CN113320963A - Automatic feeding device for integrated balance sheet of wind impeller - Google Patents

Automatic feeding device for integrated balance sheet of wind impeller Download PDF

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Publication number
CN113320963A
CN113320963A CN202110669334.8A CN202110669334A CN113320963A CN 113320963 A CN113320963 A CN 113320963A CN 202110669334 A CN202110669334 A CN 202110669334A CN 113320963 A CN113320963 A CN 113320963A
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groove
automatic feeding
feeding device
axis
integrated balance
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CN113320963B (en
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吴晓彬
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Jiangmen Xuanzheng Metal Products Co ltd
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Zhongshan Chenhe Metal Products Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

本发明提出了一种用于风叶轮的集成平衡片自动送料装置,包括机座,所述机座设有上料块、X轴驱动机构及Y轴驱动机构,所述上料块上设有T型槽,所述T型槽包括横向槽、设于横向槽上的工件位及与工件位连接的纵向槽,所述Y轴驱动机构上设有可穿过所述纵向槽的Y轴推杆,所述X轴驱动机构上设有可穿过所述横向槽及工件位的X轴推杆,所述X轴推杆远离所述X轴驱动机构的端部设有弧形槽,所述弧形槽用于与平衡片端部相抵接。实施本发明的集成平衡片自动送料装置可全自动将平衡片压入到风叶轮的叶片上,操作方便,设备运行稳定性好,效率高,降低了生产成本。

Figure 202110669334

The invention proposes an integrated balance sheet automatic feeding device for a fan impeller, which includes a machine base, the machine base is provided with a feeding block, an X-axis driving mechanism and a Y-axis driving mechanism, and the feeding block is provided with a feeding block. T-shaped groove, the T-shaped groove includes a transverse groove, a workpiece position arranged on the transverse groove and a longitudinal groove connected with the workpiece position, and the Y-axis drive mechanism is provided with a Y-axis pusher that can pass through the longitudinal groove The X-axis drive mechanism is provided with an X-axis push rod that can pass through the transverse groove and the workpiece position, and the end of the X-axis push rod away from the X-axis drive mechanism is provided with an arc-shaped groove, so The arc-shaped groove is used for abutting with the end of the balance piece. The integrated balance sheet automatic feeding device implemented in the present invention can automatically press the balance sheet onto the blades of the wind impeller, which is convenient to operate, has good equipment running stability, high efficiency, and reduces production costs.

Figure 202110669334

Description

Automatic feeding device for integrated balance sheet of wind impeller
Technical Field
The invention relates to an air impeller production line of an air conditioner fan, in particular to an automatic feeding device of an integrated balance sheet for an air impeller.
Background
It is known that the balance blade is applied to the blade part of the wind impeller, and usually, the balance blade is used as a balance fitting to be manually inserted and fixed on the wind impeller and become a part of the wind impeller, and the main function of the balance blade in the wind impeller is to change the dynamic balance coefficient of the wind impeller, reduce noise, reduce vibration, reduce power consumption of the product, and prolong the service life. Moreover, the application of the balance sheet has the following problems: 1. because the balance sheet has more specifications and extremely high appearance similarity, an operator is easy to confuse and make mistakes during assembly, and meanwhile, the assembly efficiency is extremely low. 2. The balance pieces are easy to be mutually staggered and occluded due to the characteristic of an opening structure, and are difficult to be separated after being mutually stacked, so that the balance pieces become the largest obstacle for realizing automatic assembly of the sorting balance pieces.
The manual insertion of the balancing blades into the blades of the wind turbine wheel is labor intensive, inefficient and of no quality guaranteed, and therefore an automated device must be designed to enable the balancing blades to be inserted into the blades of the wind turbine wheel.
Disclosure of Invention
In order to solve the problems, the invention provides an integrated balance sheet automatic feeding device for a wind impeller.
The invention discloses an integrated balance sheet automatic feeding device for a fan blade wheel, which comprises a machine base, wherein the machine base is provided with a feeding block, an X-axis driving mechanism and a Y-axis driving mechanism, the feeding block is provided with a T-shaped groove, the T-shaped groove comprises a transverse groove, a workpiece position arranged on the transverse groove and a longitudinal groove connected with the workpiece position, the Y-axis driving mechanism is provided with a Y-axis push rod capable of penetrating through the longitudinal groove, the X-axis driving mechanism is provided with an X-axis push rod capable of penetrating through the transverse groove and the workpiece position, the end part of the X-axis push rod far away from the X-axis driving mechanism is provided with an arc-shaped groove, and the arc-shaped groove is used for abutting against the end part of a balance sheet.
Furthermore, one end part, far away from the Y-axis driving mechanism, of the longitudinal groove is provided with a tabletting mechanism, the tabletting mechanism is provided with a pressing rod, the end part of the pressing rod is provided with a fixing block, and the fixing block is used for pressing the integrated balance sheet tightly.
Further, a detection mechanism is arranged above the workpiece position, the detection mechanism comprises a detection support and a visual detection system arranged on the detection support, and the visual detection system is used for detecting the balance sheet on the workpiece position.
Further, the Y-axis driving mechanism comprises a fixed seat, a compression spring and a guide rod, one end of the guide rod is connected with the fixed seat, the compression spring is sleeved on the guide rod, one end of the compression spring is connected with the fixed seat, and the other end of the compression spring is connected with the Y-axis push rod.
Furthermore, a leading-in groove is formed in the outer side of the transverse groove, and a plug-in end is arranged at the front end of the leading-in groove and used for being connected with the wind impeller.
Further, the X-axis driving mechanism is an air cylinder, a stepping motor or a servo motor.
The integrated balance sheet automatic feeding device for the wind impeller has the following beneficial technical effects:
be different from prior art wind impeller's balanced piece insert the installation and adopt manual mode of assembling, the shortcoming that production efficiency is not high, work load is big, this technical scheme impresses the blade of wind impeller with balanced piece through full-automatic on, convenient operation, equipment operating stability is good, and is efficient, has reduced manufacturing cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of an integrated balance sheet automatic feeding device for a wind turbine according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of the integrated balance sheet in fig. 1.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 2, an integrated balance sheet automatic feeding device for a wind impeller comprises a machine base 1, the machine base 1 is provided with a feeding block 2, an X-axis driving mechanism 3 and a Y-axis driving mechanism 4, the feeding block 2 is provided with a T-shaped groove 5, the T-shaped groove 5 comprises a transverse groove 51, a workpiece position 52 arranged on the transverse groove 51 and a longitudinal groove 53 connected with the workpiece position 52, the Y-axis driving mechanism 4 is provided with a Y-axis push rod 41 which can pass through the longitudinal slot 53, the Y-axis push rod 41 is used for pushing the integrated balance sheet 7 placed in the longitudinal groove 53, the X-axis driving mechanism 3 is provided with an X-axis push rod 31 which can penetrate through the transverse groove 51 and the workpiece position 52, the end of the X-axis push rod 31 away from the X-axis driving mechanism 3 is provided with an arc-shaped groove, the arc-shaped groove is used for abutting against the end of the balance sheet, and preferably, the X-axis driving mechanism 3 is driven by a cylinder.
The end part of the longitudinal groove 53, which is far away from the Y-axis driving mechanism 4, is provided with a tabletting mechanism, the tabletting mechanism is provided with a pressing rod, and the end part of the pressing rod is provided with a fixing block which is used for pressing the integrated balance sheet 7 tightly.
A detection mechanism is arranged above the workpiece position 52, the detection mechanism comprises a detection support and a visual detection system arranged on the detection support, and the visual detection system is used for detecting a single balance sheet on the workpiece position.
The Y-axis driving mechanism 4 includes a fixed seat 42, a compression spring 43 and a guide rod 44, one end of the guide rod 44 is connected to the fixed seat 42, the compression spring 43 is sleeved on the guide rod 44, one end of the compression spring 43 is connected to the fixed seat 42, the other end of the compression spring is connected to the Y-axis push rod 41, and the Y-axis push rod 41 slides along the guide rod 44.
The outer side of the transverse groove 51 is provided with a leading-in groove 6, the front end of the leading-in groove 6 is provided with an inserting end, and the inserting end is used for being connected with a wind impeller.
Further explanation is as follows:
the working principle of the automatic feeding device for the integrated balance pieces is as follows: the method comprises the following steps of placing integrated balance pieces (the integrated balance pieces are formed by arranging a plurality of balance pieces which are bonded into rows through glue) in a longitudinal groove, enabling one end of each integrated balance piece to be abutted against a Y-axis push rod in a Y-axis driving mechanism, enabling the other end of each integrated balance piece to be abutted against the side wall of a workpiece position, enabling an X-axis push rod to push a single balance piece at the workpiece position forward under the driving of an air cylinder, enabling the balance pieces to be inserted into blades on a fan blade wheel along a transverse groove and a lead-in groove, and enabling the X-axis push rod to reset after the balance pieces are inserted. Meanwhile, the integrated balance sheet is pressed by the fixing block in the sheet pressing mechanism, when the X-axis push rod pushes the single balance sheet to move forwards, the integrated balance sheet cannot move, after the X-axis push rod is reset, the integrated balance sheet is loosened by the fixing block in the sheet pressing mechanism, the single balance sheet at the front part of the integrated balance sheet under the pushing of the Y-axis push rod is sent to the workpiece position, the integrated balance sheet is pressed by the fixing block in the sheet pressing mechanism, the single balance sheet at the workpiece position is separated from the integrated balance sheet and pushed to move forwards by the X-axis push rod under the driving of the cylinder, and the next balance sheet is inserted and installed.
Further, the following description is provided: the forming process of the integrated balance sheet comprises the following steps:
the first step is as follows: cutting material
1. Flattening and molding the iron wire with the required specification by a flattening machine;
2. bonding a plurality of iron wires side by side;
3. and cutting the bonded iron wire.
The second step is that: preliminary forming
Automatically feeding the row of cut iron wires into a die by a push broach a for primary forming;
and (3) action decomposition:
1. automatically feeding the material cut in the last step to the upper part of a forming opening of a mould by a push broach a;
2. the row of iron wire groups are pressed into the V-shaped groove c of the lower die by the V-shaped cutter b of the upper die to form a V-shaped product prototype.
The third step: reshaping
The V-shaped product prototype is sent to a reshaping procedure by a push broach d to finish the product forming and processing procedure;
and (3) action decomposition:
1. the V-shaped product prototype is sent to a die machining position of a reshaping process by a push broach d;
2. and pushing the shaping slide block f to the product prototype by a push knife e arranged in the mold, and processing the product into a finished product with the required shape and specification.
The integrated balance sheet automatic feeding device for the wind impeller has the following beneficial technical effects:
be different from prior art wind impeller's balanced piece insert the installation and adopt manual assembly methods, the shortcoming that production efficiency is not high, work load is big, this technical scheme impresses the blade of wind impeller with balanced piece through full-automatic on, equipment design simple structure, convenient operation, equipment operating stability is good, and is efficient, has reduced manufacturing cost.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (6)

1. The utility model provides an integrated balance piece automatic feeding for fan blade wheel, includes the frame, its characterized in that, the frame is equipped with material loading piece, X axle actuating mechanism and Y axle actuating mechanism, be equipped with T type groove on the material loading piece, T type groove includes the transverse groove, locates the work piece position on the transverse groove and the vertical groove of being connected with the work piece position, it can pass to be equipped with on the Y axle actuating mechanism the Y axle push rod in vertical groove, it can pass to be equipped with on the X axle actuating mechanism the X axle push rod of transverse groove and work piece position, X axle push rod is kept away from X axle actuating mechanism's tip is equipped with the arc wall, the arc wall is used for with balance piece tip looks butt.
2. The automatic feeding device for integrated balance pieces as claimed in claim 1, wherein a pressing mechanism is provided at one end of the longitudinal groove away from the Y-axis driving mechanism, the pressing mechanism has a pressing rod, and a fixing block is provided at the end of the pressing rod and used for pressing the integrated balance pieces.
3. The automatic feeding device for the integrated balance pieces according to claim 1, wherein a detection mechanism is arranged above the workpiece position, the detection mechanism comprises a detection bracket and a visual detection system arranged on the detection bracket, and the visual detection system is used for detecting the balance pieces on the workpiece position.
4. The automatic feeding device for the integrated balance pieces according to claim 1, wherein the Y-axis driving mechanism comprises a fixed seat, a compression spring and a pushing block, one end of the guide rod is connected with the fixed seat, the compression spring is sleeved on the Y-axis pushing rod, one end of the compression spring is connected with the fixed seat, and the other end of the compression spring is connected with the pushing block.
5. The automatic feeding device for the integrated balance pieces as claimed in claim 1, wherein an introduction groove is formed in the outer side of the transverse groove, and a plug-in end is formed at the front end of the introduction groove and used for being connected with a fan blade wheel.
6. The integrated balance sheet automatic feeding device according to claim 1, wherein the X-axis driving mechanism is a cylinder, or a stepping motor, or a servo motor.
CN202110669334.8A 2021-06-16 2021-06-16 An automatic feeding device for integrated balancing sheets of a wind impeller Active CN113320963B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114700716A (en) * 2022-04-07 2022-07-05 高彪 Lighter production equipment
CN116461967A (en) * 2023-04-24 2023-07-21 安徽朗迪叶轮机械有限公司 An automatic inserting structure of cross-flow impeller blades

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4119215A (en) * 1977-06-30 1978-10-10 The Babcock & Wilcox Company Automatic loading-unloading mechanism for a pot broaching machine
CN103108495A (en) * 2013-01-15 2013-05-15 深圳市岑科实业有限公司 Automatic feeding mechanism of mounter
CN107322273A (en) * 2017-06-08 2017-11-07 苏州博众精工科技有限公司 A kind of magnet steel automatic charging and fit body
CN210527036U (en) * 2019-08-27 2020-05-15 上海澄穆化妆品有限公司 Discharging device of boxing machine
CN112722807A (en) * 2020-12-22 2021-04-30 安徽骄阳软门有限责任公司 Hard magnet automatic feeding device for door curtain production
CN215401570U (en) * 2021-06-16 2022-01-04 中山市钜正金属制品有限公司 Automatic feeding device for integrated balance sheet of wind impeller

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4119215A (en) * 1977-06-30 1978-10-10 The Babcock & Wilcox Company Automatic loading-unloading mechanism for a pot broaching machine
CN103108495A (en) * 2013-01-15 2013-05-15 深圳市岑科实业有限公司 Automatic feeding mechanism of mounter
CN107322273A (en) * 2017-06-08 2017-11-07 苏州博众精工科技有限公司 A kind of magnet steel automatic charging and fit body
CN210527036U (en) * 2019-08-27 2020-05-15 上海澄穆化妆品有限公司 Discharging device of boxing machine
CN112722807A (en) * 2020-12-22 2021-04-30 安徽骄阳软门有限责任公司 Hard magnet automatic feeding device for door curtain production
CN215401570U (en) * 2021-06-16 2022-01-04 中山市钜正金属制品有限公司 Automatic feeding device for integrated balance sheet of wind impeller

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114700716A (en) * 2022-04-07 2022-07-05 高彪 Lighter production equipment
CN116461967A (en) * 2023-04-24 2023-07-21 安徽朗迪叶轮机械有限公司 An automatic inserting structure of cross-flow impeller blades

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