Disclosure of Invention
The invention aims to provide a roller surface laser texturing processing device, which solves the problems that most of the roller surface laser texturing processing devices proposed in the background technology can not realize stable limit on rollers with different lengths and diameters, and is inconvenient for quick mounting and dismounting of the rollers, a processing table can only be used for texturing processing and cannot be suitable for other processing, and the laser emitting mechanism is inconvenient to control stable movement during texturing, and is used for a long time and has larger abrasion.
In order to achieve the purpose, the invention provides the following technical scheme: a roll surface laser texturing apparatus comprising:
the processing table is stably placed on the ground through four corners of the lower end of the processing table, and the whole processing table is of a U-shaped structure;
the positioning mechanisms are arranged at the left end and the right end of the processing table, the outer sides of the positioning mechanisms are fixed on the processing table, and the outer ends of the 2 groups of positioning mechanisms are provided with speed reducing motors for driving;
the roller body is positioned on the inner side of the positioning mechanism and is clamped and fixed on the processing table through 2 groups of positioning mechanisms;
the laser emission mechanism is positioned on the processing table, a control mechanism of the laser emission mechanism is in signal connection with a control element inside the control box correspondingly, and the control box is installed on a shell at the left end of the front side of the processing table, wherein:
the rear end of the laser emission mechanism is provided with a laser emission head, the lower end of the laser emission mechanism is also provided with rollers for reducing friction resistance, and the rollers are distributed on the lower surface of the laser emission mechanism in an array manner;
the bearing plate, the bearing plate is installed on the processing bench, and the below of bearing plate is provided with the collection box that is used for collecting the waste material, and wherein, the bearing plate still includes bearing frame, grid plate, collar and gim peg, grid plate and bearing frame fixed connection, and collar and gim peg one-to-one setting to collar and gim peg are all equidistant setting on the bearing frame.
Preferably, the positioning mechanism comprises a fixing component, a clamping component, a limiting component, a driving component and a control component, wherein:
the left end of the fixed component is connected with the processing table, the left end of the fixed component is connected with a speed reducing motor for driving, and the fixed component is of an axial rotating structure on the processing table;
the left end of the clamping assembly is positioned in the fixing assembly, and the left end of the clamping assembly in the fixing assembly is of a telescopic sliding structure;
the limiting assembly is arranged on the right side of the clamping assembly, the left end of the limiting assembly is connected with the clamping assembly in a welding mode, and the limiting assembly is of a circular ring-shaped structure integrally;
the driving assembly is positioned on the right side of the limiting assembly, the driving assembly is of a sliding structure on the limiting assembly, and the whole axis of the driving assembly is overlapped with the axis of the limiting assembly;
the right side of the driving assembly is provided with a control assembly, the control assembly is of an axial rotating structure, and the right end of the clamping assembly sequentially penetrates through the limiting assembly, the driving assembly and the control assembly from the right side.
Preferably, the fixing assembly comprises a fixing barrel, a barrel groove and a barrel hole, wherein:
the inner part of the right end of the fixed cylinder is of a hollow structure, and the longitudinal section of the inner surface of the right end of the fixed cylinder is of a cross-shaped structure;
4 groups of cylinder grooves are arranged at equal angles relative to the center of the fixed cylinder, and the cylinder grooves and the fixed cylinder form a communication structure;
the cylinder holes are distributed at equal intervals in the axial direction of the fixed cylinder, and 2 groups of cylinder holes are symmetrically arranged on the whole body of the cylinder holes relative to the axial direction of the fixed cylinder.
Preferably, the right-hand member internal connection of fixed section of thick bamboo has the left end of centre gripping subassembly, and wherein the centre gripping subassembly includes:
the fixing core is of a cross-section structure, the outer size of the fixing core is equal to the inner size of the fixing cylinder, and the fixing core is of a left-right sliding structure in the fixing cylinder;
the inner side ends of the first limiting block and the second limiting block are welded on the outer surface of the fixed core, wherein the first limiting block is symmetrically arranged on a vertical axis, and the second limiting block is symmetrically arranged on a horizontal axis;
the mounting bolt penetrates through the second limiting block and is in threaded connection with the cylinder hole in the fixed cylinder;
the left end of the adjusting spring is fixedly arranged inside the left end of the fixed cylinder, and the right end of the adjusting spring is fixedly arranged on the left end surface of the fixed core;
the fixed disc is welded and installed at the right end of the fixed core, and the whole fixed disc is of a groove-shaped structure;
the clamping strip is arranged at the right end of the fixed disc;
the anti-slip strips are arranged in one-to-one correspondence with the clamping strips;
the connecting springs are fixedly connected between the single bodies of the clamping strips;
and the rail grooves are arranged in the fixed disc, and are distributed in a radial manner relative to the center of the fixed disc.
Preferably, the limiting assembly comprises a limiting disc, a limiting hole and a limiting groove, the upper end of the limiting disc is provided with the limiting hole which is arranged at an equal angle, and the right side surface of the limiting disc is provided with the limiting groove which is of a regular hexagon structure.
Preferably, the driving assembly further comprises a driving plate, a fixing block and a fixing shaft, the driving plate is in a regular triangle structure, and 6 groups of driving plates are arranged at equal angles;
the left and right sides of drive plate welded connection has fixed block and fixed axle respectively, wherein:
the fixed block is a sliding structure in the limiting groove on the limiting disc, and the fixed shaft and the driving plate are correspondingly provided with 6 groups.
Preferably, the right end of the fixed shaft is of a sliding structure on the control assembly, wherein the control assembly further comprises:
the control panel is integrally of an annular structure;
the right end of the positioning plate is welded on the control disc, and a positioning bolt penetrates through the inside of the left end of the positioning plate, wherein the positioning bolt is in threaded connection with a limiting hole in the limiting disc;
the control grooves are distributed on the control panel in a long strip-shaped structure and are distributed in a radial shape relative to the center of the control panel, and meanwhile, the fixed shaft on the right side of the drive plate penetrates through the control grooves;
and the left end of the control cylinder is connected with the right end of the control panel in a welding manner.
Preferably, the clamping strips and the anti-slip strips are distributed in an annular array mode about the center of the fixed disc, the inner surfaces of the anti-slip strips made of rubber materials are of a concave-convex structure, a telescopic structure is formed between the clamping strip monomers, and meanwhile, the left ends of the clamping strips are of a sliding structure in the rail grooves.
Preferably, the laser emission mechanism is internally connected with a first cross rod and a second cross rod in a penetrating manner, wherein the second cross rod is positioned at the rear side of the first cross rod, the first cross rod is of a rotating structure on the processing table, and the left end and the right end of the second cross rod are fixedly arranged on a shell of the processing table.
Preferably, the first cross rod and the second cross rod are arranged in parallel, the laser emitting mechanism is connected with the first cross rod in a threaded connection mode, the laser emitting mechanism and the second cross rod form a sliding structure, meanwhile, the first cross rod is connected with the output end of the servo motor, and the opening and the closing of the servo motor are controlled by a control element inside the control box.
Compared with the prior art, the invention has the beneficial effects that: the laser texturing processing device for the roller surface can realize stable limiting of rollers with different lengths and diameters, is convenient for quick mounting and dismounting of the rollers, can be used for texturing processing and suitable for other processing, is convenient for controlling stable movement of a laser emission mechanism during texturing, and prevents abrasion caused by long-time use;
1. the positioning mechanism is arranged on the processing table, so that stable installation and limitation of two ends of the roller body can be realized, wherein the rollers can be prevented from rotating relatively through clamping of the clamping strips, and the rollers with different diameters can be stably clamped and fixed through contraction of the clamping strips;
2. the adjusting spring is arranged at the left end of the fixed core, and the fixed core is of a sliding telescopic structure in the fixed cylinder, so that the whole clamping strip can move left and right, and further, the rollers with different length sizes can be stably limited and installed;
3. the processing table is provided with the bearing plate, the lower part of the bearing plate is of a hollow structure, and the collecting box is arranged at the position aligned with the bearing plate, so that the processing table can be used for roughening the roller and performing other processing operations on the roller, and the collecting box can collect waste scraps generated in the processing process;
4. the laser emitting mechanism is characterized in that a first cross rod and a second cross rod penetrate through the lower end of the laser emitting mechanism, wherein the first cross rod rotates under the control of a servo motor, and the first cross rod is in threaded connection with the laser emitting mechanism and can realize stable motion of the laser emitting mechanism under the combined action of the second cross rod, so that a roughened part is accurately controlled;
5. the roller is arranged below the laser emission mechanism, so that the lower end of the laser emission mechanism can roll on the processing table under the action of the roller, the resistance of the laser emission mechanism during movement is reduced, and the laser emission mechanism can be prevented from being worn due to long-time repeated movement.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Referring to fig. 1-15, the present invention provides a technical solution: a roller surface laser texturing processing device comprises a processing table 1, a positioning mechanism 2, a roller body 3, a laser emission mechanism 4 and a bearing plate 8, wherein the positioning mechanism 2 for positioning is arranged on the processing table 1, the roller body 3 is positioned inside the processing table 1 by the positioning mechanism 2, the laser emission mechanism 4 is used for carrying out laser texturing on the surface of the roller body 3, and the bearing plate 8 is arranged on the upper surface of the lower end of the processing table 1;
during the texturing process, the roll body 3 is first positioned as shown in figures 1 and 3, when the roller body 3 is installed, the left end of the roller body 3 is inserted into the clamping bar 227 on the left side, at the moment, the clamping bars 227 distributed in the annular array wrap the left end of the roller body 3, and, under the action of the cleats 228 of rubber material, prevents the relative sliding between the roll body 3 and the grip strips 227, and then pushes the roll body 3 leftward so that the left end of the roll body 3 abuts against the right side surface of the fixed disk 226, and further pushes the whole of the clamping assembly 22 to slide leftward inside the fixed assembly 21, while sliding, the fixed core 221 and the fixed cylinder 211 do not rotate axially, and the fixed core 221 extends and contracts in the fixed cylinder 211 under the action of the adjusting spring 225, the first stopper 222 and the second stopper 223 respectively slide in the corresponding cylinder groove 212;
because the roll body 3 is pushed leftwards, enough space is left between the right side of the roll body 3 and the right side positioning mechanism 2, then the right end of the roll body 3 is inserted into the right side positioning mechanism 2, the roll body 3 can be positioned in the right side clamping bar 227, at the moment, the left end and the right end of the roll body 3 are both wrapped by the roll body 3, then the control discs 251 on the two sides are respectively rotated manually, so that the control discs 251 rotate along the axial direction, because the control grooves 254 are arranged on the control discs 251, and the fixing shafts 243 penetrate through the control grooves 254, the sliding of the fixing shafts 243 can be controlled when the control discs 251 rotate, so that the drive plate 241 slides, and the fixing blocks 242 on the drive plate 241 can realize the whole contraction effect of the drive plate 241 under the limitation of the limiting grooves 233, so that the drive plate 241 can extrude and contract the whole clamping bars 227, since the connection spring 229 is connected between the single clamping bars 227, the single clamping bars 227 can be stably connected, and the clamping bars 227 slide in the rail grooves 2210 on the fixed plate 226 while contracting, and the contraction of the clamping bars 227 causes the clamping bars 227 to clamp the left and right ends of the roller body 3;
after clamping is finished, the positioning bolt 253 penetrates through the positioning plate 252, and then the positioning bolt 253 is in threaded connection with the limiting hole 232 at the corresponding position, so that the control disc 251 and the limiting disc 231 are relatively fixed, and clamping and fixing of the roller body 3 are realized;
because the clamping assembly 22 can be suitable for fixing the roller bodies 3 with different lengths by sliding in the fixing assembly 21, after the roller bodies 3 are stably installed, the installation bolt 224 on the second limiting block 223 is in threaded connection with the cylinder hole 213 at the corresponding position, so that the clamping assembly 22 and the fixing assembly 21 are relatively fixed, and the stable installation of the roller bodies 3 can be completed;
when texturing is carried out, the laser emitting head 41 on the laser emitting mechanism 4 carries out laser texturing on the roller body 3, and under the control of the control box 7, the speed reducing motor connected to the outer side of the positioning mechanism 2 drives the positioning mechanism 2 to slowly rotate, so that the roller body 3 slowly rotates, meanwhile, the servo motor 51 drives the first cross rod 5 to slowly rotate, and the first cross rod 5 is in threaded connection with the bottom of the laser emitting mechanism 4, so that the laser emitting mechanism 4 can move left and right in the horizontal direction, the roller 42 can reduce friction resistance during movement, and uniform texturing on the surface side of the roller body 3 is completed;
because the bearing plate 8 is arranged on the processing table 1, when the processing table 1 carries out other processing on the roller body 3, the scraps generated by processing can fall into the collecting box 9 through the grating plate 82, the collecting box 9 is pulled and pulled, the scraps are uniformly processed, and the mounting ring 83 and the fixing bolt 84 are arranged, so that the bearing plate 8 can be detached.
The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described, and the content not described in detail in the specification belongs to the prior art known by persons skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.