Steel pipe inner polishing machine and polishing method thereof
Technical Field
The invention belongs to the technical field of steel pipe production, and particularly relates to a steel pipe inner polishing machine and a polishing method thereof.
Background
The pipe parts have the characteristics of good mechanical property, corrosion resistance and the like, are widely applied to the fields of spaceflight, oceans, nuclear energy, medical instruments, petrifaction and the like, have good corrosion resistance and are mainly used for fluid conveying pipelines of high-end products. In recent years, with the development and innovation of technology, the demand of people for pipe parts is increasing, and the requirement for quality of the pipe parts is also increasing. Because the roughness of the inner wall of the pipe fitting is reduced, the resistance of the inner wall to fluid and the adsorption effect of materials on the inner wall can be reduced, so that the requirement on the roughness of the inner wall of the pipe fitting is higher and higher. At the initial stage of machining, the inner surface of the pipe fitting is rough, so necessary polishing equipment is needed, but in the polishing process, a lot of scraps are left, so that the quality of a working environment is reduced, and at present, the pipe fitting needs to be fixed through a fixing piece in the machining process, so that unnecessary time is greatly wasted.
The most common polishing equipment in the prior art adopts an internal polishing equipment, and a clamping mechanism of the internal polishing equipment usually adopts a manual method to place the pipe fitting on a bracket, and then performs manual construction pressure or adopts a heavier pressure plate to press the pipe fitting, so that the following technical defects exist: not only increased the cost of labor, consumed time and power, can increase the mar on pipe fitting surface moreover, and still can appear the phenomenon of shake in the polishing process to polishing effect has been reduced, the production quality of product has also been reduced.
Another method for reducing the roughness of the inner wall of the pipe fitting adopts a mechanical polishing mode, and mainly comprises the steps that a polishing rod extends into the pipe wall, and the polishing rod is driven to rotate manually or by a motor, so that the polishing rod is contacted with the inner wall of the pipe fitting and is rubbed, and the effect of polishing the inner wall is achieved. The following technical drawbacks exist: the pure mechanical type is polished, is not good to the pipe fitting inner wall of different pipe diameters, often slightly fine place not polish in place a bit, leads to holistic polishing effect poor.
How to design a steel pipe internal polishing machine and a polishing method thereof, how to realize the applicability to pipes with different pipe diameters to be polished and the accuracy consistency during chip removal and polishing, and the problem which needs to be solved urgently is solved.
Disclosure of Invention
In view of the above disadvantages of the prior art, an object of the present invention is to provide an inner polishing machine for steel pipes, which is used to solve the problems that in the prior art, a clamping mechanism of an inner polishing apparatus usually places a pipe on a support manually, and then performs manual construction pressure or presses the pipe with a heavy pressing plate, thereby increasing labor cost, time and labor consumption, increasing scratches on the surface of the pipe, and shaking still occurs during polishing, so as to reduce polishing effect and production quality of products; and will polish in the stick stretches into the pipe wall, drive through manual or motor and polish the stick rotatory, not good to the pipe fitting inner wall of different pipe diameters, often slightly slight place not polish in place a bit, lead to the poor problem of whole polishing effect.
In order to achieve the purpose, the invention provides a steel pipe internal polishing machine which comprises a supporting base, wherein a feeding and discharging mechanism is arranged on one side of the top of the supporting base, a discharging and discharging mechanism is arranged on the other side of the top of the supporting base, a rotary supporting mechanism is arranged between the feeding and discharging mechanism and the discharging and discharging mechanism, a clamping device is arranged on the rotary supporting mechanism and used for clamping a pipe to be polished and driving the pipe to be polished to rotate, a dust removing mechanism is arranged on one side of the rotary supporting mechanism, an anti-chip polishing mechanism is arranged on the other side of the rotary supporting mechanism and comprises an anti-chip polishing head and a feeding mechanism, the anti-chip polishing head is positioned in a pipe of the pipe to be polished and driven by the feeding mechanism to move along the length direction of the pipe to be polished, and the inner wall of the rotating pipe to be polished is subjected to anti-chip polishing.
In one embodiment of the invention, the feeding and discharging mechanism comprises two symmetrically arranged feeding support frames, the two feeding support frames are both transversely arranged first F-shaped structures, two transverse plates of the first F-shaped structures are both vertically arranged, long transverse plates of the two transverse plates are both far away from the central line of the support base, the upper parts of the transverse plates of the two feeding support frames are respectively connected through first cylindrical linear guide posts, two first cylindrical linear slide blocks are arranged on any one first cylindrical linear guide post,
by adopting the technical scheme: the first cylindrical linear sliding block slides on the first cylindrical linear guide pillar to act as a sliding guide mechanism, so that the feeding adjustment can be stably carried out, and the positioning precision is high 1; 2. the abrasion is less, and the precision can be maintained for a long time; 3. the high-speed motion is used, and the driving horsepower required by the machine table is greatly reduced; 4. can bear the loads of up, down, left and right at the same time; 5. the assembly is easy and the interchangeability is realized; 6. the lubricating structure is simple and the like;
the tops of the two first cylindrical linear sliding blocks close to the feeding support frame on any side are provided with feeding side material blocking sliding channels with L-shaped structures; a feeding limit stop block is arranged at one end, close to the central line of the supporting base, of the transverse plate of the feeding side blocking sliding channel;
the blanking discharging mechanism comprises two parallel blanking support frames, the two blanking support frames are of a transverse second F-shaped structure, two transverse plates of the second F-shaped structure are vertically arranged, a discharging groove is formed in the top surface of each of the two blanking support frames, and the discharging groove is of a U-shaped structure.
In an embodiment of the invention, the two feeding side material blocking sliding channels are symmetrically arranged;
the inlet height of the feeding side material blocking sliding channel is higher than the outlet height of the feeding side material blocking sliding channel;
the inlet height of the blanking groove is higher than the outlet height of the blanking groove;
the outlet height of the material-feeding side material-blocking sliding channel is higher than the inlet height of the blanking groove.
In an embodiment of the present invention, the clamping device includes a supporting end and a clamping end;
the rotary supporting mechanism comprises vertical plates which are arranged in parallel, a nut is arranged on the upper part of one vertical plate, a screw rod is arranged in the nut, and a feed baffle is arranged on the top surface of the other vertical plate;
a second cylindrical linear guide post is arranged between the lower parts of the two vertical plates in parallel, a second cylindrical linear sliding block is arranged on the two second cylindrical linear guide posts together, one end of a screw is connected with the second cylindrical linear sliding block, and the other end of the screw is provided with a hand wheel;
the top of second cylinder straight line slider and the left side lower part of feed baffle are provided with the supporting wheel seat of symmetrical arrangement, be provided with two support swiveling wheels on arbitrary supporting wheel seat, wherein the feed baffle is provided with rotary drive motor on keeping away from the terminal surface of second cylinder straight line slider one side, be provided with the action wheel on rotary drive motor's the output, the action wheel passes through the conveyer belt and drives a support swiveling wheel rotation that is close to the rotary drive motor output, the feed baffle is provided with the pressure cylinder near the terminal surface upper portion of second cylinder straight line slider one side, the piston rod that compresses tightly the cylinder arranges downwards, be provided with rotatory pinch roller on the piston rod that compresses tightly the cylinder.
In an embodiment of the present invention, the two supporting wheel seats correspond to a first supporting wheel seat and a second supporting wheel seat respectively, wherein the top of the second cylindrical linear slider is the first supporting wheel seat, and two supporting rotating wheels on the first supporting wheel seat are supporting ends of the clamping device;
the lower part of the left side of the feed baffle is provided with a second supporting wheel seat, and the rotary pressing wheel and two supporting rotary wheels on the second supporting wheel seat are clamping ends of the clamping device;
by adopting the technical scheme: the second cylindrical linear sliding block is adjusted to move by rotating the hand wheel, so that the distance between the supporting end and the clamping end is adjusted, and the polishing device is suitable for pipe fittings to be polished with different lengths;
a waist-shaped hole which is vertically arranged is arranged in the center of the end face of the feed baffle;
by adopting the technical scheme: the waist-shaped hole on the feed baffle is used for the chip-removing polishing head to enter and exit the pipe fitting to be polished;
the feeding cylinder and the blanking cylinder are sequentially arranged on the inner side end face of the supporting end of the clamping device and the inner side end face of the clamping end from front to back, a piston rod of the feeding cylinder and a piston rod of the blanking cylinder are arranged upwards, feeding cylinder push blocks are arranged on the piston rods of the feeding cylinder, and blanking cylinder push blocks are arranged on the piston rods of the blanking cylinder;
the end face of the outer side of the supporting end of the clamping device is provided with a dust removal mechanism, the dust removal mechanism comprises a chip suction port, and the chip suction port corresponds to the pipe hole of the pipe fitting to be polished and is connected with a chip suction device;
by adopting the technical scheme: impurities remained on the inner wall of the pipe fitting can be effectively removed through the dust removal mechanism;
the top surface of the feeding cylinder push block and the top surface of the blanking cylinder push block are both inclined surfaces, wherein the inlet height of the feeding cylinder push block is higher than the outlet height of the feeding cylinder push block, the inlet height of the blanking cylinder push block is higher than the outlet height of the blanking cylinder push block, and the outlet height of the feeding cylinder push block is higher than the inlet height of the blanking cylinder push block;
the center of the rotary pinch roller is arranged corresponding to the midpoint of a connecting line of the centers of the two supporting rotary wheels on the second supporting wheel seat.
In an embodiment of the present invention, the feeding mechanism includes a feeding cylinder, a piston end of the feeding cylinder is connected to the polishing head fixing seat through a floating joint, the chip removing polishing head is installed in the polishing head fixing seat,
by adopting the technical scheme: the chip removing polishing head is convenient and quick to replace through the polishing head fixing seat;
the mounting bracket of the feeding cylinder is mounted on the second adjusting transition plate, and the second adjusting transition plate is also provided with a first ball type linear slide rail mechanism, wherein a slide block of the first ball type linear slide rail mechanism is connected with the bottom of the polishing head fixing seat, and a slide rail of the first ball type linear slide rail mechanism is mounted on the top surface of the second adjusting transition plate;
by adopting the technical scheme: through the first ball type linear sliding rail mechanism, the polishing precision of the chip removing polishing head is guaranteed, and the working pressure of the feeding cylinder is prevented from being increased due to overlarge friction force.
In an embodiment of the invention, a first adjusting transition plate is arranged on the bottom surface of the second adjusting transition plate, the first adjusting transition plate is of a 7-shaped structure, a second ball-type linear slide rail mechanism which is vertically arranged is arranged on an end surface of one end, away from the transverse plate, of a vertical plate of the 7-shaped structure, and the second ball-type linear slide rail mechanism is connected with the support base through a linear slide rail fixing seat.
In an embodiment of the invention, the sliding block of the second ball-type linear sliding rail mechanism is connected to the vertical plate of the first adjusting transition plate, and the sliding rail of the second ball-type linear sliding rail mechanism is mounted on the linear sliding rail fixing seat.
In one embodiment of the invention, an adjusting cylinder mounting seat is arranged below a vertical plate of the first adjusting transition plate, an adjusting cylinder is arranged on the adjusting cylinder mounting seat, and a piston end of the adjusting cylinder is connected with the bottom surface of the vertical plate of the first adjusting transition plate;
by adopting the technical scheme: the first adjusting transition plate and the second adjusting transition plate are arranged below the first ball type linear sliding rail mechanism, so that the height of the chip removing polishing head can be adjusted, and the applicability to pipes to be polished with different pipe diameters and the accuracy consistency during chip removing polishing are realized.
The invention provides a polishing method of a steel pipe inner polishing machine, which comprises the following operation steps:
1) and (3) material loading preparation:
firstly, adjusting the distance between two material feeding side blocking and sliding material channels to adapt to pipe fittings to be polished with different lengths;
secondly, the second cylindrical linear sliding block is adjusted to move by rotating the hand wheel, so that the distance between the supporting end and the clamping end is adjusted, and the device is suitable for pipes to be polished with different lengths;
placing the pipe to be polished into a material blocking and sliding channel at the material feeding side of the material feeding and discharging mechanism, and rolling the pipe to be polished to a material feeding limit stop block under the action of gravity to prepare material feeding;
2) and feeding:
when the pipe fitting to be polished rolls to the feeding limit stop block, the feeding cylinder push block jacks the pipe fitting to be polished under the action of the feeding cylinder; the top of the feeding cylinder push block is an inclined plane, when the pipe fitting to be polished is jacked up and separated from the feeding limit stop, the pipe fitting to be polished can roll to a position between two supporting rotating wheels at the supporting end and the clamping end along the top of the inclined plane of the feeding cylinder push block under the action of gravity, and a V-shaped supporting structure is formed between the two supporting rotating wheels;
3) and rotating the pipe to be polished:
firstly, the rotary pressing wheel can press the pipe fitting to be polished downwards under the thrust of the pressing cylinder to complete the clamping of a clamping end;
secondly, the rotary driving motor is electrified to rotate, and a supporting rotating wheel which is arranged below the rotary pressing wheel and close to the output end of the rotary driving motor is driven to rotate through a synchronous belt, so that the pipe fitting to be polished is driven to rotate;
4) and adjusting the chip removing polishing head:
firstly, the first adjusting transition plate is adjusted through an adjusting cylinder, so that the height of the chip removing polishing head can be adjusted;
adjusting the polishing head fixing seat through a feeding cylinder, and adjusting the feeding direction of the chip-removing polishing head;
5) and polishing:
when a rotary driving motor is electrified and rotates to drive a pipe fitting to be polished to rotate, a feeding cylinder pushes a sliding block of a first ball type linear sliding rail mechanism to drive a chip removing polishing head to feed, and the inner wall of the pipe fitting to be polished is polished;
after polishing, sucking the scraps in the polished pipe fitting out through a scrap sucking port by a scrap sucking device;
6) and blanking:
firstly, a pushing block of a blanking cylinder jacks up a polished pipe fitting under the action of the blanking cylinder to perform blanking;
and secondly, the top of the pushing block of the blanking cylinder is an inclined plane, when the polished pipe fitting is jacked up to be separated from the supporting rotating wheel, the polished pipe fitting can roll into the blanking discharging mechanism along the top of the inclined plane of the pushing block of the blanking cylinder under the action of gravity, and blanking is carried out through a blanking groove of the blanking discharging mechanism.
As mentioned above, the steel pipe internal polishing machine provided by the invention has the advantages of reasonable structure, convenience in use, low economic cost and wide application range, and impurities remained on the inner wall of a pipe fitting can be effectively removed through the dust removal mechanism; the chip removing polishing head is convenient and quick to replace, and the working efficiency is improved; the pipe fitting can be effectively fixed through the supporting end and the clamping end, and the phenomenon of shaking cannot occur in the pipe fitting polishing process, so that the polishing effect is greatly improved, and the polishing precision of the chip removing polishing head is ensured and the working pressure of the feeding cylinder is prevented from being increased due to overlarge friction force through the ball type linear sliding rail mechanism;
the invention provides a polishing method of a steel pipe internal polishing machine, wherein a V-shaped supporting structure formed between two supporting rotating wheels can support steel pipes with different diameters, the height of a chip removing polishing head can be adjusted through a first adjusting transition plate and a second adjusting transition plate arranged below a ball type linear sliding rail mechanism, the applicability of pipe fittings to be polished with different pipe diameters and the accuracy consistency during chip removing polishing are realized, the chip removing polishing head has high polishing efficiency on the inner walls of the steel pipes with different diameters, the service life is long, the environmental pollution is effectively avoided, and the polishing method has good economic benefits and social benefits when being popularized and applied.
Drawings
Fig. 1 is a front view of the mounting structure of the present invention.
Fig. 2 is a top view of the mounting structure of the present invention.
Fig. 3 is a left side view of the mounting structure of the present invention.
Fig. 4 is a three-dimensional view of the mounting structure of the feeding and discharging mechanism, the discharging mechanism and the supporting base.
Fig. 5 is a top view of fig. 4.
Fig. 6 is a sectional view a-a of fig. 5.
Fig. 7 is a three-dimensional view of the rotation support mechanism of the present invention.
Fig. 8 is a front view of fig. 7.
Fig. 9 is a top view of fig. 7.
Fig. 10 is a left side view of fig. 7.
Fig. 11 is a three-dimensional view of the anti-dandruff polishing mechanism of the present invention.
Fig. 12 is a front view of fig. 11.
In the figure: 1. a feeding and discharging mechanism; 2. a rotation support mechanism; 3. a chip removing polishing mechanism; 4. a blanking and discharging mechanism; 5. a support base; 6. a chip suction port; 101. the feeding side blocks the material sliding channel; 102. a feeding limit stop block; 103. a first cylindrical linear slider; 104. a first cylindrical linear guide post; 105. a feeding support frame; 201. a feeding cylinder push block; 202. a feeding cylinder; 203. supporting the rotating wheel; 204. rotating the pinch roller; 205. a pressing cylinder; 206. a rotary drive motor; 207. a feeding cylinder push block; 208. a blanking cylinder; 209. a feed baffle; 301. a chip removing polishing head; 302. a polishing head fixing seat; 303. a first ball type linear slide rail mechanism; 304. a floating joint; 305. a feed cylinder; 306. a linear slide rail fixing seat; 307. a second ball type linear slide rail mechanism; 308. a first adjusting transition plate; 309. a second adjusting transition plate; 310. an adjusting cylinder; 401. a blanking support frame; 402. and (4) discharging the trough.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
Please refer to fig. 1 to 12. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
As shown in FIG. 3, the invention provides a steel pipe internal throwing machine, which comprises a supporting base 5, wherein a feeding and discharging mechanism 1 is arranged on one side of the top of the supporting base 5, a discharging and discharging mechanism 4 is arranged on the other side of the top of the supporting base 5,
as shown in fig. 2, a rotary supporting mechanism 2 is arranged between the feeding and discharging mechanism 1 and the discharging and discharging mechanism 4, a clamping device is arranged on the rotary supporting mechanism 2, the clamping device clamps the pipe to be polished and drives the pipe to be polished to rotate, a dust removing mechanism is arranged on one side of the rotary supporting mechanism 2, a scrap removing and polishing mechanism 3 is arranged on the other side of the rotary supporting mechanism 2,
as shown in fig. 11, the chip-removing polishing mechanism 3 includes a chip-removing polishing head 301 and a feeding mechanism, the chip-removing polishing head 301 is located in the pipe of the pipe to be polished and driven by the feeding mechanism to move along the length direction of the pipe to be polished, so as to perform chip-removing polishing on the inner wall of the rotating pipe to be polished;
as shown in fig. 4, the feeding and discharging mechanism 1 includes two symmetrically arranged feeding support frames 105, the two feeding support frames 105 are horizontal first F-shaped structures, two transverse plates of the first F-shaped structures are vertically arranged, long transverse plates in the two transverse plates are far away from the central line of the support base 5, the upper parts of the transverse plates of the two feeding support frames 105 are connected through first cylindrical linear guide pillars 104, and any one of the first cylindrical linear guide pillars 104 is provided with two first cylindrical linear sliders 103, by adopting the technical scheme: the first cylindrical linear sliding block slides on the first cylindrical linear guide pillar to act as a sliding guide mechanism, so that the feeding adjustment can be stably carried out, and the positioning precision is high 1; 2. the abrasion is less, and the precision can be maintained for a long time; 3. the high-speed motion is used, and the driving horsepower required by the machine table is greatly reduced; 4. can bear the loads of up, down, left and right at the same time; 5. the assembly is easy and the interchangeability is realized; 6. the lubricating structure is simple and the like;
the tops of two first cylindrical linear sliders 103 close to the feeding support frame 105 on any side are provided with feeding side material blocking and sliding channels 101 with L-shaped structures;
as shown in fig. 5, a feeding limit stop 102 is arranged at one end of the transverse plate of the feeding side material blocking sliding channel 101 close to the central line of the supporting base 5;
as shown in fig. 6, the discharging mechanism 4 includes two parallel discharging support frames 401, the two discharging support frames 401 are both of a second transverse F-shaped structure, two transverse plates of the second F-shaped structure are both vertically arranged, a discharging groove 402 is arranged on the top surface of each of the two discharging support frames 401, and the discharging groove 402 is of a U-shaped structure;
the two feeding side material blocking sliding channels 101 are symmetrically arranged;
the inlet height of the feeding side material blocking sliding channel 101 is higher than the outlet height of the feeding side material blocking sliding channel 101;
the inlet height of the blanking groove 402 is higher than the outlet height of the blanking groove 402;
the outlet height of the feeding side material blocking sliding channel 101 is higher than the inlet height of the blanking groove 402;
the clamping device comprises a supporting end and a clamping end;
as shown in fig. 7, the rotary supporting mechanism 2 includes vertical plates arranged in parallel, a nut is disposed on an upper portion of one vertical plate, a screw is disposed in the nut, and a feed baffle 209 is disposed on a top surface of the other vertical plate;
a second cylindrical linear guide post is arranged between the lower parts of the two vertical plates in parallel, a second cylindrical linear sliding block is arranged on the two second cylindrical linear guide posts together, one end of a screw is connected with the second cylindrical linear sliding block, and the other end of the screw is provided with a hand wheel;
the top of the second cylindrical linear slider and the lower part of the left side of the feed baffle 209 are provided with symmetrically arranged supporting wheel seats, any one of the supporting wheel seats is provided with two supporting rotating wheels 203, wherein the end surface of the feed baffle 209, which is far away from one side of the second cylindrical linear slider, is provided with a rotary driving motor 206, the output end of the rotary driving motor 206 is provided with a driving wheel, the driving wheel drives one supporting rotating wheel 203, which is close to the output end of the rotary driving motor, to rotate through a conveyor belt, the upper part of the end surface of the feed baffle 209, which is close to one side of the second cylindrical linear slider, is provided with a pressing cylinder 205, the piston rod of the pressing cylinder 205 is arranged downwards, and the piston rod of the pressing cylinder 205 is provided with a rotary pressing wheel 204;
as shown in fig. 8, the two supporting wheel seats correspond to a first supporting wheel seat and a second supporting wheel seat respectively, wherein the top of the second cylindrical linear slider is the first supporting wheel seat, and two supporting rotating wheels 203 on the first supporting wheel seat are supporting ends of the clamping device;
the lower part of the left side of the feed baffle 209 is a second supporting wheel seat, and the rotary pressure wheel 204 and two supporting rotary wheels 203 on the second supporting wheel seat are clamping ends of the clamping device; by adopting the technical scheme: the second cylindrical linear sliding block is adjusted to move by rotating the hand wheel, so that the distance between the supporting end and the clamping end is adjusted, and the polishing device is suitable for pipe fittings to be polished with different lengths;
as shown in fig. 10, a vertically arranged kidney-shaped hole is arranged in the center of the end face of the feed baffle 209; by adopting the technical scheme: the waist-shaped hole on the feed baffle is used for the chip-removing polishing head to enter and exit the pipe fitting to be polished;
the inner side end face of the supporting end of the clamping device and the inner side end face of the clamping end are sequentially provided with a feeding cylinder 202 and a discharging cylinder 208 from front to back, a piston rod of the feeding cylinder 202 and a piston rod of the discharging cylinder 208 are arranged upwards, a feeding cylinder push block 201 is arranged on each piston rod of the feeding cylinder 202, and a discharging cylinder push block 207 is arranged on each piston rod of the discharging cylinder 208;
as shown in fig. 1, a dust removing mechanism is arranged on the end surface of the outer side of the supporting end of the clamping device, the dust removing mechanism comprises a chip suction port 6, and the chip suction port 6 corresponds to the pipe hole of the pipe fitting to be polished and is connected with a chip suction device; by adopting the technical scheme: impurities remained on the inner wall of the pipe fitting can be effectively removed through the dust removal mechanism;
as shown in fig. 9, the top surface of the feeding cylinder push block 201 and the top surface of the discharging cylinder push block 207 are both inclined surfaces, wherein the inlet height of the feeding cylinder push block 201 is higher than the outlet height of the feeding cylinder push block 201, the inlet height of the discharging cylinder push block 207 is higher than the outlet height of the discharging cylinder push block 207, and the outlet height of the feeding cylinder push block 201 is higher than the inlet height of the discharging cylinder push block 207;
as shown in fig. 10, the center of the rotary pressing wheel 204 is arranged corresponding to the midpoint of the line connecting the centers of the two supporting rotary wheels 203 on the second supporting wheel seat;
as shown in fig. 12, the feeding mechanism includes a feeding cylinder 305, a piston end of the feeding cylinder 305 is connected to a polishing head holder 302 through a floating joint 304, and a chip removing polishing head 301 is mounted in the polishing head holder 302, by adopting the technical solution: the chip removing polishing head is convenient and quick to replace through the polishing head fixing seat;
the mounting bracket of the feeding cylinder 305 is mounted on the second adjusting transition plate 309, the second adjusting transition plate 309 is further provided with a first ball type linear slide rail mechanism 303, wherein a slide block of the first ball type linear slide rail mechanism 303 is connected with the bottom of the polishing head fixing seat 302, and a slide rail of the first ball type linear slide rail mechanism 303 is mounted on the top surface of the second adjusting transition plate 309; by adopting the technical scheme: the polishing precision of the chip removing polishing head is ensured and the working pressure of the feeding cylinder is prevented from being increased due to overlarge friction force by the first ball type linear slide rail mechanism;
a first adjusting transition plate 308 is arranged on the bottom surface of the second adjusting transition plate 309, the first adjusting transition plate 308 is of a 7-shaped structure, a second ball type linear slide rail mechanism 307 which is vertically arranged is arranged on the end surface of one end, away from the transverse plate, of the vertical plate of the 7-shaped structure, and the second ball type linear slide rail mechanism 307 is connected with the support base 5 through a linear slide rail fixing seat 306;
a sliding block of the second ball type linear slide rail mechanism 307 is connected with a vertical plate of the first adjusting transition plate 308, and a slide rail of the second ball type linear slide rail mechanism 307 is installed on the linear slide rail fixing seat 306;
an adjusting cylinder mounting seat is arranged below the vertical plate of the first adjusting transition plate 308, an adjusting cylinder 310 is arranged on the adjusting cylinder mounting seat, and the piston end of the adjusting cylinder 310 is connected with the bottom surface of the vertical plate of the first adjusting transition plate 308; by adopting the technical scheme: the first adjusting transition plate and the second adjusting transition plate are arranged below the first ball type linear sliding rail mechanism, so that the height of the chip removing polishing head can be adjusted, and the applicability to pipes to be polished with different pipe diameters and the accuracy consistency during chip removing polishing are realized.
The invention provides a polishing method of a steel pipe inner polishing machine, which comprises the following operation steps:
1) and (3) material loading preparation:
firstly, adjusting the distance between two material feeding side blocking sliding material channels 101 to adapt to pipe fittings to be polished with different lengths;
secondly, the second cylindrical linear sliding block is adjusted to move by rotating the hand wheel, so that the distance between the supporting end and the clamping end is adjusted, and the device is suitable for pipes to be polished with different lengths;
thirdly, placing the pipe to be polished into a material blocking and sliding channel 101 at the material feeding side of the material feeding and discharging mechanism 1, and rolling the pipe to be polished to a material feeding limit stop block 102 under the action of gravity to prepare for material feeding;
2) and feeding:
when the pipe fitting to be polished rolls to the feeding limit stop 102, the feeding cylinder push block 201 jacks up the pipe fitting to be polished under the action of the feeding cylinder 202; the top of the feeding cylinder push block 201 is an inclined plane, when the pipe to be polished is jacked up and separated from the feeding limit stop 102, the pipe to be polished can roll to a position between two supporting rotating wheels 203 at a supporting end and a clamping end along the top of the inclined plane of the feeding cylinder push block 201 under the action of gravity, and a V-shaped supporting structure is formed between the two supporting rotating wheels;
3) and rotating the pipe to be polished:
firstly, the rotating pressing wheel 204 presses the pipe fitting to be polished downwards under the thrust of the pressing cylinder 205;
secondly, the rotary driving motor 206 is electrified to rotate, and the supporting rotating wheel 203 which is arranged below the rotary pressing wheel 204 and close to the output end of the rotary driving motor is driven to rotate through the synchronous belt, so that the pipe fitting to be polished is driven to rotate;
4) and adjusting the chip removing polishing head:
firstly, the height of the chip removing polishing head 301 can be adjusted by adjusting the first adjusting transition plate 308 through the adjusting cylinder 310;
adjusting the polishing head fixing seat 302 through a feeding cylinder 305, so that the feeding direction of the chip-removing polishing head 301 can be adjusted;
5) and polishing:
firstly, when the rotation driving motor 206 is electrified to rotate to drive the pipe fitting to be polished to rotate, the feeding cylinder 305 pushes the sliding block of the first ball type linear sliding rail mechanism 303 to drive the chip removing polishing head 301 to feed, and the inner wall of the pipe fitting to be polished is polished;
after polishing, the scraps in the polished pipe are sucked out by a scrap sucking device through a scrap sucking port 6;
6) and blanking:
firstly, a feeding cylinder push block 207 jacks up the polished pipe fitting under the action of a feeding cylinder 208 for feeding;
and secondly, the top of the pushing block 207 of the blanking cylinder is an inclined plane, when the polished pipe fitting is jacked up to be separated from the supporting rotating wheel 203, the polished pipe fitting can roll into the blanking and discharging mechanism 4 along the top of the inclined plane of the pushing block 207 of the blanking cylinder under the action of gravity, and blanking is carried out through the blanking groove 402 of the blanking and discharging mechanism 4.
In a specific embodiment, the rotary drive motor 206 is a servo motor or a stepping motor.
In conclusion, the steel pipe inner polishing machine provided by the invention has the advantages of reasonable structure, convenience in use, low economic cost and wide application range, and impurities remained on the inner wall of a pipe fitting can be effectively removed through the dust removal mechanism; the chip removing polishing head is convenient and quick to replace, and the working efficiency is improved; the pipe fitting can be effectively fixed through the supporting end and the clamping end, and the phenomenon of shaking cannot occur in the pipe fitting polishing process, so that the polishing effect is greatly improved, and the polishing precision of the chip removing polishing head is ensured and the working pressure of the feeding cylinder is prevented from being increased due to overlarge friction force through the ball type linear sliding rail mechanism;
the invention provides a polishing method of a steel pipe internal polishing machine, wherein a V-shaped supporting structure formed between two supporting rotating wheels can support steel pipes with different diameters, the height of a chip removing polishing head can be adjusted through a first adjusting transition plate and a second adjusting transition plate arranged below a ball type linear sliding rail mechanism, the applicability of pipe fittings to be polished with different pipe diameters and the accuracy consistency during chip removing polishing are realized, the chip removing polishing head has high polishing efficiency on the inner walls of the steel pipes with different diameters, the service life is long, and the environmental pollution is effectively avoided. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.