CN113363088A - Winding equipment for processing chip capacitor - Google Patents

Winding equipment for processing chip capacitor Download PDF

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Publication number
CN113363088A
CN113363088A CN202010978620.8A CN202010978620A CN113363088A CN 113363088 A CN113363088 A CN 113363088A CN 202010978620 A CN202010978620 A CN 202010978620A CN 113363088 A CN113363088 A CN 113363088A
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block
fixed
rod
base
sliding
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CN113363088B (en
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肖杰
杨小英
李海剑
杨胜
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Yuanling Xianghua Electronic Technology Co ltd
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Yuanling Xianghua Electronic Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention discloses a winding device for processing a chip capacitor, which comprises a base, a moving rod and a chuck, wherein a first push rod is fixed on the base, a supporting block is fixed at the end part of the first push rod, a shell is fixed on the side wall of the supporting block, the moving rod penetrates through the side wall of the shell, a second push rod is fixed on the side wall of the supporting block, and a rotating arm is hinged at the end part of the second push rod. According to the capacitor winding device, the capacitor clamped by the chuck can move in the vertical direction under the action of the first push rod, so that the subsequent winding step can be better performed, the winding of the capacitor is more convenient, the end part of the fixed block fixed on the base is sleeved on the first slide rod, the supporting block can be effectively supported, the supporting block is prevented from being inclined and unstable, the adverse effect on the chuck is generated, and the supporting force of the slide rod to the supporting block is assisted by the force of the spring sleeved on the first slide rod to the fixed block.

Description

Winding equipment for processing chip capacitor
Technical Field
The invention relates to the technical field of capacitor processing, in particular to a winding device for processing a chip capacitor.
Background
The chip capacitor is made of a capacitor material. The chip capacitors are all called: multilayer (laminated) chip ceramic capacitors, also called chip capacitors, chip capacitors. There are two ways of representing the patch capacitance, one in inches and one in millimeters. The surface of the capacitor is made of ceramics, but the capacitor is divided into a glass capacitor, an oiled paper capacitor, an electrolytic capacitor and the like. The Ceramic chip capacitor is generally referred to as an MLCC, i.e., a Multilayer Ceramic chip capacitor (MLCCs).
The parameters included in the nomenclature of the patch capacitor include the size of the patch capacitor, the material used to make the patch capacitor, the precision required to be achieved, the required voltage, the required capacity, the requirements of the terminals, and the requirements of the packaging. The parameters required for ordering the patch capacitor generally include the size of the size, the required accuracy, the voltage requirement, the capacity value and the required brand. Naming of the patch capacitor: 0805CG102J500NT 0805: the dimensions of the patch capacitor are indicated as 08 in inches for a length of 0.08 inch and 05 for a width of 0.05 inch CG: the material is used for representing the requirement of the capacitor, and the material is generally suitable for making the capacitor less than 10000PF, 102: referring to capacitance capacity, the first two digits are valid numbers, and the last 2 indicates how many zeros 102 are 10 × 100, that is, 1000PF J: the capacitance value of the capacitor is required to achieve an error accuracy of 5%, and the dielectric material and the error accuracy are matched by 500: the voltage resistance of the capacitor is required to be 50V, and the first two digits of 500 are valid numbers, and the back indicates how many zeros are. N: the electrode is a terminal material, and common terminals are three-layer electrodes (silver/copper layers), nickel, tin T: it refers to the packaging mode, T represents the color of the braided package, the color of the chip capacitor is generally much lighter than that of a cardboard box, yellow and grey are observed, different differences are generated in the specific production process, no printing is carried out on the chip capacitor, the chip capacitor is related to the manufacturing process (the chip capacitor is formed by high-temperature sintering, so that printing cannot be carried out on the surface of the chip capacitor), and the chip resistor is formed by silk-screen printing (the label can be printed). The patch capacitor comprises a medium-high voltage patch capacitor and a common patch capacitor, and the size representation of the patch capacitor comprises two representations, namely, the representation in inches and the representation in millimeters. The materials of the patch capacitor are conventionally divided into three types, namely NPO, X7R and Y5V NPO, the material has the most stable electrical property, hardly changes along with the changes of temperature, voltage and time, and is suitable for high-frequency circuits with low loss and stability requirements. The capacity accuracy is about 5%, but the selection of the material can only make the capacity smaller, and the material with the price of X7R which is 100PF-1000PF can be produced even under the normal condition of 100PF, but the stability is lower than that of NPO, but the capacity is made higher than that of NPO, and the capacity accuracy is about 10%. The capacitance of the Y5V medium has poor stability, the deviation of the capacitance is about 20%, and the capacitance is sensitive to temperature and voltage, but the material can have high capacitance and low price, and is suitable for circuits with little temperature change.
Chip capacitor: the capacitor can be divided into two types of nonpolar capacitors and polar capacitors, the two types of nonpolar capacitors are most commonly packaged, the polar capacitors are also called electrolytic capacitors at ordinary times, most of the polar capacitors are aluminum electrolytic capacitors at ordinary times, the temperature stability and the precision of the capacitors are not very high due to aluminum serving as electrolyte, and the temperature stability of the chip elements is required to be high due to the fact that the chip elements are tightly attached to a circuit board.
The semiautomatic winding machine is the most widely used winding machine in China at present, only can realize automatic wire arrangement, can finish the winding work of a capacitance wire by being matched with other machines, is provided with manpower for each machine, and needs an operator to finish the rest operation. The number of shafts is usually less to cooperation operative employee's operating time, traditional coiling machine is comparatively hard to the fixed establishment of condenser, can't cooperate the coiling machine in a flexible way to carry out the wire winding to it.
Disclosure of Invention
The invention aims to: in order to solve the problems, the winding equipment for processing the chip capacitor is provided.
In order to achieve the purpose, the invention adopts the following technical scheme:
a winding device for processing a chip capacitor comprises a base, a moving rod and a chuck, wherein a first push rod is fixed on the base, a supporting block is fixed at the end part of the first push rod, a shell is fixed on the side wall of the supporting block, the moving rod penetrates through the side wall of the shell, a second push rod is fixed on the side wall of the supporting block, a rotating arm is hinged to the end part of the second push rod, the end part of the rotating arm is hinged to the moving rod, a groove is formed in the end part of the moving rod, a circular groove is formed in the upper surface of the moving rod, a clamping groove is formed in the chuck, a fixing rod is arranged on the lower surface of the moving rod, a second sliding groove is formed in the base, a second sliding rod is fixed in the second sliding groove, a sliding block is sleeved on the second sliding rod, a groove is formed in the middle of the base, a fixing plate is fixed on the lower surface of the base, and a driving wheel is hinged to the fixing plate, the action wheel has the driven driving wheel that meshes mutually with it, it has the dwang to articulate from driving wheel, the tip of dwang articulates there is a cover piece one, grooved inner wall is equipped with the slide bar, the sliding tray has been seted up in the slide bar, cover piece one and slide bar sliding connection, be fixed with the telescopic link on the base, the last fixed surface of telescopic link has places the piece, place the adaptation groove of offering the shape looks adaptation with the condenser on the piece the bottom of placing the piece is fixed with cover piece two, the tip of cover piece two is equipped with the restriction piece.
As a further description of the above technical solution:
the base is fixedly provided with a fixed block, the side wall of the supporting block is provided with a first sliding groove, the inner wall of the first sliding groove is fixedly provided with a first sliding rod, the first sliding rod is sleeved with a first spring, the end part of the fixed block is sleeved on the first sliding rod, one end of the first spring is abutted to the inner wall of the first sliding groove of the supporting block, and the other end of the first spring is abutted to the surface of the fixed block.
As a further description of the above technical solution:
and a gasket is arranged on the inner wall of the clamping groove of the clamping head.
As a further description of the above technical solution:
the end part of the fixed rod is provided with a first limiting block.
As a further description of the above technical solution:
and a fourth spring is arranged on the inner wall of the moving groove formed in the sliding block, and the end part of the fourth spring is abutted to the first limiting block.
As a further description of the above technical solution:
the moving rod is provided with a round block, and the moving rod is sleeved with a second spring.
As a further description of the above technical solution:
and a third spring is sleeved on the second sliding rod, one end of the third spring is abutted against the side wall of the sliding block, and the other end of the third spring is abutted against the side wall of the second sliding groove formed in the base.
As a further description of the above technical solution:
the lateral wall of base all is equipped with the handle, the bottom of base is equipped with the landing leg.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the capacitor winding device, the capacitor clamped by the chuck can move in the vertical direction under the action of the first push rod, so that the subsequent winding step can be better performed, the winding of the capacitor is more convenient, the end part of the fixed block fixed on the base is sleeved on the first slide rod, the supporting block can be effectively supported, the supporting block is prevented from being inclined and unstable, the adverse effect on the chuck is generated, and the supporting force of the slide rod to the supporting block is assisted by the force of the spring sleeved on the first slide rod to the fixed block.
2. According to the capacitor clamping device, the clamping grooves of the clamping heads can clamp clamping parts at two ends of a capacitor, the gaskets are arranged in the clamping grooves and have good elasticity, the capacitor can be effectively prevented from being damaged, the end parts of the clamping heads are provided with the threaded holes, and the clamping heads can be replaced through bolts, so that the device can adapt to capacitors of other specifications, and the application range of the device is greatly enlarged.
3. According to the invention, the sliding grooves arranged on the sliding rod extend into the end parts of the sleeve block I and the sleeve block II, and the sliding grooves limit the sleeve block I and the sleeve block II, so that the sleeve block I and the sleeve block II can stably enable the sliding rod to move along the vertical direction without being separated from the sliding rod.
4. According to the invention, the spring III sleeved on the sliding rod II extends or compresses along with the movement of the sliding block, the force of the spring III can enable the sliding block to move stably, and the spring IV arranged in the moving groove of the sliding block can provide the elastic force for the fixed rod to enable the fixed rod to move stably so as to drive the sliding block to move.
Drawings
Fig. 1 is a schematic view of an internal structure of a winding device for processing a chip capacitor according to the present invention;
fig. 2 is a schematic external structural diagram of a winding device for processing a chip capacitor according to the present invention;
FIG. 3 is a schematic side view of a winding apparatus for processing a chip capacitor according to the present invention;
FIG. 4 is a schematic structural view of an A-A structure of a winding device for processing a chip capacitor according to the present invention;
fig. 5 is an enlarged schematic view of a structure a of the winding device for processing the chip capacitor according to the present invention.
Fig. 6 is an enlarged schematic view of a structure B of the winding device for processing the chip capacitor according to the present invention.
Illustration of the drawings:
1. a base; 2. a support block; 3. a first sliding chute; 4. a first sliding rod; 5. a first spring; 6. a first push rod; 7. a housing; 8. a travel bar; 9. a round block; 10. a second spring; 11. a groove; 12. a circular groove; 13. a rotating arm; 14. a second push rod; 15. a chuck; 16. fixing the rod; 17. a first limiting block; 18. a second chute; 19. a second sliding rod; 20. a third spring; 21. a slider; 22. grooving; 23. a fixing plate; 24. a driving wheel; 25. a driven wheel; 26. rotating the rod; 27. sleeving a first sleeve block; 28. a slide bar; 29. a second sleeve block; 30. a telescopic rod; 31. placing the blocks; 32. an adaptation groove; 33. a handle; 34. a support leg; 101. a fixed block; 151. a clamping groove; 152. a gasket; 211. a moving groove; 212. a fourth spring; 281. a sliding groove; 291. and limiting the block.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Example 1
Referring to fig. 1-6, a winding device for processing a chip capacitor includes a base 1, a movable rod 8 and a chuck 15, a first push rod 6 is fixed on the base 1, the first push rod 6 is uniformly distributed on the base 1, and can provide a stable supporting force for the support block 2, the end of the first push rod 6 is fixed with the support block 2, the side wall of the support block 2 is fixed with a housing 7, the movable rod 8 penetrates through the side wall of the housing 7, the housing 7 limits the movement of the movable rod 8, the side wall of the support block 2 is fixed with a second push rod 14, the end of the second push rod 14 is hinged with a rotating arm 13, the end of the rotating arm 13 is hinged with the movable rod 8, the second push rod 14 can make the rotating arm 13 drive the movable rod 8 to move along the horizontal direction in the process of extension and retraction, the end of the movable rod 8 is provided with a groove 11, the groove 11 is convenient for the end of the chuck 15 to extend into, the upper surface of the movable rod 8 is provided with a circular groove 12, the round groove 12 and the end part of the bolt have the same shape, the end part of the bolt can extend into the round groove 12 to prevent the end part of the bolt from being exposed outside, the chuck 15 is provided with a clamping groove 151, the clamping groove 151 is convenient for the end part of the capacitor to extend into and be clamped, the lower surface of the movable rod 8 is provided with a fixed rod 16, the base 1 is provided with a second sliding groove 18, a second sliding rod 19 is fixed in the second sliding groove 18, the second sliding rod 19 is sleeved with a sliding block 21, the sliding block 21 can move along the second sliding rod 19 under the movement of the movable rod 8, the middle part of the base 1 is provided with a groove 22, the lower surface of the base 1 is fixed with a fixed plate 23, the fixed plate 23 is hinged with a driving wheel 24, the driving wheel 24 is provided with a driven wheel 25 engaged with the driving wheel 24, the driving wheel 24 is driven by a driving mechanism to drive the driven wheel 25 to rotate, the driven wheel 25 is hinged with a rotating rod 26, the end part of the rotating rod 26 is hinged with a first sleeve block 27, the rotating rod 26 drives the first sleeve block 27 to move along the sliding rod 28 to drive the sleeve block 29 to move along the vertical direction, the inner wall of the open slot 22 is provided with a sliding rod 28, the sliding rod 28 is internally provided with a sliding slot 281, the first sleeve block 27 is connected with the sliding rod 28 in a sliding manner, the base 1 is fixed with an expansion link 30, the upper surface of the expansion link 30 is fixed with a placing block 31, the placing block 31 is provided with a adapting slot 32 matched with the shape of the capacitor, the bottom of the placing block 31 is fixed with a second sleeve block 29, the end part of the second sleeve block 29 is provided with a limiting block 291, and the limiting block 291 can enable the second sleeve block 29 not to be separated from the sliding rod 28.
Example 2
Referring to fig. 1, 3 and 5, a fixed block 101 is fixed on a base 1, a first sliding groove 3 is formed in a side wall of a supporting block 2, a first sliding rod 4 is fixed on an inner wall of the first sliding groove 3, a first spring 5 is sleeved on the first sliding rod 4, an end portion of the fixed block 101 is sleeved on the first sliding rod 4, one end of the first spring 5 abuts against an inner wall of the first sliding groove 3 of the supporting block 2, the other end of the first spring abuts against the surface of the fixed block 101, the fixed block 101 can provide supporting force for the supporting block 2, the supporting force for the supporting block 2 can be more stable under the elastic force of the first spring 5, and the supporting block 2 is prevented from shaking in the vertical direction to cause influence. The gasket 152 is arranged on the inner wall of the clamping groove 151 of the clamping head 15, the gasket 152 can clamp the capacitor, and the gasket 152 has good elasticity to prevent the capacitor from being damaged in the clamping process.
Example 3
Referring to fig. 1 and 6, a first limit block 17 is disposed at an end of the fixed rod 16, the first limit block 17 can prevent the fixed rod 16 from separating from the slider 21 when moving upward and thus the slider 21 cannot be pushed to move in the horizontal direction, a fourth spring 212 is disposed on an inner wall of a moving groove 211 formed in the slider 21, an end of the fourth spring 212 abuts against the first limit block 17, and the spring force given by the fourth spring 22 to the end of the first limit block 17 can enable the fixed rod 16 at the upper end of the first limit block 17 to be more stably connected with the slider 21.
Example 4
Referring to fig. 1 and 2, a round block 9 is arranged on a moving rod 8, a second spring 10 is sleeved on the moving rod 8, one end of the second spring 10 abuts against the side wall of a shell 7, the other end of the second spring abuts against the side wall of the round block 9, the moving rod 8 can return to the original position without being affected by external force due to the force given by the second spring 10 to the round block 9, the round block 9 can prevent the moving rod 8 from being separated from the shell 7, a third spring 20 is sleeved on a second sliding rod 19, one end of the third spring 20 abuts against the side wall of a sliding block 21, the other end of the third spring abuts against the side wall of a second sliding groove 18 formed in a base 1, handles 33 are arranged on the side walls of the base 1, supporting legs 34 are arranged at the bottom of the base 1, and the equipment can conveniently transfer positions through the handles 33.
The working principle is as follows: when in use, the capacitor is arranged in the adapting groove 32 of the placing block 31, the fixing plate 23 is fixed on the lower surface of the base 1, the driving wheel 24 is hinged on the fixing plate 23, the driving wheel 24 is provided with a driven wheel 25 engaged with the driving wheel 24, the driving wheel 24 is driven by the driving mechanism so as to drive the driven wheel 25 to rotate, the rotating rod 26 is hinged on the driven wheel 25, the end part of the rotating rod 26 is hinged with a first sleeve block 27, the rotating rod 26 rotates to drive the first sleeve block 27 to move along the sliding rod 28 so as to push a second sleeve block 29 to move along the vertical direction, so as to push the placing block 31 to move upwards along the vertical direction until reaching a preset position, a first push rod 6 is fixed on the base 1, a plurality of the first push rods 6 are uniformly distributed on the base 1 and can provide stable supporting force for the supporting block 2, the supporting block 2 is fixed on the end part of the first push rod 6, the shell 7 plays a role in limiting the movement of the moving rod 8, a second push rod 14 is fixed on the side wall of the supporting block 2, the end part of the second push rod 14 is hinged with a rotating arm 13, the end part of the rotating arm 13 is hinged with the moving rod 8, the second push rod 14 can enable the rotating arm 13 to drive the moving rod 8 to move along the horizontal direction in the telescopic process, the moving rods 8 mutually approach and move under the action of the second push rod 14 so that the end part of the capacitor extends into a clamping groove 151 of the chuck 15, the driving wheel 24 rotates to drive the driven wheel 25 to rotate, the rotating rod 26 rotates to enable the first sleeve block 27 to move downwards along the vertical direction, and the second sleeve block 29 moves downwards under the action of gravity, so that the placing block 31 moves downwards, and the placing block 31 does not influence the subsequent winding operation of the capacitor, the first push rod 6 pushes the supporting block 2 to move along the vertical direction, i.e. drives the capacitor to move along the vertical direction, thereby facilitating the operation of the winding machine.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (8)

1. A winding device for processing a chip capacitor comprises a base (1), a moving rod (8) and a chuck (15), and is characterized in that a first push rod (6) is fixed on the base (1), a supporting block (2) is fixed at the end of the first push rod (6), a shell (7) is fixed on the side wall of the supporting block (2), the side wall of the moving rod (8) penetrates through the shell (7), a second push rod (14) is fixed on the side wall of the supporting block (2), a rotating arm (13) is hinged to the end of the second push rod (14), the end of the rotating arm (13) is hinged to the moving rod (8), a groove (11) is formed in the end of the moving rod (8), a circular groove (12) is formed in the upper surface of the moving rod (8), a clamping groove (151) is formed in the chuck (15), a fixing rod (16) is arranged on the lower surface of the moving rod (8), be equipped with spout two (18) on base (1), spout two (18) internal fixation has slide bar two (19), the cover is equipped with slider (21) on slide bar two (19), fluting (22) have been seted up to the middle part of base (1), the lower fixed surface of base (1) has fixed plate (23), it has action wheel (24) to articulate on fixed plate (23), action wheel (24) have with it engaged with from driving wheel (25), it has dwang (26) to articulate on driving wheel (25), the tip of dwang (26) articulates there is sleeve block one (27), the inner wall of fluting (22) is equipped with slide bar (28), sliding tray (281) has been seted up in slide bar (28), sleeve block one (27) and slide bar (28) sliding connection, be fixed with telescopic link (30) on base (1), the last fixed surface of telescopic link (30) has places piece (31), the placing block (31) is provided with an adaptive groove (32) matched with the shape of the capacitor, the bottom of the placing block (31) is fixedly provided with a second sleeve block (29), and the end part of the second sleeve block (29) is provided with a limiting block (291).
2. The winding device for processing the chip capacitor as claimed in claim 1, wherein a fixed block (101) is fixed on the base (1), a first sliding groove (3) is formed in a side wall of the supporting block (2), a first sliding rod (4) is fixed on an inner wall of the first sliding groove (3), a first spring (5) is sleeved on the first sliding rod (4), an end portion of the fixed block (101) is sleeved on the first sliding rod (4), one end of the first spring (5) abuts against an inner wall of the first sliding groove (3) of the supporting block (2), and the other end of the first spring abuts against a surface of the fixed block (101).
3. The winding device for processing the chip capacitor as claimed in claim 1, wherein the inner wall of the clamping groove (151) of the clamping head (15) is provided with a gasket (152).
4. The winding device for processing the chip capacitor as claimed in claim 1, wherein a first limiting block (17) is arranged at the end of the fixing rod (16).
5. The winding device for processing the chip capacitor as claimed in claim 1, wherein a fourth spring (212) is arranged on the inner wall of a moving groove (211) formed in the sliding block (21), and the end of the fourth spring (212) abuts against the first limiting block (17).
6. The winding device for processing the chip capacitor as claimed in claim 1, wherein the moving rod (8) is provided with a round block (9), and the moving rod (8) is sleeved with a second spring (10).
7. The winding device for processing the chip capacitor as claimed in claim 1, wherein a third spring (20) is sleeved on the second sliding rod (19), one end of the third spring (20) abuts against the side wall of the sliding block (21), and the other end of the third spring abuts against the side wall of a second sliding groove (18) formed in the base (1).
8. The winding equipment for processing the chip capacitor as claimed in claim 1, wherein the side walls of the base (1) are provided with handles (33), and the bottom of the base (1) is provided with support legs (34).
CN202010978620.8A 2020-09-17 2020-09-17 Clamping equipment for processing chip capacitor Active CN113363088B (en)

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