Disclosure of Invention
In order to solve the technical problems, the invention discloses a noise reduction and fixing device of a washing machine, which is made of SMC materials, has simple structure and convenient operation, improves the mechanical property and stability of the device by integrally forming a chassis and supporting legs, effectively fixes the washing machine by a noise reduction fixing device and a rubber gasket, reduces the noise generated in the operation process of the washing machine, improves the use feeling and reduces the influence on residents; it includes:
the washing machine comprises a waterproof chassis and four stable supporting legs, wherein the four stable supporting legs are uniformly connected to the bottom end of the waterproof chassis, the waterproof chassis and the stable supporting legs are made of SMC materials in an integrated forming mode, the washing machine is placed at the top end of the waterproof chassis, and noise reduction fixing devices are arranged in the stable supporting legs.
Preferably, the bottom end of the waterproof chassis is provided with a groove.
Preferably, a drain hole penetrates through the waterproof chassis, the edge of the drain hole is fixedly connected with a reinforcing rib, and the drain hole is connected with a drain hole of the washing machine through a pipeline.
Preferably, the bottom end of the stabilizing support leg is fixedly connected with a fixed flange, and the fixed flanges are transversely and longitudinally arranged in a staggered manner to form a grid structure.
Preferably, rubber gaskets are bonded to the bottom ends of the stabilizing support legs, and the rubber gaskets are evenly distributed in the grid-shaped structure formed by the fixed flanges.
Preferably, the noise reduction fixing device includes:
the shell is arranged in a groove at the top of the stabilizing leg, and the bottom of the shell is arranged in an inverted V shape;
the mounting block is fixedly connected to the center of the bottom end in the shell;
the mounting hole is formed in the center of the top end of the mounting block;
the rubber ring is bonded on the inner wall of the mounting hole, and the inner diameter of the rubber ring is suitable for the arrangement of the support leg at the bottom of the washing machine;
the soundproof cotton is filled between the shell and the mounting block;
the lug is fixedly connected to the side end of the shell;
the sliding hole is formed in the lug;
the side groove is formed in the side wall of the groove at the top of the stabilizing leg and is close to the lug;
the sliding rod is vertically connected into the side groove, the sliding rod penetrates through the sliding hole, and the size of the sliding rod is smaller than that of the sliding hole;
the air bag device is rotatably connected to the bottom end of the mounting block and arranged between the V-shaped plates of the shell.
Preferably, the airbag device includes:
the spherical connecting piece is rotatably connected to the bottom end of the mounting block;
the connecting rod is connected to the bottom end of the spherical connecting piece;
the connecting frame is arranged below the spherical connecting piece, and the connecting rod penetrates through the connecting frame and extends into the connecting frame;
the limiting block is fixedly connected to the bottom end of the connecting rod;
the spring is sleeved on the outer side of the connecting rod and connected between the limiting block and the inner wall of the connecting frame;
the four first air bags are uniformly connected to the side end of the connecting frame and connected with the V-shaped plate of the shell;
the second air bag is connected to the bottom end of the first air bag at the same time and is connected with the bottom end of the inner wall of the groove at the top of the stabilizing leg;
the controller is electrically connected with the inflator pump, and the inflator pump is connected with the first air bag and the second air bag.
Preferably, the controller calculates the maximum weight of the washing machine carried by the device according to a preset algorithm, and the preset algorithm comprises the following specific steps:
step A1, selecting the second air bags with the same specification, and determining that the axial stress and strain relation of the second air bag material is f (x) through a material mechanics test;
step a2, calculating an axial deformation of the second airbag when the second airbag is subjected to pressure as:
wherein Δ L is an axial deformation of the second airbag when bearing pressure, p is a preset gas working pressure in the second airbag, epsilon is a safety coefficient of the second airbag body, t is a thickness of the second airbag body, and r is a radius of the second airbag column section airbag body;
step a3, calculating the maximum weight of the washing machine carried by the device as:
wherein M is the maximum weight of the washing machine borne by the equipment, N is the number of the stabilizing support legs, B is the length of the pressure contact section of the cross section of the second air bag, and g is the gravity acceleration.
Preferably, the noise reduction and fixing device for a washing machine further comprises:
the fault prompting device comprises an alarm and an audio sampling device, wherein the alarm and the audio sampling device are electrically connected with the controller, the alarm is used for giving an alarm for the fault condition of equipment, the audio sampling device is used for collecting sound signals in the use process of the washing machine, the controller identifies and judges the fault sound of the equipment according to a preset algorithm, and the specific steps of the preset algorithm are as follows:
step A1, collecting sound signals in the use process of the washing machine through audio sampling equipment to obtain original audio signals x (n);
step A2, analyzing the frequency spectrum of the audio, selecting a cut-off frequency value, performing low-pass filtering processing on an original audio signal x (N), then performing normalization processing on the processed audio signal, and limiting the amplitude of an audio sample between [ -1 and 1], so as to obtain a sound signal s (k), wherein k is 1,2.. N, and N is the number of sampling frequencies;
step a3, fourier transforming the sound signal by the following formula:
wherein S isnIs the sound signal after Fourier transform, j is the unit of imaginary number;
step a4, calculating the power spectral density of the sound signal in different frequency ranges as:
wherein, WnFor the power of the sound signal in the nth frequency range, PiIs the power spectral density at frequency i, frFor frequency resolution, fstartTo the starting resolution, fendTo end resolution;
step A5, the controller judges the difference power spectral density of the sample sound and the standard sound, and controls the alarm according to the judgment result:
wherein FRU represents a control result, A represents alarm, B represents alarm closing, and C represents the maximum preset difference value of the power spectral density difference between the sample sound and the standard sound;
step a6, the alarm executes the control result.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
The invention will be further described with reference to the accompanying drawings.
As shown in fig. 1-4, the noise reduction and fixing device for a washing machine according to the present embodiment includes:
the waterproof structure comprises a waterproof chassis 1 and stable supporting legs 2, wherein the stable supporting legs 2 are evenly connected to the bottom end of the waterproof chassis 1, the waterproof chassis 1 and the stable supporting legs 2 are made of SMC materials in an integrated mode, a washing machine is placed at the top end of the waterproof chassis 1, and noise reduction fixing devices are arranged in the stable supporting legs 2.
The working principle of the invention is as follows:
the invention provides a noise reduction and fixing device of a washing machine, when in use, the washing machine is connected with a noise reduction fixing device in a stable supporting leg 2, the washing machine is placed above a waterproof chassis 1, the washing machine generates vibration when in use, the waterproof chassis 1 is firmly installed on the ground through the bottom end of the stable supporting leg 2, the noise reduction fixing device and a rubber gasket 22 at the bottom end of the stable supporting leg 2 are used for damping the washing machine, and the waterproof chassis 1 and the stable supporting leg 2 are integrally formed by adopting SMC materials, so that the mechanical performance and the stability of the device are improved.
The invention has the beneficial effects that:
the noise reduction and fixing equipment for the washing machine, provided by the invention, is made of SMC materials, is simple in structure and convenient to operate, the mechanical performance and the stability of the equipment are improved by integrally forming the chassis and the supporting legs, the washing machine is effectively fixed by the noise reduction fixing device and the rubber gasket 22, the noise generated in the operation process of the washing machine is reduced, the use feeling is improved, and the influence on residents is reduced.
In one embodiment, the waterproof chassis 1 and the stabilizing leg 2 are integrally formed from SMC material.
The working principle and the beneficial effects of the technical scheme are as follows:
SMC is a sheet molding compound, which is an unsaturated polyester glass fiber composite material prepared by using unsaturated polyester resin as a binder, adding glass fiber, filler, pigment and other auxiliary agents, impregnating glass fiber yarns, and covering two surfaces with films. The SMC is molded at a time through high temperature, has light weight, excellent electrical insulation performance, mechanical performance, thermal stability and chemical corrosion resistance, long service life, good sealing performance and safety and attractive appearance.
As shown in fig. 1, in one embodiment, the bottom end of the waterproof chassis 1 is provided with a groove 11.
The working principle and the beneficial effects of the technical scheme are as follows:
the bottom end of the waterproof chassis 1 is provided with the groove 11, the groove 11 is formed according to the position of the stabilizing support leg 2, the groove 11 realizes the weight reduction of the waterproof chassis 1 while the waterproof chassis 1 is guaranteed to effectively support the washing machine, so that the waterproof chassis 1 is lighter and the production cost is reduced.
As shown in fig. 1, in one embodiment, a drain hole 12 is formed through the waterproof chassis 1, a reinforcing rib is fixedly connected to the edge of the drain hole 12, and the drain hole 12 is connected to a drain hole of a washing machine through a pipeline.
The working principle and the beneficial effects of the technical scheme are as follows:
when the washing machine is used, water needs to be drained, the water drain hole 12 is arranged in a penetrating mode on the washing machine pipeline, the water drain pipeline can smoothly penetrate through the waterproof chassis 1, the reinforcing ribs guarantee the stability of the position of the water drain hole 12 on the waterproof chassis 1, the mechanical property of the equipment is improved, and the water drain hole 12 can be prevented from damaging the pipeline when the washing machine vibrates.
As shown in fig. 1, in one embodiment, a fixed rib 21 is fixedly connected to the bottom end of the stabilizing leg 2, and a plurality of the fixed ribs 21 are arranged in a staggered manner in the transverse and longitudinal directions to form a grid-like structure.
The working principle and the beneficial effects of the technical scheme are as follows:
fixed flange 21 connect in stabilize 2 bottoms of landing leg and form latticedly, for rubber gasket 22 provides installation space, guarantee stabilize the plane degree of 2 bottoms of landing leg, prevent that the inhomogeneous emergence of rubber gasket 22 atress is crooked, improve equipment's installation stationarity.
As shown in fig. 1, in one embodiment, a rubber gasket 22 is adhered to the bottom end of the stabilizing leg 2, and a plurality of rubber gaskets 22 are uniformly arranged in the grid-like structure formed by the fixing ribs 21.
The working principle and the beneficial effects of the technical scheme are as follows:
rubber gasket 22 bonds in 2 bottoms of stable landing legs, has increased the frictional force of stable landing leg 2 and bottom surface prevents that washing machine vibration from driving equipment and removing, has improved equipment fixing's stability, prevents simultaneously that equipment from producing ground when removing and colliding with.
As shown in fig. 3 and 4, in one embodiment, the noise-reducing fixing device includes:
the shell 31 is installed in a groove in the top of the stabilizing leg 2, and the bottom of the shell 31 is arranged in an inverted V shape;
a mounting block 32, wherein the mounting block 31 is fixedly connected to the center of the bottom end of the shell 31;
the mounting hole 33 is formed in the center of the top end of the mounting block 33;
the rubber ring 34 is adhered to the inner wall of the mounting hole 33, and the inner diameter of the rubber ring 34 is suitable for the arrangement of the bottom support leg of the washing machine;
soundproof cotton 35, wherein the soundproof cotton 35 is filled between the shell 31 and the mounting block 32;
the lug 36, the lug 36 is fixedly connected to the side end of the shell 31;
the sliding hole 37 is formed in the lug 36;
a side groove 38, said side groove 38 opening into the top groove sidewall of said stabilizing leg 2, said side groove 38 being disposed adjacent to said ledge 36;
the sliding rod 39 is vertically connected into the side groove 38, the sliding rod 39 penetrates through the sliding hole 37, and the size of the sliding rod 39 is smaller than that of the sliding hole 37;
an air bag device rotatably coupled to the bottom end of the mounting block 32, the air bag device being disposed between the V-shaped plates of the housing 31.
The working principle and the beneficial effects of the technical scheme are as follows:
when the noise reduction fixing device is used, the bottom supporting leg of a washing machine is arranged in the rubber ring 34 of the mounting hole 33, the rubber ring 34 is used for fixing the bottom supporting leg of the washing machine, the contact friction force is improved, the washing machine is prevented from moving in the use process, sound insulation cotton 35 is arranged between the shell 31 and the mounting block 32, noise generated by vibration of the washing machine is effectively absorbed, the influence of the operation process of the washing machine on the environment is reduced, a lug 36 is arranged on the outer side of the shell 31, the shell 31 is limited in movement through the sliding hole 37 in the lug 36 and the sliding rod 39 on the stabilizing supporting leg 2, the shell 31 is connected with the stabilizing supporting leg 2, the air bag device is rotatably connected to the bottom end of the mounting block 32, and the position of the shell 1 is finely adjusted through inflation and exhaust of the air bag device.
Through the structure design, set up noise reduction fixing device in 2 top recesses of stable landing leg, simple structure, simple to operate effectively realizes washing machine's fixed, adsorbs the noise that produces in the washing machine use, improve equipment's the performance of making an uproar that falls, and the practicality is better.
As shown in fig. 3 and 4, in one embodiment, the airbag device includes:
the spherical connecting piece 310 is rotatably connected to the bottom end of the mounting block 32;
a connecting rod 311, wherein the connecting rod 311 is connected to the bottom end of the spherical connecting member 310;
the connecting frame 312 is arranged below the spherical connecting piece 310, and the connecting rod 311 penetrates through the connecting frame 312 and extends into the connecting frame 312;
the limiting block 313 is fixedly connected to the bottom end of the connecting rod 311;
the spring 314 is sleeved outside the connecting rod 311, and the spring 314 is connected between the limiting block 313 and the inner wall of the connecting frame 312;
four first air bags 315, wherein the four first air bags 315 are uniformly connected to the side end of the connecting frame 312, and the first air bags 315 are connected with the V-shaped plate of the shell 31;
a second air bag 316, wherein the second air bag 316 is simultaneously connected with the bottom end of the first air bag 315, and the second air bag 316 is connected with the bottom end of the inner wall of the groove at the top of the stabilizing leg 2;
a controller electrically connected to the inflator, which is connected to the first air bag 315 and the second air bag 316.
The working principle and the beneficial effects of the technical scheme are as follows:
when the air bag device is used, the air bag device is controlled by a controller, because the size of the sliding rod 39 is smaller than that of the sliding hole 37, the sliding rod 39 is in sliding connection with the sliding hole 37, the shell 31 has moving allowance in both horizontal and vertical directions, after the bottom support leg of the washing machine is installed in the installation hole 33, according to the deflection condition of the washing machine, an inflator pump is started to inflate one or more first air bags 315, the first air bags 315 are inflated and expanded, and one side of the V-shaped plate of the shell 31 is pushed to rotate by a small angle, so that the installation angle of the support leg of the washing machine is adjusted; when the height of the washing machine needs to be adjusted, the inflator pump is started to inflate the second air bag 316, the second air bag 316 is inflated and expanded, the shell 31 is jacked up, the lug 36 moves upwards along the sliding rod 39, and the washing machine is driven to move upwards; when the washing machine vibrates during use, the shell 31 is driven to vibrate, the first air bag 315 and the second air bag 316 buffer the shell 31, the shell 31 is prevented from colliding with the stabilizing support leg 2, and noise generated in the use process of the washing machine is further reduced.
Through the above structural design, set up the gasbag device in casing 31 bottom, fill the gassing through the inflation of first gasbag 315 of controller control and second gasbag 316, highly realize the fine setting to washing machine's installation angle, guarantee that washing machine installation angle and highly accurate are suitable, convenient to use, simultaneously, cushion the vibration that produces in the washing machine use through the gasbag, effectively reduce washing machine's noise, reduce the influence to the environment.
In one embodiment, the controller calculates the maximum weight of the washing machine carried by the apparatus according to a preset algorithm, which comprises the following specific steps:
step A1, selecting the second air bag 316 with the same specification, and determining that the axial stress and strain relation of the material of the second air bag 316 is f (x) through a material mechanics test;
step a2, calculating the axial deformation of the second airbag 316 when it is subjected to pressure as:
wherein Δ L is an axial deformation of the second airbag 316 under pressure, p is a preset gas working pressure in the second airbag 316, e is a safety factor of the airbag body of the second airbag 316, t is a thickness of the airbag body of the second airbag 316, and r is a radius of a pillar airbag body of the second airbag 316;
step a3, calculating the maximum weight of the washing machine carried by the device as:
wherein M is the maximum weight of the washing machine carried by the equipment, N is the number of the stabilizing legs 2, B is the length of the pressed contact section of the cross section of the second air bag 316, and g is the gravity acceleration.
The working principle and the beneficial effects of the technical scheme are as follows:
when the device is used, the second airbag 316 plays a main supporting role, and the supporting force provided to the washing machine is different according to different specifications of the second airbag 316, so that according to a preset algorithm, firstly, the second airbag 316 is regarded as a cylindrical thin-wall pressure container, and the axial stress and strain relation of the material of the second airbag 316 is determined by performing a material mechanics test on the second airbag 316; then, according to the preset gas working pressure of the second air bag 316, calculating the axial deformation of the second air bag 316; and finally, calculating to obtain the maximum weight of the washing machine carried by the equipment.
The maximum weight of the washing machine borne by the equipment is calculated through a preset algorithm, a theoretical basis is provided for the bearing capacity of the equipment, the use range of the equipment is reasonably estimated, the damage of the equipment caused by the overlarge weight of the washing machine is prevented, meanwhile, the adaptive equipment can be designed according to the weight of the washing machine, the designability of the equipment is improved, and the phenomenon of air bag damage is avoided.
In one embodiment, the noise reduction and fixing apparatus for a washing machine further includes:
the fault prompting device comprises an alarm and an audio sampling device, wherein the alarm and the audio sampling device are electrically connected with the controller, the alarm is used for giving an alarm for the fault condition of equipment, the audio sampling device is used for collecting sound signals in the use process of the washing machine, the controller identifies and judges the fault sound of the equipment according to a preset algorithm, and the specific steps of the preset algorithm are as follows:
step A1, collecting sound signals in the use process of the washing machine through audio sampling equipment to obtain original audio signals x (n);
step A2, analyzing the frequency spectrum of the audio, selecting a cut-off frequency value, performing low-pass filtering processing on an original audio signal x (N), then performing normalization processing on the processed audio signal, and limiting the amplitude of an audio sample between [ -1 and 1], so as to obtain a sound signal s (k), wherein k is 1,2.. N, and N is the number of sampling frequencies;
step a3, fourier transforming the sound signal by the following formula:
wherein S isnIs the sound signal after Fourier transform, j is the unit of imaginary number;
step a4, calculating the power spectral density of the sound signal in different frequency ranges as:
wherein, WnFor sound signals in the nth frequency rangePower in the enclosure, PiIs the power spectral density at frequency i, frFor frequency resolution, fstartTo the starting resolution, fendTo end resolution;
step A5, the controller judges the difference power spectral density of the sample sound and the standard sound, and controls the alarm according to the judgment result:
wherein FRU represents a control result, A represents alarm, B represents alarm closing, and C represents the maximum preset difference value of the power spectral density difference between the sample sound and the standard sound;
step a6, the alarm executes the control result.
The working principle and the beneficial effects of the technical scheme are as follows:
in the using process of the washing machine, abnormal sound can occur due to equipment failure and the like, the judgment is carried out only through sound heard by a user, ear fatigue and damage are easily caused, sound fragments cannot be memorized for a long time, partial sound is omitted, the washing machine is generally required to be stopped and disassembled to find out obstacle sources, therefore, through the calculation method, the sound generated when the washing machine operates is firstly collected through an audio sampling device, then proper cut-off frequency is selected, the original audio signal is filtered, the interference of high-frequency noise in audio is eliminated, the audio signal is normalized, the difference of sound intensities of different sound samples is eliminated, then the Hounsfield cause signal is subjected to Fourier transform, the power spectral density of the sound signal in different frequency ranges is calculated, and finally, the power spectral density of the difference between the sample sound and standard sound is judged, when the difference value is larger than the preset value, the sound of the sample is abnormal, the washing machine or equipment is in fault, the alarm gives an alarm and needs to be stopped for maintenance, and when the difference value is within the range of the preset value, the abnormal condition is indicated.
Through the above calculation method, the sound generated when the washing machine operates is collected through the audio sampling device, the sound is recorded by adopting an electronic means, the collected sound signal is processed and judged, abnormal sound of the device is effectively identified, warning is given to users, analysis is fine, judgment is accurate, sound data is stored rapidly, errors of manual judgment are reduced, and the reliability of the washing machine and the device in use is improved.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.