CN113404862B - A water seal tank capable of effectively isolating working gas condensate and sealing liquid - Google Patents
A water seal tank capable of effectively isolating working gas condensate and sealing liquid Download PDFInfo
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- CN113404862B CN113404862B CN202110704640.0A CN202110704640A CN113404862B CN 113404862 B CN113404862 B CN 113404862B CN 202110704640 A CN202110704640 A CN 202110704640A CN 113404862 B CN113404862 B CN 113404862B
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- tank body
- inner cylinder
- fins
- cylinder
- condensate
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- 239000007788 liquid Substances 0.000 title claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 238000007789 sealing Methods 0.000 title claims abstract description 15
- 210000005056 cell body Anatomy 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 239000007789 gas Substances 0.000 description 15
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000001311 chemical methods and process Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/14—Sealings between relatively-stationary surfaces by means of granular or plastic material, or fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16T—STEAM TRAPS OR LIKE APPARATUS FOR DRAINING-OFF LIQUIDS FROM ENCLOSURES PREDOMINANTLY CONTAINING GASES OR VAPOURS
- F16T1/00—Steam traps or like apparatus for draining-off liquids from enclosures predominantly containing gases or vapours, e.g. gas lines, steam lines, containers
- F16T1/38—Component parts; Accessories
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Monitoring And Testing Of Nuclear Reactors (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及化工设备技术领域,尤其涉及一种能将工作气体冷凝液和密封液有效隔离的水封槽。The invention relates to the technical field of chemical equipment, and in particular to a water seal tank capable of effectively isolating working gas condensate from sealing liquid.
背景技术Background Art
水封槽在化工工艺上指的是用于保证密封气体压力同时对密封气体进行气液分离的设备,是隔离易挥发、有毒有害气体与大气之间的一种安全设施,它能有效的降低气体挥发对环境的污染,保证装置的稳定运行。In chemical technology, water seal tank refers to the equipment used to ensure the pressure of sealed gas and separate the sealed gas from gas and liquid. It is a safety facility that isolates volatile, toxic and harmful gases from the atmosphere. It can effectively reduce the pollution of gas volatilization to the environment and ensure the stable operation of the device.
化工设备依托化工工艺而存在,服务于化工工艺流程。在传统的化工工艺流程中,水封槽主要由槽体、外筒、内筒组成,旨在将工作气体冷凝液与密封液分开,彼此互不污染,各自收集处理。但在实际生产中往往事与愿违。究其原因,在于水封槽的自身结构无法避免工作气体冷凝液进入到密封液中,污染了密封液(见附图1),使得原本清洁的密封液必须进行处理后才能排放,此举无疑增加了运行成本。Chemical equipment exists based on chemical technology and serves the chemical process flow. In the traditional chemical process flow, the water seal tank is mainly composed of a tank body, an outer cylinder, and an inner cylinder, which is designed to separate the working gas condensate from the sealing liquid, so that they do not contaminate each other and are collected and processed separately. However, in actual production, things often go against one's wishes. The reason is that the structure of the water seal tank itself cannot prevent the working gas condensate from entering the sealing liquid, contaminating the sealing liquid (see Figure 1), so that the originally clean sealing liquid must be treated before it can be discharged, which undoubtedly increases the operating cost.
发明内容Summary of the invention
为了克服现有技术的不足,本发明提供了一种能将工作气体冷凝液和密封液有效隔离的水封槽,保证冷凝液全部进入内筒,有效保证密封液免受污染,从而减少运行成本,更加经济环保。In order to overcome the shortcomings of the prior art, the present invention provides a water seal groove that can effectively isolate the working gas condensate and the sealing liquid, ensuring that all the condensate enters the inner cylinder, effectively protecting the sealing liquid from contamination, thereby reducing operating costs and being more economical and environmentally friendly.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions:
一种能将工作气体冷凝液和密封液有效隔离的水封槽,包括槽体、内筒、外筒,还包括盖板与翅片;所述内筒与槽体底部连接并延伸至槽体外部,末端是冷凝液出口,内筒顶部呈漏斗锥形;所述外筒顶部设置冷凝液入口,外筒通过盖板与槽体连接,外筒底部与槽体底部留有固定间隙,内筒与外筒之间留有固定间隙;翅片固接在冷凝液入口下部的外筒内壁,翅片呈环状,其内环直径小于内筒的锥形上缘,并与之在垂直方向形成重叠区。A water seal tank capable of effectively isolating working gas condensate from sealing liquid comprises a tank body, an inner tube, an outer tube, a cover plate and fins; the inner tube is connected to the bottom of the tank body and extends to the outside of the tank body, the end of which is a condensate outlet, and the top of the inner tube is in a funnel cone shape; a condensate inlet is arranged at the top of the outer tube, the outer tube is connected to the tank body through the cover plate, a fixed gap is left between the bottom of the outer tube and the bottom of the tank body, and a fixed gap is left between the inner tube and the outer tube; the fin is fixedly connected to the inner wall of the outer tube at the lower part of the condensate inlet, the fin is annular, the inner ring diameter is smaller than the conical upper edge of the inner tube, and an overlapping area is formed with the inner ring in the vertical direction.
所述翅片呈圆环状。The fin is in a circular ring shape.
所述槽体上部设置溢流口,槽体下部设置放空口,槽体侧壁设置液位计,盖板上设置注水口。The upper part of the tank body is provided with an overflow port, the lower part of the tank body is provided with a drain port, the side wall of the tank body is provided with a liquid level gauge, and the cover plate is provided with a water injection port.
所述内筒与外筒之间留有5~500mm的固定间隙。A fixed gap of 5 to 500 mm is left between the inner cylinder and the outer cylinder.
所述翅片与内筒锥形上缘的重叠区其长度不小于5mm。The length of the overlapping area between the fin and the tapered upper edge of the inner tube is not less than 5 mm.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1)本发明结构简单,布置紧凑合理,且完全能满足工艺需要,降低操作、运行费用。1) The present invention has a simple structure, compact and reasonable layout, and can fully meet the process requirements and reduce operation and running costs.
2)本发明翅片内环与内筒顶部锥形上缘在垂直方向形成重叠区域,能保证冷凝液全部进入内筒,因而可有效保证密封液免受污染,从而减少运行成本,更经济环保。2) The inner ring of the fin of the present invention and the conical upper edge of the top of the inner tube form an overlapping area in the vertical direction, which can ensure that all the condensate enters the inner tube, thereby effectively protecting the sealing liquid from contamination, thereby reducing operating costs and being more economical and environmentally friendly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是现有设备结构示意图;;Figure 1 is a schematic diagram of the existing equipment structure;
图2是本发明结构示意图;Fig. 2 is a schematic diagram of the structure of the present invention;
图3是图2的A处局部放大图;FIG3 is a partial enlarged view of point A in FIG2 ;
图4是图3的B向剖视图。FIG. 4 is a cross-sectional view taken along the line B in FIG. 3 .
图中:1-槽体;2-盖板;3-内筒;4-外筒;5-液位计;6-翅片;7-冷凝液入口;8-冷凝液出口;9-注水口;10-溢流口;11-放空口;12-重叠区域。In the figure: 1-tank body; 2-cover plate; 3-inner tube; 4-outer tube; 5-liquid level gauge; 6-fin; 7-condensate inlet; 8-condensate outlet; 9-water inlet; 10-overflow outlet; 11-vent; 12-overlapping area.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明的具体实施方式作进一步说明:The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings:
【实施例】[Example]
如图2~4所示,一种能将工作气体冷凝液和密封液有效隔离的水封槽,包括槽体1、内筒3、外筒4、盖板2与翅片6。As shown in FIGS. 2 to 4 , a water seal tank capable of effectively isolating working gas condensate from sealing liquid comprises a tank body 1 , an inner tube 3 , an outer tube 4 , a cover plate 2 and fins 6 .
槽体1侧壁上部设置溢流口10,槽体1侧壁下部设置放空口11,槽体1侧壁设置液位计5。An overflow port 10 is arranged at the upper part of the side wall of the tank body 1 , a drain port 11 is arranged at the lower part of the side wall of the tank body 1 , and a liquid level meter 5 is arranged at the side wall of the tank body 1 .
内筒3与槽体1底面连接并延伸至槽体1外部,末端为冷凝液出口8,内筒3顶部呈漏斗锥形。The inner cylinder 3 is connected to the bottom surface of the tank body 1 and extends to the outside of the tank body 1. The end is a condensate outlet 8. The top of the inner cylinder 3 is in a funnel cone shape.
外筒4顶部设置冷凝液入口7,外筒4通过盖板2与槽体1连接,外筒4固接在盖板2上,盖板2固接在槽体1顶部。盖板2上设置注水口9。The top of the outer tube 4 is provided with a condensate inlet 7, the outer tube 4 is connected to the tank body 1 through the cover plate 2, the outer tube 4 is fixed to the cover plate 2, and the cover plate 2 is fixed to the top of the tank body 1. The cover plate 2 is provided with a water injection port 9.
外筒4底端与槽体1底面留有固定间隙,内筒3与外筒4之间留有5~500mm的固定间隙。A fixed gap is left between the bottom end of the outer cylinder 4 and the bottom surface of the tank body 1 , and a fixed gap of 5 to 500 mm is left between the inner cylinder 3 and the outer cylinder 4 .
翅片6固接在冷凝液入口7下部的外筒4内壁,翅片6呈圆环状,其内环直径小于内筒3的锥形上缘,并与之在垂直方向形成重叠区域12,重叠区域12长度不小于5mm。The fin 6 is fixed to the inner wall of the outer cylinder 4 below the condensate inlet 7. The fin 6 is annular, and its inner ring diameter is smaller than the conical upper edge of the inner cylinder 3, and forms an overlapping area 12 in the vertical direction. The length of the overlapping area 12 is not less than 5 mm.
本发明的工作原理与工作过程如下:The working principle and working process of the present invention are as follows:
1)水封槽开始工作前,先通过盖板2上的注水口9向槽体1内注水,直至溢流口10有水流出。1) Before the water seal tank starts working, water is first injected into the tank body 1 through the water injection port 9 on the cover plate 2 until water flows out of the overflow port 10.
2)工作气体管道中的冷凝液通过管道与冷凝液入口7相连,溢流口10和冷凝液出口8通过管道与相应的设备连接。2) The condensate in the working gas pipeline is connected to the condensate inlet 7 through a pipeline, and the overflow port 10 and the condensate outlet 8 are connected to corresponding equipment through pipelines.
3)水封槽开始工作后,由于工作气体压力与大气压力存在压力差,内筒3与外筒4之间的液面出现高度差,两处液面高度随气体压力波动而高低变化。此时可通过液位计5判断是否需要继续向槽体1内注水,以溢流口10有水流出为原则。3) After the water seal tank starts working, due to the pressure difference between the working gas pressure and the atmospheric pressure, there is a height difference between the liquid levels of the inner tube 3 and the outer tube 4, and the heights of the two liquid levels fluctuate with the gas pressure fluctuation. At this time, the liquid level meter 5 can be used to determine whether it is necessary to continue to inject water into the tank body 1, with the principle that water flows out of the overflow port 10.
4)工作气体中的冷凝液沿外筒4内壁经翅片不断进入内筒3中,从内筒3底部的冷凝液出口8流出。4) The condensate in the working gas continuously enters the inner tube 3 along the inner wall of the outer tube 4 through the fins and flows out from the condensate outlet 8 at the bottom of the inner tube 3.
5)正常运行时,可通过液位计5观察槽体1内液位高度,不定期向槽内1补水;停止工作时,可通过槽体1底部的放空口11将槽体1清空。5) During normal operation, the liquid level height in the tank body 1 can be observed through the liquid level meter 5, and water can be added to the tank body 1 from time to time; when the operation is stopped, the tank body 1 can be emptied through the drain port 11 at the bottom of the tank body 1.
本发明结构简单,布置紧凑合理,且完全能满足工艺需要,降低操作、运行费用。本发明翅片6内环与内筒3顶部锥形上缘在垂直方向形成重叠区域12,能保证冷凝液全部进入内筒3,因而可有效保证密封液免受污染,从而减少运行成本,更经济环保。The present invention has a simple structure, compact and reasonable layout, and can fully meet process requirements and reduce operation and running costs. The inner ring of the fin 6 of the present invention forms an overlapping area 12 with the conical upper edge of the top of the inner tube 3 in the vertical direction, which can ensure that all condensate enters the inner tube 3, thereby effectively ensuring that the sealing liquid is not contaminated, thereby reducing operating costs and being more economical and environmentally friendly.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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| CN215673589U (en) * | 2021-06-24 | 2022-01-28 | 中冶焦耐(大连)工程技术有限公司 | A water sealing groove that can effectively isolate working gas condensate and sealing liquid |
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| JPH10141655A (en) * | 1996-11-08 | 1998-05-29 | Daito:Kk | Device for sealing lid of furnace |
| JP4391154B2 (en) * | 2003-07-18 | 2009-12-24 | 東芝プラントシステム株式会社 | Seal water tank |
| US20190276971A1 (en) * | 2016-11-03 | 2019-09-12 | Anhui Julong Transmission Technology Co., Ltd. | Water seal clutch and washing machine therefor |
| CN207385442U (en) * | 2017-07-12 | 2018-05-22 | 艾洛益(杭州)材料科技有限公司 | Steam-water separation outlet device applied to anaerobic closed system under inert gas shielding |
| CN107252666B (en) * | 2017-07-12 | 2022-10-21 | 艾洛益(杭州)材料科技有限公司 | Steam-water separation outlet device applied to oxygen-free closed system under inert gas protection |
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| CN215673589U (en) * | 2021-06-24 | 2022-01-28 | 中冶焦耐(大连)工程技术有限公司 | A water sealing groove that can effectively isolate working gas condensate and sealing liquid |
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