven wheel of the present invention;

图10为本发明的卷簧的示意图;Fig. 10 is the schematic diagram of coil spring of the present invention;

图11为本发明的主动轮的立体图。Fig. 11 is a perspective view of the driving wheel of the present invention.

图中,端头螺钉1、线轴2、从动轮盖3、底板4、从动轮5、主动轮6、固定螺钉7、芯轴8、卷簧9、摩擦毡10、摩擦片11、嵌块12、锁紧螺钉13、凹槽201、第一凸块301、第二凸块302、插槽501。In the figure, terminal screw 1, bobbin 2, driven wheel cover 3, bottom plate 4, driven wheel 5, driving wheel 6, fixing screw 7, mandrel 8, coil spring 9, friction felt 10, friction plate 11, insert 12 , locking screw 13 , groove 201 , first bump 301 , second bump 302 , slot 501 .

具体实施方式detailed description

下面给出本发明的具体实施例。具体实施例仅用于进一步详细说明本发明,不限制本申请权利要求的保护范围。Specific examples of the present invention are given below. The specific embodiments are only used to further describe the present invention in detail, and do not limit the protection scope of the claims of the present application.

本发明提供了一种送纱速度可调的送纱器(简称送纱器),其特征在于,该送纱器包括端头螺钉1、线轴2、从动轮盖3、底板4、从动轮5、主动轮6、固定螺钉7、芯轴8、卷簧9、摩擦片11、嵌块12和锁紧螺钉13;The present invention provides a yarn feeder with adjustable yarn feeding speed (short for yarn feeder), which is characterized in that the yarn feeder includes a terminal screw 1, a bobbin 2, a driven wheel cover 3, a bottom plate 4, and a driven wheel 5 , driving wheel 6, fixing screw 7, mandrel 8, coil spring 9, friction plate 11, insert block 12 and locking screw 13;

所述芯轴8的一端通过固定螺钉7固定于底板4上,另一端固定有端头螺钉1;主动轮6位于底板4内部,通过轴承转动安装于芯轴8上;线轴2嵌套于芯轴8的外侧,通过轴套与芯轴8转动连接;线轴2的一端通过端头螺钉1限位,另一端与从动轮盖3固定连接;从动轮盖3位于从动轮5外侧,且与从动轮5固定连接;从动轮5通过轴承转动安装于芯轴8上;卷簧9设置于从动轮5内部,一端与从动轮5固定连接,另一端与主动轮6固定连接;若干个嵌块12固定于底板4上,嵌块12开有内螺纹;锁紧螺钉13的末端设置有摩擦片11;锁紧螺钉13穿过嵌块12,且与嵌块12的内螺纹配合,末端的摩擦片11能够与主动轮6接触。One end of the mandrel 8 is fixed on the base plate 4 by a fixing screw 7, and the other end is fixed with a head screw 1; the driving wheel 6 is located inside the base plate 4 and is mounted on the mandrel 8 by bearing rotation; the bobbin 2 is nested in the core The outer side of the shaft 8 is rotationally connected with the mandrel 8 through the bushing; one end of the bobbin 2 is limited by the end screw 1, and the other end is fixedly connected with the driven wheel cover 3; the driven wheel cover 3 is located outside the driven wheel 5 and is connected with the driven wheel The driven wheel 5 is fixedly connected; the driven wheel 5 is mounted on the mandrel 8 through bearing rotation; the coil spring 9 is arranged inside the driven wheel 5, one end is fixedly connected with the driven wheel 5, and the other end is fixedly connected with the driving wheel 6; several inserts 12 Fixed on the bottom plate 4, the insert 12 has an internal thread; the end of the locking screw 13 is provided with a friction plate 11; the locking screw 13 passes through the insert 12 and cooperates with the internal thread of the insert 12, and the friction plate at the end 11 can contact with driving wheel 6.

优选地,线轴2的一端外表面上开有凹槽201;从动轮盖3的一端外表面上开有第一凸块301;凹槽201与第一凸块301配合,实现线轴2和从动轮盖3的可拆卸式插接固定连接,实现二者的同步运动。Preferably, a groove 201 is formed on the outer surface of one end of the bobbin 2; a first protrusion 301 is formed on the outer surface of one end of the driven wheel cover 3; The detachable plug-in fixed connection of the cover 3 realizes the synchronous movement of the two.

优选地,线轴2的两端均为圆形板,一个圆形板的外表面上开有凹槽201。Preferably, both ends of the bobbin 2 are circular plates, and a groove 201 is formed on the outer surface of one circular plate.

优选地,从动轮盖3的内表面周向上开有第二凸块302;从动轮5的外表面周向上开有插槽501;第二凸块302与插槽501配合,实现从动轮盖3和从动轮5的可拆卸式插接固定连接,实现二者的同步运动。Preferably, the inner surface of the driven wheel cover 3 is circumferentially provided with a second protrusion 302; the outer surface of the driven wheel 5 is circumferentially provided with a slot 501; the second protrusion 302 cooperates with the slot 501 to realize the driven wheel cover 3 The detachable plug-in fixed connection with the driven wheel 5 realizes the synchronous movement of the two.

优选地,摩擦片11的末端设置有摩擦毡10,用于与主动轮6接触,以增大摩擦阻力。Preferably, the end of the friction plate 11 is provided with a friction felt 10 for contacting with the driving wheel 6 to increase the friction resistance.

优选地,至少一个嵌块12均匀固定于底板4的周向。Preferably, at least one insert 12 is uniformly fixed on the circumference of the bottom plate 4 .

优选地,固定螺钉7为平头螺钉。Preferably, the fixing screw 7 is a flat head screw.

本发明的工作原理和工作流程是:Principle of work and work flow of the present invention are:

将纱筒固定放置于线轴2上,开始送纱工序,外部动力带动线轴2转动,线轴2的转速即为送纱速度;线轴2转动带动从动轮盖3转动,进而带动从动轮5转动,压紧卷簧9,压紧到一定程度至卷簧9不再形变,卷簧9储存弹性势能,此时通过卷簧9带动主动轮6转动,持续送纱过程。Fix the yarn bobbin on the bobbin 2 and start the yarn feeding process. The external power drives the bobbin 2 to rotate, and the rotating speed of the bobbin 2 is the yarn feeding speed; Tighten the coil spring 9 to a certain extent until the coil spring 9 is no longer deformed, and the coil spring 9 stores elastic potential energy. At this time, the coil spring 9 drives the driving wheel 6 to rotate to continue the yarn feeding process.

当需要调整送纱转速时,拧动锁紧螺钉13,使得锁紧螺钉13沿嵌块12的内螺纹向靠近主动轮6的方向运动,进而与主动轮6接触;通过锁紧螺钉13调整摩擦毡10与主动轮6的接触程度,进而调整主动轮6受到的摩擦阻力;主动轮6的转速受到摩擦阻力影响产生变化,主动轮6通过卷簧9控制从动轮5的转速,从动轮5的转速控制从动轮盖3的转速,从动轮盖3的转速控制线轴2的转速,即可调整送纱速度。When it is necessary to adjust the yarn feeding speed, turn the locking screw 13, so that the locking screw 13 moves along the internal thread of the insert 12 toward the direction close to the driving wheel 6, and then contacts the driving wheel 6; adjust the friction through the locking screw 13 The degree of contact between the felt 10 and the driving wheel 6 can then adjust the frictional resistance of the driving wheel 6; the rotating speed of the driving wheel 6 is affected by the frictional resistance and changes, and the driving wheel 6 controls the rotating speed of the driven wheel 5 through the coil spring 9, and the speed of the driven wheel 5 The rotating speed controls the rotating speed of the driven wheel cover 3, and the rotating speed of the driven wheel cover 3 controls the rotating speed of the spool 2, so that the yarn feeding speed can be adjusted.

本发明未述及之处适用于现有技术。What is not mentioned in the present invention is applicable to the prior art.

Claims (6)

1.一种送纱速度可调的送纱器,其特征在于,该送纱器包括端头螺钉、线轴、从动轮盖、底板、从动轮、主动轮、芯轴、卷簧、摩擦片、嵌块和锁紧螺钉;1. A yarn feeder with adjustable yarn feeding speed, characterized in that the yarn feeder comprises a terminal screw, a spool, a driven wheel cover, a base plate, a driven wheel, a driving wheel, a mandrel, a coil spring, a friction plate, inserts and locking screws; 所述芯轴的一端固定于底板上,另一端固定有端头螺钉;主动轮位于底板内部,转动安装于芯轴上;线轴与芯轴转动连接;线轴的一端通过端头螺钉限位,另一端与从动轮盖固定连接;从动轮盖位于从动轮外侧,且与从动轮固定连接;从动轮转动安装于芯轴上;卷簧设置于从动轮内部,一端与从动轮固定连接,另一端与主动轮固定连接;若干个嵌块固定于底板上,嵌块开有内螺纹;锁紧螺钉的末端设置有摩擦片;锁紧螺钉与嵌块的内螺纹配合,末端的摩擦片能够与主动轮接触。One end of the mandrel is fixed on the base plate, and the other end is fixed with a terminal screw; the driving wheel is located inside the base plate and is rotatably mounted on the mandrel; the bobbin is connected to the mandrel in rotation; one end of the bobbin is limited by the terminal screw, and the other One end is fixedly connected with the driven wheel cover; the driven wheel cover is located outside the driven wheel and is fixedly connected with the driven wheel; the driven wheel is rotated and installed on the mandrel; the coil spring is arranged inside the driven wheel, one end is fixedly connected with the driven wheel, and the other end is connected with the driven wheel The driving wheel is fixedly connected; several inserts are fixed on the bottom plate, and the inserts are provided with internal threads; the end of the locking screw is provided with a friction plate; the locking screw is matched with the internal thread of the insert, and the friction plate at the end can be connected touch. 2.根据权利要求1所述的送纱速度可调的送纱器,其特征在于,线轴的一端外表面上开有凹槽;从动轮盖的一端外表面上开有第一凸块;凹槽与第一凸块配合,实现线轴和从动轮盖的可拆卸式固定连接,实现二者的同步运动。2. The yarn feeder with adjustable yarn feeding speed according to claim 1, wherein a groove is formed on the outer surface of one end of the bobbin; a first bump is formed on the outer surface of one end of the driven wheel cover; The groove cooperates with the first protrusion to realize the detachable fixed connection of the bobbin and the driven wheel cover and realize the synchronous movement of the two. 3.根据权利要求1或2所述的送纱速度可调的送纱器,其特征在于,线轴的两端均为圆形板,圆形板的外表面上开有凹槽。3. The yarn feeder with adjustable yarn feeding speed according to claim 1 or 2, characterized in that both ends of the bobbin are circular plates, and grooves are formed on the outer surface of the circular plates. 4.根据权利要求1所述的送纱速度可调的送纱器,其特征在于,从动轮盖的内表面周向上开有第二凸块;从动轮的外表面周向上开有插槽;第二凸块与插槽配合,实现从动轮盖和从动轮的可拆卸式固定连接,实现二者的同步运动。4. The yarn feeder with adjustable yarn feeding speed according to claim 1, characterized in that, the inner surface of the driven wheel cover is provided with a second protrusion; the outer surface of the driven wheel is provided with a slot; The second protrusion cooperates with the slot to realize the detachable fixed connection between the driven wheel cover and the driven wheel, and realize the synchronous movement of the two. 5.根据权利要求1所述的送纱速度可调的送纱器,其特征在于,摩擦片的末端设置有摩擦毡,用于与主动轮接触,以增大摩擦阻力。5. The yarn feeder with adjustable yarn feeding speed according to claim 1, characterized in that, the end of the friction plate is provided with a friction felt for contacting with the driving wheel to increase the friction resistance. 6.根据权利要求1所述的送纱速度可调的送纱器,其特征在于,至少一个嵌块均匀固定于底板的周向。6. The yarn feeder with adjustable yarn feeding speed according to claim 1, characterized in that at least one insert is evenly fixed in the circumferential direction of the bottom plate.
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