CN113370635A - Multifunctional three-in-one solvent-free compound machine - Google Patents
Multifunctional three-in-one solvent-free compound machine Download PDFInfo
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- CN113370635A CN113370635A CN202110721274.XA CN202110721274A CN113370635A CN 113370635 A CN113370635 A CN 113370635A CN 202110721274 A CN202110721274 A CN 202110721274A CN 113370635 A CN113370635 A CN 113370635A
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 18
- 239000002131 composite material Substances 0.000 claims abstract description 175
- 238000000576 coating method Methods 0.000 claims abstract description 76
- 239000011248 coating agent Substances 0.000 claims abstract description 74
- 238000000034 method Methods 0.000 claims abstract description 61
- 239000000463 material Substances 0.000 claims description 227
- 239000012528 membrane Substances 0.000 claims description 81
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 38
- 229910052782 aluminium Inorganic materials 0.000 claims description 38
- 239000011888 foil Substances 0.000 claims description 38
- 238000013329 compounding Methods 0.000 claims description 36
- 238000004804 winding Methods 0.000 claims description 24
- 229920002799 BoPET Polymers 0.000 claims description 20
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 13
- 238000004080 punching Methods 0.000 claims description 10
- 238000005516 engineering process Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 4
- 238000010079 rubber tapping Methods 0.000 description 3
- 239000005030 aluminium foil Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009459 flexible packaging Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/09—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
A multifunctional three-in-one solvent-free compound machine comprises a first wallboard support, a second wallboard support, a third wallboard support, a fourth wallboard support and a fifth wallboard support, wherein a fifth coating device and a fifth unreeling device are arranged on the first wallboard support, a first coating device and a first unreeling device are arranged on the second wallboard support, a compound device, a fourth unreeling device and a reeling device are arranged on the third wallboard support, a second coating device and a second unreeling device are arranged on the fourth wallboard support, and a third unreeling device, a sixth unreeling device and a seventh unreeling device are arranged on the fifth wallboard support; and the first top plate is provided with a hole opening device. Different processes are realized according to different combinations, the layout of the invention is reasonable, various three-in-one composite processes can be realized through different combinations and film-running modes, and the conversion operation among the processes is simple and convenient.
Description
Technical Field
The invention relates to the field of solvent-free compounding, in particular to a multifunctional three-in-one solvent-free compounding machine.
Background
The solvent-free compound machine is a method for compounding two or more base materials by adopting a solvent-free adhesive, and is widely applied to the flexible packaging industry.
Three-in-one solvent-free compound machine is widely used, it is formed by three kinds of membrane material complex, trinity complex film has multiple form, if the complex film of aluminium foil is pressed from both sides in the middle, the skin is the complex film of aluminium foil, the complex film of area three-in-one, the complex film of area negative and positive membrane, the complex film of area trompil etc., the trinity complex film of these differences adopts different technology production, present three-in-one solvent-free equipment can only produce a certain trinity complex film usually, if will produce different trinity complex films, then need different equipment to accomplish, these equipment function singleness can't satisfy user's demand.
Disclosure of Invention
The invention aims to solve the technical problem of providing a multifunctional three-in-one solvent-free compound machine, which can realize different processes by different film-moving modes, can produce more types of three-in-one composite films and has rich functions.
In order to solve the technical problems, the technical scheme of the invention is as follows: a multifunctional three-in-one solvent-free compound machine comprises a first wallboard support, a second wallboard support, a third wallboard support, a fourth wallboard support and a fifth wallboard support, wherein the first wallboard support, the second wallboard support, the third wallboard support and the fourth wallboard support are sequentially arranged from left to right, a first top plate is arranged between the first wallboard support and the top of the second wallboard support, a second top plate is arranged between the second wallboard support and the top of the third wallboard support, a third top plate is arranged between the third wallboard support and the top of the fourth wallboard support, and the fifth wallboard support is arranged at the top of the third wallboard support; the first wall panel support is provided with a first coating device and a first unwinding device, the second wall panel support is provided with a first coating device and a first unwinding device, the third wall panel support is provided with a compounding device, a fourth unwinding device and a winding device, the fourth wall panel support is provided with a second coating device and a second unwinding device, and the fifth wall panel support is provided with a third unwinding device, a sixth unwinding device and a seventh unwinding device; the first top plate is provided with a hole opening device; different processes are realized according to different combinations:
when the three-in-one compounding process of the high-position aluminum foil is realized, a first film material of a first unwinding device enters a compounding device through a first coating device, a second film material of a second unwinding device enters the compounding device through a second coating device, an aluminum foil of a third unwinding device directly enters the compounding device from the upper side, the first film material, the second film material and the aluminum foil are compounded through the compounding device to form a compound film material, and the compound film material is wound in a winding device;
when a high-position yin-yang membrane three-in-one composite process is realized, a first membrane material of a first unwinding device enters a composite device through a first coating device, a second membrane material of a second unwinding device enters the composite device through a second coating device, a third membrane material of a third unwinding device and a sixth membrane material of a sixth unwinding device form a yin-yang membrane material, the first membrane material, the second membrane material and the yin-yang membrane material are compounded through the composite device to form a composite membrane material, and the composite membrane material is wound in a winding device;
when the high-position three-in-one compounding process is realized, a first film material of a first unwinding device enters a compounding device through a first coating device, a second film material of a second unwinding device enters the compounding device through a second coating device, a third film material of a third unwinding device, a sixth film material of a sixth unwinding device and a seventh film material of a seventh unwinding device form a three-in-one film material, the first film material, the second film material and the three-in-one film material are compounded through the compounding device to form a composite film material, and the composite film material is wound on a winding device;
when the three-in-one pre-punching composite process is realized, a first film material of a first unwinding device enters a composite device through a first coating device, a second film material of a second unwinding device enters the composite device through a second coating device, perforated paper which is pre-punched by a fifth unwinding device directly enters the composite device through a first top plate and a second top plate, the first film material, the second film material and the perforated paper are compounded through the composite device to form a composite film material, and the composite film material is wound in a winding device;
when the online hole-opening three-in-one composite process is realized, a first film material of a first unwinding device enters a composite device through a first coating device, a second film material of a second unwinding device enters the composite device through a second coating device, paper of the fifth unwinding device is opened when passing through the hole-opening device, the paper with holes enters the composite device, the first film material, the second film material and the paper with holes are compounded through the composite device to form a composite film material, and the composite film material is wound in a winding device;
and (VI) when the three-in-one composite process of the outer aluminum foil is realized, a first film material of the first unwinding device enters the composite device through the first coating device, a fifth film material of the fifth unwinding device enters the composite device through the fifth coating device, an aluminum foil of the fourth unwinding device directly enters the composite device, the first film material, the fifth film material and the aluminum foil are compounded through the composite device to form a composite film material of which the outer layer is the aluminum foil, and the composite film material is wound in the winding device.
As an improvement, when the three-in-one composite process of the high-position aluminum foil is realized, the first film material is a PE film, the second film material is a PET film, and the aluminum foil is clamped between the PE film and the PET film; when the high-position three-in-one composite technology of the yin and yang membranes is realized, the first membrane material is a PE membrane, the second membrane material is a PET membrane, and the yin and yang membrane material is formed by splicing two PE or PET membranes with different colors; when the high-position yin-yang film three-in-one composite process is realized, the first film material is a PE film, the second film material is a PET film, and the three-spliced film material is formed by splicing PET and paper on two sides; when the three-in-one pre-punching composite process is realized, the first film material is a PE film, the second film material is a PET film, and the fifth film material is paper with holes; when the online laser hole-opening three-in-one composite process is realized, the first film material is a PE film, the second film material is a PET film, and the fifth film material is paper; when the three-in-one composite process of the outer-layer aluminum foil is realized, the first film material is a PE film, and the fifth film material is a PET film.
As an improvement, the first unreeling device is arranged on the right side of the second wallboard support, and the first coating device is arranged on the left side of the second wallboard support; the second unreeling device is arranged on the left side of the fourth wallboard support, and the second coating device is arranged on the right side of the fourth wallboard support; the third unwinding device is arranged on the right side of the fifth wallboard, the sixth unwinding device is arranged on the right side of the fifth wallboard support and is positioned above the third unwinding device, and the seventh unwinding device is arranged on the left side of the fifth wallboard support; the fourth unwinding device is arranged on the right side of the third wallboard support, the winding device is arranged on the left side of the third wallboard support, and the composite device is arranged above the position between the fourth unwinding device and the winding device; the fifth unreeling device is arranged on the right side of the first wallboard support, and the fifth coating device is arranged on the left side of the first wallboard support.
As an improvement, the composite device comprises a first composite unit and a second composite unit, the second membrane material, the cathode and anode membrane materials, the third membrane material and the fifth membrane material form a first composite membrane material by the first composite unit, and the first composite membrane material and the first membrane material form a composite membrane material by the second composite unit.
As an improvement, the first coating device, the second coating device and the fifth coating device have the same structure and respectively comprise a metering roller, a transfer steel roller, a transfer rubber roller, a coating roller and a coating press roller.
As a refinement, the tapping device is a laser tapping device or a mechanical tapping device.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention has reasonable layout, can realize a plurality of three-in-one composite processes through different combination and film-running modes, and has simple and convenient conversion operation among the processes;
2. the high-position aluminum foil three-in-one composite process adopts cross arrangement, and uses the aluminum foil substrate to unreel at high position, thereby not only leading the material feeding path to be shortest, but also leading the aluminum foil substrate into the composite device from top to bottom, reducing the interference to the maximum extent and having good flatness;
3. the three-in-one-time compounding is carried out on the paper with the pre-opened holes, so that the material waste and the process complexity of the coating process or the compounding process of the side lining film are reduced;
4. the three-in-one-step compounding of online hole opening is carried out on the paper, so that the material waste and the complicated process of a coating side lining film process or a composite side lining film are reduced, and the paper and the patterns on the printing film can be accurately registered.
Drawings
FIG. 1 is a schematic view of the present invention.
Fig. 2 is a high-position aluminum foil three-in-one composite process diagram.
FIG. 3 is a high-position yin-yang membrane three-in-one composite process diagram.
Fig. 4 is a high-position three-in-one composite process diagram.
FIG. 5 is a diagram of a pre-punching three-in-one composite process.
FIG. 6 is an on-line pore-opening three-in-one composite process diagram.
Fig. 7 is a process diagram of three-in-one compounding of aluminum foil on the outer layer.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1, a multifunctional three-in-one solvent-free compound machine comprises a first wallboard support 1, a second wallboard support 2, a third wallboard support 3, a fourth wallboard support 4 and a fifth wallboard support 5, wherein the first wallboard support 1, the second wallboard support 2, the third wallboard support 3 and the fourth wallboard support 4 are sequentially arranged from left to right, a first top plate 6 is arranged between the top of the first wallboard support 1 and the top of the second wallboard support 2, a second top plate 7 is arranged between the top of the second wallboard support 2 and the top of the third wallboard support 3, a third top plate 8 is arranged between the top of the third wallboard support 3 and the top of the fourth wallboard support 4, and the fifth wallboard support 5 is arranged at the top of the third wallboard support 3. A fifth coating device 20 and a fifth unreeling device 13 are arranged on the first wallboard support 1, the fifth unreeling device 13 is arranged on the right side of the first wallboard support 1, and the fifth coating device 20 is arranged on the left side of the first wallboard support 1; the second wallboard support 2 is provided with a first coating device 18 and a first unreeling device 9, the first unreeling device 9 is arranged on the right side of the second wallboard support 2, and the first coating device 18 is arranged on the left side of the second wallboard support 2; the third wall panel support 3 is provided with a compounding device, a fourth unreeling device 12 and a reeling device 8, the fourth unreeling device 12 is arranged on the right side of the third wall panel support 3, the reeling device 8 is arranged on the left side of the third wall panel support 3, and the compounding device is arranged above the position between the fourth unreeling device 12 and the reeling device 8; a second coating device 19 and a second unwinding device 10 are arranged on the fourth wallboard support 4, the second unwinding device 10 is arranged on the left side of the fourth wallboard support 4, and the second coating device 19 is arranged on the right side of the fourth wallboard support 4; the wall panel structure is characterized in that a third unwinding device 11, a sixth unwinding device 14 and a seventh unwinding device 15 are arranged on the fifth wall panel support 5, the third unwinding device 11 is arranged on the right side of the fifth wall panel, the sixth unwinding device 14 is arranged on the right side of the fifth wall panel support 5 and is located above the third unwinding device 11, and the seventh unwinding device 15 is arranged on the left side of the fifth wall panel support 5.
The first coating device 18, the second coating device 19 and the fifth coating device 20 have the same structure and respectively comprise a metering roller, a transfer steel roller, a transfer rubber roller, a coating roller and a coating press roller.
The composite device comprises a first composite unit 16 and a second composite unit 17, wherein the second membrane material, the yin-yang membrane material, the three-spliced membrane material and the fifth membrane material form a first composite membrane material by utilizing the first composite unit 16, and the first composite membrane material and the first membrane material form a composite membrane material by utilizing the second composite unit 17.
The first top plate 6 is provided with a hole forming device 21 which is a laser hole forming device or a mechanical hole forming device, and in the production process, the hole forming device forms holes in passing paper. The laser perforating device perforates on the paper by utilizing the traveling track of the laser head, and the shape and the position of the perforation can be set according to a program. The mechanical punching device adopts a mode of round pressing, round rolling and die cutting.
Different processes are realized according to different combinations:
first, as shown in fig. 2, when the three-in-one composite process of the high-position aluminum foil is realized, a first film material of the first unwinding device 9 enters the second composite unit 17 through the first coating device 18, a second film material of the second unwinding device 10 enters the first composite unit 16 through the second coating device 19, an aluminum foil of the third unwinding device 11 directly enters the first composite unit 16 from the top, the second film material and the aluminum foil are composited through the first composite unit 16 to form a first composite film material, the first composite film material and the first film material form a composite film material through the second composite unit 17, and the composite film material is wound in the winding device 8. The first film material is a PE film, the second film material is a PET film, and the aluminum foil is clamped between the PE film and the PET film. Three-in-one composite process of high-order aluminum foil (PE/AL/PET): the aluminum foil feeding path is shortened.
(II) as shown in fig. 3, when the high-position three-in-one composite process of yin and yang membranes is realized, a first membrane material of the first unwinding device 9 enters the second composite unit 17 through the first coating device 18, a second membrane material of the second unwinding device 10 enters the first composite unit 16 through the second coating device 19, a third membrane material of the third unwinding device 11 and a sixth membrane material of the sixth unwinding device 14 form a yin and yang membrane material, the yin and yang membrane material enters the first composite unit 16, the second membrane material and the yin and yang membrane material are compounded through the first composite unit 16 to form a first composite membrane material, the first composite membrane material and the first membrane material are compounded through the second composite unit 17 to form a composite membrane material, and the composite membrane material is wound on the winding device 8. The first film material is a PE film, the second film material is a PET film, and the yin-yang film material is formed by splicing two PE or PET films with different colors. Three-in-one composite technology of high-position yin and yang membranes (PE/yin and yang membranes/PET): the compounding of the yin-yang membrane process can be completed at one time, and the yin-yang membrane two-layer compounding process can also be selected.
(III) as shown in fig. 4, when the high-order three-in-one composite process is realized, a first film material of the first unwinding device 9 enters the second composite unit 17 through the first coating device 18, a second film material of the second unwinding device 10 enters the first composite unit 16 through the second coating device 19, a third film material of the third unwinding device 11, a sixth film material of the sixth unwinding device 14 and a seventh film material of the seventh unwinding device 15 form a three-in-one film material and enter the first composite unit 16, the second film material and the three-in-one film material are compounded through the first composite unit 16 to form a first composite film material, the first composite film material and the first film material are compounded through the second composite unit 17 to form a composite film material, and the composite film material is wound in the winding device 8. The first film material is a PE film, the second film material is a PET film, and the three-spliced film material is formed by splicing PET and paper on two sides. High three-in-one composite technology (PE/paper-PET-paper three-in-one/PET): the three-in-one process compounding is completed at one time.
(IV) as shown in fig. 5, when the three-in-one pre-punching composite process is realized, a first film material of the first unwinding device 9 enters the second composite unit 17 through the first coating device 18, a second film material of the second unwinding device 10 enters the first composite unit 16 through the second coating device 19, a paper with holes of the fifth unwinding device 13, which is pre-punched, directly enters the first composite unit 16 through the first top plate 6 and the second top plate 7, the second film material and the paper with holes are compounded through the first composite unit 16 to form a first composite film material, the first composite film material and the first film material are compounded through the second composite unit 17 to form a composite film material, and the composite film material is wound in the winding device 8. The first film material is a PE film, the second film material is a PET film, and the fifth film material is paper with holes. Pre-punching three-in-one composite process (PE/paper/PET): the three-in-one-time compounding is carried out on the paper which is pre-punched, so that the material waste and the process complexity of the coating process or the compounding process of the side lining film are reduced.
(V), as shown in fig. 6, when the online hole-opening three-in-one composite process is realized, a first film material of the first unwinding device 9 enters the second composite unit 17 through the first coating device 18, a second film material of the second unwinding device 10 enters the first composite unit 16 through the second coating device 19, paper of the fifth unwinding device 13 is opened when passing through the hole-opening device 21, paper with holes enters the first composite unit 16, the second film material and the paper with holes are composited through the first composite unit 16 to form a first composite film material, the first composite film material and the first film material are composited through the second composite unit 17 to form a composite film material, and the composite film material is wound in the winding device 8. The first film material is a PE film, the second film material is a PET film, and the fifth film material is complete paper. On-line punching three-in-one composite process (PE/paper/PET): the three-in-one-step compounding of the online punching of the paper reduces the material waste and the complex process of the coating side lining film process or the composite side lining film, and can accurately register the paper and the patterns on the printing film.
(VI) as shown in fig. 7, when the three-in-one composite process of the outer aluminum foil is realized, the first film material of the first unwinding device 9 enters the second composite unit 17 through the first coating device 18, the fifth film material of the fifth unwinding device 13 enters the first composite unit 16 through the fifth coating device 20, the aluminum foil of the fourth unwinding device 12 directly enters the first composite unit 16, the fifth film material and the aluminum foil are compounded through the first composite unit 16 to form the first composite film material of which the outer layer is the aluminum foil, the first composite film material and the first film material are compounded through the second composite unit 17 to form the composite film material, and the composite film material is wound in the winding device 8. The first film material is a PE film, and the fifth film material is a PET film. Three-in-one composite process of low-position (outer layer) aluminum foil (PE/PET/AL): the aluminum foil three-in-one composite process is suitable for partial cable external packaging, the aluminum foil with the structure is positioned on the outermost layer, and the low-position short-path unreeling can be carried out.
Claims (6)
1. The utility model provides a multi-functional three-in-one solvent-free compounding machine which characterized in that: the first wallboard support, the second wallboard support, the third wallboard support and the fourth wallboard support are sequentially arranged from left to right, a first top plate is arranged between the first wallboard support and the top of the second wallboard support, a second top plate is arranged between the second wallboard support and the top of the third wallboard support, a third top plate is arranged between the third wallboard support and the top of the fourth wallboard support, and the fifth wallboard support is arranged at the top of the third wallboard support; the first wall panel support is provided with a first coating device and a first unwinding device, the second wall panel support is provided with a first coating device and a first unwinding device, the third wall panel support is provided with a compounding device, a fourth unwinding device and a winding device, the fourth wall panel support is provided with a second coating device and a second unwinding device, and the fifth wall panel support is provided with a third unwinding device, a sixth unwinding device and a seventh unwinding device; the first top plate is provided with a hole opening device; different processes are realized according to different combinations:
when the three-in-one compounding process of the high-position aluminum foil is realized, a first film material of a first unwinding device enters a compounding device through a first coating device, a second film material of a second unwinding device enters the compounding device through a second coating device, an aluminum foil of a third unwinding device directly enters the compounding device from the upper side, the first film material, the second film material and the aluminum foil are compounded through the compounding device to form a compound film material, and the compound film material is wound in a winding device;
when a high-position yin-yang membrane three-in-one composite process is realized, a first membrane material of a first unwinding device enters a composite device through a first coating device, a second membrane material of a second unwinding device enters the composite device through a second coating device, a third membrane material of a third unwinding device and a sixth membrane material of a sixth unwinding device form a yin-yang membrane material, the first membrane material, the second membrane material and the yin-yang membrane material are compounded through the composite device to form a composite membrane material, and the composite membrane material is wound in a winding device;
when the high-position three-in-one compounding process is realized, a first film material of a first unwinding device enters a compounding device through a first coating device, a second film material of a second unwinding device enters the compounding device through a second coating device, a third film material of a third unwinding device, a sixth film material of a sixth unwinding device and a seventh film material of a seventh unwinding device form a three-in-one film material, the first film material, the second film material and the three-in-one film material are compounded through the compounding device to form a composite film material, and the composite film material is wound on a winding device;
when the three-in-one pre-punching composite process is realized, a first film material of a first unwinding device enters a composite device through a first coating device, a second film material of a second unwinding device enters the composite device through a second coating device, perforated paper which is pre-punched by a fifth unwinding device directly enters the composite device through a first top plate and a second top plate, the first film material, the second film material and the perforated paper are compounded through the composite device to form a composite film material, and the composite film material is wound in a winding device;
when the online hole-opening three-in-one composite process is realized, a first film material of a first unwinding device enters a composite device through a first coating device, a second film material of a second unwinding device enters the composite device through a second coating device, paper of the fifth unwinding device is opened when passing through the hole-opening device, the paper with holes enters the composite device, the first film material, the second film material and the paper with holes are compounded through the composite device to form a composite film material, and the composite film material is wound in a winding device;
and (VI) when the three-in-one composite process of the outer aluminum foil is realized, a first film material of the first unwinding device enters the composite device through the first coating device, a fifth film material of the fifth unwinding device enters the composite device through the fifth coating device, an aluminum foil of the fourth unwinding device directly enters the composite device, the first film material, the fifth film material and the aluminum foil are compounded through the composite device to form a composite film material of which the outer layer is the aluminum foil, and the composite film material is wound in the winding device.
2. The multifunctional three-in-one solvent-free compound machine according to claim 1, wherein:
when the three-in-one composite process of the high-position aluminum foil is realized, the first film material is a PE film, the second film material is a PET film, and the aluminum foil is clamped between the PE film and the PET film;
when the high-position three-in-one composite technology of the yin and yang membranes is realized, the first membrane material is a PE membrane, the second membrane material is a PET membrane, and the yin and yang membrane material is formed by splicing two PE or PET membranes with different colors or different transparencies;
when the high-position three-in-one composite process is realized, the first film material is a PE film, the second film material is a PET film, and the three-in-one film material is formed by splicing PET and paper on two sides;
when the three-in-one pre-punching composite process is realized, the first film material is a PE film, the second film material is a PET film, and the fifth film material is paper with holes;
when the online laser hole-opening three-in-one composite process is realized, the first film material is a PE film, the second film material is a PET film, and the fifth film material is paper;
when the three-in-one composite process of the outer-layer aluminum foil is realized, the first film material is a PE film, and the fifth film material is a PET film.
3. The multifunctional three-in-one solvent-free compound machine according to claim 1, wherein: the first unreeling device is arranged on the right side of the second wallboard support, and the first coating device is arranged on the left side of the second wallboard support; the second unreeling device is arranged on the left side of the fourth wallboard support, and the second coating device is arranged on the right side of the fourth wallboard support; the third unwinding device is arranged on the right side of the fifth wallboard, the sixth unwinding device is arranged on the right side of the fifth wallboard support and is positioned above the third unwinding device, and the seventh unwinding device is arranged on the left side of the fifth wallboard support; the fourth unwinding device is arranged on the right side of the third wallboard support, the winding device is arranged on the left side of the third wallboard support, and the composite device is arranged above the position between the fourth unwinding device and the winding device; the fifth unreeling device is arranged on the right side of the first wallboard support, and the fifth coating device is arranged on the left side of the first wallboard support.
4. The multifunctional three-in-one solvent-free compound machine according to claim 1, wherein: the composite device comprises a first composite unit and a second composite unit, wherein the second membrane material, the yin-yang membrane material, the three-spliced membrane material and the fifth membrane material form a first composite membrane material by utilizing the first composite unit, and the first composite membrane material and the first membrane material form a composite membrane material by utilizing the second composite unit.
5. The multifunctional three-in-one solvent-free compound machine according to claim 1, wherein: the first coating device, the second coating device and the fifth coating device are identical in structure and respectively comprise a metering roller, a transfer steel roller, a transfer rubber roller, a coating roller and a coating pressing roller.
6. The multifunctional three-in-one solvent-free compound machine according to claim 1, wherein: the perforating device is a laser perforating device or a mechanical perforating device.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114474954A (en) * | 2022-01-26 | 2022-05-13 | 广州通泽机械有限公司 | Three-in-one composite system |
| WO2023173802A1 (en) * | 2022-03-17 | 2023-09-21 | 广州通泽机械有限公司 | Solvent-free three-in-one laminating device based on double-sided coating of intermediate layer |
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