CN113335928B - Electronic cigarette outer casing detector - Google Patents
Electronic cigarette outer casing detector Download PDFInfo
- Publication number
- CN113335928B CN113335928B CN202110895351.3A CN202110895351A CN113335928B CN 113335928 B CN113335928 B CN 113335928B CN 202110895351 A CN202110895351 A CN 202110895351A CN 113335928 B CN113335928 B CN 113335928B
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- Prior art keywords
- detection
- support
- shell
- fixed
- lifting
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- 239000003571 electronic cigarette Substances 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 182
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 238000007599 discharging Methods 0.000 claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 8
- 241000252254 Catostomidae Species 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 50
- 238000007664 blowing Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 7
- 238000007689 inspection Methods 0.000 description 6
- 235000019504 cigarettes Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229960002715 nicotine Drugs 0.000 description 1
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/80—Testing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to an electronic cigarette shell detector, which is provided with a working platform; the working platform is provided with a feeding mechanism, a first detection mechanism, a first mechanical arm, a second detection mechanism, a discharging mechanism and a second mechanical arm; the second detection mechanism comprises a positioning assembly, a shooting assembly and a transfer assembly, the positioning assembly comprises a working flat plate, a plurality of pneumatic fingers and a clamping jaw, the shooting assembly comprises a first detection camera and a first detection light source, the transfer assembly comprises a fixed support, a driving motor, a connecting plate, a moving plate, a lifting plate, a moving support and a plurality of receiving and taking suckers, and the connecting plate is rotatably connected with the lifting plate; the shell on the feeding mechanism is transferred to the first detection mechanism through the first mechanical arm, and is transferred to the second detection mechanism through the first mechanical arm to be detected after detection is finished, and is transferred through the second mechanical arm after detection is finished. The invention realizes a full-automatic detection process, and has the advantages of fast beat time and high identification precision.
Description
Technical Field
The invention relates to electronic cigarette shell detection.
Background
The electronic cigarette is an electronic product simulating a cigarette, and has the same appearance, smoke, taste and sensation as the cigarette. The atomizer is powered by a rechargeable lithium polymer battery, nicotine and the like are converted into steam by heating tobacco tar in an oil tank, and a user can suck the steam; in the production process of the electronic cigarette, the electronic cigarette shell has an inspection process, and people need to observe whether the surface (6 surfaces) of the electronic cigarette shell has defects such as scratches, material shortage, bulges, dirt and the like by naked eyes. The inspection of a slice of electron cigarette shell needs very long time, in order to promote efficiency and productivity, the mill needs a large amount of inspection personnel, and the rate of accuracy of inspection still needs another batch of staff to carry out the reinspection specially just can guarantee.
Disclosure of Invention
The invention aims to provide an electronic cigarette shell detection machine which realizes a full-automatic detection process, is fast in beat time and high in identification precision.
The technical scheme for realizing the patent purpose of the invention is as follows: the invention has a working platform; the working platform is provided with a feeding mechanism for feeding the shell, a first detection mechanism for detecting the upper end surface and the lower end surface of the shell, a first mechanical arm for transferring the shell on the feeding mechanism to the first detection mechanism, a second detection mechanism for detecting each side edge of the shell, a discharging mechanism for discharging the shell which is not qualified after detection and a second mechanical arm capable of transferring the shell after detection;
the second detection mechanism comprises a positioning component for positioning the shell, a shooting component for shooting the shell and a transfer component for transferring the shell, wherein the positioning component comprises a working flat plate fixed on a working platform, a plurality of pneumatic fingers fixed on the working flat plate and clamping jaws fixed on the pneumatic fingers and used for clamping the shell, each clamping jaw clamps each side of the shell through the driving of each corresponding pneumatic finger, the shooting component comprises a plurality of first detection cameras used for shooting the shell on the pneumatic fingers and first detection light sources corresponding to the first detection cameras, the first detection cameras detect the shell through the cooperative fit of the first detection light sources corresponding to the first detection cameras, and the transfer component comprises a fixing support fixed on the working platform, a driving motor fixed on the fixing support, a driving motor and a driving motor, The device comprises a connecting plate fixed at the output end of a driving motor, a moving plate horizontally and slidably connected to a fixed support, a lifting plate connected to the moving plate in a lifting mode, a moving support fixed to the lifting plate, and a plurality of receiving suckers for receiving shells, wherein the rotating axis of the connecting plate is arranged in parallel with a working platform, the connecting plate is rotatably connected with the lifting plate, and the receiving suckers on the moving support drive the connecting plate to rotate through the driving motor, and the shells on each pneumatic finger are transferred to the other pneumatic finger through the horizontal movement of the moving plate and the lifting movement of the lifting plate;
the feeding mechanism comprises a feeding platform and a discharging platform which are fixed on the working platform, a feeding support which is fixed on the feeding platform and used for stacking a plurality of shells, a discharging support which is fixed on the discharging platform and used for stacking the plurality of shells, a first middle support which is fixed between the feeding support and the discharging support, and a conveying belt which is arranged on the first middle support and used for transferring the discharging tray;
the shell on the feeding mechanism is transferred to the first detection mechanism through the first mechanical arm, and is transferred to the second detection mechanism through the first mechanical arm to be detected after detection is finished, and is transferred through the second mechanical arm after detection is finished.
The extending direction of above-mentioned first middle support and the extending direction parallel arrangement of work flat board, the direction of delivery of conveyer belt and the extending direction parallel arrangement of work flat board, the fixed a plurality of support cylinders that are equipped with on the material loading support, the flexible end of each support cylinder all fixes and is equipped with the supporting shoe that can carry out the support to the blowing dish on the material loading support, still is equipped with a plurality of material loading cylinders in the material loading platform, and the flexible end of each material loading cylinder all fixes and is equipped with first push pedal, and the blowing dish on the material loading support is transferred to the conveyer belt to each first push pedal to supply first arm to snatch on transferring to first middle support.
Be equipped with a plurality of fixed blocks on the above-mentioned unloading support, all be equipped with a plurality of through-holes that can supply the fixed block to pass on the unloading support, it is equipped with the turning block to rotate on the unloading support, the both ends of turning block are equipped with the pivot, be equipped with the commentaries on classics hole that can supply the pivot to pass on the unloading support, the cover is equipped with the torsional spring in the pivot, the both ends of torsional spring are fixed respectively in the pivot and change the hole, be equipped with on the fixed block and be used for restricting the spacing groove of turning block pivoted, the cooperation of turning block through changeing hole and pivot, and the cooperation rotation of turning block and spacing groove is connected on the unloading support.
The feeding plate on the conveying belt is lifted to the first lifting support on the discharging mechanism, the first lifting cylinder is fixedly arranged at the bottom of the first lifting support, the first lifting support is driven by the first lifting cylinder to lift the feeding plate on the conveying belt to the position where the feeding plate penetrates through the rotating block, and then the feeding plate is stacked on the discharging support.
A second middle bracket is arranged between the blanking platform and the first middle bracket, the extending direction of the second middle bracket is arranged in the same line with the extending direction of the first middle bracket, the first middle bracket and the second middle bracket are both provided with a limiting plate, the extending direction of the limiting plate is arranged in parallel with the extending direction of the second middle bracket, a second lifting bracket is arranged below the first middle bracket and the second middle bracket, a limit pressure plate for fixing the material placing disc is arranged on the second lifting bracket, the work platform is further provided with middle cylinders corresponding to the second lifting supports, the telescopic ends of the middle cylinders are fixedly provided with middle plates, the middle plates are provided with a plurality of limiting rods used for positioning the discharging disc, the bottom of each second lifting support is provided with a second lifting cylinder, the second lifting cylinders are fixed on the work platform, and the second lifting supports are used for positioning the discharging disc through driving of the second lifting cylinders.
The lower extreme of support all is equipped with a plurality of third lifting cylinders in the middle of above-mentioned first middle support and the second, and the flexible end of third lifting cylinder all is fixed to be equipped with lifts the board, and each lifts the board and lifts the blowing dish through the drive of the third lifting cylinder that corresponds.
The first detection mechanism comprises a detection platform which is driven by a driving motor to rotate and arranged on the working platform, detection supports which are distributed on the working platform along the circumference of the rotation axis of the detection platform, third detection cameras which are fixed on the detection supports and can detect the upper surface of the shell, third detection light sources corresponding to the third detection cameras, a plurality of fourth detection cameras which are fixed on the working platform and can detect the lower surface of the shell, and a plurality of fourth detection light sources which are fixed on the working platform and can be correspondingly matched with the corresponding fourth detection cameras, wherein the third detection cameras and the fourth detection cameras detect the shells on the detection platform through the cooperative matching of the corresponding third detection light sources and the corresponding fourth detection light sources and the rotation of the detection platform.
Still be equipped with the third detection mechanism that can detect the outward appearance of shell between above-mentioned first detection mechanism and the second detection mechanism, third detection mechanism is including fixing unable adjustment base on work platform, fixing the fifth detection camera on unable adjustment base and fixing on work platform and can shine the fifth detection light source to the bottom surface of shell, and the cooperation of fifth detection camera through with fifth detection light source is shot and is detected the bottom surface of shell.
The blanking mechanism comprises two oppositely arranged supporting plates, a positioning support arranged between the two supporting plates and a conveying belt fixed on the positioning support and driven by a driving motor and arranged on the positioning support in a sliding manner, the extending direction of the conveying belt is parallel to the extending direction of the working flat plate, and the conveying belt is driven by the driving motor to blank the housing which is not qualified for detection.
The positioning support is provided with a blanking stop lever, the blanking stop lever is positioned at one end of the positioning support, which is far away from the second detection mechanism, and the extension direction of the blanking stop lever is perpendicular to that of the working flat plate.
The invention has the following positive effects: (1) the invention transfers the shell on the first detection mechanism to the second detection mechanism through the first mechanical arm, the jack catch on the pneumatic finger on the second detection mechanism picks the shell, each pneumatic finger picks each side of the shell, thereby facilitating the shooting and detection of each side of the shell by the first detection camera and the first detection light source, after the shooting and detection are finished, the driving motor drives the connecting plate to rotate in a reciprocating way, the connecting plate drives the lifting plate to lift, and drives the moving plate to move horizontally in the lifting process, the moving bracket moves horizontally in the moving process of the moving plate, the receiving sucker on the moving bracket transfers the shell to the next pneumatic finger to shoot and detect other sides of the shell, on one hand, the detection of each side of the shell and the secondary positioning of each shell can be carried out comprehensively and efficiently, on the other hand can be fast and stable carry out the transfer of shell, realize full automated inspection flow, the beat time is fast, and the recognition accuracy is high, improves production efficiency greatly.
(2) According to the invention, the feeding support is arranged on the feeding platform, the stacked material placing discs are placed on the first push plate one by one through the supporting cylinders and the supporting blocks of the feeding support, the material placing discs are lowered onto the conveying belt through the driving of the feeding cylinders and are transferred through the conveying belt, so that the material placing discs can be transferred quickly and efficiently on one hand, and the stability and the orderliness of each stacked material placing disc can be ensured in the feeding support on the other hand, and the feeding device is efficient and practical.
(3) According to the invention, the rotating block is arranged on the blanking support, the discharging disc is supported by the continuous force application of the torsion spring, and the limiting groove is arranged to limit the rotation of the rotating block, so that the rotating block can ensure that the discharging disc filled with the qualified shell to be detected can be lifted to the blanking support, and the discharging disc can be safely and stably supported after the rotating block is reset, and the automatic discharging device is safe and practical.
(4) According to the invention, the first lifting cylinder drives the first lifting support to ascend, and the material placing disc on the conveying belt is lifted to pass through the rotating block and then fixed on the material placing support, so that the material placing disc can be quickly and efficiently transferred, and the device is efficient and convenient.
(5) According to the invention, the second lifting supports are arranged on the first middle support and the second middle support, the second lifting supports are driven by the second lifting cylinders to lift, and the side edges of the material placing discs are positioned through the limiting rods and the limiting pressing plates, so that the shell on the material placing discs can be conveniently grabbed and transferred by the first mechanical arm, the heights of the material placing discs are limited through the limiting plates, and the safety and the stability during material taking are ensured.
(6) According to the invention, the third lifting cylinder is arranged on the working platform to drive the lifting plate to lift the material placing disc, so that the material placing disc can be quickly separated from the conveying belt, the first mechanical arm can transfer the shell and limit and press the bottom of the material placing disc, and the device is efficient and practical.
(7) According to the invention, the detection platform is driven to rotate by the driving motor, the upper surface of the shell is detected by the third detection camera and the third detection light source, and the lower surface of the shell is detected by the fourth detection camera and the fourth detection light source, so that the upper surface and the lower surface of the shell can be comprehensively and efficiently detected accurately, and the detection device is convenient and practical.
(8) According to the invention, the third detection mechanism is arranged between the first detection mechanism and the second detection mechanism, and the electronic cigarette shell on the first mechanical arm is detected through the cooperation of the fifth detection camera and the fifth detection light source, so that on one hand, the bottom surface of the shell can be detected for the second time, on the other hand, each shell passing over the fifth detection camera can be recorded, the detection and the recording of each shell are facilitated, and the detection device is efficient and practical.
(9) The invention carries out blanking on the unqualified shell through the conveying belt on the positioning bracket, and is safe, efficient and practical.
(10) According to the invention, the blanking stop lever is arranged on the positioning bracket, so that the shell is prevented from falling off in the blanking process, and the blanking device is safe and practical.
Drawings
In order that the contents of the present patent will be more readily understood, a more particular description of the invention will now be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings
FIG. 1 is a schematic view of the overall structure of an electronic cigarette casing detector according to the present invention;
FIG. 2 is a top view of the overall structure of the electronic cigarette case detector of the present invention;
FIG. 3 is a schematic view of the overall structure of the feeding mechanism in the patent of the present invention;
FIG. 4 is a schematic view of the overall structure of the loading platform in the patent of the present invention;
FIG. 5 is a schematic view of the overall structure of the blanking platform in the patent of the present invention;
FIG. 6 is a schematic view of the overall structure of a rotary block according to the present invention;
FIG. 7 is a schematic view of the overall structure of the fixing block according to the present invention;
FIG. 8 is a schematic view of the overall structure of a connection structure of a second lifting bracket and a second lifting cylinder according to the present invention;
FIG. 9 is a schematic view of the overall structure of the first detecting mechanism in the present invention;
FIG. 10 is a schematic view of the overall structure of the inspection platform of the present invention;
FIG. 11 is a schematic view of the positioning assembly according to the present invention;
FIG. 12 is a schematic view of the overall structure of the transfer unit of the present invention;
FIG. 13 is a schematic view of the overall structure of the connecting plate and the fixing bracket according to the present invention;
FIG. 14 is a schematic view of the overall structure of the camera module according to the present invention;
fig. 15 is a schematic view of the overall structure of the blanking assembly in the patent of the invention.
Detailed Description
Referring to fig. 1 to 15, the present invention has a working platform 1; the working platform 1 is provided with a feeding mechanism 2 for feeding the shell, a first detection mechanism 4 for detecting the upper end surface and the lower end surface of the shell, a first mechanical arm 3 for transferring the shell on the feeding mechanism 2 to the first detection mechanism 4, a second detection mechanism 6 for detecting each side edge of the shell, a blanking mechanism 8 for blanking the shell which is not qualified after detection, and a second mechanical arm 7 for transferring the shell after detection;
the first mechanical arm 3 and the second mechanical arm 7 are both provided with a transfer sucker for shell transfer;
the second detection mechanism 6 comprises a positioning component 61 for positioning the housing, a shooting component 62 for shooting the housing, and a transfer component 63 for transferring the housing, wherein the positioning component 61 comprises a working flat plate 611 fixed on the working platform 1, a plurality of pneumatic fingers 612 fixed on the working flat plate 611, and claws 613 fixed on each pneumatic finger 612 and used for grabbing the housing, each claw 613 grabs each side of the housing by driving each corresponding pneumatic finger 612, the shooting component 62 comprises a plurality of first detection cameras 621 used for shooting the housing on each pneumatic finger 612, and first detection light sources 622 corresponding to each first detection camera 621, each housing is detected by the first detection cameras 621 through the cooperation with each corresponding first detection light source 622, and the transfer component 63 comprises a fixed bracket 631 fixed on the working platform 1, The device comprises a driving motor fixed on a fixed support 631, a connecting plate 632 fixed at the output end of the driving motor, a moving plate 633 horizontally and slidably connected to the fixed support 631, a lifting plate 634 connected to the moving plate 633 in a lifting manner, a moving support 635 fixed on the lifting plate 634, and a plurality of receiving suckers 636 for receiving shells, wherein the rotating axis of the connecting plate 632 is parallel to the working platform 1, the connecting plate 632 is rotatably connected with the lifting plate 634, and the receiving suckers 636 on the moving support 635 drive the connecting plate 632 to rotate through the driving motor, and the shells on each pneumatic finger 612 are transferred to the other pneumatic finger 612 through the horizontal movement of the moving plate 633 and the lifting movement of the lifting plate 634;
a fixed bearing 638 is fixedly arranged at one end of the connecting plate 632, which is far away from the lifting plate, a sliding arc groove 637 which is coaxial with the rotation axis of the connecting plate 632 is arranged on the fixed support, the fixed bearing 638 is arranged in the sliding arc groove 637 in a sliding manner, and the connecting plate 632 is rotatably connected to the fixed support 631 by the driving of a driving motor and the matching between the fixed bearing 638 and the sliding arc groove 637;
the shell on the feeding mechanism 2 is transferred to the first detection mechanism 4 through the first mechanical arm 3, transferred to the second detection mechanism 6 through the first mechanical arm 3 after detection is completed for detection, and transferred through the second mechanical arm 7 after detection is completed.
The feeding mechanism 2 comprises a feeding platform 21 and a discharging platform 26 fixed on the working platform 1, a feeding support 22 fixed on the feeding platform 21 and used for stacking a plurality of shells of a material placing tray, a discharging support 27 fixed on the discharging platform 26 and used for stacking a plurality of shells of the material placing tray, a first intermediate support 23 fixed between the feeding support 22 and the discharging support 27, and a conveyor belt 24 arranged on the first intermediate support 23 and used for transferring the material placing tray, wherein a first guide plate 211 used for descending and guiding the material placing tray is arranged in the feeding platform 21, a second guide plate 261 used for ascending and guiding the material placing tray is arranged in the discharging platform 26, the extending direction of the first intermediate support 23 is parallel to the extending direction of the working flat plate 611, the conveying direction of the conveyor belt 24 is parallel to the extending direction of the working flat plate 611, a plurality of supporting cylinders 221 are fixedly arranged on the feeding support 22, the telescopic end of each supporting cylinder 221 is fixedly provided with a supporting block 222 which can support a material placing disc on the material loading support 22, the material loading platform 21 is further provided with a plurality of material loading cylinders 28, the telescopic end of each material loading cylinder 28 is fixedly provided with a first push plate 281, and each first push plate 281 is used for lowering the material placing disc on the material loading support 22 onto the conveyor belt 24 and transferring the material placing disc onto the first middle support 23 for the first mechanical arm 3 to grab.
Be equipped with a plurality of fixed blocks 271 on the unloading support 27, all be equipped with a plurality of through-holes that can supply fixed block 271 to pass on the unloading support 27, it is equipped with turning block 272 to rotate on the unloading support 27, the both ends of turning block 272 are equipped with the pivot 273, be equipped with the commentaries on classics hole that can supply the pivot 273 to pass on the unloading support 27, the cover is equipped with the torsional spring on the pivot 273, the both ends of torsional spring are fixed respectively in pivot 273 and change the hole on, be equipped with the spacing groove 274 that is used for restricting turning block 272 pivoted on the fixed block 271, turning block 272 is through the cooperation of changeing hole and pivot 273, and turning block 272 rotates with the cooperation of spacing groove 274 and is connected on unloading support 27.
Still be equipped with on the work platform 1 and be used for lifting the blowing dish on the conveyer belt 24 to the first lifting support 29 on the unloading mechanism 8, the fixed first lifting cylinder 291 that is equipped with in bottom of first lifting support 29, first lifting support 29 is through the drive of first lifting cylinder 291, and the blowing dish on the conveyer belt 24 is lifted to the blowing dish and is passed the turning block 272 after, stacks the blowing dish on unloading support 27.
A second middle support 25 is arranged between the blanking platform 26 and the first middle support 23, the extending direction of the second middle support 25 and the extending direction of the first middle support 23 are arranged in a collinear manner, limiting plates 235 are arranged on the first middle support 23 and the second middle support 25, the extending direction of the limiting plates 235 and the extending direction of the second middle support 25 are arranged in parallel, second lifting supports 20 are arranged below the first middle support 23 and the second middle support 25, limiting pressure plates 201 used for fixing the material placing disc are arranged on the second lifting supports 20, middle cylinders 202 corresponding to the second lifting supports 20 are further arranged on the working platform 1, middle plates 203 are fixedly arranged at the telescopic ends of the middle cylinders 202, a plurality of limiting rods 204 used for positioning the material placing disc are arranged on the middle plates 203, and second lifting cylinders 200 are arranged at the bottoms of the second lifting supports 20, the second lifting cylinder 200 is fixed on the working platform 1, and the second lifting support 20 positions the material placing tray through the driving of the second lifting cylinder 200.
The lower ends of the first middle support 23 and the second middle support 25 are respectively provided with a plurality of third lifting cylinders 205, the telescopic ends of the third lifting cylinders 205 are respectively fixedly provided with a lifting plate 206, and each lifting plate 206 lifts the discharging tray through the driving of the corresponding third lifting cylinder 205.
The first detection mechanism 4 comprises a detection platform 41 rotationally arranged on the working platform 1 under the driving of a driving motor, detection brackets 42 circumferentially distributed on the working platform 1 along the rotation axis of the detection platform 41, third detection cameras 43 fixed on the detection brackets 42 and capable of detecting the upper surface of the shell, third detection light sources 44 corresponding to the third detection cameras 43, a plurality of fourth detection cameras 45 fixed on the working platform 1 and capable of detecting the lower surface of the shell, and a plurality of fourth detection light sources 46 fixed on the working platform 1 and capable of correspondingly matching with the corresponding fourth detection cameras 45, wherein a plurality of placing platforms 47 circumferentially distributed on the detection platform 41 along the axis of the detection platform 41 are arranged on the detection platform 41, a placing groove 48 for placing the shell is arranged in each placing platform 47, and through holes for the fourth detection cameras 45 and the fourth detection light sources 46 are arranged in the placing groove 48, the third detection camera 43 and the fourth detection camera 45 detect each housing on the detection platform 41 through cooperation with the corresponding third detection light source 44 and the fourth detection light source 46 and rotation of the detection platform 41.
Still be equipped with the third detection mechanism 5 that can detect the outward appearance of shell between first detection mechanism 4 and the second detection mechanism 6, third detection mechanism 5 is including fixing unable adjustment base on work platform 1, fixing fifth detection camera 51 on unable adjustment base and fixing on work platform 1 and can shine the fifth detection light source 52 to the bottom surface of shell, and fifth detection camera 51 is through shooing and detecting the bottom surface of shell with the cooperation of fifth detection light source 52.
The blanking mechanism 8 comprises two oppositely arranged supporting plates 81, a positioning support 82 arranged between the two supporting plates 81 and a conveying belt 83 which is fixed on the positioning support 82, driven by a driving motor and arranged on the positioning support 82 in a sliding manner, the extending direction of the conveying belt 83 is parallel to the extending direction of the working flat plate 611, and the conveying belt 83 is driven by the driving motor to blank the unqualified shell to be detected.
The positioning bracket 82 is provided with a blanking stop lever 84, the blanking stop lever 84 is positioned at one end of the positioning bracket 82 far away from the second detection mechanism 6, and the extension direction of the blanking stop lever 84 is perpendicular to the extension direction of the working flat 611.
The working principle of the invention patent is as follows: when the invention is used, the supporting blocks 222 on the supporting cylinders 221 on the loading platform 21 retract, a discharging tray is put down, the first push plate 281 on the loading cylinder 28 receives the discharging tray and moves downwards to the discharging tray and is arranged on the conveyor belt 24, the conveyor belt 24 is driven by the driving motor to run and is transferred to the first intermediate bracket 23 to be discharged, the conveyor belt stops running, the discharging tray is lifted to the position of the limit plate 235 on the first intermediate bracket 23 by the third lifting cylinder 205 and the lifting plate 206, then the discharging tray is positioned by the second lifting bracket 20 through the second lifting cylinder 200, after the positioning is finished, the shell on the discharging tray is transferred to the detection platform 41 through the first mechanical arm 3 and the transfer suction head on the first mechanical arm 3, after the shell on the discharging tray is completely taken out, the conveyor belt 24 is started to transfer the discharging tray to the second intermediate bracket 25, after the shells are loaded, the detection platform 41 drives the motor to drive the detection platform 41 to rotate, the third detection light source 44 and the third detection camera 43 cooperate to detect the upper surface of the shells, the fourth detection light source 46 and the fourth detection camera 45 cooperate to detect the lower surface of the shells, after the detection is finished, each shell is transferred to the second detection mechanism 6 through the first mechanical arm 3, in the transferring process, the fifth detection camera 51 and the fifth detection light source 52 cooperate to detect the lower surface of the shells for the second time, and record each passing shell, each first mechanical arm 3 places the shell on each pneumatic finger 612 of the working plate 611 to detect each side surface of the shell, each shell on each pneumatic finger 612 detects each side surface of the shell through the first detection camera 621 and the first detection light source 622, after the detection is finished, the pneumatic mobile phone is loosened, the second mechanical arm 7 transfers the unqualified shell to the conveying belt 83 on the positioning bracket 82 for blanking, the second mechanical arm 7 transfers the qualified shell to the discharging tray on the second intermediate bracket 25, the conveying belt 24 is started to bring the qualified shell into the blanking platform 26 after the discharging tray is filled with the qualified shell, meanwhile, the discharging tray in the feeding bracket 22 is transferred to the first intermediate bracket 23 again, the discharging tray in the first intermediate bracket 23 is transferred to the second intermediate bracket 25, the first lifting cylinder 291 in the blanking platform 26 drives the first lifting bracket 29 to lift the discharging tray filled with the qualified shell, the discharging tray is lifted to overcome the torsion of the torsion spring and passes through the rotating block 272, and the discharging tray is supported after the rotating block 272 is reset, so that the full-automatic detection flow is realized, the beat time is fast, the recognition precision is high, and the production efficiency is greatly improved.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only examples of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An electronic cigarette outer shell detector is provided with a working platform (1); the method is characterized in that: the working platform (1) is provided with a feeding mechanism (2) for feeding the shell, a first detection mechanism (4) for detecting the upper end surface and the lower end surface of the shell, a first mechanical arm (3) for transferring the shell on the feeding mechanism (2) to the first detection mechanism (4), a second detection mechanism (6) for detecting each side edge of the shell, a discharging mechanism (8) for discharging the shell which is not qualified after detection, and a second mechanical arm (7) capable of transferring the shell after detection;
the second detection mechanism (6) comprises a positioning component (61) for positioning the shell, a shooting component (62) for shooting the shell and a transfer component (63) for transferring the shell, wherein the positioning component (61) comprises a working flat plate (611) fixed on the working platform (1), a plurality of pneumatic fingers (612) fixed on the working flat plate (611) and clamping jaws (613) fixed on the pneumatic fingers (612) and used for clamping the shell, each clamping jaw (613) clamps each side edge of the shell through the driving of the corresponding pneumatic finger (612), the shooting component (62) comprises a plurality of first detection cameras (621) for shooting the shell on the pneumatic fingers (612) and first detection light sources (622) corresponding to the first detection cameras (621), and the first detection cameras (621) are matched with the corresponding first detection light sources (622) in a coordinated mode to feed the shell into the shell The detection is carried out, the transfer component (63) comprises a fixed support (631) fixed on the working platform (1), a driving motor fixed on the fixed support (631), a connecting plate (632) fixed at the output end of the driving motor, a moving plate (633) horizontally and slidably connected on the fixed support (631), a lifting plate (634) connected on the moving plate (633) in a lifting way, a moving support (635) fixed on the lifting plate (634), and a plurality of receiving suckers (636) used for receiving the shell, the rotating axis of the connecting plate (632) is arranged in parallel with the working platform (1), the connecting plate (632) is rotatably connected with the lifting plate (634), the picking suction cup (636) on the movable support (635) drives the connecting plate (632) to rotate through the driving motor, and the shell on each pneumatic finger (612) is transferred to the other pneumatic finger (612) through the horizontal movement of the movable plate (633) and the lifting movement of the lifting plate (634);
the feeding mechanism (2) comprises a feeding platform (21) and a discharging platform (26) which are fixed on the working platform (1), a feeding support (22) which is fixed on the feeding platform (21) and used for stacking a plurality of shells of a material placing disc, a discharging support (27) which is fixed on the discharging platform (26) and used for stacking the plurality of shells of the material placing disc, a first middle support (23) which is fixed between the feeding support (22) and the discharging support (27), and a conveyor belt (24) which is arranged on the first middle support (23) and used for transferring the material placing disc;
the shell on the feeding mechanism (2) is transferred to the first detection mechanism (4) through the first mechanical arm (3), and is transferred to the second detection mechanism (6) through the first mechanical arm (3) to be detected after the detection is finished, and is transferred through the second mechanical arm (7) after the detection is finished.
2. The electronic cigarette case detector of claim 1, wherein: the extension direction of first middle support (23) and the extension direction parallel arrangement of dull and stereotyped (611) of work, the direction of delivery of conveyer belt (24) and the extension direction parallel arrangement of dull and stereotyped (611) of work, fixed a plurality of support cylinder (221) of being equipped with on material loading support (22), the flexible end of each support cylinder (221) all is fixed to be equipped with can carry out the supporting shoe (222) that support to the blowing dish on material loading support (22), still be equipped with a plurality of material loading cylinders (28) in material loading platform (21), the flexible end of each material loading cylinder (28) all is fixed and is equipped with first push pedal (281), each first push pedal (281) is transferred the blowing dish on material loading support (22) to conveyer belt (24) is gone up to transferring to and supplying first arm (3) to snatch on first middle support (23).
3. The electronic cigarette case detector of claim 2, wherein: be equipped with a plurality of fixed blocks (271) on unloading support (27), all be equipped with a plurality of through-holes that can supply fixed block (271) to pass on unloading support (27), it is equipped with turning block (272) to rotate on unloading support (27), the both ends of turning block (272) are equipped with pivot (273), be equipped with the commentaries on classics hole that can supply pivot (273) to pass on unloading support (27), the cover is equipped with the torsional spring on pivot (273), the both ends of torsional spring are fixed respectively on pivot (273) and commentaries on classics hole, be equipped with on fixed block (271) and be used for restricting turning block (272) pivoted spacing groove (274), cooperation through changeing hole and pivot (273) of turning block (272), and the cooperation rotation of turning block (272) and spacing groove (274) is connected on unloading support (27).
4. The electronic cigarette case detector of claim 3, wherein: still be equipped with on work platform (1) and be used to first lifting support (29) on blowing dish lifting to unloading mechanism (8) on conveyer belt (24), the fixed first lifting cylinder (291) that is equipped with in bottom of first lifting support (29), first lifting support (29) are through the drive of first lifting cylinder (291), and the blowing dish lifting on conveyer belt (24) is passed rotating block (272) to the blowing dish after, stacks the blowing dish on unloading support (27).
5. The electronic cigarette case detector of claim 4, wherein: a second middle support (25) is arranged between the blanking platform (26) and the first middle support (23), the extending direction of the second middle support (25) and the extending direction of the first middle support (23) are arranged in a collinear manner, limiting plates (235) are arranged on the first middle support (23) and the second middle support (25), the extending direction of the limiting plates (235) and the extending direction of the second middle support (25) are arranged in parallel, second lifting supports (20) are arranged below the first middle support (23) and the second middle support (25), limiting pressing plates (201) used for fixing the material placing discs are arranged on the second lifting supports (20), middle cylinders (202) corresponding to the second lifting supports (20) are further arranged on the working platform (1), middle plates (203) are fixedly arranged at the telescopic ends of the middle cylinders (202), and a plurality of limiting rods (204) used for positioning the material placing discs are arranged on the middle plates (203), the bottom of the second lifting support (20) is provided with a second lifting cylinder (200), the second lifting cylinder (200) is fixed on the working platform (1), and the second lifting support (20) positions the material placing disc through the driving of the second lifting cylinder (200).
6. The electronic cigarette case detector of claim 5, wherein: the lower extreme of support (25) all is equipped with a plurality of third lifting cylinders (205) in the middle of first middle support (23) and the second, and the flexible end of third lifting cylinder (205) all is fixed and is equipped with lifting plate (206), and each lifting plate (206) lifts the blowing dish through the drive of the third lifting cylinder (205) that corresponds.
7. The electronic cigarette case detector of claim 1, wherein: the first detection mechanism (4) comprises a detection platform (41) driven by a driving motor to rotate and arranged on the working platform (1), detection supports (42) distributed on the working platform (1) along the circumference of the rotation axis of the detection platform (41), third detection cameras (43) fixed on the detection supports (42) and capable of detecting the upper surface of the shell, third detection light sources (44) corresponding to the third detection cameras (43), a plurality of fourth detection cameras (45) fixed on the working platform (1) and capable of detecting the lower surface of the shell, and a plurality of fourth detection light sources (46) fixed on the working platform (1) and capable of correspondingly matching with the corresponding fourth detection cameras (45), wherein the third detection cameras (43) and the fourth detection cameras (45) are matched with the corresponding third detection light sources (44) and the corresponding fourth detection light sources (46) in a rotating mode of the detection platform (41) to detect the detection platform (41) The respective housings in (a) are tested.
8. The electronic cigarette case detector of claim 1, wherein: still be equipped with between first detection mechanism (4) and the second detection mechanism (6) and carry out the third detection mechanism (5) that detect to the outward appearance of shell, third detection mechanism (5) are including fixing unable adjustment base on work platform (1), fixing fifth detection camera (51) on unable adjustment base and fixing on work platform (1) and can carry out the fifth detection light source (52) that shine to the bottom surface of shell, and fifth detection camera (51) are through shooing and detecting the bottom surface of shell with the cooperation of fifth detection light source (52).
9. The electronic cigarette case detector of claim 1, wherein: the blanking mechanism (8) comprises two oppositely arranged supporting plates (81), a positioning support (82) arranged between the two supporting plates (81) and a conveying belt (83) fixed on the positioning support (82) and driven by a driving motor and arranged on the positioning support (82) in a sliding mode, the extending direction of the conveying belt (83) is parallel to the extending direction of the working flat plate (611), and the conveying belt (83) is used for blanking the unqualified shell under the driving of the driving motor.
10. The electronic cigarette case detector of claim 9, wherein: be equipped with unloading pin (84) on locating support (82), unloading pin (84) are located the one end of keeping away from second detection mechanism (6) on locating support (82), and the extending direction of unloading pin (84) sets up with the extending direction of work flat board (611) is perpendicular.
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| CN202110895351.3A CN113335928B (en) | 2021-08-05 | 2021-08-05 | Electronic cigarette outer casing detector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110895351.3A CN113335928B (en) | 2021-08-05 | 2021-08-05 | Electronic cigarette outer casing detector |
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| CN113335928B true CN113335928B (en) | 2021-11-05 |
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| CN113500000A (en) * | 2021-09-10 | 2021-10-15 | 常州微亿智造科技有限公司 | Appearance detection equipment for mobile phone charging port |
| CN118341693A (en) * | 2023-02-14 | 2024-07-16 | 深圳市益田科技有限公司 | Detection device for flexible circuit board flat cable |
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| CN113133562A (en) * | 2021-05-11 | 2021-07-20 | 上海赫立智能机器有限公司 | Electron cigarette check out test set |
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| CN109163945A (en) * | 2018-08-22 | 2019-01-08 | 青岛颐中科技有限公司 | A kind of smoking machine detection system |
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