CN113388993B - Automatic color-changing setting machine and using method thereof - Google Patents
Automatic color-changing setting machine and using method thereof Download PDFInfo
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- CN113388993B CN113388993B CN202110678707.8A CN202110678707A CN113388993B CN 113388993 B CN113388993 B CN 113388993B CN 202110678707 A CN202110678707 A CN 202110678707A CN 113388993 B CN113388993 B CN 113388993B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
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Abstract
一种自动改色的定型机,包括进支撑箱和电机箱,通过计米器统计已完成布匹长度后,自动开启电机,更换颜料盘,以便于操作者根据客户要求印染不同颜色的布料,增加装置实用性,通过圆弧板在弧形路径块上的滑动与圆形限位销在弧形路径槽内的滑动,该装置在切换颜料盘时互相不干涉,保证装置稳定性,并且在切换颜料前,通过刮块的来回运动,将残留在斜坡上的颜料刮入至该颜料盘后进行切换,防止切换颜料盘后该一颜料盘内的颜料受到污染,影响产品的美观性。
An automatic color-changing setting machine, including a support box and a motor box. After the length of the cloth has been counted by a meter counter, the motor is automatically turned on and the color plate is replaced, so that the operator can print and dye different colors of cloth according to customer requirements. Practicality, through the sliding of the arc plate on the arc path block and the sliding of the circular limit pin in the arc path groove, the device does not interfere with each other when switching the paint plate, ensuring the stability of the device, and when switching the paint Previously, through the back-and-forth movement of the scraping block, the paint remaining on the slope is scraped into the paint tray and switched to prevent the paint in the paint tray from being polluted after switching the paint tray, which will affect the aesthetics of the product.
Description
技术领域technical field
本发明涉及纺织设备领域,尤其涉及一种自动改色的定型机及其使用方法。The invention relates to the field of textile equipment, in particular to an automatic color-changing setting machine and a method for using the same.
背景技术Background technique
定型机通过使用印染助剂将布匹进行定型加工得到挺括、美观的布匹。定型机工作原理是将未定型布匹由剥边器平幅送入机器,机器自动将布幅两端挂接在针板上,针板两端随机械运行牵带步幅进入烘箱,烘箱由电加热,风机鼓风,经过连续的几个不同温段的恒温烘箱,进到尾端经过冷却去静电后,摆幅落入布车,得到挺括、美观的布匹。The setting machine uses printing and dyeing auxiliaries to shape and process the cloth to obtain a crisp and beautiful cloth. The working principle of the setting machine is that the unshaped cloth is fed into the machine by the edge stripper, and the machine automatically hooks the two ends of the cloth to the needle board. Heating, blowing by fans, going through several continuous constant temperature ovens with different temperature sections, entering the tail end and cooling to remove static electricity, the swing falls into the cloth cart, and a crisp and beautiful cloth is obtained.
在实际生产过程中,由于客户要求的颜色与长度所需不一致,常常需要人工来更换颜料和布匹以及清理机器,防止在印染其他布匹时沾染其他颜色,导致布匹质量下降,在这些工序上需要耗费大量的人工劳动力,并且影响工作效率。In the actual production process, due to the inconsistency between the color and the length required by the customer, it is often necessary to manually replace the pigment and cloth and clean the machine to prevent other colors from being stained when printing and dyeing other cloths, resulting in a decrease in the quality of the cloth. A large number of manual labor, and affect work efficiency.
发明内容SUMMARY OF THE INVENTION
本发明要解决上述现有技术存在的问题,提供一种自动改色的定型机,使装置在工作过程中可自动切换颜料颜色,增加工作效率。The present invention aims to solve the problems existing in the above-mentioned prior art, and provides a setting machine with automatic color change, so that the device can automatically switch the color of the pigment during the working process, thereby increasing the working efficiency.
本发明解决其技术问题采用的技术方案:这种自动改色的定型机,包括支撑箱和电机箱,所述电机箱左端前后两侧均安装有支撑箱,前后支撑箱的左端固定连接有固定盖板,前后所述支撑箱靠近外侧的一端固定连接有转轮箱盖,转轮箱盖靠近外侧的一端固定连接有转轮箱,前后所述支撑箱之间安装有第一支撑块,所述第一支撑块上端设有第一伸缩块,第一支撑块上端安装有第二伸缩块,第二伸缩块下端设有与第一伸缩块对应的第一伸缩槽,所述第一伸缩块伸入第一伸缩槽内,所述第一伸缩槽前后两端的左右两侧均设有椭圆长槽,所述第一伸缩块前后两端的左右两侧设有与椭圆长槽对应的第一短销,所述第二伸缩块上端固定连接有第一颜料盘,第二伸缩块外侧安装有与第一短销固定连接的圆弧板,前后所述支撑箱靠近中心一端上设有位于圆弧板下端且与圆弧板对应的弧形路径块,所述圆弧板下端滑动连接在弧形路径块上端,所述第一支撑块下端设有第一螺纹孔,第一螺纹孔内通过螺纹连接有第一螺杆,第一螺杆左端设有第一圆形固定块,第一螺杆右端设有第二圆形固定块,所述转轮箱盖左端设有与第一圆形固定块对应的第一圆形固定槽,所述第一圆形固定块转动连接在第一圆形固定槽内,所述电机箱左壁上设有与第二圆形固定块对应的第二圆形固定槽,所述第二圆形固定块穿过第二圆形固定槽且与第二圆形固定槽转动连接,前后所述转轮箱内活动连接有位于第一支撑块右侧的第二支撑块,所述第二支撑块上端设有第二伸缩槽,第二支撑块上端安装有第三伸缩块,所述第三伸缩块下端设有与第二伸缩槽对应的第四伸缩块,前后所述第三伸缩块内均设有方形固定槽,方形固定槽内固定连接有方形固定块,前后所述方形固定块朝向中心一侧的一端上均设有圆形限位销,前后所述转轮箱盖上均设有与圆形限位销对应的弧形路径槽,前后所述圆形限位销滑动连接在弧形路径槽内且在前后转轮箱盖之间固定连接有第二颜料盘,前后所述第二支撑块下端设有第二螺纹孔,第二螺纹孔内通过螺纹连接有第二螺杆,第二螺杆左端设有第三圆形固定块,第二螺杆右端设有第四圆形固定块,前后所述转轮箱左侧设有与第三圆形固定块对应的第三圆形固定槽,第三圆形固定块转动连接在第三圆形固定槽内,所述电机箱左端前后两侧设有与第四圆形固定块对应的第四圆形固定槽,第四圆形固定块转动连接在第四圆形固定槽内,所述第二圆形固定块右端与第四圆形固定块右端固定连接有位于电机箱内的第一带轮,各个所述第一带轮之间通过第一传动带传动连接,所述第一螺杆与第二螺杆螺纹方向相反,所述转轮箱盖之间固定连接有位于支撑箱上端与电机箱左侧的斜坡,转轮箱盖之间转动连接有位于斜坡上端的下挤轮,转轮箱盖之间转动连接有位于下挤轮上端的上挤轮,所述转轮箱盖之间转动连接有位于第一颜料盘上端的染色轮,转轮箱盖之间转动连接有位于染色轮左侧上端的进料轮,所述弧形路径块上最高点至最低点的距离大于弧形路径槽最高点至最低点的距离,所述进料轮与染色轮上均设有中段起分别向两侧延伸的反方向螺纹,通过圆弧板在弧形路径块上的滑动与圆形限位销在弧形路径槽内的滑动,使两个颜料盘在进行切换的过程中不会干涉,不再需要在运行过程中人工添加或更换颜料,避免时间消耗,增加工作效率。The technical solution adopted by the present invention to solve the technical problem: this automatic color-changing shaping machine includes a support box and a motor box, the left end of the motor box is installed with support boxes on both sides, and the left ends of the front and rear support boxes are fixedly connected with a fixed cover A runner box cover is fixedly connected to one end of the front and rear support boxes near the outer side, and the end of the runner box cover close to the outer side is fixedly connected to a runner box, and a first support block is installed between the front and rear support boxes. The upper end of the first support block is provided with a first telescopic block, the upper end of the first support block is provided with a second telescopic block, the lower end of the second telescopic block is provided with a first telescopic slot corresponding to the first telescopic block, and the first telescopic block extends into the first telescopic groove, the left and right sides of the front and rear ends of the first telescopic groove are provided with elliptical long grooves, and the left and right sides of the front and rear ends of the first telescopic block are provided with first short pins corresponding to the elliptical long grooves , the upper end of the second telescopic block is fixedly connected with a first paint tray, the outer side of the second telescopic block is installed with a circular arc plate that is fixedly connected with the first short pin, and the front and rear support boxes are provided with a circular arc plate on one end near the center The lower end of the arc-shaped path block corresponding to the arc plate, the lower end of the arc plate is slidably connected to the upper end of the arc-shaped path block, the lower end of the first support block is provided with a first threaded hole, and the first threaded hole is connected by a thread There is a first screw, the left end of the first screw is provided with a first circular fixing block, the right end of the first screw is provided with a second circular fixing block, and the left end of the runner box cover is provided with a first circular fixing block. a circular fixing groove, the first circular fixing block is rotatably connected in the first circular fixing groove, and the left wall of the motor box is provided with a second circular fixing groove corresponding to the second circular fixing block, The second circular fixing block passes through the second circular fixing groove and is rotatably connected with the second circular fixing groove, and a second supporting block located on the right side of the first supporting block is movably connected in the front and rear runner boxes, The upper end of the second support block is provided with a second telescopic groove, the upper end of the second support block is provided with a third telescopic block, and the lower end of the third telescopic block is provided with a fourth telescopic block corresponding to the second telescopic groove. The third telescopic block is provided with a square fixing groove, and a square fixing block is fixedly connected in the square fixing groove. The one end of the front and rear square fixing blocks facing the center side is provided with a circular limit pin. The box cover is provided with an arc-shaped path groove corresponding to the circular limit pin, the front and rear circular limit pins are slidably connected in the arc-shaped path groove, and a second paint is fixedly connected between the front and rear runner box covers The lower end of the second support block at the front and rear is provided with a second threaded hole, the second threaded hole is threadedly connected with a second screw, the left end of the second screw is provided with a third circular fixing block, and the right end of the second screw is provided with a third screw. Four circular fixing blocks, the left side of the front and rear runner boxes is provided with a third circular fixing groove corresponding to the third circular fixing block, and the third circular fixing block is rotatably connected in the third circular fixing groove, so The left end of the motor box is provided with a fourth circular fixing groove corresponding to the fourth circular fixing block, and the fourth circular fixing block is rotatably connected in the fourth circular fixing groove. The second circular fixing block The right end is fixedly connected with the right end of the fourth circular fixing block with a first pulley located in the motor box, and each of the first pulleys is connected by a first transmission belt. The thread directions of the first screw and the second screw are opposite, the runner box cover is fixedly connected with a slope located at the upper end of the support box and the left side of the motor box, and the runner box cover is rotatably connected with a lower slope located at the upper end of the slope. The squeezing wheel, the upper squeezing wheel located at the upper end of the lower squeezing wheel is rotatably connected between the runner box covers, the dyeing wheel located at the upper end of the first paint tray is rotatably connected between the runner box covers, and the runner box covers rotate between A feeding wheel is connected at the upper left end of the dyeing wheel. The distance from the highest point to the lowest point on the arc path block is greater than the distance from the highest point to the lowest point of the arc path groove. There are opposite threads extending from the middle section to both sides respectively. Through the sliding of the arc plate on the arc path block and the sliding of the circular limit pin in the arc path groove, the two paint trays are switched. There will be no interference in the process, and it is no longer necessary to manually add or replace pigments during operation, avoiding time consumption and increasing work efficiency.
为了进一步完善,所述电机箱内设有位于电机箱内右侧的电机支撑台,电机支撑台上安装有输出轴朝向左侧的电机,电机输出轴顶端固定连接有第一齿轮,所述电机箱内设有位于第一齿轮外侧的传送带固定板,所述传送带固定板内设有椭圆槽,椭圆槽内转动连接有环形传送带,所述第一齿轮与环形传送带传动连接,所述环形传送带左端设有弧形传送带,所述弧形传送带长度等于环形传送带的一半,位于第一螺杆上的所述第一带轮右侧设有第一连接轴,第一连接轴右端设有与弧形传送带啮合的第一从齿轮,所述电机箱内上端左端设有第一固定板,电机箱内上端右侧设有第二固定板,第一固定板与第二固定板下端设有第一圆形开口,第一圆形开口内转动连接有长轴,所述长轴上固定连接有与弧形传送带传动连接的第二齿轮,所述第一固定板上设有位于第一圆形开口前侧上端与后侧上端的第二圆形开口,第二圆形开口内转动连接有第二连接轴,所述第二连接轴左端与长轴左端通过第二传动带传动连接,所述第二连接轴右端均固定连接有第一锥齿轮,所述电机箱内上端分别设有位于第一锥齿轮前侧与后侧的第三固定板,第三固定板下端设有第三圆形开口,第三圆形开口内转动连接有第三连接轴,所述第三连接轴朝向内侧的一端上固定连接有与第一锥齿轮啮合传动的第二锥齿轮,第三连接轴朝向外侧的一端上固定连接有第三齿轮,所述第一固定板上设有位于第二圆形开口靠近外端一侧的第四圆形开口,所述第四圆形开口内活动连接有第四连接轴,所述第四连接轴右端设有方形限位槽,方形限位槽内前后两侧设有椭圆限位槽,所述方形限位槽内活动连接有方形限位块,所述方形限位块前后两侧设有与椭圆限位槽对应的短销,所述方形限位块右侧设有第一环形导向块,所述第一环形导向块内设有与第三齿轮啮合且传动连接的齿形,所述第四连接轴左端穿过电机箱伸入转轮箱内且在第四连接轴左端固定连接有第二环形导向块,所述斜坡上端安装有刮块,所述刮块左右两端均设有圆形限位块,所述转轮箱盖朝向内侧的一端上设有与圆形限位块对应且与斜坡角度一致的斜槽,所述圆形限位块穿过斜槽滑动连接在第二环形导向块内,通过该结构,保证在切换颜料盘之前,将在斜坡上的残渣颜料清理至该颜料盘内,防止在切换后布匹沾染其他颜色,影响其美观性。For further improvement, the motor box is provided with a motor support table located on the right side of the motor box, a motor with an output shaft facing the left is installed on the motor support table, and a first gear is fixedly connected to the top of the motor output shaft. The casing is provided with a conveyor belt fixing plate located outside the first gear, the conveyor belt fixing plate is provided with an elliptical groove, and an endless conveyor belt is rotatably connected in the elliptical groove, the first gear is drivingly connected with the endless conveyor belt, and the left end of the endless conveyor belt There is an arc conveyor belt, the length of the arc conveyor belt is equal to half of the endless conveyor belt, the right side of the first pulley on the first screw is provided with a first connecting shaft, and the right end of the first connecting shaft is provided with the arc conveyor belt. For the meshed first slave gear, a first fixing plate is arranged at the left end of the upper end of the motor box, a second fixing plate is arranged at the right side of the upper end of the motor box, and a first circular plate is arranged at the lower end of the first fixing plate and the second fixing plate. The first circular opening is rotatably connected with a long shaft, the long shaft is fixedly connected with a second gear connected to the arc conveyor belt, and the first fixed plate is provided with a front side of the first circular opening. The upper end and the second circular opening at the upper end of the rear side are rotatably connected with a second connecting shaft. The right ends are fixedly connected with a first bevel gear, the inner upper end of the motor box is respectively provided with a third fixing plate located on the front side and the rear side of the first bevel gear, the lower end of the third fixing plate is provided with a third circular opening, and the third A third connecting shaft is rotatably connected in the circular opening, the end of the third connecting shaft facing the inside is fixedly connected with a second bevel gear that meshes with the first bevel gear, and the end of the third connecting shaft facing the outside is fixedly connected There is a third gear, the first fixing plate is provided with a fourth circular opening located on the side of the second circular opening close to the outer end, a fourth connecting shaft is movably connected in the fourth circular opening, and the The right end of the fourth connecting shaft is provided with a square limit slot, and elliptical limit slots are arranged on the front and rear sides of the square limit slot. A square limit block is movably connected in the square limit slot, and the square limit block has two front and rear sides. The side is provided with a short pin corresponding to the elliptical limit groove, the right side of the square limit block is provided with a first annular guide block, and the first annular guide block is provided with a tooth shape that meshes with the third gear and is connected in a drive. , the left end of the fourth connecting shaft protrudes into the runner box through the motor box, and a second annular guide block is fixedly connected to the left end of the fourth connecting shaft, a scraper is installed on the upper end of the slope, and the left and right ends of the scraper block are Each is provided with a circular limit block, and the inner end of the runner box cover is provided with a chute corresponding to the circular limit block and is consistent with the slope angle, and the circular limit block slides through the chute. Connected in the second annular guide block, through this structure, it is ensured that before switching the paint tray, the residual paint on the slope is cleaned into the paint tray, so as to prevent the cloth from contaminating other colors after switching, which will affect its aesthetics.
进一步完善,所述上挤轮左右两端设有第一旋转轴,下挤轮左右两端设有第二旋转轴,所述转轮箱盖朝向内侧的一端上设有与第一旋转轴对应的椭圆通孔,第一旋转轴穿过椭圆通孔伸入转轮箱内,所述转轮箱盖朝向内侧的一端上设有与第二旋转轴对应的圆形通孔,第二旋转轴穿过圆形通孔伸入转轮箱内,所述第一旋转轴与第二旋转轴伸入转轮箱内一端之间活动连接有拉簧,可自动适应布匹厚度,适应更多加工材料。Further improvement, the left and right ends of the upper extruding wheel are provided with a first rotating shaft, the left and right ends of the lower extruding wheel are provided with a second rotating shaft, and the inner end of the runner box cover is provided with a corresponding first rotating shaft. The first rotating shaft extends into the runner box through the elliptical through hole, the inner end of the runner box cover is provided with a circular through hole corresponding to the second rotating shaft, and the second rotating shaft It extends into the runner box through the circular through hole, and a tension spring is movably connected between one end of the first rotating shaft and the second rotating shaft extending into the runner box, which can automatically adapt to the thickness of the cloth and more processing materials .
进一步完善,所述环形传送带左右两侧外圈上均设有固定圈,椭圆槽内设有与固定圈对应的固定套,所述固定圈转动连接在固定套内,防止其跑偏导致传动失效。Further improvement, the outer rings on the left and right sides of the endless conveyor belt are provided with fixed rings, the elliptical grooves are provided with fixed sleeves corresponding to the fixed rings, and the fixed rings are rotatably connected in the fixed sleeves to prevent them from deviating and causing transmission failure. .
进一步完善,所述电机箱上端前后两侧设有隔板,电机箱上端安装有位于隔板之间的烘干箱,所述电机箱上端设有位于烘干箱右侧的计米器,以便于更好的检测到加工程度。Further improvement, the upper end of the motor box is provided with baffle plates, the upper end of the motor box is installed with a drying box located between the baffle plates, and the upper end of the motor box is provided with a meter counter located on the right side of the drying box, so that for better detection of the degree of processing.
一种自动改色的定型机及其使用方法,包括以下几个步骤:An automatic color-changing setting machine and a method for using the same, comprising the following steps:
1)刮除清理:当计米器检测到长度已达到要求时,通过信号传输控制电机转动,使弧形传送带与上端长轴的第二齿轮啮合传动,当弧形传送带带动长轴转动时,由于第二传动带的连接,使第二连接轴上的第一锥齿轮转动,第一锥齿轮后侧的第三齿轮在第一环形导向块内啮合,带动第四连接轴伸缩,使刮块往复运动,以刮离由于上挤轮与下挤轮在挤压布料时滴落在斜坡上的颜料,以避免污染到其他不同颜色的颜料;1) Scraping and cleaning: When the meter counter detects that the length has reached the requirement, the motor is controlled to rotate through signal transmission, so that the arc conveyor belt meshes with the second gear of the upper long shaft. When the arc conveyor belt drives the long shaft to rotate, Due to the connection of the second transmission belt, the first bevel gear on the second connecting shaft rotates, and the third gear on the rear side of the first bevel gear meshes in the first annular guide block, driving the fourth connecting shaft to expand and contract, making the scraper reciprocate Movement to scrape off the paint dripping on the slope when the upper and lower squeezing wheels squeeze the cloth, so as to avoid contamination to other paints of different colors;
2)颜料盘自动切换:当刮块回归至原位时,环形传送带脱离第二齿轮,与第一从齿轮啮合,由于第一螺杆与第二螺杆之间第一传动带的关联,使第一螺杆与第二螺杆开始转动且转向相反,使第一支撑块向右侧移动,第二支撑块向左侧移动,第一支撑块上的圆弧板在弧形路径块上下降后上升,给第二颜料盘充分的空间伸缩,第二支撑块上的圆形限位销在弧形路径槽内滑出,以完成颜料盘的切换,避免人工换料,节省人力。2) Automatic switching of the paint tray: when the scraper returns to its original position, the endless conveyor belt is disengaged from the second gear and meshes with the first slave gear. Due to the association of the first drive belt between the first screw and the second screw, the first screw When the second screw starts to rotate and turns in the opposite direction, the first support block moves to the right, the second support block moves to the left, and the arc plate on the first support block descends on the arc path block and then rises, giving the The second paint tray has sufficient space for expansion and contraction, and the circular limit pin on the second support block slides out in the arc path groove to complete the switch of the paint tray, avoiding manual material change and saving manpower.
本发明有益的效果是:本发明通过圆弧板在弧形路径块上的滑动与圆形限位销在弧形路径槽内的滑动,以便于操作者根据客户要求印染不同颜色的布料,增加装置实用性,该装置在切换颜料盘时互相不干涉,保证装置稳定性,并且在切换颜料时,通过刮块的来回运动,将残留在斜坡上的颜料刮入至该颜料盘后才进行切换,防止另一颜料盘内的颜料受到污染。The beneficial effect of the present invention is: the present invention uses the sliding of the arc plate on the arc path block and the sliding of the circular limit pin in the arc path groove, so as to facilitate the operator to print and dye fabrics of different colors according to customer requirements, increase the The practicality of the device, the device does not interfere with each other when switching the paint tray to ensure the stability of the device, and when switching the paint, through the back and forth movement of the scraper, the paint remaining on the slope is scraped into the paint tray before switching. , to prevent contamination of the paint in the other paint tray.
附图说明Description of drawings
图1为该发明结构示意图;Fig. 1 is the structure schematic diagram of this invention;
图2为第一支撑块部分结构示意图;FIG. 2 is a schematic diagram of a partial structure of a first support block;
图3为电机箱结构示意图;Figure 3 is a schematic diagram of the structure of the motor box;
图4为支撑箱部分结构示意图;Figure 4 is a schematic diagram of the structure of a part of the support box;
图5为第二支撑块剖视图;5 is a cross-sectional view of a second support block;
图6为第一支撑块剖视图;6 is a cross-sectional view of the first support block;
图7为该发明内结构示意图;7 is a schematic diagram of the internal structure of the invention;
图8为电机箱内结构示意图;Figure 8 is a schematic diagram of the internal structure of the motor box;
图9为转轮箱部分剖视图;Figure 9 is a partial cross-sectional view of the runner box;
图10为图8中A-A的剖视图;Figure 10 is a sectional view of A-A in Figure 8;
图11为环形传送带结构示意图。Figure 11 is a schematic diagram of the structure of the endless conveyor belt.
附图标记说明:1支撑箱、2电机箱、3固定盖板、4转轮箱盖、5转轮箱、6第一支撑块、7第一伸缩块、8第二伸缩块、9第一伸缩槽、10椭圆长槽、11第一短销、12第一颜料盘、13圆弧板、14弧形路径块、15第一螺纹孔、16第一螺杆、17第一圆形固定块、18第二圆形固定块、19第一圆形固定槽、20第二圆形固定槽、21第二支撑块、22第二伸缩槽、23第三伸缩块、24第四伸缩块、25方形固定槽、26方形固定块、27圆形限位销、28弧形路径槽、29第二颜料盘、30第二螺纹孔、31第二螺杆、32第三圆形固定块、33第四圆形固定块、34第三圆形固定槽、35第四圆形固定槽、36第一带轮、37第一传动带、38斜坡、39下挤轮、40上挤轮、41染色轮、42进料轮、43电机支撑台、44电机、45第一齿轮、46传送带固定板、47椭圆槽、48环形传送带、49弧形传送带、50第一连接轴、51第一固定板、52第二固定板、53第一圆形开口、54长轴、55第二齿轮、56第二圆形开口、57第二连接轴、58第二传动带、59第一锥齿轮、60第三固定板、61第三圆形开口、62第三连接轴、63第二锥齿轮、64第三齿轮、65第四圆形开口、66第四连接轴、67方形限位槽、68椭圆限位槽、69方形限位块、70第一环形导向块、71第二环形导向块、72刮块、73圆形限位块、74斜槽、75第一旋转轴、76第二旋转轴、77椭圆通孔、78圆形通孔、79拉簧、80固定圈、81固定套、82隔板、83烘干箱、84计米器。Description of reference numerals: 1 support box, 2 motor box, 3 fixed cover plate, 4 wheel box cover, 5 wheel box, 6 first support block, 7 first telescopic block, 8 second telescopic block, 9 first Telescopic slot, 10 elliptical long slot, 11 first short pin, 12 first paint plate, 13 arc plate, 14 arc path block, 15 first threaded hole, 16 first screw, 17 first circular fixing block, 18 second circular fixing block, 19 first circular fixing slot, 20 second circular fixing slot, 21 second support block, 22 second telescopic slot, 23 third telescopic block, 24 fourth telescopic block, 25 square Fixing slot, 26 square fixing block, 27 round limit pin, 28 arc path slot, 29 second paint plate, 30 second threaded hole, 31 second screw, 32 third round fixing block, 33 fourth round Shape fixing block, 34 third circular fixing groove, 35 fourth circular fixing groove, 36 first pulley, 37 first transmission belt, 38 slope, 39 lower pressing wheel, 40 upper pressing wheel, 41 dyeing wheel, 42 feeding wheel Feed wheel, 43 motor support table, 44 motor, 45 first gear, 46 conveyor belt fixing plate, 47 oval groove, 48 endless conveyor belt, 49 arc conveyor belt, 50 first connecting shaft, 51 first fixing plate, 52 second fixing Plate, 53 first circular opening, 54 long shaft, 55 second gear, 56 second circular opening, 57 second connecting shaft, 58 second transmission belt, 59 first bevel gear, 60 third fixed plate, 61 first Three circular openings, 62 third connecting shaft, 63 second bevel gear, 64 third gear, 65 fourth circular opening, 66 fourth connecting shaft, 67 square limit slot, 68 oval limit slot, 69 square limit Position block, 70 first ring guide block, 71 second ring guide block, 72 scraper, 73 circular limit block, 74 chute, 75 first rotation axis, 76 second rotation axis, 77 oval through hole, 78 Round through hole, 79 tension spring, 80 fixed ring, 81 fixed sleeve, 82 partition, 83 drying box, 84 meter counter.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
参照附图1-11所示:一种自动改色的定型机,包括支撑箱1和电机箱2,所述电机箱2左端前后两侧均安装有支撑箱1,前后支撑箱1的左端固定连接有固定盖板3,前后所述支撑箱1靠近外侧的一端固定连接有转轮箱盖4,转轮箱盖4靠近外侧的一端固定连接有转轮箱5,前后所述支撑箱1之间安装有第一支撑块6,所述第一支撑块6上端设有第一伸缩块7,第一支撑块6上端安装有第二伸缩块8,第二伸缩块8下端设有与第一伸缩块7对应的第一伸缩槽9,所述第一伸缩块7伸入第一伸缩槽9内,所述第一伸缩槽9前后两端的左右两侧均设有椭圆长槽10,所述第一伸缩块7前后两端的左右两侧设有与椭圆长槽10对应的第一短销11,所述第二伸缩块8上端固定连接有第一颜料盘12,第二伸缩块8外侧安装有与第一短销11固定连接的圆弧板13,前后所述支撑箱1靠近中心一端上设有位于圆弧板13下端且与圆弧板13对应的弧形路径块14,所述圆弧板13下端滑动连接在弧形路径块14上端,所述第一支撑块6下端设有第一螺纹孔15,第一螺纹孔15内通过螺纹连接有第一螺杆16,第一螺杆16左端设有第一圆形固定块17,第一螺杆16右端设有第二圆形固定块18,所述转轮箱盖4左端设有与第一圆形固定块17对应的第一圆形固定槽19,所述第一圆形固定块17转动连接在第一圆形固定槽19内,所述电机箱2左壁上设有与第二圆形固定块18对应的第二圆形固定槽20,所述第二圆形固定块18穿过第二圆形固定槽20且与第二圆形固定槽20转动连接,前后所述转轮箱5内活动连接有位于第一支撑块6右侧的第二支撑块21,所述第二支撑块21上端设有第二伸缩槽22,第二支撑块21上端安装有第三伸缩块23,所述第三伸缩块23下端设有与第二伸缩槽22对应的第四伸缩块24,前后所述第三伸缩块23内均设有方形固定槽25,方形固定槽25内固定连接有方形固定块26,前后所述方形固定块26朝向中心一侧的一端上均设有圆形限位销27,前后所述转轮箱盖4上均设有与圆形限位销27对应的弧形路径槽28,前后所述圆形限位销27滑动连接在弧形路径槽28内且在前后转轮箱盖4之间固定连接有第二颜料盘29,前后所述第二支撑块21下端设有第二螺纹孔30,第二螺纹孔30内通过螺纹连接有第二螺杆31,第二螺杆31左端设有第三圆形固定块32,第二螺杆31右端设有第四圆形固定块33,前后所述转轮箱5左侧设有与第三圆形固定块32对应的第三圆形固定槽34,第三圆形固定块32转动连接在第三圆形固定槽34内,所述电机箱2左端前后两侧设有与第四圆形固定块33对应的第四圆形固定槽35,第四圆形固定块33转动连接在第四圆形固定槽35内,所述第二圆形固定块18右端与第四圆形固定块33右端固定连接有位于电机箱2内的第一带轮36,各个所述第一带轮36之间通过第一传动带37传动连接,所述第一螺杆16与第二螺杆31螺纹方向相反,所述转轮箱盖4之间固定连接有位于支撑箱1上端与电机箱2左侧的斜坡38,转轮箱盖4之间转动连接有位于斜坡38上端的下挤轮39,转轮箱盖4之间转动连接有位于下挤轮39上端的上挤轮40,所述转轮箱盖4之间转动连接有位于第一颜料盘12上端的染色轮41,转轮箱盖4之间转动连接有位于染色轮41左侧上端的进料轮42,所述弧形路径块14上最高点至最低点的距离大于弧形路径槽28最高点至最低点的距离,所述进料轮42与染色轮41上均设有中段起分别向两侧延伸的反方向螺纹。Referring to Figures 1-11: an automatic color-changing sizing machine, comprising a
参照附图3、7-10所示:所述电机箱2内设有位于电机箱2内右侧的电机支撑台43,电机支撑台43上安装有输出轴朝向左侧的电机44,电机44输出轴顶端固定连接有第一齿轮45,所述电机箱2内设有位于第一齿轮45外侧的传送带固定板46,所述传送带固定板46内设有椭圆槽47,椭圆槽47内转动连接有环形传送带48,所述第一齿轮45与环形传送带48传动连接,所述环形传送带48左端设有弧形传送带49,所述弧形传送带49长度等于环形传送带48的一半,位于第一螺杆16上的所述第一带轮36右侧设有第一连接轴50,第一连接轴50右端设有与弧形传送带49啮合的第一从齿轮,所述电机箱2内上端左端设有第一固定板51,电机箱2内上端右侧设有第二固定板52,第一固定板51与第二固定板52下端设有第一圆形开口53,第一圆形开口53内转动连接有长轴54,所述长轴54上固定连接有与弧形传送带49传动连接的第二齿轮55,所述第一固定板51上设有位于第一圆形开口53前侧上端与后侧上端的第二圆形开口56,第二圆形开口56内转动连接有第二连接轴57,所述第二连接轴57左端与长轴54左端通过第二传动带58传动连接,所述第二连接轴57右端均固定连接有第一锥齿轮59,所述电机箱2内上端分别设有位于第一锥齿轮59前侧与后侧的第三固定板60,第三固定板60下端设有第三圆形开口61,第三圆形开口61内转动连接有第三连接轴62,所述第三连接轴62朝向内侧的一端上固定连接有与第一锥齿轮59啮合传动的第二锥齿轮63,第三连接轴62朝向外侧的一端上固定连接有第三齿轮64,所述第一固定板51上设有位于第二圆形开口56靠近外端一侧的第四圆形开口65,所述第四圆形开口65内活动连接有第四连接轴66,所述第四连接轴66右端设有方形限位槽67,方形限位槽67内前后两侧设有椭圆限位槽68,所述方形限位槽67内活动连接有方形限位块69,所述方形限位块69前后两侧设有与椭圆限位槽68对应的短销,所述方形限位块69右侧设有第一环形导向块70,所述第一环形导向块70内设有与第三齿轮64啮合且传动连接的齿形,所述第四连接轴66左端穿过电机箱2伸入转轮箱5内且在第四连接轴66左端固定连接有第二环形导向块71,所述斜坡38上端安装有刮块72,所述刮块72左右两端均设有圆形限位块73,所述转轮箱盖4朝向内侧的一端上设有与圆形限位块73对应且与斜坡38角度一致的斜槽74,所述圆形限位块73穿过斜槽74滑动连接在第二环形导向块71内。Referring to Figures 3 and 7-10: the
参照附图9所示:所述上挤轮40左右两端设有第一旋转轴75,下挤轮39左右两端设有第二旋转轴76,所述转轮箱盖4朝向内侧的一端上设有与第一旋转轴75对应的椭圆通孔77,第一旋转轴75穿过椭圆通孔77伸入转轮箱5内,所述转轮箱盖4朝向内侧的一端上设有与第二旋转轴76对应的圆形通孔78,第二旋转轴76穿过圆形通孔78伸入转轮箱5内,所述第一旋转轴75与第二旋转轴76伸入转轮箱5内一端之间活动连接有拉簧79。Referring to FIG. 9 : the left and right ends of the
参照附图7、8所示:所述环形传送带48左右两侧外圈上均设有固定圈80,椭圆槽47内设有与固定圈80对应的固定套81,所述固定圈80转动连接在固定套81内。Referring to Figures 7 and 8: the outer rings on the left and right sides of the
参照附图1、7所示:所述电机箱2上端前后两侧设有隔板82,电机箱2上端安装有位于隔板82之间的烘干箱83,所述电机箱2上端设有位于烘干箱83右侧的计米器84。Referring to Figures 1 and 7: the upper end of the
一种自动改色的定型机及其使用方法,包括以下几个步骤:An automatic color-changing setting machine and a method for using the same, comprising the following steps:
1)刮除清理:当计米器84检测到长度已达到要求时,通过信号传输控制电机44转动,使弧形传送带49与上端长轴54的第二齿轮55啮合传动,当弧形传送带49带动长轴54转动时,由于第二传动带58的连接,使第二连接轴上的第一锥齿轮59转动,第一锥齿轮59后侧的第三齿轮64在第一环形导向块70内啮合,带动第四连接轴66伸缩,使刮块72往复运动,以刮离由于上挤轮40与下挤轮39在挤压布料时滴落在斜坡上的颜料,以避免污染到其他不同颜色的颜料;1) Scraping and cleaning: When the
2)颜料盘自动切换:当刮块72回归至原位时,环形传送带48脱离第二齿轮55,与第一从齿轮啮合,由于第一螺杆16与第二螺杆31之间第一传动带37的关联,使第一螺杆16与第二螺杆31开始转动且转向相反,使第一支撑块6向右侧移动,第二支撑块21向左侧移动,第一支撑块6上的圆弧板13在弧形路径块14上下降后上升,给第二颜料盘29充分的空间伸缩,第二支撑块21上的圆形限位销27在弧形路径槽28内滑出,以完成颜料盘的切换,避免人工换料,节省人力。2) Automatic switching of the paint tray: when the
虽然本发明已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those of ordinary skill in the art that various changes in form and detail may be made within the scope of the claims.
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