CN113441073A - Novel environment-friendly special heavy-duty anticorrosive paint and manufacturing process thereof - Google Patents

Novel environment-friendly special heavy-duty anticorrosive paint and manufacturing process thereof Download PDF

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Publication number
CN113441073A
CN113441073A CN202110873513.3A CN202110873513A CN113441073A CN 113441073 A CN113441073 A CN 113441073A CN 202110873513 A CN202110873513 A CN 202110873513A CN 113441073 A CN113441073 A CN 113441073A
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mixing
stirring
anticorrosive paint
parts
manufacturing process
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苏莎
马国存
马皓
杜荣
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Hunan Jisheng Anticorrosion And Thermal Insulation Engineering Co ltd
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Hunan Jisheng Anticorrosion And Thermal Insulation Engineering Co ltd
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Priority to CN202110873513.3A priority Critical patent/CN113441073A/en
Publication of CN113441073A publication Critical patent/CN113441073A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C09D163/10Epoxy resins modified by unsaturated compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention discloses a novel environment-friendly special heavy-duty anticorrosive paint and a manufacturing process thereof, relates to the technical field of environment-friendly anticorrosive paints, and aims to solve the problems of poor using effect, high labor intensity and low production efficiency of the manufacturing process of the conventional anticorrosive paint. The novel environment-friendly special heavy-duty anticorrosive paint comprises a component A and a component B, wherein the volume ratio of the component A to the component B is 1: 1, mixing, wherein the component A comprises the following raw materials in percentage by mass: vinyl ester resin-38, white carbon black-0.6, auxiliary agent-0.3, surface untreated titanium dioxide-4, fibrous talcum powder-22, benzyl alcohol-2 and solvent-5.2, wherein the component B comprises the following raw materials in percentage by mass: 13 parts of hydrocarbon plasticizer, 4 parts of fatty amine, 19 parts of polyether amine, 22 parts of fibrous talcum powder, 12 parts of nonyl phenol, 4.5 parts of benzyl alcohol, 15 parts of solvent and 2.5 parts of rust penetration auxiliary agent, wherein the vinyl ester resin comprises bisphenol A epoxy resin, bisphenol A, methacrylic acid and styrene, and the bisphenol A epoxy resin: bisphenol A: methacrylic acid is 1: 0.25: 0.75.

Description

Novel environment-friendly special heavy-duty anticorrosive paint and manufacturing process thereof
Technical Field
The invention relates to the technical field of environment-friendly anticorrosive coatings, in particular to a novel environment-friendly special heavy-duty anticorrosive coating and a manufacturing process thereof.
Background
The environment-friendly special heavy-duty anticorrosive coating is an anticorrosive coating which is made of inorganic materials, does not volatilize any organic components and has no pollution to the environment, and the environment-friendly anticorrosive coating has the effects of no pollution to the environment, long service life, physical corrosion resistance, chemical corrosion resistance and the like, is widely applied to various industries and is suitable for various corrosion resistance fields, and the use of the anticorrosive coating in our lives is increasingly increased along with the development of the industry.
However, the existing anticorrosive paint has poor use effect, high labor intensity and low production efficiency in the manufacturing process of the anticorrosive paint, so that the existing requirements are not met, and a novel environment-friendly special heavy anticorrosive paint and a manufacturing process thereof are provided.
Disclosure of Invention
The invention aims to provide a novel environment-friendly special heavy-duty anticorrosive paint and a manufacturing process thereof, and aims to solve the problems of poor using effect, high labor intensity and low production efficiency of the manufacturing process of the anticorrosive paint of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a novel heavy anticorrosive coating of environmental protection special type and manufacturing process thereof, novel heavy anticorrosive coating of environmental protection special type is processed by coating manufacturing mechanism, coating manufacturing mechanism includes truss, dosing mechanism, compounding mechanism, curing agent storage tank, stirring curing mechanism, connects hopper, puddler, compounding steel wire, connecting axle, base, batching jar, follows the driving wheel, regulation and control motor, action wheel, hold-in range, dosing pump, conveying pipeline, cassette, benefit pipe, level sensor, force (forcing) pump, inlet pipe, discharging pipe, valve, heating jacket, electrothermal tube, first compounding motor, drive yoke, second compounding motor, temperature controller, novel heavy anticorrosive coating of environmental protection special type includes first component and second component, and first component and second component volume ratio are 1: 1, mixing, wherein the component A comprises the following raw materials in percentage by mass: vinyl ester resin-38, white carbon black-0.6, auxiliary agent-0.3, surface untreated titanium dioxide-4, fibrous talcum powder-22, benzyl alcohol-2 and solvent-5.2, wherein the component B comprises the following raw materials in percentage by mass: 13 parts of hydrocarbon plasticizer, 4 parts of fatty amine, 19 parts of polyether amine, 22 parts of fibrous talcum powder, 12 parts of nonyl phenol, 4.5 parts of benzyl alcohol, 15 parts of solvent and 2.5 parts of rust penetration auxiliary agent, wherein the vinyl ester resin comprises bisphenol A epoxy resin, bisphenol A, methacrylic acid and styrene, and the bisphenol A epoxy resin: bisphenol A: methacrylic acid is 1: 0.25: 0.75;
the manufacturing process of the novel environment-friendly special heavy-duty anticorrosive paint comprises the following steps:
the method comprises the following steps: the regulating motor works to drive the driving wheel, the driving wheel drives the batching mechanism through the synchronous belt, the position of the batching tank is sequentially regulated, the quantitative pump works, raw materials in the batching tank are discharged into the mixing mechanism through the conveying pipe, and the raw materials are added into the mixing mechanism;
step two: the first mixing motor works to drive the driving frame to rotate, the second mixing motor works to drive the stirring rod and the mixing steel wire to rotate, and all raw materials are stirred to obtain a coating;
step three: the booster pump work is to the inside pressurization of compounding mechanism, and coating is discharged through the discharging pipe, gets into the inside of stirring curing mechanism, and quantitative pump work simultaneously, the inside curing agent of curing agent storage tank gets into the inside of stirring curing mechanism through the conveying pipeline, and the ratio of coating and curing agent is 10: 1;
step four: the first mixing motor works to drive the driving frame to rotate, the second mixing motor works to drive the stirring rod and the mixing steel wire to rotate, the coating and the curing agent are stirred, meanwhile, the electric heating tube is electrified to heat the heating sleeve, the heating sleeve heats the stirring curing mechanism, and the anticorrosive coating is obtained after full stirring curing for fifteen minutes;
step five: the pressurizing pump works to pressurize the inside of the stirring and curing mechanism, and the anticorrosive paint is discharged through the discharge pipe and discharged into the receiving hopper.
In a further embodiment, the batching mechanism includes the base, the batching jar is installed to the upper end of base, the outside of base is installed from the driving wheel, the action wheel is installed to the upper end of regulation and control motor, the action wheel passes through the hold-in range with follow driving wheel and is connected, the cassette is installed to the lower extreme of base, the cassette passes through the bearing with the truss and is connected.
In a further embodiment, first compounding motor is all installed to the centre of compounding mechanism and stirring curing mechanism upper end, the connecting axle is installed to the upper end of drive frame, the connecting axle passes through the coupling joint with first compounding motor, and the drive frame is located the inside of compounding mechanism, the drive frame includes second compounding motor, the puddler is installed to the lower extreme of second compounding motor, and the puddler passes through the coupling joint with second compounding motor, the compounding steel wire is installed to the lower extreme of puddler.
In a further embodiment, a heating sleeve is arranged on the outer side of the stirring and curing mechanism, and an electric heating pipe is arranged in the heating sleeve.
In a further embodiment, the upper end of compounding mechanism and stirring curing mechanism all is provided with the inlet pipe, the lower extreme of compounding mechanism and stirring curing mechanism all is provided with the discharging pipe, the valve is all installed to the upper end of discharging pipe and inlet pipe, and the valve all passes through flange joint with discharging pipe and inlet pipe.
In further embodiment, level sensor is all installed to one side of batching jar and curing agent storage tank upper end, and level sensor all passes through the screw connection with batching jar and curing agent storage tank, the benefit pipe is all installed to the centre of batching jar and curing agent storage tank upper end.
In a further embodiment, the upper ends of the mixing mechanism and the stirring and curing mechanism are respectively provided with a pressure pump, and the pressure pump comprises a pressure pipe.
In a further embodiment, a temperature controller is installed at the front end of the stirring and curing mechanism, the temperature controller comprises a temperature sensing probe, the temperature sensing probe is embedded in the stirring and curing mechanism, and the stirring and curing mechanism is connected with the temperature controller through a screw.
In a further embodiment, the truss is connected with the batching mechanism, the mixing mechanism, the curing agent storage tank and the stirring and curing mechanism through screws.
In a further embodiment, the mixing wire is welded to the stirring rod.
Compared with the prior art, the invention has the beneficial effects that:
1. the matrix resin adopted by the invention is high-performance vinyl ester resin, has more excellent corrosion resistance and lower permeability compared with epoxy resin, so that the water vapor permeability of the prepared novel environment-friendly special heavy-duty anticorrosive coating is six to fifteen times higher than that of the common epoxy resin coating and four times higher than that of the common epoxy FRP, the bonding strength between the prepared coating and a carbon steel substrate is high, cracking, layering or peeling are not easy to generate, and the coating has better adhesive force and impact strength, so that better corrosion resistance level is ensured, the coating can be suitable for a heavy-duty environment with alternating temperature, the hardness of the coating after curing to form a film is higher, the wear resistance is good, the repairability is good, the vinyl ester resin is used as a base material, an auxiliary agent, an organic solvent and a body pigment are added, and the anticorrosive coating is prepared after mixing and curing, and does not contain heavy metal, the paint contains no zinc element, does not contain toxicity in an aqueous environment, meets the requirements of green environmental protection, has high bonding strength, water resistance, salt resistance and durability, can be used in a severe environment, can be directly contacted with a corrosive medium to be used as a heavy-duty anticorrosive coating layer, the rutile type titanium dioxide which is not subjected to surface treatment is used in the formula of the component A, the conventional rutile type titanium dioxide which is subjected to surface treatment is added in epoxy resin, the epoxy equivalent is increased due to long storage time, so that the adverse effect on the film forming in the future is realized, the water resistance and the chemical medium resistance of the paint film are improved due to fibrous talcum powder, the impact resistance, the flexibility and the like of the paint film are improved, the component B uses polyether amine to have the moisture-holding effect, nonyl phenol and benzyl alcohol in the formula play a role of accelerating agent and participate in the reaction, the volume solid content of the paint reaches 85%, and the VOC content meets the requirements of environmental protection.
2. The regulating motor can drive the batching mechanism to rotate when working, a batching tank of the batching mechanism can be sequentially positioned above the batching mechanism, raw materials are quantitatively conveyed into the batching mechanism through the quantitative pump, quantitative batching of the anticorrosive paint is realized, a material level sensor monitors the material level in the batching tank in real time, and when the material level is low, the raw materials are timely supplemented through the material supplementing pipe, so that continuous and uninterrupted batching is realized, manual operation is not needed, time and labor are saved, the labor intensity is reduced, and the production efficiency of the anticorrosive paint is improved;
3. the stirring rod and the plurality of mixing steel wires are driven to rotate by the second mixing motor to fully stir the raw materials, the mixing strength of the plurality of mixing steel wires is high, the shearing force is high, the mixing is more uniform, and the production quality of the anticorrosive paint is ensured;
4. the pressurizing pump works during discharging to pressurize the interior of the tank body, so that materials are conveniently pressurized and discharged, the discharging mode is simple, and residues in the tank body are greatly reduced.
Drawings
FIG. 1 is a front view of a paint manufacturing mechanism of the present invention;
FIG. 2 is a schematic structural view of a mixing mechanism of the present invention;
FIG. 3 is a schematic view of the construction of the stirring rod and the mixing wire of the present invention;
FIG. 4 is a schematic structural diagram of a driving frame according to the present invention;
FIG. 5 is a top three-dimensional perspective view of the dosing mechanism of the present invention;
FIG. 6 is a bottom three-dimensional view of the dosing mechanism of the present invention;
fig. 7 is a schematic structural view of the heating jacket of the present invention.
In the figure: 1. a truss; 2. a batching mechanism; 3. a material mixing mechanism; 4. a curing agent storage tank; 5. a stirring and curing mechanism; 6. a receiving hopper; 7. a stirring rod; 8. mixing steel wires; 9. a connecting shaft; 10. a base; 11. a dosing tank; 12. a driven wheel; 13. regulating and controlling a motor; 14. a driving wheel; 15. a synchronous belt; 16. a constant delivery pump; 17. a delivery pipe; 18. a card holder; 19. a material supplementing pipe; 20. a level sensor; 21. a pressure pump; 22. a feed pipe; 23. a discharge pipe; 24. a valve; 25. heating a jacket; 26. an electric heating tube; 27. a first mixing motor; 28. a driving frame; 29. a second mixing motor; 30. a temperature controller; 31. a paint manufacturing mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-7, an embodiment of the present invention is shown: the utility model provides a novel heavy anticorrosive coating of environmental protection special type and manufacturing process thereof, novel heavy anticorrosive coating of environmental protection special type is processed by coating manufacturing mechanism 31, coating manufacturing mechanism 31 includes truss 1, dosing mechanism 2, compounding mechanism 3, curing agent storage tank 4, stirring curing mechanism 5, connect hopper 6, puddler 7, compounding steel wire 8, connecting axle 9, base 10, batching jar 11, from driving wheel 12, regulation and control motor 13, action wheel 14, hold-in range 15, dosing pump 16, conveying pipeline 17, cassette 18, material supplementing pipe 19, level sensor 20, force (forcing) pump 21, inlet pipe 22, discharging pipe 23, valve 24, heating jacket 25, electrothermal tube 26, first compounding motor 27, driving yoke 28, second compounding motor 29, temperature controller 30, novel heavy anticorrosive coating of environmental protection special type includes first component and second component, and first component and second component volume ratio is 1: 1, mixing, wherein the component A comprises the following raw materials in percentage by mass: vinyl ester resin-38, white carbon black-0.6, auxiliary agent-0.3, surface untreated titanium dioxide-4, fibrous talcum powder-22, benzyl alcohol-2, solvent-5.2, and component B, wherein the raw materials are in the following weight proportions: 13 parts of hydrocarbon plasticizer, 4 parts of fatty amine, 19 parts of polyether amine, 22 parts of fibrous talcum powder, 12 parts of nonyl phenol, 4.5 parts of benzyl alcohol, 15 parts of solvent and 2.5 parts of rust penetration auxiliary agent, wherein the vinyl ester resin comprises bisphenol A epoxy resin, bisphenol A, methacrylic acid and styrene, and the bisphenol A epoxy resin: bisphenol A: methacrylic acid is 1: 0.25: 0.75;
the manufacturing process of the novel environment-friendly special heavy-duty anticorrosive paint comprises the following steps:
the method comprises the following steps: a regulating motor 13 works to drive a driving wheel 14, the driving wheel 14 drives a batching mechanism 2 through a synchronous belt 15, the position of a batching tank 11 is sequentially regulated, a dosing pump 16 works, raw materials in the batching tank 11 are discharged into a mixing mechanism 3 through a conveying pipe 17, and vinyl ester resin, an auxiliary agent, an organic solvent and a body pigment are added into the mixing mechanism 3;
step two: the first mixing motor 27 works to drive the driving frame 28 to rotate, the second mixing motor 29 works to drive the stirring rod 7 and the mixing steel wire 8 to rotate, and all raw materials are stirred to obtain a coating;
step three: the work of force (forcing) pump 21 is to the inside pressurization of compounding mechanism 3, and coating discharges through discharging pipe 23, gets into the inside of stirring curing mechanism 5, and the work of constant delivery pump 16 simultaneously, the inside curing agent of curing agent storage tank 4 gets into the inside of stirring curing mechanism 5 through conveying pipeline 17, and the ratio of coating and curing agent is 10: 1;
step four: the first mixing motor 27 works to drive the driving frame 28 to rotate, the second mixing motor 29 works to drive the stirring rod 7 and the mixing steel wire 8 to rotate, the coating and the curing agent are stirred, meanwhile, the electric heating tube 26 is electrified to heat the heating sleeve 25, the heating sleeve 25 heats the stirring and curing mechanism 5, and the anticorrosive coating is obtained after full stirring and curing for fifteen minutes;
step five: the pressurizing pump 21 is operated to pressurize the inside of the stirring and curing mechanism 5, and the anticorrosive paint is discharged through the discharge pipe 23 and into the receiving hopper 6.
Further, the vinyl ester resin composition includes bisphenol a epoxy resin, bisphenol a, methacrylic acid, and styrene, and the bisphenol a epoxy resin: bisphenol A: methacrylic acid is 1: 0.25: 0.75, bisphenol A epoxy resin and bisphenol A carry out addition polymerization reaction under the action of benzyl phenyl phosphorus chloride, resorcinol and dibutyl phosphite, the product of the addition polymerization reaction is further esterified with methacrylic acid, the reaction product of the esterification reaction is further diluted with styrene to prepare vinyl ester resin, the batching mechanism 2 comprises a base 10, a batching tank 11 is arranged at the upper end of the base 10, a driven wheel 12 is arranged at the outer side of the base 10, a driving wheel 14 is arranged at the upper end of a regulating motor 13, the driving wheel 14 is connected with the driven wheel 12 through a synchronous belt 15, a clamping seat 18 is arranged at the lower end of the base 10, the clamping seat 18 is connected with the truss 1 through a bearing, the regulating motor 13 works to drive the driving wheel 14, the driving wheel 14 drives the batching mechanism 2 through the synchronous belt 15, the position of the batching tank 11 is sequentially adjusted, the batching tank 11 of the batching mechanism 2 is sequentially positioned above the batching mechanism 3, and a quantitative pump 16 works, the raw material in the blending tank 11 is discharged into the mixing mechanism 3 through the feed pipe 17.
Further, a first mixing motor 27 is arranged between the upper ends of the mixing mechanism 3 and the stirring curing mechanism 5, a connecting shaft 9 is arranged at the upper end of a driving frame 28, the connecting shaft 9 is connected with the first mixing motor 27 through a coupler, the driving frame 28 is positioned inside the mixing mechanism 3, the driving frame 28 comprises a second mixing motor 29, a stirring rod 7 is arranged at the lower end of the second mixing motor 29, the stirring rod 7 is connected with the second mixing motor 29 through a coupler, mixing steel wires 8 are arranged at the lower end of the stirring rod 7, after the mixing is completed, the second mixing motor 29 works to drive the stirring rod 7 and the mixing steel wires 8 to rotate, the raw materials are fully stirred, the mixing strength of the mixing steel wires 8 is large, the shearing force is large, the mixing is more uniform, the production quality of the anticorrosive paint is ensured, the driving frame 28 is driven by the first mixing motor 27 when the second mixing motor 29 works, and the driving frame 28 drives the stirring rod 7 and the plurality of mixing steel wires 8 to rotate, so that large-area and large-range stirring of the stirring mechanism is realized.
Further, a heating jacket 25 is installed on the outer side of the stirring and curing mechanism 5, and an electric heating tube 26 is installed inside the heating jacket 25, so that the stirring and curing mechanism 5 can be heated to a proper working temperature.
Further, the upper end of compounding mechanism 3 and stirring curing mechanism 5 all is provided with inlet pipe 22, and the lower extreme of compounding mechanism 3 and stirring curing mechanism 5 all is provided with discharging pipe 23, and valve 24 is all installed to discharging pipe 23 and inlet pipe 22's upper end, and valve 24 all passes through flange joint with discharging pipe 23 and inlet pipe 22, conveniently controls feeding and the ejection of compact.
Further, material level sensor 20 is all installed to one side of batching jar 11 and 4 upper ends of curing agent storage tank, and material level sensor 20 all passes through the screw connection with batching jar 11 and curing agent storage tank 4, material supplement pipe 19 is all installed to the centre of batching jar 11 and 4 upper ends of curing agent storage tank, material level sensor 20 real-time supervision batching jar 11 and the inside material level of curing agent storage tank, in time, the raw materials is mended through material supplement pipe 19 when the material level is lower, realize continuous uninterrupted batching, need not manual operation, time saving and labor saving, labor intensity is reduced, thereby the production efficiency of anticorrosive paint is improved.
Further, the booster pump 21 is all installed to the upper end of compounding mechanism 3 and stirring curing mechanism 5, and the booster pump 21 includes the forcing pipe, and the booster pump 21 is worked when the ejection of compact, to jar internal portion pressurization, makes things convenient for the pressurization of material to arrange the material, arranges the material mode simply, greatly reduced jar internal portion's residue.
Further, a temperature controller 30 is installed at the front end of the stirring and curing mechanism 5, the temperature controller 30 comprises a temperature sensing probe, the temperature sensing probe is embedded into the stirring and curing mechanism 5, the stirring and curing mechanism 5 is connected with the temperature controller 30 through screws, and the curing temperature can be controlled through the temperature controller 30.
Further, the truss 1 is connected with the batching mechanism 2, the mixing mechanism 3, the curing agent storage tank 4 and the stirring and curing mechanism 5 through screws, so that the connection mode is simple, and the assembly and disassembly are convenient.
Further, the mixing steel wire 8 is connected with the stirring rod 7 in a welding mode, the connection mode is simple, the integrity is good, and the mixing steel wire is not easy to damage.
The working principle is as follows: the control motor 13 works to drive the driving wheel 14, the driving wheel 14 drives the batching mechanism 2 through the synchronous belt 15, the position of the batching tank 11 is sequentially adjusted, the batching tank 11 of the batching mechanism 2 is sequentially positioned above the mixing mechanism 3, the dosing pump 16 works, raw materials in the batching tank 11 are discharged into the mixing mechanism 3 through the conveying pipe 17, each raw material is added into the mixing mechanism 3, batching of anticorrosive paint is completed, after batching is completed, the second mixing motor 29 works to drive the stirring rod 7 and the plurality of mixing steel wires 8 to rotate, the raw materials are fully stirred, the mixing strength of the plurality of mixing steel wires 8 is high, the shearing force is high, mixing is more uniform, the production quality of the anticorrosive paint is ensured, the first mixing motor 27 works to drive the driving frame 28 while the second mixing motor 29 works, the stirring rod 7 and the plurality of mixing steel wires 8 are driven by the driving frame 28 to rotate, large-area and large-range stirring of the stirring mechanism is realized, further improve the compounding intensity between the raw materials, further improve the compounding degree of consistency, guarantee anticorrosive paint's production quality, obtain coating after the compounding is accomplished, the work of force (forcing) pump 21 is to 3 inside pressurizations of compounding mechanism, and coating discharges through discharging pipe 23, gets into the inside of stirring curing mechanism 5, and the work of while constant delivery pump 16, the inside curing agent of curing agent storage tank 4 gets into the inside of stirring curing mechanism 5 through conveying pipeline 17, and the ratio of coating and curing agent is 10: 1, a first mixing motor 27 works to drive a driving frame 28 to rotate, a second mixing motor 29 works to drive a stirring rod 7 and a mixing steel wire 8 to rotate, paint and curing agent are stirred, an electric heating tube 26 is electrified to heat a heating sleeve 25, the heating sleeve 25 heats a stirring curing mechanism 5, the anti-corrosion paint is obtained after the stirring curing mechanism 5 is fully stirred and cured for fifteen minutes, after the curing is completed, a pressure pump 21 works to pressurize the inside of the stirring curing mechanism 5, the anti-corrosion paint is discharged through a discharge tube 23 and is discharged into a receiving hopper 6, a user can automatically add a diluent to dilute the paint according to the viscosity of the anti-corrosion paint, a material level sensor 20 monitors the material levels in a mixing tank 11 and a curing agent storage tank 4 in real time, when the material level is low, the raw material is timely supplemented through a material supplementing tube 19, continuous and continuous mixing is realized, manual operation is not needed, time and labor are saved, the labor intensity is reduced, the anticorrosive paint is prepared by taking vinyl ester resin as a base material, adding an auxiliary agent, an organic solvent and an extender pigment, mixing and curing, does not contain heavy metal and zinc element, does not contain toxicity in an aqueous environment, meets the requirements of environmental protection, has high bonding strength, is water-resistant, salt-resistant and durable, can be used in severe environment, can be directly contacted with corrosive media to serve as a heavy-duty anticorrosive paint layer, uses rutile titanium dioxide which is not subjected to surface treatment in the formula of the component A, adds conventional rutile titanium dioxide which is subjected to surface treatment in epoxy resin, has long storage time to increase the epoxy equivalent so as to have negative influence on the later film forming, improves the performances of a water-resistant paint film and a chemical-resistant medium, improves the impact resistance, the flexibility and the like of the paint film, the component B uses polyether amine which has the moisture-tolerant function, nonyl phenol and benzyl alcohol in the formula play the role of an accelerant and participate in the reaction, the volume solid content of the paint reaches 85%, and the VOC content meets the environmental protection requirement.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. A novel environment-friendly special heavy-duty anticorrosive paint and a manufacturing process thereof are characterized in that: the novel environment-friendly special heavy-duty anticorrosive paint is processed by a paint manufacturing mechanism (31), wherein the paint manufacturing mechanism (31) comprises a truss (1), a batching mechanism (2), a mixing mechanism (3), a curing agent storage tank (4), a stirring curing mechanism (5), a receiving hopper (6), a stirring rod (7), a mixing steel wire (8), a connecting shaft (9), a base (10), a batching tank (11), a driven wheel (12), a regulating motor (13), a driving wheel (14), a synchronous belt (15), a dosing pump (16), a conveying pipe (17), a clamping seat (18), a material supplementing pipe (19), a material level sensor (20), a pressure pump (21), an inlet pipe (22), a discharging pipe (23), a valve (24), a heating sleeve (25), an electric heating pipe (26), a first mixing motor (27), a driving frame (28), a second mixing motor (29) and a temperature controller (30), the novel environment-friendly special heavy-duty anticorrosive paint comprises a component A and a component B, wherein the volume ratio of the component A to the component B is 1: 1, mixing, wherein the component A comprises the following raw materials in percentage by mass: vinyl ester resin-38, white carbon black-0.6, auxiliary agent-0.3, surface untreated titanium dioxide-4, fibrous talcum powder-22, benzyl alcohol-2 and solvent-5.2, wherein the component B comprises the following raw materials in percentage by mass: 13 parts of hydrocarbon plasticizer, 4 parts of fatty amine, 19 parts of polyether amine, 22 parts of fibrous talcum powder, 12 parts of nonyl phenol, 4.5 parts of benzyl alcohol, 15 parts of solvent and 2.5 parts of rust penetration auxiliary agent, wherein the vinyl ester resin comprises bisphenol A epoxy resin, bisphenol A, methacrylic acid and styrene, and the bisphenol A epoxy resin: bisphenol A: methacrylic acid is 1: 0.25: 0.75;
the manufacturing process of the novel environment-friendly special heavy-duty anticorrosive paint comprises the following steps:
the method comprises the following steps: a regulating motor (13) works to drive a driving wheel (14), the driving wheel (14) drives a batching mechanism (2) through a synchronous belt (15), the position of a batching tank (11) is sequentially regulated, a quantitative pump (16) works, raw materials in the batching tank (11) are discharged into a mixing mechanism (3) through a conveying pipe (17), and all the raw materials are added into the mixing mechanism (3);
step two: the first mixing motor (27) works to drive the driving frame (28) to rotate, the second mixing motor (29) works to drive the stirring rod (7) and the mixing steel wire (8) to rotate, and all raw materials are stirred to obtain the coating;
step three: the work of force (forcing) pump (21) is to the inside pressurization of compounding mechanism (3), and coating discharges through discharging pipe (23), gets into the inside of stirring curing mechanism (5), and constant delivery pump (16) work simultaneously, and inside curing agent of curing agent storage tank (4) gets into the inside of stirring curing mechanism (5) through conveying pipeline (17), and the ratio of coating and curing agent is 10: 1;
step four: the first mixing motor (27) works to drive the driving frame (28) to rotate, the second mixing motor (29) works to drive the stirring rod (7) and the mixing steel wire (8) to rotate, the coating and the curing agent are stirred, meanwhile, the electric heating tube (26) is electrified to heat the heating sleeve (25), the heating sleeve (25) heats the stirring curing mechanism (5), and the anticorrosive coating is obtained after full stirring curing for fifteen minutes;
step five: the pressure pump (21) works to pressurize the inside of the stirring and curing mechanism (5), and the anticorrosive paint is discharged through the discharge pipe (23) and discharged into the receiving hopper (6).
2. The novel environment-friendly special heavy-duty anticorrosive paint and the manufacturing process thereof according to claim 1, characterized in that: batching mechanism (2) are including base (10), batching jar (11) are installed to the upper end of base (10), from driving wheel (12) are installed in the outside of base (10), action wheel (14) are installed to the upper end of regulation and control motor (13), action wheel (14) are connected through hold-in range (15) with from driving wheel (12), cassette (18) are installed to the lower extreme of base (10), cassette (18) are passed through the bearing with truss (1) and are connected.
3. The novel environment-friendly special heavy-duty anticorrosive paint and the manufacturing process thereof according to claim 1, characterized in that: first compounding motor (27) are all installed to the centre of compounding mechanism (3) and stirring curing mechanism (5) upper end, connecting axle (9) are installed to the upper end of drive frame (28), connecting axle (9) pass through the coupling joint with first compounding motor (27), and drive frame (28) are located the inside of compounding mechanism (3), drive frame (28) are including second compounding motor (29), puddler (7) are installed to the lower extreme of second compounding motor (29), and puddler (7) pass through the coupling joint with second compounding motor (29), compounding steel wire (8) are installed to the lower extreme of puddler (7).
4. The novel environment-friendly special heavy-duty anticorrosive paint and the manufacturing process thereof according to claim 1, characterized in that: the heating sleeve (25) is installed on the outer side of the stirring and curing mechanism (5), and the electric heating tube (26) is installed inside the heating sleeve (25).
5. The novel environment-friendly special heavy-duty anticorrosive paint and the manufacturing process thereof according to claim 1, characterized in that: the upper end of compounding mechanism (3) and stirring curing mechanism (5) all is provided with inlet pipe (22), the lower extreme of compounding mechanism (3) and stirring curing mechanism (5) all is provided with discharging pipe (23), valve (24) are all installed to the upper end of discharging pipe (23) and inlet pipe (22), and valve (24) all pass through flange joint with discharging pipe (23) and inlet pipe (22).
6. The novel environment-friendly special heavy-duty anticorrosive paint and the manufacturing process thereof according to claim 1, characterized in that: material level sensor (20) are all installed to one side of batching jar (11) and curing agent storage tank (4) upper end, and material level sensor (20) all pass through the screw connection with batching jar (11) and curing agent storage tank (4), material supplementing pipe (19) are all installed to the centre of batching jar (11) and curing agent storage tank (4) upper end.
7. The novel environment-friendly special heavy-duty anticorrosive paint and the manufacturing process thereof according to claim 1, characterized in that: the upper ends of the mixing mechanism (3) and the stirring curing mechanism (5) are respectively provided with a pressure pump (21), and the pressure pump (21) comprises a pressure pipe.
8. The novel environment-friendly special heavy-duty anticorrosive paint and the manufacturing process thereof according to claim 1, characterized in that: the temperature controller (30) is installed at the front end of the stirring curing mechanism (5), the temperature controller (30) comprises a temperature sensing probe, the temperature sensing probe is embedded into the stirring curing mechanism (5), and the stirring curing mechanism (5) is connected with the temperature controller (30) through screws.
9. The novel environment-friendly special heavy-duty anticorrosive paint and the manufacturing process thereof according to claim 1, characterized in that: truss (1) and batching mechanism (2), compounding mechanism (3), curing agent storage tank (4) and stirring curing mechanism (5) all pass through the screw connection.
10. The novel environment-friendly special heavy-duty anticorrosive paint and the manufacturing process thereof according to claim 1, characterized in that: the mixing steel wire (8) is connected with the stirring rod (7) in a welding mode.
CN202110873513.3A 2021-07-30 2021-07-30 Novel environment-friendly special heavy-duty anticorrosive paint and manufacturing process thereof Pending CN113441073A (en)

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CN202110873513.3A CN113441073A (en) 2021-07-30 2021-07-30 Novel environment-friendly special heavy-duty anticorrosive paint and manufacturing process thereof

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Application Number Priority Date Filing Date Title
CN202110873513.3A CN113441073A (en) 2021-07-30 2021-07-30 Novel environment-friendly special heavy-duty anticorrosive paint and manufacturing process thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115121165A (en) * 2022-06-02 2022-09-30 安徽广信农化股份有限公司 Mixing device and mixing method for diuron wettable powder production

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Publication number Priority date Publication date Assignee Title
CN105694000A (en) * 2016-02-03 2016-06-22 上海昭和高分子有限公司 Vinyl ester resin and preparation method thereof
CN106957587A (en) * 2017-04-18 2017-07-18 安徽省康宇水电机械成套设备有限公司 A kind of underwater anti-corrosion material
CN207899388U (en) * 2017-12-13 2018-09-25 舟山市奥力士制漆有限公司 A kind of paint production plant of automatic blending

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105694000A (en) * 2016-02-03 2016-06-22 上海昭和高分子有限公司 Vinyl ester resin and preparation method thereof
CN106957587A (en) * 2017-04-18 2017-07-18 安徽省康宇水电机械成套设备有限公司 A kind of underwater anti-corrosion material
CN207899388U (en) * 2017-12-13 2018-09-25 舟山市奥力士制漆有限公司 A kind of paint production plant of automatic blending

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115121165A (en) * 2022-06-02 2022-09-30 安徽广信农化股份有限公司 Mixing device and mixing method for diuron wettable powder production

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