CN113427340A - Chamfering device and chamfering method thereof - Google Patents
Chamfering device and chamfering method thereof Download PDFInfo
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- CN113427340A CN113427340A CN202110551717.5A CN202110551717A CN113427340A CN 113427340 A CN113427340 A CN 113427340A CN 202110551717 A CN202110551717 A CN 202110551717A CN 113427340 A CN113427340 A CN 113427340A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/006—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention provides a chamfering device and a chamfering method thereof, comprising a machine table, a fixed seat, a moving mechanism and a cutting mechanism, wherein: the fixed seat is rotatably arranged on the machine table and used for fixing the target workpiece; the machine table is provided with a top surface, and a first direction and a second direction which are vertical to each other are arranged in the top surface; the moving mechanism is movably arranged on the machine table and comprises a first moving mechanism moving along a first direction and a second moving mechanism which is arranged on the first moving mechanism and moves along a second direction; the cutting mechanism comprises a driving element and a grinding wheel, the first direction is parallel to the axis direction of the grinding wheel, the driving element is fixed on the second moving mechanism, and the grinding wheel is rotatably fixed on the driving element and can abut against the target workpiece. According to the chamfering device, the target workpiece and the grinding wheel rotate simultaneously in the grinding process, so that the coating end face only receives the grinding force in the same rotation direction as the target workpiece, the risk of cracking and edge breakage of the coating end face is effectively reduced, and the yield and the production efficiency of the target workpiece are improved.
Description
Technical Field
The invention relates to the technical field of chamfering, in particular to a chamfering device and a chamfering method thereof.
Background
With the continuous development of the social industry, in the fields of aerospace, ships, automobiles, electronics, medicine and the like, more and more parts can be coated with a coating on the surface, so that the effects of protection, insulation, decoration, improvement of physical properties and the like are achieved. Since a step of approximately 90 ° is generated between the surface coated with the coating layer and the surface not coated with the coating layer, the smoothness of the surface of the component is seriously affected, stress concentration is easily generated in the coating transition region, the appearance, the service life and the like of the component are seriously affected, and therefore, the coating transition region of the component must be treated.
In the prior art, a turning tool is used for directly cutting a chamfer on a coating end face of a target workpiece to improve the appearance, the service life and the like of the target workpiece, but in the cutting process, the target workpiece to be cut to form the chamfer is arranged to rotate in a rotating mode, the turning tool is fixed, or the target workpiece to be cut to form the chamfer is fixed and the turning tool rotates in a rotating mode, so that in the process of cutting the chamfer, the cutting force on the coating end face to be cut to form the chamfer is large, the brittleness of part of the coating is high, after the coating end face is subjected to large cutting force, the risk of cracking and edge breakage of the coating end face is easy to occur, the rejection rate of the target workpiece is high, the wear rate of the turning tool is also high, and the yield and the production efficiency of the target workpiece are seriously affected.
Disclosure of Invention
Therefore, the chamfering device and the chamfering method thereof need to be provided for solving the problem that the end face of the coating to be chamfered is easy to crack and break in the cutting process.
The utility model provides a chamfering device, includes board, fixing base, moving mechanism and cutting mechanism, wherein:
the fixed seat is rotatably arranged on the machine table and used for fixing a target workpiece;
the machine table is provided with a top surface, and a first direction and a second direction which are perpendicular to each other are arranged in the top surface;
the moving mechanism is movably arranged on the machine table and comprises a first moving mechanism moving along the first direction and a second moving mechanism which is arranged on the first moving mechanism and moves along the second direction;
the cutting mechanism comprises a driving element and a grinding wheel, the first direction is parallel to the axis direction of the grinding wheel, the driving element is fixed on the second moving mechanism, and the grinding wheel is rotatably fixed on the driving element and can abut against the target workpiece.
The chamfering device is used for chamfering the coating end face of the target workpiece and comprises a machine table, a fixed seat, a moving mechanism and a cutting mechanism, wherein the fixed seat is rotatably arranged on the machine table and is used for fixing and driving the target workpiece to rotate; the moving mechanism is movably arranged on the machine table and comprises a first moving mechanism moving along a first direction and a second moving mechanism moving along a second direction, and the second moving mechanism is arranged on the first moving mechanism; the cutting mechanism comprises a driving element and a grinding wheel, and the driving element is fixed on the second moving mechanism and used for fixing and driving the grinding wheel to rotate. In the process of grinding the chamfer of the coating end face, the moving mechanism is controlled to move along the first direction and/or the second direction, the grinding wheel is abutted to the target workpiece, the moving mechanism is continuously controlled to move along the first direction, the grinding of the coating end face by the grinding wheel is realized, the target workpiece and the grinding wheel rotate simultaneously in a rotating mode, the coating end face is only subjected to the grinding force in the same rotating direction as the target workpiece in the grinding process, the risks of cracking and edge collapse of the coating end face are effectively reduced, and the yield and the production efficiency of the target workpiece are improved.
In one embodiment, the grinding wheel is of a truncated cone structure, and the taper of the grinding wheel is the same as the chamfer taper of the target workpiece.
In one embodiment, the taper angle of the grinding wheel is 10-30 degrees, and the length of the bevel edge of the grinding wheel in the axial direction is 5-20 mm.
In one embodiment, the center of the grinding wheel is the same distance from the center of the target workpiece to the top surface.
In one embodiment, the first moving mechanism includes a first guide rail, a first slider slidably disposed on the first guide rail, and a first control rod for driving the first slider to move along the first direction, the second moving mechanism includes a second guide rail, a second slider slidably disposed on the second guide rail, and a second control rod for driving the second slider to move along the second direction, and the second guide rail is mounted on the first slider.
In one embodiment, the cutting mechanism further comprises a bearing table fixed on the second slide block, and the driving element is fixed on the bearing table.
In one embodiment, the device further comprises an air suction opening arranged near the target workpiece, and one end of the air suction opening is connected with a dust remover.
In one embodiment, the grinding wheel housing is provided with a protective cover, the protective cover has a gap with the grinding wheel, and the protective cover has a notch.
In one embodiment, the drive element is a motor having an output shaft to which the grinding wheel is secured.
In one embodiment, the machine table is further internally provided with a gear set, the gear set is connected with the fixed seat, the machine table is provided with a choke plug thimble capable of moving along a first direction, and the distance between the center of the choke plug thimble and the center of the fixed seat to the top surface is consistent.
A chamfering method of a chamfering apparatus according to any one of the above-described aspects, the chamfering method comprising the steps of:
fixing the target workpiece on the fixing seat, and fixing the grinding wheel on the driving element;
driving the moving mechanism to act until the grinding wheel abuts against the target workpiece, and rotating the grinding wheel and the target workpiece relatively;
and moving the moving mechanism along the first direction until the coating end face is ground to form a chamfer.
The chamfering method is used for chamfering the coating end face of the target workpiece, fixing the target workpiece and the grinding wheel by using the tool clamp, driving the moving mechanism to move along the first direction and/or the second direction until the grinding wheel abuts against the target workpiece, rotating the grinding wheel and the target workpiece relatively, continuing to move the moving mechanism along the first direction, starting chamfering grinding of the coating end face, and realizing chamfering grinding of the coating end face. The chamfering method enables the end face of the coating to only receive the grinding force in the same rotating direction as the target workpiece in the grinding process, can effectively reduce the risks of cracking and edge breakage of the coating, is simple in chamfering process, and can remarkably improve the yield and production efficiency of the target workpiece.
In one embodiment, the rotating speed of the target workpiece is 60r/min-80r/min, and the rotating speed of the grinding wheel is 100r/min-150 r/min.
Drawings
FIG. 1 is a top view of a chamfering apparatus according to the present invention;
FIG. 2 is a front view of the structure of the chamfering apparatus according to the present invention;
FIG. 3 is a schematic diagram of the positions of a target workpiece and a grinding wheel during chamfering of the coated end face according to the present invention.
Reference numerals:
100. a chamfering device;
110. a machine platform; 111. a top surface; 112. a first direction; 113. a second direction; 114. a choke plug thimble; 115. a third control lever;
120. a fixed seat; 121. a target workpiece; 122. coating; 123. coating the end face;
130. a moving mechanism; 131. a first moving mechanism; 132. a second moving mechanism; 133. a first control lever; 134. a second control lever;
140. a cutting mechanism; 141. a drive element; 142. a motor; 143. an output shaft; 144. a grinding wheel; 145. a bevel edge; 146. a bearing table; 147. a protective cover;
150. an air suction opening; 151. a dust remover.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
The technical scheme provided by the embodiment of the invention is described below by combining the accompanying drawings.
As shown in fig. 1, fig. 2 and fig. 3, the present invention provides a chamfering apparatus 100 for chamfering a coating end face 123 of a target workpiece 121, including a machine table 110, a fixed base 120, a moving mechanism 130 and a cutting mechanism 140, wherein:
the fixing base 120 is rotatably disposed on the machine base 110, and the fixing base 120 is used for fixing a target workpiece 121, and a coating 122 is coated on a surface of the target workpiece 121.
The machine table 110 has a top surface 111, the top surface 111 is a working table, the top surface 111 has a first direction 112 and a second direction 113, the first direction 112 and the second direction 113 are perpendicular to each other, and the first direction 112 is parallel to an axial direction of the grinding wheel 144.
The moving mechanism 130 is movably disposed on the machine table 110, the moving mechanism 130 includes a first moving mechanism 131 and a second moving mechanism 132, the first moving mechanism 131 can move along the first direction 112, the second moving mechanism 132 can move along the second direction 113, the second moving mechanism 132 is mounted on the first moving mechanism 131 through a threaded connection, a welding connection, a clamping connection, and the like, and the moving mechanism 130 moves along the first direction 112 and/or the second direction 113 through a combined motion of the first moving mechanism 131 along the first direction 112 and the second moving mechanism 132 along the second direction 113. Of course, in other embodiments, the first moving mechanism 131 may be mounted on the second moving mechanism 132 by a form such as screwing, welding, clamping, etc., and the specific mounting form of the first moving mechanism 131 and the second moving mechanism 132 is not limited in the present invention, and it is only necessary that the moving mechanism 130 can move in the first direction 112 and/or the second direction 113.
The cutting mechanism 140 includes a driving element 141 and a grinding wheel 144, the driving element 141 is fixed on the second moving mechanism 132, the grinding wheel 144 is rotatably fixed on the driving element 141, and the grinding wheel 144 can abut against the target workpiece 121. In one embodiment, the distance between the center of the grinding wheel 144 and the center of the target workpiece 121 to the top surface 111 is the same, so that the risk that the coating end surface 123 is cracked and cracked easily due to a large eccentric force applied to the coating end surface 123 during grinding caused by the deviation between the center of the grinding wheel 144 and the center of the target workpiece 121 when the grinding wheel 144 abuts against the target workpiece 121 is avoided. In addition, the grinding wheel 144 is a diamond grinding wheel, and for the occasions with high heat generation, the grinding wheel 144 can also be a Cubic Boron Nitride (CBN) grinding wheel, and the diamond grinding wheel and the CBN grinding wheel have the advantages of high hardness, sharp grinding and small grinding force; of course, the specific material of the grinding wheel 144 is not limited to the diamond grinding wheel and CBN grinding wheel provided above, and other grinding wheels 144 with high hardness may be used, and the specific material of the grinding wheel 144 is not limited in the present invention and may be selected according to the kind of the specific grinding coating 122.
The chamfering device 100 is used for chamfering the coating end face 123 of the target workpiece 121, and includes a machine table 110, a fixed seat 120, a moving mechanism 130 and a cutting mechanism 140, wherein the fixed seat 120 is rotatably disposed on the machine table 110 and is used for fixing and driving the target workpiece 121 to rotate; the moving mechanism 130 is movably disposed on the machine table 110, the moving mechanism 130 includes a first moving mechanism 131 moving along the first direction 112 and a second moving mechanism 132 moving along the second direction 113, and the second moving mechanism 132 is mounted on the first moving mechanism 131; the cutting mechanism 140 includes a driving element 141 and a grinding wheel 144, and the driving element 141 is fixed on the second moving mechanism 132 for fixing and driving the grinding wheel 144 to rotate. In the process of grinding the chamfer of the coating end face 123, the movement of the moving mechanism 130 along the first direction 112 and/or the second direction 113 is controlled, so that the grinding wheel 144 abuts against the target workpiece 121, the movement of the moving mechanism 130 along the first direction 112 is continuously controlled, the grinding of the coating end face 123 by the grinding wheel 144 is realized, the target workpiece 121 and the grinding wheel 144 rotate simultaneously, the coating end face 123 is only subjected to grinding force in the same rotation direction as the target workpiece 121 in the grinding process, the risks of cracking and edge breakage of the coating end face 123 are effectively reduced, and the yield and the production efficiency of the target workpiece 121 are improved.
In order to realize the chamfer grinding of the coating end face 123 by the grinding wheel 144, as shown in fig. 1 and fig. 3, in a preferred embodiment, the grinding wheel 144 is in a truncated cone structure, and the taper of the grinding wheel 144 is the same as the chamfer taper of the target workpiece 121, and in the chamfer grinding process of the grinding wheel 144 on the coating end face 123, the grinding wheel 144 with the taper is in contact grinding with the coating end face 123 to be chamfered, so that a required chamfer can be quickly ground, and the chamfer grinding yield and the production efficiency of the coating end face 123 are improved.
Specifically, the taper angle of the grinding wheel 144 may be set to 10 ° to 30 °, and in a specific setting, the taper angle of the grinding wheel 144 may be one of 10 °, 15 °, 20 °, 25 °, and 30 °, and of course, the taper angle of the grinding wheel 144 is not limited to the above range, and may be other values within the range of 10 ° to 30 °. Of course, for the situation that the chamfer with other taper needs to be ground on the coating end face 123, the taper angle of the grinding wheel 144 is not limited to the setting range of the taper angle, and the taper angle of the grinding wheel 144 can be correspondingly selected according to the taper requirement of the actual chamfer.
In addition, in the thickness direction of the grinding wheel 144, the length of the oblique side 145 of the grinding wheel 144 is 5mm to 20mm, wherein in the present invention, the thickness direction of the grinding wheel 144 is the first direction 112, and in a specific setting, the length of the oblique side 145 may be one of 5mm, 8mm, 11mm, 14mm, 17mm, and 20mm, and of course, the length of the oblique side 145 is not limited to the above range, and may be other values within the range of 5mm to 20 mm. Of course, for the case where a chamfer of other specifications is to be ground on the coated end face 123, the length of the bevel edge 145 is not limited to the above length setting range, and the length of the bevel edge 145 may be set correspondingly according to the actual chamfer specification requirements.
In order to drive the first moving mechanism 131 to move along the first direction 112 and the second moving mechanism 132 to move along the second direction 113, in a preferred embodiment, as shown in fig. 1 and fig. 2, the first moving mechanism 131 includes a first guide rail (not shown), a first slider (not shown), and a first control rod 133, the first slider is slidably disposed on the first guide rail, and the first slider can be driven to move along the first direction 112 on the first guide rail by rotating the first control rod 133, so as to drive the first moving mechanism 131 to move along the first direction 112; the second moving mechanism 132 includes a second guide rail (not shown), a second slider (not shown) and a second control rod 134, the second slider is slidably disposed on the second guide rail, the second slider can be driven to move along the second direction 113 on the second guide rail by rotating the second control rod 134, so as to drive the second moving mechanism 132 to move along the second direction 113, and the second guide rail is mounted on the first slider by means of screwing, welding, clamping, etc., and the movement of the moving mechanism 130 along the first direction 112 and/or the second direction 113 is realized by the combined movement of the first moving mechanism 131 along the first direction 112 and the movement of the second moving mechanism 132 along the second direction 113.
It should be noted that the first moving mechanism 131 can move along the first direction 112 without being limited to the cooperation of the first guide rail and the first slider, and the first moving mechanism 131 can also move along the first direction 112 through a belt wheel transmission, a worm and gear transmission, and the like. Likewise, the second moving mechanism 132 is movable along the second direction 113 not limited to the second guide rail and the second slider, but the second moving mechanism 132 may be moved along the second direction 113 through a pulley transmission, a worm gear transmission, or the like.
In order to fix the driving element 141 to the moving mechanism 130, in a preferred embodiment, as shown in fig. 1 and 2, the cutting mechanism 140 further includes a bearing table 146, and the bearing table 146 is fixed to the second slide block to fix the driving element 141 to the bearing table 146. The driving element 141 may be fixed on the bearing platform 146 by a form of screw connection, welding, clamping, or the like, or may be fixed with the bearing platform 146 by gluing or other connection methods, and the specific fixing method of the driving element 141 and the bearing platform 146 is not limited in the present invention. By driving the first moving mechanism 131 to move along the first direction 112 and the second moving mechanism 132 to move along the second direction 113, the carrier table 146 is driven to move along the first direction 112 and/or the second direction 113, and then the cutting mechanism 140 is driven to move along the first direction 112 and/or the second direction 113. When the first moving mechanism 131 is fixed to the second moving mechanism 132, the stage 146 is fixed to the first slider.
In the grinding process, in order to avoid pollution and safety risk of the working environment caused by splashing of dust falling from the target workpiece 121 in the grinding process, in a preferred embodiment, as shown in fig. 1 and fig. 2, the chamfering device 100 further includes an air suction opening 150 and a dust remover 151, the air suction opening 150 is disposed near the target workpiece 121, and specifically can be disposed in the splashing direction of the dust falling from the grinding process, and the air suction opening 150 has two opposite ends, one end of the air suction opening 150 is used for sucking dust, and the other end is connected with the dust remover 151. In the chamfering and grinding process of the coating end face 123, falling dust or other impurities can be sucked into the dust remover 151 through the air suction opening 150, so that the dust can be prevented from splashing to the top surface 111 workbench to pollute the working environment, and can be prevented from splashing to the vicinity of an operator to cause accidental injury to the operator or splashing to the cutting mechanism 140 to cause damage to parts.
In addition, as shown in fig. 1, the grinding wheel 144 is covered by a protective cover 147, the protective cover 147 has a gap with the grinding wheel 144, and the protective cover 147 has a notch to facilitate grinding of the coated end face 123 by the grinding wheel 144. By providing the protective cover 147 outside the grinding wheel 144, it is advantageous to collect dust and other foreign substances dropped during the grinding process and to suck them into the dust collector 151 through the air suction opening 150, and the safety of the operator can be further ensured.
In order to realize the fixing and the rotation of the grinding wheel 144, in a preferred embodiment, as shown in fig. 1 and 3, the driving element 141 is a motor 142, the motor 142 has an output shaft 143, and the grinding wheel 144 is fixed on the output shaft 143. The grinding wheel 144 may be fixed to the shaft of the motor 142 by sleeving, welding, or the like. After the motor 142 is started, the motor 142 outputs power to the output shaft 143, and the output shaft 143 drives the grinding wheel 144 to rotate, so that the grinding wheel 144 grinds the chamfer of the coating end face 123. Of course, the driving element 141 is not limited to the driving manner of the motor 142, and may also be a driving manner capable of rotating the grinding wheel 144, such as gear transmission, rack-and-pinion transmission, and the specific form of the driving element 141 is not limited in the present invention.
In order to realize the rotation of the target workpiece 121, in a preferred embodiment, as shown in fig. 1 and fig. 2, a gear set (not shown) is further disposed inside the machine table 110, the gear set is connected to the fixed base 120, a bulkhead thimble 114 is disposed on the machine table 110, a third control rod 115 is disposed at an end of the bulkhead thimble 114 away from the target workpiece 121, the choke plug thimble 114 is driven by the third control rod 115 to move along the first direction 112, and the center of the choke plug thimble 114 is located at the same height as the center of the fixed seat 120, namely, the distance between the center of the choke plug thimble 114 and the center of the fixed seat 120 to the top surface 111 is the same, the choke plug thimble 114 can realize the positioning and fixing of the target workpiece 121, and prevent the target workpiece 121 from chamfering and grinding, due to the influence of gravity and rotation force or errors of manual installation, the center of the target workpiece 121 deviates, and the ground chamfer has errors, so that the yield and the production efficiency of the target workpiece 121 are seriously affected. In the present embodiment, the height direction is perpendicular to both the first direction 112 and the second direction 113. Through the intermeshing of gear, can drive the rotation of fixing base 120, and then drive the rotatory rotation of target work piece 121, wherein, fixing base 120 can be the chuck, can fix the target work piece 121 of different specifications size through the chuck, and fixing base 120 also can be the clamping jaw or other frock clamps that can realize that target work piece 121 clamping is fixed. Of course, in other embodiments, the fixing base 120 may also be connected to the motor 142, and the motor 142 drives the fixing base 120 to rotate, so as to drive the target workpiece 121 to rotate.
In addition, the present invention also provides a chamfering method of the chamfering apparatus 100 as described in any one of the above, and the chamfering method includes the steps of:
step 1: as shown in fig. 1, the target workpiece 121 is fixed to the fixing base 120, and the grinding wheel 144 is fixed to the driving element 141.
The target workpiece 121 is fixed on the fixing seat 120 by using a clamp or other clamping tools, the center of the target workpiece 121 is fixed and adjusted by using the choke plug thimble 114, the axial direction of the target workpiece 121 is parallel to the first direction 112, and the grinding wheel 144 is fixed on the driving element 141 by using the clamp or other clamping tools, so as to prevent the coating end face 123 from being subjected to eccentric force in the chamfering and grinding process, and ensure that the distance between the center of the grinding wheel 144 and the center of the target workpiece 121 to the top surface 111 is consistent.
Step 2: the moving mechanism 130 is driven to operate until the grinding wheel 144 abuts on the target workpiece 121, and the grinding wheel 144 and the target workpiece 121 rotate relatively.
In the present invention, the rotation speed of the target workpiece 121 is 60r/min to 80r/min, and in a specific setting, the rotation speed of the target workpiece 121 is preferably one of 60r/min, 65r/min, 70r/min, 75r/min, and 80r/min, and certainly, the rotation speed of the target workpiece 121 is not limited to the above range, and may be other values in the range of 60r/min to 80r/min, and may be set according to actual requirements. The rotating speed of the grinding wheel 144 is 100r/min-150r/min, and in a specific setting, the rotating speed of the grinding wheel 144 is preferably one of 100r/min, 110r/min, 120r/min, 130r/min, 140r/min and 150r/min, of course, the rotating speed of the grinding wheel 144 is not limited to the above range, and may be other values in the range of 100r/min-150r/min, and may be set according to actual requirements. It should be noted that the rotation speed of the grinding wheel 144 needs to be greater than the rotation speed of the target workpiece 121, and in the grinding process, the coating end face 123 only receives the grinding force with the same rotation direction as the target workpiece 121, and the ground chamfer surface is smooth, so that the yield of the target workpiece 121 is improved.
And step 3: moving the moving mechanism 130 in the first direction 112 until the coated end face 123 has ground a chamfer.
When the moving mechanism 130 is moved along the first direction 112 and further drives the cutting mechanism 140 to move along the first direction 112, the moving speed is not too high, and the cutting mechanism 140 needs to be kept moving at a constant speed, so that the problem that the coating end face 123 is cracked and cracked due to too high moving speed and the yield and the production efficiency of the target workpiece 121 are seriously affected due to the fact that the impact force applied to the coating end face 123 is large is solved.
And 4, step 4: and (5) closing the machine table 110 and the motor 142 to finish grinding the chamfer of the coating end face 123.
The chamfering method is used for chamfering the coating end face 123 of the target workpiece 121, fixing the target workpiece 121 and the grinding wheel 144 by using the tool fixture, driving the moving mechanism 130 to move along the first direction 112 and/or the second direction 113 until the grinding wheel 144 abuts against the target workpiece 121, enabling the grinding wheel 144 and the target workpiece 121 to rotate relatively, continuing to move the moving mechanism 130 along the first direction 112, starting chamfering and grinding the coating end face 123, and realizing chamfering and grinding the coating end face 123. The chamfering method enables the coating end face 123 to only receive grinding force in the same rotating direction as the target workpiece 121 in the grinding process, can effectively reduce the risks of cracking and edge breakage of the coating 122, is simple in chamfering process, and can obviously improve the yield and production efficiency of the target workpiece 121.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (12)
1. The utility model provides a chamfering device, its characterized in that includes board, fixing base, moving mechanism and cutting mechanism, wherein:
the fixed seat is rotatably arranged on the machine table and used for fixing a target workpiece;
the machine table is provided with a top surface, and a first direction and a second direction which are perpendicular to each other are arranged in the top surface;
the moving mechanism is movably arranged on the machine table and comprises a first moving mechanism moving along the first direction and a second moving mechanism which is arranged on the first moving mechanism and moves along the second direction;
the cutting mechanism comprises a driving element and a grinding wheel, the first direction is parallel to the axis direction of the grinding wheel, the driving element is fixed on the second moving mechanism, and the grinding wheel is rotatably fixed on the driving element and can abut against the target workpiece.
2. The chamfering apparatus according to claim 1, wherein the grinding wheel is of a truncated cone structure and has a taper equal to the chamfering taper of the target workpiece.
3. The chamfering apparatus according to claim 2, wherein the angle of taper of the grinding wheel is 10 ° -30 °, and the length of the bevel edge of the grinding wheel in the axial direction thereof is 5mm-20 mm.
4. The chamfering apparatus according to claim 1, wherein the center of the grinding wheel is coincident with the distance from the target workpiece center to the top surface.
5. The chamfering apparatus according to claim 1, wherein the first moving mechanism includes a first guide rail, a first slider slidably disposed on the first guide rail, and a first control lever driving the first slider to move in the first direction, the second moving mechanism includes a second guide rail, a second slider slidably disposed on the second guide rail, and a second control lever driving the second slider to move in the second direction, the second guide rail being mounted on the first slider.
6. The chamfering apparatus according to claim 5, wherein the cutting mechanism further comprises a bearing table fixed to the second slider, the driving element being fixed to the bearing table.
7. The chamfering apparatus according to claim 1, further comprising an air suction opening disposed near the target workpiece, wherein a dust catcher is connected to one end of the air suction opening.
8. The chamfering apparatus according to claim 1, wherein the grinding wheel housing is provided with a shield having a clearance from the grinding wheel, and the shield has a notch.
9. The chamfering apparatus as claimed in claim 1, wherein the driving element is a motor having an output shaft to which the grinding wheel is fixed.
10. The chamfering apparatus according to claim 1, wherein a gear set is further disposed in the machine table, the gear set is connected to the fixed base, a choke plug pin movable in a first direction is disposed on the machine table, and a distance between a center of the choke plug pin and a center of the fixed base is the same as a distance between the center of the choke plug pin and the top surface.
11. A chamfering method of the chamfering apparatus according to any one of claims 1 to 10, comprising the steps of:
fixing the target workpiece on the fixing seat, and fixing the grinding wheel on the driving element;
driving the moving mechanism to act until the grinding wheel abuts against the target workpiece, and rotating the grinding wheel and the target workpiece relatively;
and moving the moving mechanism along the first direction until the coating end face is ground to form a chamfer.
12. The chamfering method according to claim 11, wherein the rotation speed of the target workpiece is 60r/min to 80r/min, and the rotation speed of the grinding wheel is 100r/min to 150 r/min.
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| CN202110551717.5A CN113427340A (en) | 2021-05-20 | 2021-05-20 | Chamfering device and chamfering method thereof |
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| CN202110551717.5A CN113427340A (en) | 2021-05-20 | 2021-05-20 | Chamfering device and chamfering method thereof |
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| US20110107894A1 (en) * | 2008-05-30 | 2011-05-12 | Mitsuboshi Diamond Industrial Co., Ltd | Brittle Material Substrate Chamfering Method |
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| CN210649897U (en) * | 2019-08-17 | 2020-06-02 | 日照港船机工业有限公司 | Panel free edge chamfering machine |
| CN210849513U (en) * | 2019-10-17 | 2020-06-26 | 北京第二机床厂有限公司 | Grinding synchronous deburring mechanism suitable for high-precision servo valve core |
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2021
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20110107894A1 (en) * | 2008-05-30 | 2011-05-12 | Mitsuboshi Diamond Industrial Co., Ltd | Brittle Material Substrate Chamfering Method |
| US20140227946A1 (en) * | 2012-05-15 | 2014-08-14 | Nittan Valve Co., Ltd. | Method of machining opposite ends of rod members |
| CN207616263U (en) * | 2017-11-17 | 2018-07-17 | 长沙万钛工程机械有限公司 | A kind of facing attachment for impactor drill bit carbide button |
| CN207669020U (en) * | 2017-12-02 | 2018-07-31 | 南京万和消防科技有限公司 | A kind of beveler |
| CN210649897U (en) * | 2019-08-17 | 2020-06-02 | 日照港船机工业有限公司 | Panel free edge chamfering machine |
| CN210849513U (en) * | 2019-10-17 | 2020-06-26 | 北京第二机床厂有限公司 | Grinding synchronous deburring mechanism suitable for high-precision servo valve core |
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Application publication date: 20210924 |
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