CN113374000A - Pushing and installing machine - Google Patents
Pushing and installing machine Download PDFInfo
- Publication number
- CN113374000A CN113374000A CN202110685992.6A CN202110685992A CN113374000A CN 113374000 A CN113374000 A CN 113374000A CN 202110685992 A CN202110685992 A CN 202110685992A CN 113374000 A CN113374000 A CN 113374000A
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- main frame
- bucket
- hydraulic system
- boom
- scarifier
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- 239000000463 material Substances 0.000 claims abstract description 29
- 230000017525 heat dissipation Effects 0.000 claims description 17
- 239000002828 fuel tank Substances 0.000 claims description 8
- 239000003921 oil Substances 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 3
- 239000010720 hydraulic oil Substances 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000008602 contraction Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000000110 cooling liquid Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 108010066114 cabin-2 Proteins 0.000 description 1
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- 230000002706 hydrostatic effect Effects 0.000 description 1
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/34—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with bucket-arms, i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms directly pivoted on the frames of tractors or self-propelled machines
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/34—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with bucket-arms, i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms directly pivoted on the frames of tractors or self-propelled machines
- E02F3/3405—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with bucket-arms, i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms directly pivoted on the frames of tractors or self-propelled machines and comprising an additional linkage mechanism
- E02F3/3411—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with bucket-arms, i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms directly pivoted on the frames of tractors or self-propelled machines and comprising an additional linkage mechanism of the Z-type
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/34—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with bucket-arms, i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms directly pivoted on the frames of tractors or self-propelled machines
- E02F3/342—Buckets emptying overhead
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/38—Cantilever beams, i.e. booms;, e.g. manufacturing processes, forms, geometry or materials used for booms; Dipper-arms, e.g. manufacturing processes, forms, geometry or materials used for dipper-arms; Bucket-arms
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/422—Drive systems for bucket-arms, front-end loaders, dumpers or the like
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/0858—Arrangement of component parts installed on superstructures not otherwise provided for, e.g. electric components, fenders, air-conditioning units
- E02F9/0866—Engine compartment, e.g. heat exchangers, exhaust filters, cooling devices, silencers, mufflers, position of hydraulic pumps in the engine compartment
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2062—Control of propulsion units
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Operation Control Of Excavators (AREA)
Abstract
The invention belongs to the technical field of engineering machinery and discloses a pushing and loading machine. This pushing equipment machine includes: a main frame; the cab is arranged on the main frame and can rotate relative to the main frame; the scarifier is rotatably arranged on one side of the main frame and is used for crushing and turning over materials; the working device is rotatably arranged on the other side of the main frame and is used for shoveling, loading and unloading the materials which are crushed and turned over; and the chassis system is arranged below the main frame and is configured to drive the main frame and the cab to walk while the scarifier and/or the working device work. The pushing and loading machine can utilize walking traction force to carry out pushing and turning work, the chassis system can drive the main frame and the cab to walk while the scarifier and/or the working device work, the main frame and the cab can work while walking like a bulldozer, the pushing and loading machine does not need to be used together with other transport machinery under certain specific working conditions, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of engineering machinery, in particular to a pushing and loading machine.
Background
In surface mines, quarries and large earthwork projects, equipment such as excavators and loaders are mainly used to load earthwork, coal and other materials onto dump trucks and to transport the materials away by the dump trucks. Under the working conditions of wetland beaches, gravel construction sites and the like, an excavator and a loader are mainly used for excavating and transferring materials at fixed points, and the strong traction force of a bulldozer is utilized for earth accumulation and the like.
When the excavator is used for fixed-point excavation, high-point material raking and other operations, the efficiency is higher, but the bucket capacity of the excavator is small, the mobility of chassis walking is poor, namely, the excavator is difficult to realize work while walking, so that the efficiency of loading and transporting links such as loading, transporting and unloading is low, and the excavator is required to be used together with other transport machines under specific working conditions, so that the operation cost is high. However, the loader has a large bucket capacity and can load and unload large-capacity materials, but the conventional wheel loader has small traction force of the whole vehicle, is easy to sink in wet land working conditions, is easy to wear rubber tires in mine and other severe working conditions, and has poor economical efficiency. Moreover, the bulldozer is mainly used for work such as soil loosening and earth accumulation, and cannot realize a loadable function.
Disclosure of Invention
The invention aims to provide a pushing and loading machine which can walk while working and can work under the working condition of hard soil.
In order to achieve the purpose, the invention adopts the following technical scheme:
a pusher machine comprising:
a main frame;
a cab which is arranged on the main frame and can rotate relative to the main frame;
the scarifier is rotatably arranged on one side of the main rack and is used for crushing and turning over materials;
the working device is rotatably arranged on the other side of the main rack and is used for shoveling, loading and unloading the materials which are crushed and turned over;
the chassis system is arranged below the main frame and is configured to drive the main frame and the cab to walk while the scarifier and/or the working device work.
Preferably, the working device includes:
excavating a bucket;
one end of the lifting assembly is rotatably connected to the main rack, and the other end of the lifting assembly is rotatably connected to the bucket and used for lifting the bucket;
and one end of the overturning assembly is rotatably connected to the main frame, and the other end of the overturning assembly is rotatably connected to the bucket and used for overturning the bucket so as to ensure that the bucket performs excavating or loading operation.
Preferably, the lifting assembly comprises:
the movable arm is arranged on the main rack;
a first driving source, a fixed end of which is rotatably disposed on the main frame, and an output end of which is connected to the boom so that the boom can rotate relative to the main frame;
one end of the bucket rod is rotatably connected to the movable arm, and the other end of the bucket rod is rotatably connected to the bucket;
and a fixed end of the second driving source is connected to the boom, and an output end of the second driving source is connected to the arm so that the arm can rotate relative to the boom.
Preferably, the tipping assembly includes a tipping drive source and a tipping link, a fixed end of the tipping drive source is rotatably disposed on the main frame, and an output end of the tipping drive source is rotatably connected to the bucket through the tipping link, so that the bucket can tip relative to the bucket rod.
Preferably, the method further comprises the following steps:
the first hydraulic system is communicated with the chassis system and is used for controlling the chassis system to walk;
and the second hydraulic system is mutually independent from the first hydraulic system, and is respectively communicated with the working device and the scarifier, and is used for controlling the shoveling and loading and unloading work of the working device and the scarifying work of the scarifier.
Preferably, the first hydraulic system includes a traveling pump and a traveling motor, the traveling pump is driven by an engine to rotate, an outlet of the traveling pump is communicated with an inlet of the traveling motor, one outlet of the traveling motor is communicated with the inlet of the traveling pump to form a closed circuit, and the other outlet of the traveling motor is communicated with the chassis system.
Preferably, the hydraulic system further comprises a fuel tank and a working oil tank, wherein the fuel tank is communicated with the engine, and the working oil tank is respectively communicated with the first hydraulic system and the second hydraulic system and used for conveying hydraulic oil to the first hydraulic system and the second hydraulic system.
Preferably, the hydraulic system further comprises a heat dissipation system, and the heat dissipation system is arranged on the main frame and used for dissipating heat of the engine, the first hydraulic system and the second hydraulic system.
Preferably, the cooling system further comprises a fan system, wherein the fan system is arranged on the main frame and used for blowing air to the cooling system.
Preferably, the chassis system comprises two crawler wheel systems arranged in parallel at intervals, and the two crawler wheel systems are connected with the main frame through balance beams.
The invention has the beneficial effects that:
according to the pushing and installing machine provided by the invention, the cab is arranged on the main frame and can rotate relative to the main frame, so that the pushing and installing machine is provided with the rotatable cab, and the working range is wider. The scarifier and the working device are arranged on the two sides of the main frame in a rotating mode respectively, the scarifier is used for crushing and turning over the materials under the working condition that soil and stones are hard, the working device is used for shoveling and loading and unloading the materials, the scarifier and the working device are matched with each other, the scarifier can adapt to various complex working conditions, the working range and the working condition adaptation range are enlarged, and the universality is high.
The excavator and the pushing and installing machine can generate larger traction force to ensure the whole vehicle to walk, but the different chassis systems and the different working devices lead the traction force to be exerted differently. The push loader that this embodiment provided, equipment and scarifier are fixed in chassis system through the main frame on, can utilize the walking traction force of push loader to carry out push transport and the work of turning, when scarifier and/or equipment work, chassis system can drive main frame and driver's cabin walking, can walk the limit work like the bull-dozer, need not under some specific operating mode and other transport machinery jointly use, save the time of transfer material, improve the operating efficiency.
Drawings
FIG. 1 is a schematic view of the pusher machine of the present invention;
FIG. 2 is a schematic view of the present invention in a lowered position;
FIG. 3 is a schematic view of the present invention in an elevated state;
FIG. 4 is a schematic structural view of the pusher machine of the present invention from another perspective;
FIG. 5 is a schematic view of a first hydraulic system of the present invention loader;
FIG. 6 is a schematic view of the working device of the pusher of the present invention from one perspective;
fig. 7 is a schematic structural view of another perspective of the working device of the pusher.
In the figure:
1. a main frame; 2. a cab; 3. a ripper; 4. a working device; 5. a chassis system; 6. an engine; 7. a walking pump; 8. a travel motor; 9. an electric control handle; 10. an engine controller; 11. a drive controller; 12. a fuel tank; 13. a working oil tank; 14. a heat dissipation system; 15. a fan system;
41. excavating a bucket; 42. a lifting assembly; 421. a movable arm; 422. a first drive source; 423. a bucket rod; 424. a second drive source; 43. a turnover assembly; 431. a turnover driving source; 432. and turning over the connecting rod.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
The chassis structure of the existing excavator is fixedly arranged, a chassis system mainly plays a role of supporting the whole excavator, a rotary support is arranged on the top surface of the chassis structure and used for bearing a working device and a cab, and the working device and the cab can rotate. In mechanical engineering, traction refers to the force generated by the interaction between the traction wheel and the ground through the rotation moment generated by the transmission system of the whole vehicle on the wheels. The excavator mainly uses a bucket to excavate materials higher or lower than a bearing area, the working device is positioned at the upper part of the rotary support, the acting force of the bucket is generally vertical, the excavator cannot effectively utilize traction force to realize operation of walking and working, so the excavator generally only carries out fixed-point operation, and a cab rotates together with the working device, namely, the operation range of the excavator is limited within the length radius of the working device.
In order to solve this problem, as shown in fig. 1, 2 and 3, the present embodiment provides a pushing and loading machine, which includes a main frame 1, a cab 2, a ripper 3, a working device 4 and a chassis system 5, wherein the cab 2 is disposed on the main frame 1 and can rotate relative to the main frame, the ripper 3 is rotatably disposed on one side of the main frame 1 and is used for crushing and turning over materials, and the working device 4 is rotatably disposed on the other side of the main frame 1 and is used for shoveling and loading and unloading the crushed and turned materials. The chassis system 5 is provided below the main frame 1, and the chassis system 5 is configured such that the chassis system 5 can move the main frame 1 and the cab 2 while the ripper 3 and/or the working device 4 are/is operated.
In the push loader provided by the embodiment, the cab 2 is arranged on the main frame 1 and can rotate relative to the main frame, so that the push loader has the rotatable cab 2 and a wide working range. Rotate respectively through the both sides at main frame 1 and be provided with agitator 3 and equipment 4, to the harder operating mode of soil stone, utilize agitator 3 earlier with the material breakage with turn the back, later recycle equipment 4 with the material shovel with loading and unloading, under agitator 3 and equipment 4 mutually supporting, can adapt to multiple complicated operating mode, enlarged operation scope and operating mode accommodation, the commonality is stronger.
The excavator and the pushing loader can generate larger traction force to ensure the whole vehicle to walk, but the chassis system 5 and the working device 4 are different, so that the traction force is exerted differently. The push loader that this embodiment provided, equipment 4 and scarifier 3 are fixed in chassis system 5 through main frame 1 on, can utilize the walking traction force of push loader to carry out push transport and the work of turning over, when scarifier 3 and/or equipment 4 work, chassis system 5 can drive main frame 1 and driver's cabin 2 walking, can walk the limit work of walking like the bull-dozer, need not to use with other transport machinery jointly under some specific operating mode, save the time of transfer material, improve the operating efficiency.
Wherein, chassis system 5 includes the track train of two parallel interval settings, specifically, the track train includes drive wheel, thrust wheel, leading wheel, riding wheel, track, overspeed device tensioner and buffer spring, and wherein drive wheel, thrust wheel, leading wheel, riding wheel and track form "four-wheel-in-one" structure, and this chassis system 5 is the same with the chassis system 5 of crawler dozer promptly's theory of operation, avoids easily sinking the car in the wetland operating mode, the condition of abominable operating mode rubber tire easy wear such as mine, has good economic nature. Meanwhile, the crawler wheel system is used as a chassis structure, so that the chassis structure has strong traction force and ground adaptability, and the excavating capability is improved, so that the excavating operation of different layers above the ground surface is completed. Therefore, the pushing machine integrates the functions of a bulldozer, an excavator and a loader into a whole, has powerful functions and has the advantage of a function integration body.
Alternatively, the two crawler wheel systems are connected to the main frame 1 via a balance beam, which serves as an intermediate link. Preferably, the balance beams are connected by adopting a floating structure, so that the functions of buffering and vibration reduction are achieved, and the impact force of the chassis system 5 in the walking process can be absorbed.
It can be understood that the track is composed of an annular structure formed by connecting a plurality of track shoes end to end, and compared with the track shoes of the excavator, the track shoes of the pusher are wider, so that the structural strength of the whole track wheel train is improved, and the stability is good.
The chassis system 5 can drive the main frame 1 and the cab 2 to walk while the scarifier 3 and/or the working device 4 work. In order to ensure that the working processes of the chassis system 5, the ripper 3 and the working device 4 are not interfered with each other, as shown in fig. 4, the pushing and loading machine further comprises a first hydraulic system and a second hydraulic system, wherein the first hydraulic system is communicated with the chassis system 5 and is used for controlling the chassis system 5 to walk. The second hydraulic system is mutually independent from the first hydraulic system, and the second hydraulic system is respectively communicated with the working device 4 and the scarifier 3 and is used for controlling the shoveling and loading and unloading work of the working device 4 and the scarifying work of the scarifier 3. The first hydraulic system and the second hydraulic system are independent from each other, so that the walking process of the chassis system 5 and the operation processes of the scarifier 3 and the working device 4 do not interfere with each other, and the function of walking and operating is realized.
Further, as shown in fig. 4-5, the first hydraulic system includes a traveling pump 7 and a traveling motor 8, the traveling pump 7 is specifically a variable displacement pump, the traveling motor 8 is specifically a variable displacement motor, the traveling pump 7 is driven by the engine 6 to rotate, an outlet of the traveling pump 7 is communicated with an inlet of the traveling motor 8, one outlet of the traveling motor 8 is communicated with an inlet of the traveling pump 7 to form a closed loop, and the other outlet of the traveling motor 8 is communicated with the chassis system 5 to control the traveling of the chassis system 5. It can be understood that the number of the traveling pumps 7 and the traveling motors 8 is two, and the two traveling pumps 7 and the traveling motors 8 respectively corresponding to the two traveling pumps form two closed circuits which respectively control the traveling of the two crawler belt trains. By adopting a hydrostatic transmission mode of double pumps and double motors, the steering function of the whole machine in situ can be realized, and the steering mechanism has good maneuverability and traction performance.
It is understood that the engine 6 drives the travel pump 7 to rotate, and the engine 6 is not only a drive source of the first hydraulic system, but also the engine 6 is a drive source of the second hydraulic system.
As shown in fig. 5, the pushing machine further comprises an electric control handle 9, an engine controller 10 and a driving controller 11, wherein the electric control handle 9 is electrically connected to the driving controller 11, the driving controller 11 is electrically connected to the engine controller 10 through a CAN line, and the engine controller 10 is arranged on the engine 6 and used for controlling the rotating speed of the engine 6. The driving controller 11 is electrically connected to the traveling pump 7 and the traveling motor 8, respectively, and is configured to control the displacement of the traveling pump 7 and the traveling motor 8. Initially, a position signal of the electric control handle 9 is acquired, and the drive controller 11 receives the position signal and outputs an initial displacement signal of the travel pump 7 and an initial displacement signal of the travel motor 8.
Meanwhile, the engine controller 10 obtains signals such as an actual rotating speed, an actual torque and an actual driving voltage of the engine 6, and transmits the signals to the driving controller 11, the driving controller 11 calculates a difference between an actual torque corresponding to a current working position of the engine 6 and a preset torque corresponding to a preset working position, calculates a displacement signal required to be adjusted by the traveling pump 7 and a displacement signal required to be adjusted by the traveling motor 8 according to the torque difference, and outputs the displacement signals required to be adjusted to the traveling pump 7 and the traveling motor 8, respectively, thereby realizing displacement control of the traveling pump 7 and the traveling motor 8. It is understood that the drive controller 11 implements displacement control of the traveling pump 7 and the traveling motor 8 by controlling the swash plates of the traveling pump 7 and the traveling motor 8, respectively.
It should be noted that the working principle of the first hydraulic system is consistent with that of the full hydraulic bulldozer, the traveling pump 7 is adopted for stepless speed change within a limit range, the electric control handle 9, the driving controller 11 and corresponding load feedback signals control the traveling direction and speed of the chassis system 5, and the complete machine is controlled to brake through the brake pedal, so that the chassis system 5 can realize in-situ steering, the complete machine has strong flexibility, can adapt to severe mine working conditions, has low ground pressure, can give full play to the traction force of the complete machine, realizes the rapid transportation of materials, and ensures that the push loader has higher operating efficiency and economic benefit.
Optionally, the pushing machine further comprises a fuel tank 12 and a working oil tank 13, wherein the fuel tank 12 is communicated with the engine 6, and the fuel tank 12 supplies fuel to the engine 6 so as to ensure that the engine 6 has good power performance. The working oil tank 13 is respectively communicated with the first hydraulic system and the second hydraulic system and used for conveying hydraulic oil to the first hydraulic system and the second hydraulic system so as to ensure that the two hydraulic systems have good driving performance and lubricating effect.
Further, as shown in fig. 4, the pushing machine further includes a heat dissipation system 14, and the heat dissipation system 14 is disposed on the main frame 1 and used for dissipating heat of the engine 6, the first hydraulic system, and the second hydraulic system. Preferably, the heat dissipation system 14 is embodied as a box body integrated with a cooling pipeline, the cooling pipeline is used for accommodating a cooling liquid, heat dissipation of the engine 6, the first hydraulic system and the second hydraulic system is realized through heat absorption and heat release of the cooling liquid, and damage to the engine 6 and the hydraulic system due to overhigh temperature is avoided.
If the heat is only dissipated to the air through the wall of the heat dissipation system 14, a better heat dissipation effect is difficult to achieve, in order to solve the problem, the pushing and installing machine further comprises a fan system 15, the fan system 15 is arranged on the main frame 1 and used for blowing air to the heat dissipation system 14, the fan system 15 plays a role in assisting heat dissipation, the speed of dissipating heat from the heat dissipation system 14 to the outside air is increased, and the heat dissipation effect of the heat dissipation system 14 is further ensured.
The working device 4 of the pusher is described in detail below.
As shown in fig. 6 to 7, the working device 4 includes a bucket 41, and the bucket 41 is used for digging and containing materials. The efficiency of loading and transporting links such as loading, transporting and unloading is low due to the fact that the bucket capacity of the excavator bucket 41 is small, when the excavator and the electric control handle 9 of the pushing and loading machine are located at the same position, namely in the same horsepower section, the bucket capacity of the excavator bucket 41 is about 1.6 cubic meters, the bucket capacity of the pushing and loading machine bucket 41 is about 3.5 cubic meters, the bucket capacity of the pushing and loading machine bucket 41 is large, loading and unloading of large-capacity materials can be carried out, the operation efficiency is high, the attendance rate of the whole machine is guaranteed, and the economical efficiency is improved.
Further, the working device 4 further comprises a lifting assembly 42 and a turning assembly 43, wherein one end of the lifting assembly 42 is rotatably connected to the main frame 1, the other end of the lifting assembly is rotatably connected to the bucket 41 for lifting and lowering the bucket 41, one end of the turning assembly 43 is rotatably connected to the main frame 1, and the other end of the turning assembly 43 is rotatably connected to the bucket 41 for turning the bucket 41 so as to enable the bucket 41 to perform excavating or loading operation. Through the mutual cooperation of the lifting component 42 and the overturning component 43, the bucket 41 has five functions of digging, collecting, transporting, lifting and discharging, and has strong functionality.
Specifically, the lifting assembly 42 includes a boom 421, a first driving source 422, an arm 423, and a second driving source 424, the boom 421 is disposed on the main frame 1, a fixed end of the first driving source 422 is rotatably disposed on the main frame 1, specifically, the boom 421 and the first driving source 422 are rotatably disposed on the main frame 1 through a pin, the first driving source 422 is specifically a boom cylinder, an output end of the first driving source 422 is connected to the boom 421, so that the boom 421 can rotate relative to the main frame 1, and the swing of the boom 421 can be realized through the extension and contraction of the first driving source 422.
The arm 423 has one end rotatably connected to the boom 421 and the other end rotatably connected to the bucket 41. A fixed end of the second driving source 424 is connected to the boom 421, the arm 423 and the second driving source 424 are mounted to the boom 421 by a pin, the bucket 41 is mounted to the arm 423 by a pin, the second driving source 424 is specifically an arm cylinder, and an output end of the second driving source 424 is connected to the arm 423 so that the arm 423 can rotate with respect to the boom 421. The second drive source 424 extends and contracts to swing the arm 423. Through the swing of swing arm 421 and arm 423, bucket 41 can be lifted, and thus the material can be lifted.
Further, the tipping assembly 43 includes a tipping drive source 431 and a tipping link 432, a fixed end of the tipping drive source 431 is rotatably disposed on the main frame 1 through a pin, the tipping drive source 431 is specifically a bucket tipping cylinder, and an output end of the tipping drive source 431 is rotatably connected to the bucket 41 through the tipping link 432, so that the bucket 41 can tip relative to the bucket rod 423. Because two ends of the overturning connecting rod 432 are respectively connected with the bucket 41 and the overturning driving source 431, the overturning connecting rod 432 can rotate by utilizing the expansion and contraction of the overturning driving source 431, so that the bucket 41 is controlled to overturn, and the collection and the discharge of materials are realized.
The working process of the working device 4 is as follows:
1. controlling the first driving source 422 to extend to rotate the boom 421 relative to the main frame 1, and at the same time, controlling the second driving source 424 to retract to rotate the arm 423 relative to the boom 421, thereby lowering the position of the entire working device 4; the overturning driving source 431 contracts, and the overturning driving source 431 drives the bucket 41 to overturn downwards through the overturning connecting rod 432, so that the bucket 41 is in an excavating state;
2. if excavation and loading operation is required, the overturning driving source 431 extends, and the overturning driving source 431 drives the bucket 41 to overturn upwards through the overturning connecting rod 432, so that the bucket 41 can collect materials;
3. controlling the first driving source 422 to contract to enable the boom 421 to rotate reversely relative to the main frame 1, and simultaneously controlling the second driving source 424 to extend to enable the arm 423 to rotate reversely relative to the boom 421, so that the position of the whole working device 4 is lifted, and the material lifting operation is completed;
4. the overturning driving source 431 contracts, and the overturning driving source 431 drives the bucket 41 to overturn downwards through the overturning connecting rod 432, so that the materials in the bucket 41 are toppled over, and the unloading process is completed;
5. then, the tipping drive source 431 extends, and the tipping drive source 431 drives the bucket 41 to tip upwards through the tipping link 432, thereby completing a working cycle.
It should be noted that, the contraction and extension of the output end of each driving source determines the rotation direction of the component connected with the driving source, and this embodiment only provides one of the operation modes, and the contraction and extension of the output end of the driving source and the rotation direction of the connecting component can be adjusted according to the actual production requirement.
The bucket structure of the conventional work apparatus 4 of the excavator is a swing arm four-link structure, and the work apparatus 4 of the pusher employs a combination of the boom 421 and the arm 423, so that the working range is wider, and the excavating work on different levels above the ground can be realized.
In the prior art, under complex working conditions such as mines and the like, in order to ensure that construction is carried out smoothly, engineering mechanical equipment is used for carrying out combined operation, the problem of short plates of engineering mechanical products is particularly obvious, an excavator can only carry out fixed-point operation, the bucket capacity is small, the excavator needs to be operated with a truck in a unified mode, the efficiency is low, however, a bulldozer has a single function and no loading function, a loader has no excavating function, the traction force is small, and the ground adaptability is slightly poor.
For the situation, the pushing and loading machine provided by the embodiment integrates the advantages of an excavator, a loading machine and a bulldozer for mine working conditions, wetland operation and common earthwork operation, makes up for the performance shortboard of the engineering machinery, integrates five functions of excavating, collecting, transporting, lifting and discharging, and has excellent operation efficiency and economic performance. The push loader has larger structural difference with the whole excavator, and the push loader is mainly designed for optimizing a working device 4 and a chassis system 5 of the push loader under the working condition that the excavator and a wheel loader cannot work.
In the description herein, it is to be understood that the terms "upper", "lower", "right", and the like are based on the orientations and positional relationships shown in the drawings and are used for convenience in description and simplicity in operation, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be constructed in a particular operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used merely for descriptive purposes and are not intended to have any special meaning.
In the description herein, references to the description of "an embodiment," "an example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
In addition, the foregoing is only the preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (10)
1. A pusher machine, comprising:
a main frame (1);
a cab (2) which is provided on the main frame (1) and can rotate relative to the main frame;
the scarifier (3) is rotatably arranged on one side of the main rack (1) and is used for crushing and turning over materials;
the working device (4) is rotatably arranged on the other side of the main rack (1) and is used for shoveling, loading and unloading the materials which are crushed and turned over;
the chassis system (5) is arranged below the main frame (1), and the chassis system (5) is configured to drive the main frame (1) and the cab (2) to walk while the scarifier (3) and/or the working device (4) work.
2. The pushing machine according to claim 1, characterized in that said working means (4) comprise:
an excavator bucket (41);
the lifting assembly (42) is rotatably connected to the main frame (1) at one end, and rotatably connected to the bucket (41) at the other end, and is used for lifting the bucket (41);
and one end of the overturning assembly (43) is rotatably connected to the main frame (1), and the other end of the overturning assembly (43) is rotatably connected to the bucket (41) and used for overturning the bucket (41) so as to ensure that the bucket (41) performs excavating or loading operation.
3. The pusher according to claim 2, characterized in that said lifting assembly (42) comprises:
a boom (421) provided on the main frame (1);
a first drive source (422), a fixed end of the first drive source (422) being rotatably provided on the main frame (1), an output end of the first drive source (422) being connected to the boom (421) so that the boom (421) is rotatable with respect to the main frame (1);
an arm (423), one end of the arm (423) being rotatably connected to the boom (421), and the other end of the arm being rotatably connected to the bucket (41);
and a second driving source (424), wherein a fixed end of the second driving source (424) is connected to the boom (421), and an output end of the second driving source (424) is connected to the arm (423) so that the arm (423) can rotate relative to the boom (421).
4. The pusher according to claim 3, characterized in that the tipping assembly (43) comprises a tipping drive source (431) and a tipping link (432), the fixed end of the tipping drive source (431) being rotatably arranged on the main frame (1), the output end of the tipping drive source (431) being rotatably connected to the bucket (41) via the tipping link (432) such that the bucket (41) can be tipped relative to the arm (423).
5. The pusher of claim 1, further comprising:
the first hydraulic system is communicated with the chassis system (5) and is used for controlling the chassis system (5) to walk;
and the second hydraulic system is mutually independent from the first hydraulic system, and is respectively communicated with the working device (4) and the scarifier (3) and used for controlling the shoveling and loading and unloading work of the working device (4) and the scarifying work of the scarifier (3).
6. The pushing machine according to claim 5, characterized in that the first hydraulic system comprises a traveling pump (7) and a traveling motor (8), the traveling pump (7) is driven by an engine (6) to rotate, an outlet of the traveling pump (7) is communicated with an inlet of the traveling motor (8), one outlet of the traveling motor (8) is communicated with an inlet of the traveling pump (7) to form a closed circuit, and the other outlet of the traveling motor (8) is communicated with the chassis system (5).
7. The pushing machine according to claim 6, characterized by further comprising a fuel tank (12) and a working oil tank (13), wherein the fuel tank (12) is communicated with the engine (6), and the working oil tank (13) is respectively communicated with the first hydraulic system and the second hydraulic system for conveying hydraulic oil to the first hydraulic system and the second hydraulic system.
8. The push loader according to claim 6, characterized in that it further comprises a heat dissipation system (14), said heat dissipation system (14) being provided on said main frame (1) for dissipating heat of said engine (6), said first hydraulic system and said second hydraulic system.
9. The pusher according to claim 8, characterized in that it further comprises a fan system (15), said fan system (15) being arranged on said main frame (1) for blowing air towards said heat dissipation system (14).
10. The pusher according to claim 1, characterized in that the chassis system (5) comprises two parallel spaced-apart crawler tracks connected to the main frame (1) by means of a balance beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110685992.6A CN113374000A (en) | 2021-06-21 | 2021-06-21 | Pushing and installing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110685992.6A CN113374000A (en) | 2021-06-21 | 2021-06-21 | Pushing and installing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113374000A true CN113374000A (en) | 2021-09-10 |
Family
ID=77578048
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110685992.6A Pending CN113374000A (en) | 2021-06-21 | 2021-06-21 | Pushing and installing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113374000A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115992762A (en) * | 2023-02-01 | 2023-04-21 | 山推工程机械股份有限公司 | Equipment power control method and engineering mechanical equipment |
| CN120250741A (en) * | 2025-06-06 | 2025-07-04 | 河南大美建筑设计有限公司 | A device and system for automatically identifying cut and fill in complex terrain |
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| JP3212769U (en) * | 2017-07-20 | 2017-09-28 | 株式会社コバヤシ | Construction machine work attachment and construction machine |
| CN207846513U (en) * | 2018-01-25 | 2018-09-11 | 林东星 | A kind of excavator of speedily carrying out rescue work of multi-functional spider-type |
| CN211523318U (en) * | 2019-12-11 | 2020-09-18 | 襄阳忠良工程机械有限责任公司 | Dual-purpose tunneling loader for breaking and digging |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB1225268A (en) * | 1967-03-01 | 1971-03-17 | ||
| CN2665225Y (en) * | 2003-12-11 | 2004-12-22 | 三一重工股份有限公司 | Walking control apparatus for full-hydraulic bulldozer |
| JP3212769U (en) * | 2017-07-20 | 2017-09-28 | 株式会社コバヤシ | Construction machine work attachment and construction machine |
| CN207846513U (en) * | 2018-01-25 | 2018-09-11 | 林东星 | A kind of excavator of speedily carrying out rescue work of multi-functional spider-type |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115992762A (en) * | 2023-02-01 | 2023-04-21 | 山推工程机械股份有限公司 | Equipment power control method and engineering mechanical equipment |
| CN115992762B (en) * | 2023-02-01 | 2025-01-28 | 山推工程机械股份有限公司 | Equipment power control method and engineering machinery equipment |
| CN120250741A (en) * | 2025-06-06 | 2025-07-04 | 河南大美建筑设计有限公司 | A device and system for automatically identifying cut and fill in complex terrain |
| CN120250741B (en) * | 2025-06-06 | 2025-08-15 | 河南大美建筑设计有限公司 | Automatic identification excavation and filling device and system for complex terrain |
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Application publication date: 20210910 |