CN113376047B - A rotary reciprocating friction testing machine - Google Patents

A rotary reciprocating friction testing machine Download PDF

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CN113376047B
CN113376047B CN202110758942.6A CN202110758942A CN113376047B CN 113376047 B CN113376047 B CN 113376047B CN 202110758942 A CN202110758942 A CN 202110758942A CN 113376047 B CN113376047 B CN 113376047B
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fixing
lifting
guide rail
base
reciprocating
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CN113376047A (en
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张晓宇
袁新璐
龙东旭
姜成
杨毅荣
任平弟
杜润
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Southwest Jiaotong University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/56Investigating resistance to wear or abrasion
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/0003Steady
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/0005Repeated or cyclic
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0032Generation of the force using mechanical means
    • G01N2203/0033Weight
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/025Geometry of the test
    • G01N2203/0258Non axial, i.e. the forces not being applied along an axis of symmetry of the specimen
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0676Force, weight, load, energy, speed or acceleration
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0682Spatial dimension, e.g. length, area, angle

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Abstract

本发明公开了一种旋转往复摩擦试验机,其包括基座,基座上设置有若干垂直导向杆、升降驱动机构、音圈电机和旋转机构,若干垂直导向杆上活动设置有升降机构,升降机构与升降驱动机构通过螺纹传动连接,升降机构上设置有磨副固定装置,旋转机构的上方间隙设置有往复试验台,且往复试验台可拆卸的设置在基座上,音圈电机与往复试验台传动连接。其中往复试验台可以快捷拆卸,使旋转往复摩擦试验机可以在旋转、往复摩擦两种试验之间便捷切换。

Figure 202110758942

The invention discloses a rotary reciprocating friction testing machine, which comprises a base, a plurality of vertical guide rods, a lifting drive mechanism, a voice coil motor and a rotating mechanism are arranged on the base, and a lifting mechanism is movably arranged on the plurality of vertical guide rods. The mechanism and the lifting driving mechanism are connected by screw transmission, the lifting mechanism is provided with a grinding pair fixing device, the upper gap of the rotating mechanism is provided with a reciprocating test bench, and the reciprocating test bench is detachably arranged on the base, the voice coil motor and the reciprocating test Drive connection. Among them, the reciprocating test bench can be quickly disassembled, so that the rotary reciprocating friction tester can be easily switched between the two tests of rotation and reciprocating friction.

Figure 202110758942

Description

一种旋转往复摩擦试验机A rotary reciprocating friction testing machine

技术领域technical field

本发明涉及摩擦实验领域,具体涉及一种旋转往复摩擦试验机。The invention relates to the field of friction experiments, in particular to a rotary reciprocating friction testing machine.

背景技术Background technique

在各种机械中,工件之间的相互运动不可避免的会导致摩擦磨损,进而导致设备的寿命降低甚至失效。对于摩擦磨损所造成的后果进行研究是越来越有必要的工作,在这个进程中,模拟实际工况条件的摩擦磨损试验机需要有更多的功能,才能使试验更加接近实际磨损行为。In all kinds of machinery, the mutual motion between workpieces will inevitably lead to friction and wear, which will lead to the reduction of the life of the equipment or even failure. It is increasingly necessary to study the consequences of friction and wear. In this process, the friction and wear testing machine that simulates the actual working conditions needs to have more functions to make the test closer to the actual wear behavior.

目前现有的摩擦磨损试验机功能和试验条件方面比较单一。At present, the functions and test conditions of the existing friction and wear testing machines are relatively simple.

一种销盘摩擦试验机(CN207379898U)在试验台的台面上设有用于进行摩擦试验的摩擦盘和摩擦销;所述摩擦盘通过设置在试验台内的驱动装置驱动旋转,所述摩擦销连接在一个固定于试验台上并用于调整摩擦销与摩擦盘之间的压力及位置的调整装置上。这种结构可以调节旋转摩擦的一些试验参数,但其仅是可以模拟旋转摩擦,并不能模拟往复型摩擦磨损行为或者重载摩擦磨损行为。A pin-on-disk friction testing machine (CN207379898U) is equipped with a friction disc and a friction pin for friction testing on the table of the test bench; the friction disc is driven to rotate by a driving device arranged in the test bench, and the friction pin is connected to On an adjustment device fixed on the test bench and used to adjust the pressure and position between the friction pin and the friction disc. This structure can adjust some experimental parameters of rotating friction, but it can only simulate rotating friction, and cannot simulate reciprocating friction and wear behavior or heavy-load friction and wear behavior.

一种往复式摩擦试验机(CN206891889U),包括机架,机架底部设有液压站,机架侧面通过信号线连接操纵台,机架上端固定连接试验台、液压缸和行程控制件,试验台上表面设有样件加压部件,液压缸活塞端设有拉压力传感器。这种结构可以调节往复摩擦的一些试验参数,但其同样也仅是可以模拟往复摩擦,并不能模拟旋转型摩擦磨损行为或者重载摩擦磨损行为。A reciprocating friction testing machine (CN206891889U), including a frame, a hydraulic station is arranged at the bottom of the frame, the side of the frame is connected to the console through signal lines, and the upper end of the frame is fixedly connected to the test bench, hydraulic cylinder and stroke control parts, and the test bench A sample pressurizing part is arranged on the upper surface, and a pulling pressure sensor is arranged at the piston end of the hydraulic cylinder. This structure can adjust some experimental parameters of reciprocating friction, but it can also only simulate reciprocating friction, and cannot simulate rotating friction and wear behavior or heavy-load friction and wear behavior.

发明内容Contents of the invention

针对现有技术的上述不足,本发明提供了一种多功能的旋转往复摩擦试验机。Aiming at the above-mentioned deficiencies of the prior art, the present invention provides a multifunctional rotary reciprocating friction testing machine.

为达到上述发明目的,本发明所采用的技术方案为:In order to achieve the above-mentioned purpose of the invention, the technical scheme adopted in the present invention is:

提供一种旋转往复摩擦试验机,其包括基座,基座上设置有若干垂直导向杆、升降驱动机构、音圈电机和旋转机构,若干垂直导向杆上活动设置有升降机构,升降机构与升降驱动机构通过螺纹传动连接,升降机构上设置有磨副固定装置,旋转机构的上方间隙设置有往复试验台,且往复试验台可拆卸的设置在基座上,音圈电机与往复试验台传动连接。A rotary reciprocating friction testing machine is provided, which includes a base on which several vertical guide rods, a lifting drive mechanism, a voice coil motor and a rotating mechanism are provided, and several vertical guide rods are movably provided with a lifting mechanism, the lifting mechanism and the lifting mechanism The driving mechanism is connected by screw transmission, the lifting mechanism is equipped with a grinding pair fixing device, the upper gap of the rotating mechanism is provided with a reciprocating test bench, and the reciprocating test bench is detachably set on the base, and the voice coil motor is connected to the reciprocating test bench. .

进一步地,升降驱动机构包括升降支架,升降支架的上端设置有电机固定支架,垂直导向杆的上端设置有固定盖板,电机固定支架与固定盖板固定连接,电机固定支架上设置有步进电机,升降支架上活动设置有丝杠,步进电机与丝杠传动连接,升降机构上设置有升降螺母,升降螺母与丝杠相齿合,步进电机与上位机电连接。Further, the lifting drive mechanism includes a lifting bracket, the upper end of the lifting bracket is provided with a motor fixing bracket, the upper end of the vertical guide rod is provided with a fixed cover, the motor fixing bracket is fixedly connected with the fixed cover, and the motor fixing bracket is provided with a stepping motor A lead screw is movably arranged on the lifting bracket, the stepping motor is connected with the leading screw, the lifting mechanism is provided with a lifting nut, the lifting nut is meshed with the leading screw, and the stepping motor is connected with the upper electromechanical.

进一步地,升降支架上设置有用于稳定升降支架的第二支撑板,第二支撑板与基座固定连接。Further, a second supporting plate for stabilizing the lifting frame is arranged on the lifting frame, and the second supporting plate is fixedly connected with the base.

进一步地,升降机构包括若干滚珠导轨装置,滚珠导轨装置活动套设在垂直导向杆上,若干滚珠导轨装置通过加载平台支持架固定连接,加载平台支持架上活动设置有若干垂直滑块导轨装置,若干垂直滑块导轨装置通过加载平台固定连接,加载平台的下端活动设置有第一水平滑块导轨装置,第一水平滑块导轨装置的下端设置有用于固定磨副钢球的磨副固定装置。Further, the lifting mechanism includes several ball guide rail devices, the ball guide rail devices are movably sleeved on the vertical guide rod, the several ball guide rail devices are fixedly connected through the loading platform support frame, and several vertical slider guide rail devices are movable on the loading platform support frame, Several vertical slider guide rail devices are fixedly connected through the loading platform, the lower end of the loading platform is provided with a first horizontal slider guide rail device, and the lower end of the first horizontal slider guide rail device is provided with a grinding pair fixing device for fixing the grinding pair steel balls.

进一步地,第一水平滑块导轨装置上设置有用于调节磨副固定装置的水平位置的调节旋钮,磨副固定装置内设置有压缩弹簧、压力传感器和磨副固定销,压力传感器固定设置在压缩弹簧的上端,磨副固定销活动设置在压缩弹簧的下端,磨副固定装置的侧壁与第一水平滑块导轨装置之间设置有摩擦力传感器,调节旋钮、压力传感器和摩擦力传感器均与上位机电连接。Further, the first horizontal slider guide rail device is provided with an adjustment knob for adjusting the horizontal position of the grinding pair fixing device, and the grinding pair fixing device is provided with a compression spring, a pressure sensor and a grinding pair fixing pin, and the pressure sensor is fixedly arranged at the compression The upper end of the spring and the fixed pin of the grinding pair are movably arranged at the lower end of the compression spring. A friction sensor is arranged between the side wall of the grinding pair fixing device and the first horizontal slider guide rail device. The adjustment knob, the pressure sensor and the friction sensor are all connected with each other. Upper electromechanical connection.

进一步地,加载平台支持架的侧壁上设置有可放置侧向加载砝码的放置机构,加载平台的下端设置有若干加重载吊杆,若干加重载吊杆贯穿基座,若干加重载吊杆的下端水平吊设有加重载平台。Further, the side wall of the support frame of the loading platform is provided with a placement mechanism capable of placing laterally loaded weights, and the lower end of the loading platform is provided with several heavy-duty suspenders, several heavy-duty suspenders run through the base, and some heavy-duty suspenders The lower end of the loading boom is horizontally hoisted with a heavy-duty platform.

进一步地,往复试验台包括第一支撑板,第一支撑板可拆卸的设置在基座上,第一支撑板上活动设置有第二水平滑块导轨装置,第二水平滑块导轨装置上设置有往复摩擦夹具,往复摩擦夹具上设置有若干用于固定试样的螺纹孔,第二水平滑块导轨装置与音圈电机传动连接,音圈电机通过固定架安装在基座上,固定架上设置有激光位移传感器,音圈电机和激光位移传感器均与上位机电连接。Further, the reciprocating test bench includes a first support plate, the first support plate is detachably arranged on the base, a second horizontal slider guide rail device is movably arranged on the first support plate, and a second horizontal slider guide rail device is provided on the second horizontal slider guide rail device. There is a reciprocating friction fixture, which is provided with a number of threaded holes for fixing the sample, the second horizontal slider guide rail device is connected with the voice coil motor, and the voice coil motor is installed on the base through the fixing frame, and on the fixing frame A laser displacement sensor is provided, and both the voice coil motor and the laser displacement sensor are connected with the upper electromechanical.

进一步地,旋转机构包括旋转夹具固定盘,夹具固定盘上设置有若干用于固定试样的螺纹孔,基座上设置有通孔,旋转夹具固定盘贯穿通孔,且夹具固定盘通过轴承安装在通孔上,夹具固定盘的下端通过螺钉固定连接有联轴器,联轴器与伺服电机的转轴连接,伺服电机设置在基座的下端,伺服电机与上位机电连接。Further, the rotating mechanism includes a rotating fixture fixed plate, on which a number of threaded holes for fixing the sample are arranged, and through holes are arranged on the base, through which the rotating fixture fixed plate passes through, and the fixture fixed plate is installed through bearings. On the through hole, the lower end of the fixture fixing plate is fixedly connected with a coupling by screws, the coupling is connected with the rotating shaft of the servo motor, the servo motor is arranged at the lower end of the base, and the servo motor is connected with the upper electromechanical.

进一步地,基座上设置有方便位置调整的若干万向轮。Further, the base is provided with several universal wheels for convenient position adjustment.

本发明的有益效果为:The beneficial effects of the present invention are:

本方案的旋转往复摩擦试验机,其中往复试验台通过螺钉设置在基座上,使其可以快捷拆卸,以使旋转往复摩擦试验机可以在旋转、往复摩擦两种试验之间便捷切换;升降机构通过丝杠和升降螺母与升降驱动机构传动连接,其结构简单、精度高、可靠性强。The rotary reciprocating friction testing machine of this scheme, wherein the reciprocating test bench is set on the base by screws, so that it can be disassembled quickly, so that the rotary reciprocating friction testing machine can conveniently switch between the two tests of rotating and reciprocating friction; the lifting mechanism It is connected with the lifting drive mechanism through the lead screw and the lifting nut, and has the advantages of simple structure, high precision and strong reliability.

往复摩擦夹具和夹具固定盘上均设置有多个规整排列的螺纹孔,往复摩擦夹具的螺纹孔用于固定各种不同结构的试样,夹具固定盘的螺纹孔用于固定旋转夹具,旋转夹具用于固定各种试样,使设备功能多样化。Both the reciprocating friction fixture and the fixture fixing plate are provided with a plurality of regularly arranged threaded holes, the threaded holes of the reciprocating friction fixture are used to fix various samples of different structures, the threaded holes of the fixture fixing plate are used to fix the rotating fixture, the rotating fixture It is used to fix various samples and diversify the functions of the equipment.

压力传感器可测得磨副钢球对试样施加的压力,摩擦力传感器可测得磨副钢球与试样之间的摩擦力,激光位移传感器可测得往复的位移量,且压力传感器和摩擦力传感器与实际摩擦表面之间有一定距离,且在传力过程中大部分对传感器有损伤影响的力被工件吸收掉,保证数据采集的稳定性;激光位移传感器具有直线度好、测量精度高的优良特性。The pressure sensor can measure the pressure exerted by the steel ball of the grinding pair on the sample, the friction sensor can measure the friction between the steel ball of the grinding pair and the sample, the laser displacement sensor can measure the reciprocating displacement, and the pressure sensor and There is a certain distance between the friction sensor and the actual friction surface, and most of the force that will damage the sensor is absorbed by the workpiece during the force transmission process, ensuring the stability of data acquisition; the laser displacement sensor has good straightness and measurement accuracy High excellent characteristics.

通过更换加载砝码和侧向加载砝码的大小对加载平台进行加减载,若要加重则在加重载平台上加相应的砝码即可,操作便捷,且将加重载平台通过加重载吊杆安装在基座的最下端,使加重型砝码时更加便捷安全,提高了设备的适应性和安全性。Loading and deloading the loading platform by changing the size of the loading weight and the lateral loading weight. If you want to increase the weight, add the corresponding weight on the heavy loading platform. The heavy-duty suspender is installed at the bottom of the base, which makes it more convenient and safe to add heavy weights, and improves the adaptability and safety of the equipment.

步进电机具有精度高、启停和翻转的响应快、可靠性强的特点,使步进电机驱动的升降机构实现精度高和响应快的升降动作,使磨副钢球更加快捷的与样品表面接触,节省换样时间,提高设备工作效率;伺服电机的精度高、高低速运行平稳、噪音低、电机加减速的动态响应时间短,使伺服电机驱动的旋转机构具有运行平稳、响应快速、可靠性强的特点;音圈电机具有高精度和高频响的特点,使往复摩擦夹具可以精确方便的进行水平方向上的移动和控制。The stepping motor has the characteristics of high precision, fast response of start-stop and overturn, and strong reliability, so that the lifting mechanism driven by the stepping motor can achieve high-precision and fast-response lifting action, so that the steel ball of the grinding pair can be more quickly connected to the sample surface contact, saving sample change time and improving equipment efficiency; the servo motor has high precision, stable high and low speed operation, low noise, and short dynamic response time of motor acceleration and deceleration, so that the rotating mechanism driven by the servo motor has stable operation, fast response and reliability. Strong characteristics; the voice coil motor has the characteristics of high precision and high frequency response, so that the reciprocating friction fixture can move and control in the horizontal direction accurately and conveniently.

附图说明Description of drawings

图1为旋转往复摩擦试验机的正视图。Figure 1 is a front view of a rotary reciprocating friction testing machine.

图2为旋转往复摩擦试验机的侧面剖视图。Fig. 2 is a side sectional view of the rotary reciprocating friction testing machine.

图3为旋转往复摩擦试验机的立体图。Fig. 3 is a perspective view of a rotary reciprocating friction testing machine.

其中,1、步进电机,2、电机固定支架、3、滑轮,4、升降支架、5、加载平台支持架,6、加载砝码、7、加载平台,8、调节旋钮,9、第一水平滑块导轨装置,10、摩擦力传感器,11、垂直滑块导轨装置,12、滚珠导轨装置,13、侧向加载砝码,14、加重载吊杆,15、磨副固定装置,16、往复摩擦夹具,17、第二水平滑块导轨装置,18、第一支撑板,19、旋转夹具固定盘,20、伺服电机,21、万向轮,22、加重载平台,23、基座,24、固定架,25、固定法兰,26、垂直导向杆,27、音圈电机,28、激光位移传感器,29、滑轮吊绳固定杆,30、固定盖板,31、压缩弹簧,32、磨副固定销,33、轴承,34、联轴器,35、丝杠螺母机构,36、升降螺母,37、丝杠,38、第二支撑板,39、压力传感器。Among them, 1. Stepping motor, 2. Motor fixing bracket, 3. Pulley, 4. Lifting bracket, 5. Loading platform support frame, 6. Loading weight, 7. Loading platform, 8. Adjusting knob, 9. First Horizontal slider guide rail device, 10, friction sensor, 11, vertical slider guide rail device, 12, ball guide rail device, 13, side loading weight, 14, heavy-duty suspender, 15, grinding pair fixing device, 16 , reciprocating friction fixture, 17, the second horizontal slider guide rail device, 18, the first support plate, 19, the fixed plate of the rotating fixture, 20, the servo motor, 21, the universal wheel, 22, the heavy-duty platform, 23, the base Seat, 24, fixed frame, 25, fixed flange, 26, vertical guide rod, 27, voice coil motor, 28, laser displacement sensor, 29, pulley sling fixed rod, 30, fixed cover plate, 31, compression spring, 32, grinding pair fixed pin, 33, bearing, 34, shaft coupling, 35, leading screw nut mechanism, 36, lifting nut, 37, leading screw, 38, second support plate, 39, pressure sensor.

具体实施方式Detailed ways

下面对本发明的具体实施方式进行描述,以便于本技术领域的技术人员理解本发明,但应该清楚,本发明不限于具体实施方式的范围,对本技术领域的普通技术人员来讲,只要各种变化在所附的权利要求限定和确定的本发明的精神和范围内,这些变化是显而易见的,一切利用本发明构思的发明创造均在保护之列。The specific embodiments of the present invention are described below so that those skilled in the art can understand the present invention, but it should be clear that the present invention is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes Within the spirit and scope of the present invention defined and determined by the appended claims, these changes are obvious, and all inventions and creations using the concept of the present invention are included in the protection list.

如图1、图2和图3所示,本方案的旋转往复摩擦试验机,包括基座23,基座23上设置有四根垂直导向杆26、升降驱动机构、音圈电机27和旋转机构,四根垂直导向杆26通过固定法兰25与基座23固定连接,四根垂直导向杆26上活动设置有升降机构,升降机构与升降驱动机构通过螺纹传动连接,升降机构上设置有磨副固定装置15,旋转机构的上方间隙设置有往复试验台,且往复试验台可拆卸的设置在基座23上,音圈电机27与往复试验台传动连接。As shown in Figure 1, Figure 2 and Figure 3, the rotary reciprocating friction testing machine of this program includes a base 23 on which four vertical guide rods 26, a lifting drive mechanism, a voice coil motor 27 and a rotating mechanism are arranged. , the four vertical guide rods 26 are fixedly connected with the base 23 through the fixed flange 25, the four vertical guide rods 26 are movable and provided with a lifting mechanism, the lifting mechanism and the lifting drive mechanism are connected through a screw drive, and the lifting mechanism is provided with a grinding pair The fixing device 15 and the upper gap of the rotating mechanism are provided with a reciprocating test bench, and the reciprocating test bench is detachably arranged on the base 23, and the voice coil motor 27 is connected to the reciprocating test bench by transmission.

升降驱动机构包括升降支架4,升降支架4的上端设置有电机固定支架2,电机固定支架2呈U型槽结构,四根垂直导向杆26的上端水平设置有固定盖板30,固定盖板30与四根垂直导向杆26螺纹连接,电机固定支架2与固定盖板30螺纹连接,使升降支架4、电机固定支架2、固定盖板30和四根垂直导向杆26固定连接在一起,有利于增强垂直导向杆26上的升降机构与升降驱动机构配合运行时的稳定性。固定盖板30的下端设置有用于吊设升降机构的三个滑轮3和滑轮吊绳固定杆29。The lifting drive mechanism includes a lifting bracket 4, the upper end of the lifting bracket 4 is provided with a motor fixing bracket 2, the motor fixing bracket 2 is a U-shaped groove structure, and the upper ends of the four vertical guide rods 26 are horizontally provided with a fixed cover plate 30, and the fixed cover plate 30 It is threadedly connected with four vertical guide rods 26, and the motor fixed bracket 2 is screwed with the fixed cover plate 30, so that the lifting bracket 4, the motor fixed bracket 2, the fixed cover plate 30 and the four vertical guide rods 26 are fixedly connected together, which is beneficial to Strengthen the stability when the lifting mechanism on the vertical guide rod 26 cooperates with the lifting drive mechanism to run. The lower end of the fixed cover plate 30 is provided with three pulleys 3 and a pulley suspension rope fixing rod 29 for hoisting the lifting mechanism.

升降支架4的一侧设置有用于稳定升降支架4的第二支撑板38,第二支撑板38固定连接基座23上,升降支架4的另一侧活动设置有丝杠37,丝杠37竖直放置且可自由旋转,电机固定支架2上设置有步进电机1,步进电机1的转轴与丝杠37传动连接,使步进电机1可以驱动丝杠37旋转,升降机构上设置有丝杠螺母机构35,丝杠螺母机构35上竖直的固定设置有升降螺母36,升降螺母36与丝杠37相齿合,当步进电机1驱动丝杠37旋转时,丝杠37可带动升降螺母36的升降,从而实现整个升降机构的上升和下降。步进电机1与上位机电连接,步进电机1具有精度高、启停和翻转的响应快、可靠性强的特点,使步进电机1驱动的升降机构实现精度高和响应快的升降动作。One side of lifting support 4 is provided with the second support plate 38 that is used for stabilizing lifting support 4, and second support plate 38 is fixedly connected on the base 23, and the other side of lifting support 4 is movably provided with lead screw 37, and lead screw 37 vertical Placed upright and free to rotate, the motor fixing bracket 2 is provided with a stepping motor 1, and the rotating shaft of the stepping motor 1 is connected to the screw 37, so that the stepping motor 1 can drive the screw 37 to rotate, and the lifting mechanism is provided with a screw. The rod nut mechanism 35, the vertical fixing on the leading screw nut mechanism 35 is provided with the lifting nut 36, the lifting nut 36 is engaged with the leading screw 37, when the stepping motor 1 drives the leading screw 37 to rotate, the leading screw 37 can drive the lifting The lifting of the nut 36 realizes the rising and falling of the whole lifting mechanism. The stepping motor 1 is connected with the upper electromechanical system. The stepping motor 1 has the characteristics of high precision, fast response of start-stop and flipping, and strong reliability, so that the lifting mechanism driven by the stepping motor 1 can realize the lifting action with high precision and fast response.

升降机构包括四个滚珠导轨装置12,四个滚珠导轨装置12分别活动套设在四根垂直导向杆26上,四个滚珠导轨装置12通过加载平台支持架5固定连接在一起,加载平台支持架5可看做是呈U型的三块平板组成,其中两块结构相同的第一平板平行设置,两块第一平板的端部通过第二平板固定连接,且第二平板与第一平板垂直设置,两块第一平板的外侧壁上均固定连接有两个滚珠导轨装置12,丝杠螺母机构35固定设置在第二平板的外侧壁上,两块第一平板的内侧壁上均活动设置有两个垂直滑块导轨装置11,四个垂直滑块导轨装置11的滑块通过加载平台7固定连接。The lifting mechanism includes four ball guide rail devices 12, which are respectively movably sleeved on four vertical guide rods 26, and the four ball guide rail devices 12 are fixedly connected together by the loading platform support frame 5, and the loading platform support frame 5 can be regarded as composed of three U-shaped plates, in which two first plates with the same structure are arranged in parallel, and the ends of the two first plates are fixedly connected by the second plate, and the second plate is perpendicular to the first plate Setting, two ball guide rail devices 12 are fixedly connected on the outer side walls of the two first flat plates, the screw nut mechanism 35 is fixedly arranged on the outer side walls of the second flat plates, and the inner side walls of the two first flat plates are all movable There are two vertical slider guide rail devices 11, and the sliders of the four vertical slider guide rail devices 11 are fixedly connected through the loading platform 7.

加载平台7上可放置加载砝码6,加载平台支持架5的两块第一平板的外侧壁上均活动设置有可放置侧向加载砝码13的放置机构,加载平台7的下端设置有四根加重载吊杆14,四根加重载吊杆14贯穿基座23,四根加重载吊杆14的下端水平吊设有加重载平台22,通过更换加载砝码6和侧向加载砝码13的大小进行加减载,如要加重则在加重载平台22上加相应的砝码即可。The loading weight 6 can be placed on the loading platform 7, and the outer side walls of the two first flat plates of the loading platform support frame 5 are all movable provided with a placement mechanism that can place the lateral loading weight 13, and the lower end of the loading platform 7 is provided with four A heavy-duty suspender 14, four heavy-duty suspenders 14 run through the base 23, and the lower ends of the four heavy-duty suspenders 14 are horizontally hung with a heavy-duty platform 22, by replacing the loading weight 6 and the lateral The size of loading weight 13 carries out adding and subtracting load, then adds corresponding weight on heavy-duty platform 22 and gets final product as adding weight.

加载平台7的上端设置有两个滑轮3,两个滑轮3与固定盖板30上的三个滑轮3和滑轮吊绳固定杆29通过吊绳配合,最终连接至放置机构,以实现侧向加载砝码13对加载平台7的加减载。加载平台7的下端活动设置有第一水平滑块导轨装置9,第一水平滑块导轨装置9的滑块上设置有用于固定磨副钢球的磨副固定装置15,第一水平滑块导轨装置9上固定设置有用于调节磨副固定装置15的水平位置的调节旋钮8,磨副固定装置15内设置有压缩弹簧31、磨副固定销32和压力传感器39,压力传感器39固定设置在压缩弹簧31的上端,磨副固定销32固定设置有压缩弹簧31的下端,磨副固定销32用于固定磨副钢球,固定磨副钢球对磨副固定销32的压力可通过压缩弹簧31传导至压力传感器39,使压力传感器39可测得磨副钢球对试样施加的压力,磨副固定装置15的侧壁与第一水平滑块导轨装置9之间设置有摩擦力传感器10,摩擦力传感器10用于测量磨副钢球与试样之间的摩擦力,压力传感器39和摩擦力传感器10与实际摩擦表面之间有一定距离,且在传力过程中大部分对传感器有损伤影响的力被工件吸收掉,保证数据采集的稳定性。调节旋钮8、压力传感器39和摩擦力传感器10均与上位机电连接。The upper end of the loading platform 7 is provided with two pulleys 3, and the two pulleys 3 cooperate with the three pulleys 3 on the fixed cover plate 30 and the pulley suspension rope fixing rod 29 through the suspension rope, and are finally connected to the placement mechanism to realize lateral loading Weight 13 loads and unloads loading platform 7. The lower end of the loading platform 7 is movably provided with a first horizontal slider guide rail device 9, the slider of the first horizontal slider guide rail device 9 is provided with a grinding pair fixing device 15 for fixing the grinding pair steel balls, and the first horizontal slider guide rail The adjustment knob 8 for adjusting the horizontal position of the grinding pair fixing device 15 is fixedly arranged on the device 9, and the grinding pair fixing device 15 is provided with a compression spring 31, a grinding pair fixing pin 32 and a pressure sensor 39, and the pressure sensor 39 is fixedly arranged at the compression The upper end of the spring 31 and the grinding pair fixing pin 32 are fixedly provided with the lower end of the compression spring 31. The grinding pair fixing pin 32 is used to fix the grinding pair steel ball. Conducted to the pressure sensor 39, so that the pressure sensor 39 can measure the pressure exerted by the steel ball of the grinding pair on the sample, and a friction sensor 10 is arranged between the side wall of the grinding pair fixing device 15 and the first horizontal slider guide rail device 9, The friction sensor 10 is used to measure the friction between the steel ball of the grinding pair and the sample. There is a certain distance between the pressure sensor 39 and the friction sensor 10 and the actual friction surface, and most of the sensors are damaged during the force transmission process. The impact force is absorbed by the workpiece, ensuring the stability of data acquisition. The adjusting knob 8, the pressure sensor 39 and the friction sensor 10 are all electrically connected with the host machine.

往复试验台包括第一支撑板18,第一支撑板18与基座23通过螺钉连接,第一支撑板18间隙的设置在旋转机构的上方,第一支撑板18上活动设置有第二水平滑块导轨装置17,第二水平滑块导轨装置17的滑块上设置有往复摩擦夹具16,第二水平滑块导轨装置17的滑块与音圈电机27通过螺钉传动连接,使音圈电机27可带动第二水平滑块导轨装置17的滑块在水平方向上平稳滑动,音圈电机27通过固定架24安装在基座23上,固定架24上设置有激光位移传感器28,激光位移传感器28用于检测位移量,音圈电机27和激光位移传感器28均与上位机电连接。音圈电机27具有高精度和高频响的特点,可以精确方便的进行水平方向上的移动和控制,激光位移传感器28具有直线度好、测量精度高的优良特性。The reciprocating test bench includes a first support plate 18, the first support plate 18 is connected with the base 23 by screws, the first support plate 18 is arranged above the rotating mechanism with a gap, and a second horizontal slide is movable on the first support plate 18. Block guide rail device 17, the slider of the second horizontal slider guide rail device 17 is provided with a reciprocating friction clamp 16, the slider of the second horizontal slider guide rail device 17 is connected with the voice coil motor 27 by screw transmission, so that the voice coil motor 27 The slider that can drive the second horizontal slider guide rail device 17 slides smoothly in the horizontal direction, the voice coil motor 27 is installed on the base 23 through the fixed frame 24, the fixed frame 24 is provided with a laser displacement sensor 28, and the laser displacement sensor 28 For detecting the displacement, the voice coil motor 27 and the laser displacement sensor 28 are both electrically connected with the host machine. The voice coil motor 27 has the characteristics of high precision and high frequency response, and can accurately and conveniently move and control in the horizontal direction. The laser displacement sensor 28 has the excellent characteristics of good straightness and high measurement accuracy.

旋转机构包括旋转夹具固定盘19,基座23上设置有通孔,旋转夹具固定盘19贯穿通孔,且夹具固定盘19通过轴承33安装在通孔上,夹具固定盘19可自由旋转,夹具固定盘19的下端通过螺钉固定连接有联轴器34,联轴器34与伺服电机20的转轴连接,伺服电机20通过螺钉可拆卸的设置在基座的下端,伺服电机20与上位机电连接。伺服电机20的精度高、高低速运行平稳、噪音低、电机加减速的动态响应时间短。The rotating mechanism includes a rotating fixture fixed disk 19, a through hole is provided on the base 23, the rotating fixture fixed disk 19 runs through the through hole, and the fixture fixed disk 19 is installed on the through hole through a bearing 33, the clamp fixed disk 19 can rotate freely, and the clamp The lower end of the fixed disc 19 is fixedly connected with a shaft coupling 34 by screws, the shaft coupling 34 is connected with the rotating shaft of the servo motor 20, the servo motor 20 is detachably arranged on the lower end of the base by screws, and the servo motor 20 is connected with the upper electromechanical. The servo motor 20 has high precision, stable high and low speed operation, low noise, and short dynamic response time of motor acceleration and deceleration.

往复摩擦夹具16和夹具固定盘19上均设置有多个规整排列的螺纹孔,往复摩擦夹具16的螺纹孔用于固定各种不同结构的试样,夹具固定盘19的螺纹孔用于固定旋转夹具,旋转夹具用于固定各种试样。Both the reciprocating friction fixture 16 and the fixture fixing plate 19 are provided with a plurality of regularly arranged threaded holes, the threaded holes of the reciprocating friction fixture 16 are used to fix various samples of different structures, and the threaded holes of the fixture fixing plate 19 are used to fix the rotation Fixtures, rotating fixtures are used to fix various specimens.

基座23的底部设置有方便位置调整的四个万向轮21。The bottom of the base 23 is provided with four universal wheels 21 for convenient position adjustment.

在试验中,压力传感器39可测得磨副钢球对试样施加的压力,摩擦力传感器10可测得磨副钢球与试样之间的摩擦力,激光位移传感器28可测得往复的位移量,压力传感器39、摩擦力传感器10、激光位移传感器28的信号通过变送器传输到采集卡,采集卡与上位机相连,根据采集结果可以在人机交互界面上显示压力、摩擦力与位移数据;步进电机1、伺服电机20、音圈电机27的驱动器都与plc连接,plc与采集卡连接,采集卡与与上位机相连,从而通过上位机控制电机的运动。In the test, the pressure sensor 39 can measure the pressure exerted by the steel ball of the grinding pair on the sample, the friction sensor 10 can measure the friction force between the steel ball of the grinding pair and the sample, and the laser displacement sensor 28 can measure the reciprocating force. Displacement, the signals of the pressure sensor 39, the friction sensor 10, and the laser displacement sensor 28 are transmitted to the acquisition card through the transmitter, and the acquisition card is connected with the host computer. According to the acquisition results, the pressure, friction force and Displacement data; the drivers of the stepper motor 1, servo motor 20, and voice coil motor 27 are all connected to the plc, the plc is connected to the acquisition card, and the acquisition card is connected to the upper computer, thereby controlling the movement of the motor through the upper computer.

具体实施时,当需要往复摩擦试样时:In specific implementation, when a reciprocating friction sample is required:

步骤1:将抛光好的试样固定在往复摩擦夹具16上,将磨副钢球固定在磨副固定销32上;Step 1: Fix the polished sample on the reciprocating friction fixture 16, and fix the grinding pair steel ball on the grinding pair fixing pin 32;

步骤2:通过上位机控制音圈电机27,使往复摩擦夹具16和水平滑块导轨装置17的位置固定;Step 2: Control the voice coil motor 27 through the host computer, so that the positions of the reciprocating friction fixture 16 and the horizontal slider guide rail device 17 are fixed;

步骤3:操作调节旋钮8,使磨副钢球位置对准试样;Step 3: Operate the adjustment knob 8 to align the steel ball of the grinding pair with the sample;

步骤4:通过上位机控制步进电机1,使加载平台7移动,从而使磨副钢球和样品接触;Step 4: Control the stepper motor 1 through the host computer to move the loading platform 7, so that the steel balls of the grinding pair are in contact with the sample;

步骤5:通过更换加载砝码6和侧向加载砝码13的大小进行加载,如要加重则在加重载平台22上加相应的砝码即可,压力传感器39通过磨副固定销32和压缩弹簧31对压力的传导,最终测得对试样施加的压力;Step 5: Load by changing the size of the loading weight 6 and the lateral loading weight 13. If it is necessary to increase the weight, add the corresponding weight on the loading platform 22. The pressure sensor 39 passes through the grinding pair fixing pin 32 and Compression spring 31 conducts to the pressure, finally measures the pressure applied to the sample;

步骤6:加载稳定后,通过上位机控制音圈电机27带动往复摩擦夹具16进行相应的往复运动,即可实现试样的往复摩擦实验。Step 6: After the loading is stable, the upper computer controls the voice coil motor 27 to drive the reciprocating friction fixture 16 to perform a corresponding reciprocating motion, and then the reciprocating friction experiment of the sample can be realized.

当需要旋转摩擦试样时:When a friction specimen needs to be rotated:

步骤1:,将第二水平滑块导轨装置17与音圈电机27之间用于固定的螺钉拆卸,将第一支撑板18与基座23之间的螺钉拆卸,取下整个往复试验台;Step 1: Remove the fixing screws between the second horizontal slider guide rail device 17 and the voice coil motor 27, remove the screws between the first support plate 18 and the base 23, and remove the entire reciprocating test bench;

步骤2:将抛光好的试样固定在旋转夹具上,旋转夹具固定在旋转夹具固定盘19上,将磨副钢球固定在磨副固定销32上;Step 2: Fix the polished sample on the rotating fixture, the rotating fixture is fixed on the rotating fixture fixed plate 19, and the grinding pair steel ball is fixed on the grinding pair fixing pin 32;

步骤3:通过上位机控制伺服电机20,使旋转夹具固定盘19的位置固定,防止其转动;Step 3: Control the servo motor 20 through the host computer to fix the position of the rotating fixture fixing plate 19 and prevent it from rotating;

步骤4:操作调节旋钮8使磨副钢球位置对准试样;Step 4: Operate the adjustment knob 8 to align the steel ball of the grinding pair with the sample;

步骤5:通过上位机控制步进电机1使加载平台7移动,从而使对磨副和样品接触;Step 5: Control the stepper motor 1 through the host computer to move the loading platform 7, so that the grinding pair and the sample are in contact;

步骤6:通过更换加载砝码6和侧向加载砝码13的大小进行加载,如要加重则在重载加载平台22伤加相应的砝码即可,压力传感器39通过磨副固定销32和压缩弹簧31对压力的传导,最终测得对试样施加的压力;Step 6: Load by changing the size of the loading weight 6 and the lateral loading weight 13. If it is necessary to increase the weight, add the corresponding weight on the heavy-duty loading platform 22. The pressure sensor 39 passes through the grinding pair fixing pin 32 and Compression spring 31 conducts to the pressure, finally measures the pressure applied to the sample;

步骤7:加载稳定后,通过上位机控制伺服电机20带动旋转夹具进行旋转运动,即可实现试样的旋转摩擦实验。Step 7: After the loading is stable, the host computer controls the servo motor 20 to drive the rotary fixture to perform a rotary motion, so that the rotary friction experiment of the sample can be realized.

Claims (7)

1. A rotary reciprocating friction testing machine is characterized by comprising a base (23), wherein a plurality of vertical guide rods (26), a lifting driving mechanism, a voice coil motor (27) and a rotating mechanism are arranged on the base (23), the lifting mechanisms are movably arranged on the vertical guide rods (26) and are in transmission connection with the lifting driving mechanism through threads, a grinding pair fixing device (15) is arranged on each lifting mechanism, a reciprocating test bed is arranged in a gap above the rotating mechanism and is detachably arranged on the base (23), and the voice coil motor (27) is in transmission connection with the reciprocating test bed;
the lifting mechanism comprises a plurality of ball guide rail devices (12), the ball guide rail devices (12) are movably sleeved on a vertical guide rod (26), the ball guide rail devices (12) are fixedly connected with a loading platform support frame (5), a plurality of vertical slider guide rail devices (11) are movably arranged on the loading platform support frame (5), the vertical slider guide rail devices (11) are fixedly connected with a loading platform (7), a first horizontal slider guide rail device (9) is movably arranged at the lower end of the loading platform (7), and a grinding pair fixing device (15) for fixing a grinding pair steel ball is arranged at the lower end of the first horizontal slider guide rail device (9);
the loading platform is characterized in that a placing mechanism capable of placing lateral loading weights (13) is movably arranged on the side wall of the loading platform supporting frame (5), a plurality of loading suspenders (14) are arranged at the lower end of the loading platform (7), the plurality of loading suspenders (14) penetrate through the base (23), and a plurality of loading platforms (22) are horizontally hung at the lower ends of the loading suspenders (14).
2. The rotating and reciprocating friction tester according to claim 1, wherein the lifting driving mechanism comprises a lifting support (4), a motor fixing support (2) is arranged at the upper end of the lifting support (4), a fixing cover plate (30) is arranged at the upper end of the vertical guide rod (26), the motor fixing support (2) is fixedly connected with the fixing cover plate (30), a stepping motor (1) is arranged on the motor fixing support (2), a lead screw (37) is movably arranged on the lifting support (4), the stepping motor (1) is in transmission connection with the lead screw (37), a lifting nut (36) is arranged on the lifting mechanism, the lifting nut (36) is meshed with the lead screw (37), and the stepping motor (1) is electrically connected with an upper computer.
3. The rotating and reciprocating friction tester according to claim 2, characterized in that the lifting bracket (4) is provided with a second support plate (38) for stabilizing the lifting bracket (4), and the second support plate (38) is fixedly connected with the base (23).
4. The rotating and reciprocating friction testing machine according to claim 1, characterized in that an adjusting knob (8) for adjusting the horizontal position of the grinding pair fixing device (15) is arranged on the first horizontal sliding block guide rail device (9), a compression spring (31), a pressure sensor (39) and a grinding pair fixing pin (32) are arranged in the grinding pair fixing device (15), the pressure sensor (39) is fixedly arranged at the upper end of the compression spring (31), the grinding pair fixing pin (32) is movably arranged at the lower end of the compression spring (31), a friction force sensor (10) is arranged between the side wall of the grinding pair fixing device (15) and the first horizontal sliding block guide rail device (9), and the adjusting knob (8), the pressure sensor (39) and the friction force sensor (10) are electrically connected with an upper computer.
5. The rotary reciprocating friction testing machine according to claim 1, wherein the reciprocating test bed comprises a first supporting plate (18), the first supporting plate (18) is detachably arranged on a base (23), a second horizontal slider guide rail device (17) is movably arranged on the first supporting plate (18), a reciprocating friction clamp (16) is arranged on the second horizontal slider guide rail device (17), a plurality of threaded holes for fixing a sample are formed in the reciprocating friction clamp (16), the second horizontal slider guide rail device (17) is in transmission connection with a voice coil motor (27), the voice coil motor (27) is installed on the base (23) through a fixing frame (24), a laser displacement sensor (28) is arranged on the fixing frame (24), and the voice coil motor (27) and the laser displacement sensor (28) are both electrically connected with an upper computer.
6. The rotating and reciprocating friction tester according to claim 1, characterized in that the rotating mechanism comprises a rotating clamp fixing disk (19), a plurality of threaded holes for fixing the sample are arranged on the clamp fixing disk (19), a through hole is arranged on the base (23), the rotating clamp fixing disk (19) penetrates through the through hole, the clamp fixing disk (19) is mounted on the through hole through a bearing (33), the lower end of the clamp fixing disk (19) is fixedly connected with a coupler (34) through a screw, the coupler (34) is connected with a rotating shaft of the servo motor (20), the servo motor (20) is arranged at the lower end of the base, and the servo motor (20) is electrically connected with an upper computer.
7. The rotating and reciprocating friction tester according to claim 1, characterized in that the base (23) is provided with a plurality of universal wheels (21) facilitating position adjustment.
CN202110758942.6A 2021-07-05 2021-07-05 A rotary reciprocating friction testing machine Expired - Fee Related CN113376047B (en)

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