CN113336006B - A wire take-up device for electric power construction - Google Patents
A wire take-up device for electric power construction Download PDFInfo
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- CN113336006B CN113336006B CN202110467138.2A CN202110467138A CN113336006B CN 113336006 B CN113336006 B CN 113336006B CN 202110467138 A CN202110467138 A CN 202110467138A CN 113336006 B CN113336006 B CN 113336006B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/72—Framework; Casings; Coverings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/28—Reciprocating or oscillating guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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Abstract
Description
技术领域technical field
本发明属于电力设备技术领域,特别涉及一种电力施工用收线装置。The invention belongs to the technical field of electric power equipment, and in particular relates to a wire take-up device for electric power construction.
背景技术Background technique
电缆由一根或多根相互绝缘的导体和外包绝缘保护层制成,将电力或信息从一处传输到另一处的导线,通常是由几根或几组导线绞合而成的类似绳索的电缆,每组导线之间相互绝缘,并常围绕着一根中心扭成,整个外面包有高度绝缘的覆盖层。电缆具有内通电,外绝缘的特征,电缆有电力电缆、控制电缆、补偿电缆、屏蔽电缆、高温电缆、计算机电缆、信号电缆、同轴电缆、耐火电缆、船用电缆、矿用电缆、铝合金电缆等等。A cable is made of one or more mutually insulated conductors and an outer insulating protective layer. It is a wire that transmits power or information from one place to another. It is usually a similar rope twisted by several or several groups of wires. Each group of wires is insulated from each other, and is often twisted around a center, and the entire outside is covered with a highly insulating covering. Cables have the characteristics of internal electrification and external insulation. Cables include power cables, control cables, compensation cables, shielded cables, high-temperature cables, computer cables, signal cables, coaxial cables, fire-resistant cables, marine cables, mine cables, and aluminum alloy cables. etc.
目前电缆由于使用量较大且使用长度较长,在每次更换时需要大量的人力物力,现有的电力施工线缆收线装置都是单独使用,一旦需要同时收取多根线缆时,则需要同时使用多个收线装置,增加了使用成本,造成资源的浪费。At present, due to the large amount of cables used and the long length of use, a large amount of manpower and material resources are required for each replacement. The existing cable take-up devices for electric power construction are used alone. Once multiple cables need to be collected at the same time, then Multiple wire take-up devices need to be used at the same time, which increases the use cost and causes waste of resources.
发明内容Contents of the invention
本发明的目的是克服现有技术中的不足,提供一种电力施工用收线装置,该装置能够同时收取多条线缆,保证了线缆收取的效率,同时提高了工作效率,导向机构的设置能够对线缆实现导向的目的,且能够起到将多个导线分离的目的,防止在收线的过程中导线缠绕在一起,大大提高了收线效率,驱动机构为转动机构提供动力,转动机构能够带动卷线辊转动,实现收线的目的,大大降低了工作人员的劳动强度,保证了收线质量。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a wire take-up device for electric power construction. The setting can achieve the purpose of guiding the cable, and can also separate multiple wires, prevent the wires from being entangled during the wire take-up process, and greatly improve the wire take-up efficiency. The driving mechanism provides power for the rotating mechanism. The mechanism can drive the winding roller to rotate to achieve the purpose of winding, greatly reducing the labor intensity of the staff and ensuring the quality of winding.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种电力施工用收线装置,包括支撑板,在支撑板的底部安装有带有刹车片的移动轮,所述支撑板为空腔结构,在支撑板的内部安装有驱动机构,在支撑板上安装有转动机构以及导向机构,所述导向机构安装在支撑板的一端,所述导向机构包括支架、连接轴、导向辊,所述支架倾斜安装在支撑板上,所述连接轴设有两个,且连接轴安装在支架上,所述导向辊设有多个,多个导向辊均匀安装在两个连接轴上,两个连接轴上的导向辊一一对应且相互配合,所述转动机构安装在导向机构的一侧,且导向机构与所述驱动机构相配合,其中转动机构设有多个,多个转动机构均匀分布在支撑板上。A wire take-up device for electric power construction, comprising a support plate, a moving wheel with brake pads is installed on the bottom of the support plate, the support plate is a cavity structure, a driving mechanism is installed inside the support plate, and A rotating mechanism and a guiding mechanism are installed on the top, and the guiding mechanism is installed at one end of the support plate. The guiding mechanism includes a bracket, a connecting shaft, and a guiding roller. The bracket is installed obliquely on the supporting plate, and the connecting shaft is provided with two One, and the connecting shaft is installed on the bracket, the guide roller is provided with multiple, and the plurality of guide rollers are evenly installed on the two connecting shafts, and the guiding rollers on the two connecting shafts correspond to each other and cooperate with each other, and the rotating The mechanism is installed on one side of the guide mechanism, and the guide mechanism cooperates with the drive mechanism, wherein there are multiple rotating mechanisms, and the multiple rotating mechanisms are evenly distributed on the support plate.
优选的,所述转动机构包括第一转动盘、转动轴、固定柱,所述转动轴安装在第一转动盘的底部中部,并且贯穿支撑板的顶部延伸到支撑板的空腔中,所述固定柱安装在第一转动盘的顶部中部,在固定柱上安装有套筒、弹簧、限位销,所述套筒呈阶梯状,套筒套在固定柱上,在套筒的上部开有条形槽,所述条形槽与限位销相配合,所述弹簧的一端安装在套筒上,另一端安装在第一转动盘上,所述套筒的边缘处安装有固定座,所述第一转动盘上安装有支撑座,在支撑座上转动安装有转动杆,所述转动杆的一端转动安装有连接杆,另一端安装有夹持件,所述连接杆的一端安装在转动杆上,另一端安装在固定座上,转动机构一方面能够将卷线辊夹紧,保证卷线辊的稳定,另一方面能够带动卷线辊转动实现卷线的目的,在套筒、连接杆、转动杆以及加持件的相互配合下将卷线辊夹紧,保证卷线辊的稳定,将卷线辊放在套筒上时,会带动套筒向下运动,从而带动连接杆移动,连接杆的移动推动转动杆的底端向外运动,从而使得转动杆的上端向内运动,带动夹持件向内运动,使得夹持件夹在卷线辊两端的限位板上,从而实现夹持卷线辊的目的。Preferably, the rotating mechanism includes a first rotating disk, a rotating shaft, and a fixed column, the rotating shaft is installed at the bottom middle of the first rotating disk, and extends through the top of the supporting plate into the cavity of the supporting plate, the The fixed column is installed in the top middle of the first rotating disk, and a sleeve, a spring, and a limit pin are installed on the fixed column. The sleeve is stepped, and the sleeve is placed on the fixed column. A strip-shaped groove, the strip-shaped groove is matched with the limit pin, one end of the spring is installed on the sleeve, the other end is installed on the first rotating disk, and the edge of the sleeve is installed with a fixed seat, so A supporting seat is installed on the first rotating disk, and a rotating rod is installed on the supporting seat. One end of the rotating rod is installed with a connecting rod, and the other end is installed with a clamping piece. One end of the connecting rod is installed on the rotating On the rod, the other end is installed on the fixed seat. On the one hand, the rotating mechanism can clamp the winding roller to ensure the stability of the winding roller, and on the other hand, it can drive the winding roller to rotate to realize the purpose of winding. The winding roller is clamped by the mutual cooperation of the rod, the rotating rod and the holding part to ensure the stability of the winding roller. When the winding roller is placed on the sleeve, it will drive the sleeve to move downward, thereby driving the connecting rod to move. The movement of the connecting rod pushes the bottom end of the rotating rod to move outward, so that the upper end of the rotating rod moves inward, and drives the clamping part to move inward, so that the clamping part is clamped on the limit plates at both ends of the winding roller, thereby realizing The purpose of clamping the winding roller.
优选的,所述固定座、支撑座、转动杆、连接杆、夹持件至少设有两组,用于夹持均线棍保证卷线辊的稳定,大大提高了卷线效率。Preferably, there are at least two sets of fixing seats, supporting seats, rotating rods, connecting rods, and clamping parts, which are used to clamp the thread equalizing rod to ensure the stability of the winding roller and greatly improve the winding efficiency.
优选的,所述驱动机构包括驱动电机、第一带轮、第二带轮、皮带、齿轮,所述驱动电机安装在支撑板上,所述第一带轮安装在驱动电机的输出轴上,所述齿轮安装在转动轴上,所述第二带轮安装在转动轴上齿轮的下方,第一带轮通过皮带与第二带轮相连接,驱动机构用于带动转动机构转动,从而实现卷线的目的。Preferably, the drive mechanism includes a drive motor, a first pulley, a second pulley, a belt, and a gear, the drive motor is mounted on a support plate, the first pulley is mounted on an output shaft of the drive motor, The gear is installed on the rotating shaft, the second pulley is installed below the gear on the rotating shaft, the first pulley is connected with the second pulley through a belt, and the driving mechanism is used to drive the rotating mechanism to rotate, so as to realize the winding purpose of the line.
优选的,所述齿轮设有多个,多个齿轮与多个转动机构一一对应,且多个齿轮均与安装有第二带轮的转动轴上的齿轮相啮合,齿轮传功保证了传动效率,大大提高了传动质量,从而提高了收线效率,保证了收线质量。Preferably, there are multiple gears, which correspond to multiple rotating mechanisms one by one, and the multiple gears are all meshed with the gears on the rotating shaft on which the second pulley is installed, and the power transmission of the gears ensures the transmission Efficiency, greatly improving the transmission quality, thereby improving the efficiency of take-up and ensuring the quality of take-up.
优选的,还包括升降机构,所述升降机构包括第一支撑竖板、支撑架、螺纹杆、电动机、导向杆,在第一支撑竖板上开有三个滑槽,所述支撑架上安装有三个固定块,三个固定块设在三个滑槽内并延伸到滑槽的外侧,所述螺纹杆的一端安装在中间固定块上并延伸到该固定块的上方,另一端安装在支撑板上,所述电动机安装在第一支撑书板的顶部,且电动机的输出轴与螺纹杆相连接,所述导向杆对称安装在螺纹杆的两侧,且导向杆的一端安装在固定块上,另一端安装在支撑板上,所述支撑架上安装有固定机构,升降机构用于带动固定机构上下运动,从而实现对从上方对卷线辊固定,保证卷线辊的正常卷线,提高了卷线质量。Preferably, it also includes a lifting mechanism, the lifting mechanism includes a first support vertical plate, a support frame, a threaded rod, a motor, and a guide rod, and three slide slots are opened on the first support vertical plate, and three sliding slots are installed on the support frame. three fixed blocks, three fixed blocks are located in the three chute and extend to the outside of the chute, one end of the threaded rod is installed on the middle fixed block and extends to the top of the fixed block, and the other end is installed on the support plate Above, the motor is installed on the top of the first supporting bookboard, and the output shaft of the motor is connected to the threaded rod, the guide rod is symmetrically installed on both sides of the threaded rod, and one end of the guide rod is installed on the fixed block, The other end is installed on the support plate, and a fixing mechanism is installed on the support frame. The lifting mechanism is used to drive the fixing mechanism to move up and down, so as to realize the fixing of the winding roller from above, ensure the normal winding of the winding roller, and improve the Coil quality.
优选的,所述固定机构设有多个,多个固定机构与多个转动机构一一对应,所述固定机构包括第二转动盘,所述第二转动盘转动安装在支撑架上,在第二转动盘上安装有气缸、安装座、支撑杆,所述气缸安装在第二转动盘的顶部,且气缸的活塞杆贯穿第二转动盘延伸到第二转动盘的底部,在活塞杆上安装有固定套,在固定套上安装有侧耳,所述安装座安装在第二转动盘的底部,所述支撑杆的一端转动安装在侧耳上,在支撑杆的中部开有腰型槽,在安装座上安装有固定销,所述固定销的一端安装在安装座的一侧,另一端贯穿支撑杆的腰型槽安装在安装座的另一端,固定机构能够在升降机构的作用下设在卷线辊中部的通孔中,通过气缸的作用带动带动支撑杆向两侧运动,使得支撑杆的端部顶在卷线辊中部通孔的侧壁上,从而实现对卷线辊的固定。Preferably, there are multiple fixing mechanisms, and the multiple fixing mechanisms correspond to the multiple rotating mechanisms one by one. A cylinder, a mounting seat, and a support rod are installed on the second rotating disk, and the cylinder is installed on the top of the second rotating disk, and the piston rod of the cylinder extends through the second rotating disk to the bottom of the second rotating disk, and is installed on the piston rod. There is a fixed sleeve, and side ears are installed on the fixed sleeve. The mounting seat is installed on the bottom of the second rotating disk, and one end of the support rod is rotated and installed on the side ear. There is a waist-shaped groove in the middle of the support rod. A fixed pin is installed on the seat, one end of the fixed pin is installed on one side of the mounting seat, and the other end is installed on the other end of the mounting seat through the waist-shaped groove of the support rod. In the through hole in the middle of the wire roll, the support rod is driven to move to both sides by the action of the cylinder, so that the end of the support rod is pushed against the side wall of the through hole in the middle of the wire roll, thereby realizing the fixing of the wire roll.
优选的,所述侧耳、安装座、支撑杆至少设有两组,能够起到固定支撑架卷线辊的目的,保证了卷线辊的安全,提高了卷线效率。Preferably, there are at least two sets of side ears, mounting seats, and support rods, which can serve the purpose of fixing the winding roller of the support frame, ensure the safety of the winding roller, and improve the winding efficiency.
优选的,还包括往调节机构,所述往调节机构包括第二支撑竖板、固定架、电机、连杆、连接件、固定轴,在第二支撑竖板上开有第一条形通孔和第二条形通孔,第一条形通孔和第二条形通孔交叉设置,所述固定架安装在第一条形通孔和第二条形通孔中,所述第一条形通孔中设有导向件,所述导向件安装在固定架上,在第二条形通孔中设有安装块,所述电机安装在第二支撑竖板的顶部一端,所述固定轴安装在电机的输出轴上,所述连接件的一端固定安装在固定轴上,另一端与连杆的一端转动连接,所述连杆的另一端转动安装在安装块上,调节机构能够带动线缆上下运动,从而保证在卷线时不会出现线缆高突不平影响运输的现象,大大提高了线缆均线的效率,保证了卷线质量。Preferably, it also includes a forward adjustment mechanism, which includes a second support vertical plate, a fixed frame, a motor, a connecting rod, a connecting piece, and a fixed shaft, and a first strip-shaped through hole is opened on the second support vertical plate and the second strip-shaped through hole, the first strip-shaped through-hole and the second strip-shaped through-hole intersect, the fixing frame is installed in the first strip-shaped through-hole and the second strip-shaped through-hole, the first strip-shaped through-hole A guide piece is arranged in the shaped through hole, the guide piece is installed on the fixing frame, a mounting block is arranged in the second bar-shaped through hole, the motor is installed on the top end of the second support vertical plate, and the fixed shaft Installed on the output shaft of the motor, one end of the connector is fixedly mounted on the fixed shaft, the other end is rotatably connected to one end of the connecting rod, the other end of the connecting rod is rotatably mounted on the mounting block, and the adjustment mechanism can drive the wire The cable moves up and down, so as to ensure that the unevenness of the cable will not affect the transportation when winding the cable, which greatly improves the efficiency of the cable average and ensures the quality of the winding.
优选的,所述第一条形通孔与所述转动机构一一对应,所述固定架包括多个滑动杆以及安装在滑动杆两端的横杆,多个滑动杆设在第二条形通孔中,所述导向件包括两个导向板以及安装在两个导向板之间的导向轮,所述两个导向轮一上一下安装,且两个导向轮相互配合,在导向板上开有凹槽,所述凹槽与第一条形通孔的两侧边相配合,固定架用于支撑导向机构,导向件用于为线缆导向,同时保证线缆能够上下运动,从而实现对线缆收起的目的,大大提高了工作效率。Preferably, the first strip-shaped through holes correspond to the rotating mechanisms one by one, the fixed frame includes a plurality of sliding rods and cross bars installed at both ends of the sliding rods, and the plurality of sliding rods are arranged on the second strip-shaped through-holes. In the hole, the guide includes two guide plates and guide wheels installed between the two guide plates. The two guide wheels are installed one above the other, and the two guide wheels cooperate with each other. Groove, the groove is matched with the two sides of the first strip-shaped through hole, the fixing frame is used to support the guiding mechanism, and the guide is used to guide the cable, while ensuring that the cable can move up and down, so as to realize the alignment The purpose of cable retraction greatly improves work efficiency.
本发明的有益效果是:The beneficial effects of the present invention are:
1)本装置能够同时收取多条线缆,保证了线缆收取的效率,同时提高了工作效率,导向机构的设置能够对线缆实现导向的目的,且能够起到将多个导线分离的目的,防止在收线的过程中导线缠绕在一起,大大提高了收线效率,驱动机构为转动机构提供动力,转动机构能够带动卷线辊转动,实现收线的目的,大大降低了工作人员的劳动强度,保证了收线质量。1) This device can collect multiple cables at the same time, which ensures the efficiency of cable collection and improves work efficiency. The setting of the guiding mechanism can guide the cables and separate multiple wires , to prevent the wires from being entangled during the winding process, which greatly improves the winding efficiency. The driving mechanism provides power for the rotating mechanism, and the rotating mechanism can drive the winding roller to rotate to achieve the purpose of winding and greatly reduce the labor of the staff. The strength ensures the quality of the take-up line.
2)本装置转动机构一方面能够将卷线辊夹紧,保证卷线辊的稳定,另一方面能够带动卷线辊转动实现卷线的目的,在套筒、连接杆、转动杆以及加持件的相互配合下将卷线辊夹紧,保证卷线辊的稳定,将卷线辊放在套筒上时,会带动套筒向下运动,从而带动连接杆移动,连接杆的移动推动转动杆的底端向外运动,从而使得转动杆的上端向内运动,带动夹持件向内运动,使得夹持件夹在卷线辊两端的限位板上,从而实现夹持卷线辊的目的。2) On the one hand, the rotating mechanism of this device can clamp the winding roller to ensure the stability of the winding roller; on the other hand, it can drive the winding roller to rotate to realize the purpose of winding the thread. The winding roller is clamped under the cooperation of each other to ensure the stability of the winding roller. When the winding roller is placed on the sleeve, it will drive the sleeve to move downward, thereby driving the connecting rod to move, and the movement of the connecting rod pushes the rotating rod The bottom end of the rotating rod moves outward, so that the upper end of the rotating rod moves inward, driving the clamping part to move inward, so that the clamping part is clamped on the limit plates at both ends of the winding roller, so as to achieve the purpose of clamping the winding roller .
3)本装置固定座、支撑座、转动杆、连接杆、夹持件至少设有两组,用于夹持均线棍保证卷线辊的稳定,大大提高了卷线效率。3) There are at least two sets of fixing seats, supporting seats, rotating rods, connecting rods, and clamping parts of the device, which are used to clamp the equalizing rod to ensure the stability of the winding roller, which greatly improves the winding efficiency.
4)本装置驱动机构包括驱动电机、第一带轮、第二带轮、皮带、齿轮,所述驱动电机安装在支撑板上,所述第一带轮安装在驱动电机的输出轴上,所述齿轮安装在转动轴上,所述第二带轮安装在转动轴上齿轮的下方,第一带轮通过皮带与第二带轮相连接,驱动机构用于带动转动机构转动,从而实现卷线的目的。4) The drive mechanism of the device comprises a drive motor, a first pulley, a second pulley, a belt, and a gear. The drive motor is mounted on a support plate, and the first pulley is mounted on an output shaft of the drive motor. The gear is installed on the rotating shaft, the second pulley is installed below the gear on the rotating shaft, the first pulley is connected with the second pulley through a belt, and the driving mechanism is used to drive the rotating mechanism to rotate, so as to realize the coiling the goal of.
5)本装置齿轮设有多个,多个齿轮与多个转动机构一一对应,且多个齿轮均与安装有第二带轮的转动轴上的齿轮相啮合,齿轮传功保证了传动效率,大大提高了传动质量,从而提高了收线效率,保证了收线质量。5) There are multiple gears in this device, and the multiple gears correspond to multiple rotating mechanisms one by one, and the multiple gears are all meshed with the gears on the rotating shaft on which the second pulley is installed, and the power transmission of the gears ensures the transmission efficiency , Greatly improved the transmission quality, thereby improving the take-up efficiency and ensuring the take-up quality.
6)本装置升降机构用于带动固定机构上下运动,从而实现对从上方对卷线辊固定,保证卷线辊的正常卷线,提高了卷线质量。6) The lifting mechanism of this device is used to drive the fixing mechanism to move up and down, so as to realize the fixing of the winding roller from above, ensure the normal winding of the winding roller, and improve the winding quality.
7)本装置固定机构能够在升降机构的作用下设在卷线辊中部的通孔中,通过气缸的作用带动带动支撑杆向两侧运动,使得支撑杆的端部顶在卷线辊中部通孔的侧壁上,从而实现对卷线辊的固定。7) The fixing mechanism of this device can be set in the through hole in the middle of the winding roller under the action of the lifting mechanism, and the support rod is driven to move to both sides through the action of the cylinder, so that the end of the support rod is pushed against the middle of the winding roller through the hole. On the side wall of the hole, so as to realize the fixing of the winding roller.
8)本装置侧耳、安装座、支撑杆至少设有两组,能够起到固定支撑架卷线辊的目的,保证了卷线辊的安全,提高了卷线效率。8) There are at least two groups of side ears, mounting seats and support rods of the device, which can serve the purpose of fixing the winding roller of the support frame, ensure the safety of the winding roller, and improve the winding efficiency.
9)本装置往调节机构能够带动线缆上下运动,从而保证在卷线时不会出现线缆高突不平影响运输的现象,大大提高了线缆均线的效率,保证了卷线质量。9) The adjustment mechanism of this device can drive the cable to move up and down, so as to ensure that the unevenness of the cable will not affect the transportation when the cable is wound, which greatly improves the efficiency of the cable average and ensures the quality of the winding.
10)本装置固定架用于支撑导向机构,导向件用于为线缆导向,同时保证线缆能够上下运动,从而实现对线缆收起的目的,大大提高了工作效率。10) The fixed frame of the device is used to support the guide mechanism, and the guide member is used to guide the cables while ensuring that the cables can move up and down, thereby achieving the purpose of retracting the cables and greatly improving work efficiency.
附图说明Description of drawings
附图1是本发明的结构示意图。Accompanying drawing 1 is a structural representation of the present invention.
附图2是本发明另一侧的结构示意图。Accompanying drawing 2 is the structural representation of another side of the present invention.
附图3是本发明中导向机构的结构示意图。Accompanying drawing 3 is the structure diagram of guiding mechanism in the present invention.
附图4是本发明中转动机构的结构示意图。Accompanying drawing 4 is the structure diagram of the rotating mechanism in the present invention.
附图5是本发明中驱动机构的结构示意图。Accompanying drawing 5 is the structure diagram of driving mechanism in the present invention.
附图6是本发明中驱动电机的安装结构示意图。Accompanying drawing 6 is the schematic diagram of the installation structure of the driving motor in the present invention.
附图7是本发明中升降机构的结构示意图。Accompanying drawing 7 is the structural representation of lifting mechanism in the present invention.
附图8是本发明中支撑架的结构示意图。Accompanying drawing 8 is the structural representation of support frame in the present invention.
附图9是本发明中固定机构的结构示意图。Accompanying drawing 9 is the structure diagram of fixing mechanism in the present invention.
附图10是本发明中固定机构的侧视图。Accompanying drawing 10 is the side view of fixing mechanism in the present invention.
附图11是本发明中调节机构的结构示意图。Accompanying drawing 11 is the structure schematic diagram of the adjusting mechanism in the present invention.
附图12是本发明中导向件的结构示意图。Accompanying drawing 12 is the structure schematic diagram of guide member in the present invention.
附图13是本发明中固定架的结构示意图。Accompanying drawing 13 is the structure schematic diagram of the fixed frame in the present invention.
图中:1、移动轮;2、支撑板;3、导向机构;301、支架;302、连接轴;303、导向辊;4、调节机构;401、第二支撑竖板;402、第一条形通孔;403、固定架;404、电机;405、连接件;406、连杆;407、固定轴;408、第二条形通孔;409、凹槽;4010、导向板;4011、导向轮;4012、滑动杆;4013、横杆;4014、安装块;5、转动机构;501、固定座;502、夹持件;503、转动杆;504、支撑座;505、连接杆;506、转动轴;507、弹簧;508、限位销;509、条形槽;5010、套筒;5011、固定柱;5012、第一转动盘;6、升降机构;601、电动机;602、第一支撑竖板;603、螺纹杆;604、导向杆;605、滑槽;606、支撑架;607、固定块;7、固定机构;701、安装座;702、支撑杆;703、固定套;704、腰型槽;705、侧耳;706、第二转动盘;707、气缸;708、固定销;8、驱动机构;801、齿轮;802、第二带轮;803、皮带;804、第一带轮;805、驱动电机。Among the figure: 1, moving wheel; 2, supporting plate; 3, guiding mechanism; 301, bracket; 302, connecting shaft; 303, guiding roller; 4, adjusting mechanism; 401, second supporting vertical plate; 402, first bar 403, fixed frame; 404, motor; 405, connector; 406, connecting rod; 407, fixed shaft; 408, second bar-shaped through hole; 409, groove; 4010, guide plate; 4011, guide Wheel; 4012, sliding rod; 4013, cross bar; 4014, mounting block; 5, rotating mechanism; 501, fixed seat; 502, clamping piece; 503, rotating rod; Rotating shaft; 507, spring; 508, limit pin; 509, strip groove; 5010, sleeve; 5011, fixed column; 5012, first rotating disc; 6, lifting mechanism; Riser; 603, threaded rod; 604, guide rod; 605, chute; 606, support frame; 607, fixed block; 7, fixed mechanism; 701, mounting seat; 702, support rod; Waist groove; 705, side ears; 706, second rotating disc; 707, cylinder; 708, fixed pin; 8, driving mechanism; 801, gear; 802, second pulley; 803, belt; 804, first pulley ; 805, driving the motor.
具体实施方式Detailed ways
下面结合附图1-13,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings 1-13. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.
实施例1Example 1
如图1-6,一种电力施工用收线装置,包括支撑板2,在支撑板2的底部安装有带有刹车片的移动轮1,所述支撑板2为空腔结构,在支撑板2的内部安装有驱动机构8,在支撑板2上安装有转动机构5以及导向机构3,所述导向机构3安装在支撑板2的一端,所述导向机构3包括支架301、连接轴302、导向辊303,所述支架301倾斜安装在支撑板2上,所述连接轴302设有两个,且连接轴302安装在支架301上,所述导向辊303设有多个,多个导向辊303均匀安装在两个连接轴302上,两个连接轴302上的导向辊303一一对应且相互配合,所述转动机构5安装在导向机构3的一侧,且导向机构3与所述驱动机构8相配合,其中转动机构5设有多个,多个转动机构5均匀分布在支撑板2上。As shown in Figure 1-6, a wire take-up device for electric power construction includes a support plate 2, and a moving wheel 1 with brake pads is installed on the bottom of the support plate 2. The support plate 2 is a cavity structure, and the support plate 2 2 is equipped with a driving mechanism 8, a rotating mechanism 5 and a guide mechanism 3 are installed on the support plate 2, the guide mechanism 3 is installed on one end of the support plate 2, and the guide mechanism 3 includes a
所述转动机构5包括第一转动盘5012、转动轴506、固定柱5011,所述转动轴506安装在第一转动盘5012的底部中部,并且贯穿支撑板2的顶部延伸到支撑板2的空腔中,所述固定柱5011安装在第一转动盘5012的顶部中部,在固定柱5011上安装有套筒5010、弹簧507、限位销508,所述套筒5010呈阶梯状,套筒5010套在固定柱5011上,在套筒5010的上部开有条形槽509,所述条形槽509与限位销508相配合,所述弹簧507的一端安装在套筒5010上,另一端安装在第一转动盘5012上,所述套筒5010的边缘处安装有固定座501,所述第一转动盘5012上安装有支撑座504,在支撑座504上转动安装有转动杆503,所述转动杆503的一端转动安装有连接杆505,另一端安装有夹持件502,所述连接杆505的一端安装在转动杆503上,另一端安装在固定座501上,转动机构5一方面能够将卷线辊夹紧,保证卷线辊的稳定,另一方面能够带动卷线辊转动实现卷线的目的,在套筒5010、连接杆505、转动杆503以及加持件的相互配合下将卷线辊夹紧,保证卷线辊的稳定,将卷线辊放在套筒5010上时,会带动套筒5010向下运动,从而带动连接杆505移动,连接杆505的移动推动转动杆503的底端向外运动,从而使得转动杆503的上端向内运动,带动夹持件502向内运动,使得夹持件502夹在卷线辊两端的限位板上,从而实现夹持卷线辊的目的。The rotating mechanism 5 includes a first
所述固定座501、支撑座504、转动杆503、连接杆505、夹持件502至少设有两组,用于夹持均线棍保证卷线辊的稳定,大大提高了卷线效率。The fixing
所述驱动机构8包括驱动电机805、第一带轮804、第二带轮802、皮带803、齿轮801,所述驱动电机805安装在支撑板2上,所述第一带轮804安装在驱动电机805的输出轴上,所述齿轮801安装在转动轴506上,所述第二带轮802安装在转动轴506上齿轮801的下方,第一带轮804通过皮带803与第二带轮802相连接,驱动机构8用于带动转动机构5转动,从而实现卷线的目的。The drive mechanism 8 includes a
所述齿轮801设有多个,多个齿轮801与多个转动机构5一一对应,且多个齿轮801均与安装有第二带轮802的转动轴506上的齿轮801相啮合,齿轮801传功保证了传动效率,大大提高了传动质量,从而提高了收线效率,保证了收线质量。Described
实施例2Example 2
如图7-10,与实施例1的不同之处在于,还包括升降机构6,所述升降机构6包括第一支撑竖板602、支撑架606、螺纹杆603、电动机601、导向杆604,在第一支撑竖板602上开有三个滑槽605,所述支撑架606上安装有三个固定块607,三个固定块607设在三个滑槽605内并延伸到滑槽605的外侧,所述螺纹杆603的一端安装在中间固定块607上并延伸到该固定块607的上方,另一端安装在支撑板2上,所述电动机601安装在第一支撑书板的顶部,且电动机601的输出轴与螺纹杆603相连接,所述导向杆604对称安装在螺纹杆603的两侧,且导向杆604的一端安装在固定块607上,另一端安装在支撑板2上,所述支撑架606上安装有固定机构7,升降机构6用于带动固定机构7上下运动,从而实现对从上方对卷线辊固定,保证卷线辊的正常卷线,提高了卷线质量。As shown in Figures 7-10, the difference from Embodiment 1 is that it also includes a lifting mechanism 6, and the lifting mechanism 6 includes a first support vertical plate 602, a support frame 606, a threaded rod 603, a motor 601, and a guide rod 604, Three sliding slots 605 are opened on the first support vertical plate 602, and three fixing blocks 607 are installed on the support frame 606, and the three fixing blocks 607 are arranged in the three sliding slots 605 and extend to the outside of the sliding slots 605, One end of the threaded rod 603 is installed on the middle fixed block 607 and extends to the top of the fixed block 607, the other end is installed on the support plate 2, the motor 601 is installed on the top of the first support book board, and the motor 601 The output shaft of the guide rod 603 is connected with the threaded rod 603, and the guide rod 604 is symmetrically installed on both sides of the threaded rod 603, and one end of the guide rod 604 is installed on the fixed block 607, and the other end is installed on the support plate 2, and the support A fixing mechanism 7 is installed on the frame 606, and the lifting mechanism 6 is used to drive the fixing mechanism 7 to move up and down, thereby realizing fixing the winding roller from above, ensuring the normal winding of the winding roller, and improving the winding quality.
所述固定机构7设有多个,多个固定机构7与多个转动机构5一一对应,所述固定机构7包括第二转动盘706,所述第二转动盘706转动安装在支撑架606上,在第二转动盘706上安装有气缸707、安装座701、支撑杆702,所述气缸707安装在第二转动盘706的顶部,且气缸707的活塞杆贯穿第二转动盘706延伸到第二转动盘706的底部,在活塞杆上安装有固定套703,在固定套703上安装有侧耳705,所述安装座701安装在第二转动盘706的底部,所述支撑杆702的一端转动安装在侧耳705上,在支撑杆702的中部开有腰型槽704,在安装座701上安装有固定销708,所述固定销708的一端安装在安装座701的一侧,另一端贯穿支撑杆702的腰型槽704安装在安装座701的另一端,固定机构7能够在升降机构6的作用下设在卷线辊中部的通孔中,通过气缸707的作用带动带动支撑杆702向两侧运动,使得支撑杆702的端部顶在卷线辊中部通孔的侧壁上,从而实现对卷线辊的固定。The fixing mechanism 7 is provided with a plurality, and the plurality of fixing mechanisms 7 correspond to the plurality of rotating mechanisms 5 one by one. The fixing mechanism 7 includes a second
所述侧耳705、安装座701、支撑杆702至少设有两组,能够起到固定支撑架606卷线辊的目的,保证了卷线辊的安全,提高了卷线效率。The
实施例3Example 3
如图11-13,与实施例1、实施例2的不同之处在于,还包括往调节机构4,所述往调节机构4包括第二支撑竖板401、固定架403、电机404、连杆406、连接件405、固定轴407,在第二支撑竖板401上开有第一条形通孔402和第二条形通孔408,第一条形通孔402和第二条形通孔408交叉设置,所述固定架403安装在第一条形通孔402和第二条形通孔408中,所述第一条形通孔402中设有导向件,所述导向件安装在固定架403上,在第二条形通孔408中设有安装块4014,所述电机404安装在第二支撑竖板401的顶部一端,所述固定轴407安装在电机404的输出轴上,所述连接件405的一端固定安装在固定轴407上,另一端与连杆406的一端转动连接,所述连杆406的另一端转动安装在安装块4014上,调节机构4能够带动线缆上下运动,从而保证在卷线时不会出现线缆高突不平影响运输的现象,大大提高了线缆均线的效率,保证了卷线质量。As shown in Figures 11-13, the difference from Embodiment 1 and Embodiment 2 is that it also includes a
所述第一条形通孔402与所述转动机构5一一对应,所述固定架403包括多个滑动杆4012以及安装在滑动杆4012两端的横杆4013,多个滑动杆4012设在第二条形通孔408中,所述导向件包括两个导向板4010以及安装在两个导向板4010之间的导向轮4011,所述两个导向轮4011一上一下安装,且两个导向轮4011相互配合,在导向板4010上开有凹槽409,所述凹槽409与第一条形通孔402的两侧边相配合,固定架403用于支撑导向机构3,导向件用于为线缆导向,同时保证线缆能够上下运动,从而实现对线缆收起的目的,大大提高了工作效率。The first strip-shaped through
工作时,将卷线辊放在转动机构5上,保证线缆中部的空腔放在套筒5010上,由于卷线辊具有自重,会使得套筒5010向下运动,带动连接杆505向下运动,推动转动杆503围绕转轴转动,转动杆503转动带动夹持件502向内运动,使得夹持件502卡在卷线辊一端的限位板的边缘处,实现对卷线辊的夹持,保证卷线辊的正常工作,然后打开电动机601带动螺纹杆603转动,螺纹杆603转动带动支撑架606向下运动,支撑架606向下运动带动固定机构7向下运动,使得固定机构7运动到卷线辊中部的空腔中,然后打开气缸707伸长活塞杆,带动支撑杆702的一端向下运动,则使得围绕固定销708转动,最终支撑杆702的另一端与卷线辊空腔内壁相接触,实现对卷线辊再次固定的目的,保证了卷线辊的稳定,提高了收线效率,最后打开驱动电机805带动齿轮801转动,齿轮801转动带动转动机构5转动,转动机构5转动带动卷线辊转动,卷线辊转动实现对线缆的收取,在收取的过程中,线缆经过调节机构4,然后打开电机404带动固定轴407转动,固定轴407转动带动连接件405围绕固定轴407转动,连接件405转动带动连杆406上下移动,从而带动固定架403上下移动,使得穿过固定架403上导向件的线缆也跟随固定架403上下运动,保证在收线的过程中,线缆不会在卷线辊上出现凹凸不平的现象,大大提高了收线效率和收线质量。When working, place the winding roller on the rotating mechanism 5 to ensure that the cavity in the middle of the cable is placed on the
以上内容仅仅是对本发明的结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the structure of the present invention. Those skilled in the art will make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the principles of the present invention. Structures or beyond the scope defined in the claims shall belong to the protection scope of the present invention.
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