CN113305708B - Grinding machine - Google Patents
Grinding machine Download PDFInfo
- Publication number
- CN113305708B CN113305708B CN202110703681.8A CN202110703681A CN113305708B CN 113305708 B CN113305708 B CN 113305708B CN 202110703681 A CN202110703681 A CN 202110703681A CN 113305708 B CN113305708 B CN 113305708B
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- brittle
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- 230000007246 mechanism Effects 0.000 claims abstract description 118
- 230000005540 biological transmission Effects 0.000 claims description 49
- 238000012545 processing Methods 0.000 claims description 28
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000003754 machining Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 description 21
- 238000013519 translation Methods 0.000 description 17
- 230000008569 process Effects 0.000 description 15
- 230000033001 locomotion Effects 0.000 description 14
- 238000005498 polishing Methods 0.000 description 11
- 238000005520 cutting process Methods 0.000 description 9
- 238000013459 approach Methods 0.000 description 6
- 238000001514 detection method Methods 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/228—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding thin, brittle parts, e.g. semiconductors, wafers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/065—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of thin, brittle parts, e.g. semiconductors, wafers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The invention relates to a grinding machine which comprises a frame, a feeding device, a clamping device and a grinding device, wherein the feeding device, the clamping device and the grinding device are arranged on the frame, the feeding device is used for feeding hard and brittle bars, the clamping device is used for clamping the hard and brittle bars, the grinding device is used for grinding the hard and brittle bars, the feeding device comprises a feeding frame, a feeding mechanism, a receiving mechanism and an adjusting mechanism, the adjusting mechanism is arranged above a clamping assembly, and the adjusting mechanism is used for adjusting the position of the hard and brittle bars so that the central position of the hard and brittle bars in the length direction is located at a designated position of the clamping assembly. Therefore, after each feeding, the central position of the hard and brittle bar in the length direction can be adjusted through the adjusting mechanism, so that the central position of the hard and brittle bar in the length direction is positioned at the appointed position of the clamping assembly, and the clamping of the subsequent clamping device is facilitated.
Description
Technical Field
The invention relates to the technical field of hard and brittle bar stock processing, in particular to a grinding machine.
Background
In the prior art, the traditional processing method is three independent working procedures aiming at the processing procedures of cutting, grinding and rounding of hard and brittle bars at home and abroad, namely, the whole processing procedure of the monocrystalline silicon rod is finished by adopting three different equipment circulation respectively. In actual operation, the wire squaring machine is usually required to square hard and brittle bars simultaneously in a viscose manner, round angle grinding is carried out on the square hard and brittle bars by the cylindrical grinding machine independently, and finally the square hard and brittle bars are sent into the surface grinding machine for surface grinding and polishing.
More information about the above solutions can also be found in the following documents:
In the Chinese patent with publication number CN 206578672U, a full-automatic single crystal silicon grinding and rounding integrated machine processing device is disclosed. The full-automatic monocrystalline silicon polished surface rounding integrated machine processing equipment comprises a bottom frame, a cutting and grinding workbench, a centering device, a rough grinding power head, a fine grinding power head and a size detection unit. The utility model ensures that the grinding surface rounding processing of the crystal bar is fully automatically carried out in one device, and the flow path of crystal bar circulation can be effectively shortened without transferring among different devices, and meanwhile, the grinding power head adopts symmetrical layout and simultaneously carries out double-sided processing, thereby improving the processing efficiency by times.
In the Chinese patent with the publication number of CN 212528283U, the utility model relates to an annular wire saw cutting operation mechanism, which comprises a frame, an annular wire saw cutting unit and a lifting unit, wherein the annular wire saw cutting unit comprises a wire saw cutting assembly and a linkage frame, the wire saw cutting assembly comprises a main driving assembly, a tensioning assembly and an annular cutting line, the main driving assembly comprises a main driving motor and a main driving wheel, the main driving wheel is in transmission connection with the main driving motor, the tensioning assembly comprises a tensioning wheel, a tensioning main shaft, a tensioning bearing seat, a swinging arm rotating shaft, a swinging arm bearing seat, a tensioning arm and a tensioning motor, the tensioning wheel is sleeved on the side wall of the tensioning bearing seat, the tensioning bearing seat is sleeved outside the tensioning main shaft, one end of the swinging arm is fixed with the tensioning main shaft, the other end of the swinging arm bearing seat is fixed with the swinging arm rotating shaft, and the tensioning motor is sleeved outside the swinging arm rotating shaft and connected with the swinging arm rotating shaft through the tensioning arm.
In the process of implementing the present invention, the inventor finds that the following problems exist in the prior art:
the existing feeding mechanism cannot ensure that the central position of a hard and brittle bar in the length direction is located at the designated position of the clamping assembly, when the hard and brittle bar with different lengths is processed, the hard and brittle bar cannot be clamped by the subsequent clamping device, one end of the hard and brittle bar possibly exceeds the clamping range of the clamping device, and the other end is located in the clamping range of the clamping device, so that the use of the clamping device is inconvenient.
Disclosure of Invention
Therefore, a grinding machine is needed to be provided for solving the technical problems that the center position of a hard and brittle bar in the length direction cannot be ensured to be positioned at a designated position of a clamping assembly, and the use of a clamping device is inconvenient in the prior feeding mechanism.
In order to achieve the above object, the inventor provides a grinding machine for processing hard and brittle bar stock, comprising a frame, a feeding device, a clamping device and a grinding device,
The feeding device, the clamping device and the grinding device are all arranged on the frame, the feeding device is used for feeding the hard and brittle bars, the clamping device is used for clamping the hard and brittle bars, and the grinding device is used for grinding the hard and brittle bars;
the feeding device comprises a feeding frame, a feeding mechanism, a receiving mechanism and an adjusting mechanism;
the feeding mechanism and the receiving mechanism are movably arranged on the feeding frame, the feeding mechanism and the receiving mechanism can slide relatively along the extending direction of the feeding frame, the adjusting mechanism is arranged relatively to the feeding mechanism, and the adjusting mechanism is arranged on the frame;
the feeding mechanism comprises a feeding base, a clamping assembly and a jacking assembly, wherein the clamping assembly and the jacking assembly are arranged on the feeding base, the clamping assembly is used for clamping the hard and brittle bars, and the jacking assembly is used for driving the clamping assembly to move in the vertical direction;
the adjusting mechanism is arranged above the clamping assembly and is used for adjusting the position of the hard and brittle bar so that the central position of the hard and brittle bar in the length direction is located at the designated position of the clamping assembly.
Compared with the prior art, the technical scheme is characterized in that the feeding mechanism is used for feeding the hard and brittle bars, the receiving mechanism is used for receiving the processed hard and brittle bars, the feeding mechanism and the receiving mechanism can slide relatively along the extending direction of the feeding frame to facilitate feeding and receiving of the hard and brittle bars, the adjusting mechanism is arranged relatively to the feeding mechanism and is arranged above the clamping assembly, and the adjusting mechanism is used for adjusting the position of the hard and brittle bars, so that the central position of the hard and brittle bars in the length direction is located at the designated position of the clamping assembly. Therefore, after each feeding, the central position of the hard and brittle bar in the length direction can be adjusted through the adjusting mechanism, so that the central position of the hard and brittle bar in the length direction is positioned at the appointed position of the clamping assembly, and the clamping of the subsequent clamping device is facilitated.
As one embodiment of the present invention, the adjusting mechanism includes an adjusting transmission assembly, two clamping arms, and an adjusting driving unit, where the adjusting driving unit is respectively connected with the two clamping arms through the adjusting transmission assembly in a transmission manner, and drives the two clamping arms to approach each other or to separate from each other at the same time.
Therefore, the two clamping arms are driven to be close to each other or far away from each other through the adjusting driving unit, when the position of the hard and brittle bar needs to be adjusted, the hard and brittle bar is transported to between the two clamping arms by the feeding mechanism, the two clamping arms are clamped inwards simultaneously, the central position of the hard and brittle bar in the length direction at each time can be ensured to be located at the appointed position of the adjusting mechanism, the hard and brittle bar is loosened by the adjusting driving unit, and the hard and brittle bar is continuously fed by the feeding mechanism, so that the clamping of the follow-up clamping device is facilitated.
As one implementation mode of the invention, the adjusting transmission assembly comprises a gear and two racks, the adjusting driving unit is in transmission connection with the gear, the two racks are respectively positioned at the upper end and the lower end of the gear and are respectively meshed with the gear, and the two racks are respectively connected with the two clamping arms.
In this way, no matter where the hard and brittle bars are located during feeding, when the adjusting mechanism is used for adjusting the hard and brittle bars, the center position of the hard and brittle bars in the length direction is opposite to the position of the gear, and the center position of the hard and brittle bars in the length direction can be guaranteed to be placed at the fixed position of the clamping assembly each time, so that the clamping of the follow-up clamping device is further facilitated.
As one implementation mode of the invention, the adjusting mechanism further comprises a truss, wherein an adjusting sliding rail is arranged on the truss, and the two clamping arms can move relatively along the extending direction of the truss respectively through the adjusting sliding rail.
So, two centre gripping arms set up on the truss through the adjustment slide rail respectively, guarantee the stability that two centre gripping arms removed, place the displacement of centre gripping arm in other directions.
As one implementation mode of the invention, the clamping assembly comprises a clamping bottom plate, a limiting cushion block and an adjusting unit, wherein the limiting cushion block is movably arranged on the clamping bottom plate and used for limiting the displacement of the hard and brittle bar stock, the adjusting unit is in transmission connection with the limiting cushion block, and the adjusting unit is used for adjusting the position of the limiting cushion block on the clamping bottom plate.
Therefore, the position of the limit cushion block 21 can be adjusted in the using process through the adjusting unit, the hard and brittle bars with various sizes can be adapted, and the use is flexible.
As one embodiment of the present invention, the jacking assembly includes a fixing base and a jacking driving unit, the clamping assembly is disposed on the fixing base, the jacking driving unit is disposed on one side of the fixing base, the jacking driving unit is in transmission connection with the fixing base through a transmission assembly, and the transmission assembly is configured to convert a horizontal force outputted by the jacking driving unit into a vertical force, so as to drive the fixing base to move in the vertical direction.
So, the mode of lifting cylinder upward drive has been cancelled, through the motion of transmission subassembly with the motion on the vertical direction change into the motion of horizontal direction, reduced the ascending length of jacking drive unit in the vertical direction, jacking drive unit just sets up in one side of fixing base, and convenient maintenance personnel's is supported and is maintained.
As one embodiment of the invention, the clamping device comprises a clamping frame, a front clamping component and a rear clamping rotating component,
The front clamping assembly and the rear clamping rotating assembly are arranged below the clamping frame, the front clamping assembly and the rear clamping rotating assembly are arranged opposite to each other, and a space for clamping the hard and brittle bar stock is reserved between the front clamping assembly and the rear clamping rotating assembly;
The rear clamping and rotating assembly is configured to clamp the hard and brittle bar stock with the front clamping assembly, so that the hard and brittle bar stock is clamped below the clamping frame in a hanging mode, and the hard and brittle bar stock can rotate around the axial direction.
Therefore, the clamping frame is arranged above the hard and brittle bars, interference between the clamping frame and the rough grinding power head and the fine grinding power head is avoided, and the rough grinding power head and the fine grinding power head are convenient to process the hard and brittle bars.
As one embodiment of the present invention, the grinding device is provided with a distance sensor, the distance sensor is disposed towards the side surface of the hard and brittle bar on the clamping device, the distance sensor is used for detecting whether the side surface of the hard and brittle bar on the clamping device is parallel to the grinding surface of the grinding device, and the distance sensor is disposed on the grinding device through a sliding mechanism.
In this embodiment, the grinding surface of the grinding device is perpendicular to the horizontal plane.
In this way, through the distance sensor arranged on the grinding device, any three points of the side surface of the hard and brittle bar can be detected, so that a plane is formed, and whether the side surface of the hard and brittle bar is parallel to the grinding surface of the grinding device or not is obtained; because the grinding surface of the grinding device is vertical to the horizontal plane, when the side surface of the hard and brittle bar stock and the grinding surface of the grinding device are parallel to each other, the grinding amount is minimum at the moment, and the processing of the grinding device is facilitated. Secondly, because the distance sensor is arranged on the grinding device through the sliding mechanism, when the grinding device grinds the side surface of the hard and brittle bar, the distance sensor can be retracted through the sliding mechanism, so that the distance sensor is protected, and the situation that the ground scraps cause failure of the distance sensor or damage to the distance sensor is avoided.
As one embodiment of the invention, the grinding device is provided with more than three distance sensors, the more than three distance sensors are arranged along the vertical direction, and the more than three distance sensors are mutually matched to detect whether the side surface of the hard and brittle bar stock is parallel to the grinding surface of the grinding device;
the grinding device further comprises a controller, the controller is connected with and controls the rear clamping rotating assembly, the controller is used for receiving signals of more than three distance sensors and controlling the rear clamping rotating assembly according to the signals transmitted by the more than three distance sensors, and the rear clamping rotating assembly is further used for rotating the hard and brittle bars.
Therefore, the three points form a surface along the vertical direction through more than three distance sensors, the detection speed can be increased, whether the side surface of the hard and brittle bar is parallel to the polishing surface of the grinding device or not can be obtained, if the side surface of the hard and brittle bar is not parallel to the polishing surface of the grinding device, the controller is used for controlling the rear clamping rotating assembly to rotate the hard and brittle bar until the side surface of the hard and brittle bar is parallel to the polishing surface of the grinding device, or the side surface of the hard and brittle bar is close to being parallel to the polishing surface of the grinding device, so that the processing amount of the grinding device can be effectively reduced.
As one embodiment of the invention, the grinding device comprises a fixed frame, a lifting assembly, a first grinding assembly and a second grinding assembly,
The first grinding component and the second grinding component are arranged in the fixing frame, and the first grinding component and the second grinding component are arranged along the machining direction;
wherein the lifting assembly is used for driving the first grinding assembly and the second grinding assembly to move along the vertical direction.
Therefore, the lifting assembly drives the first grinding assembly and the second grinding assembly to move upwards and downwards simultaneously, so that hard and brittle bars with different sizes can be applied, and the use is convenient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments of the present application will be briefly described below, and it is obvious that the drawings described below are only some embodiments of the present application, and other drawings may be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic three-dimensional structure of a grinding apparatus according to an embodiment of the present application;
FIG. 2 is a schematic three-dimensional structure of a feeding device according to an embodiment of the present application;
FIG. 3 is a front view of a loading device according to an embodiment of the present application;
FIG. 4 shows an adjusting mechanism of an adjusting mechanism according to an embodiment of the present application
FIG. 5 is a schematic three-dimensional structure of a feeding mechanism according to an embodiment of the present application;
FIG. 6 is a front view of a loading mechanism according to one embodiment of the present application;
FIG. 7 is a schematic three-dimensional view of a jacking assembly according to one embodiment of the present application;
FIG. 8 is a schematic three-dimensional structure of a grinding apparatus according to an embodiment of the present application;
FIG. 9 is a front view of a grinding apparatus according to one embodiment of the application;
FIG. 10 is a cross-sectional view taken at A-A of FIG. 9;
FIG. 11 is a side view of a grinding apparatus according to one embodiment of the application;
FIG. 12 is a circuit block diagram of a grinding apparatus according to one embodiment of the application;
FIG. 13 is a schematic three-dimensional view of an upper housing according to an embodiment of the present application;
FIG. 14 is a schematic three-dimensional view of a clamping device according to an embodiment of the present application;
Fig. 15 is a front view of a nip of an embodiment of the present application.
Reference numerals illustrate:
1. a feeding base seat is arranged on the feeding base seat,
2. The clamping assembly is used for clamping the workpiece,
21. A limit cushion block,
22. The clamping blocks are arranged on the upper surface of the clamping frame,
23. The clamping driving unit is arranged on the clamping driving unit,
24. The bottom plate is clamped by the clamping device,
241. The slide rail is clamped,
251. The wheel set is provided with a plurality of wheels,
252. The belt is provided with a belt, wherein the belt is provided with a belt,
2521. The belt at the upper end of the belt,
2522. The belt at the lower end of the belt,
253. The pushing block is arranged on the upper surface of the push rod,
254. The handle is adjusted to be capable of being adjusted,
3. The lifting assembly is used for lifting the lifting assembly,
31. A fixing seat, a fixing seat and a fixing seat,
32. The driving unit is lifted up to be in a lifting state,
331. The first slide rail is provided with a first slide rail,
332. The first slide block is provided with a first sliding block,
333. The second slide rail is provided with a second slide rail,
334. A second slide block is arranged on the first slide block,
34. A base plate, a base plate and a base plate,
35. The connecting block is connected with the connecting block,
36. A screw rod, wherein the screw rod is provided with a screw hole,
37. A linear sliding component, 4, a feeding device,
41. A material receiving mechanism is arranged on the upper surface of the material receiving frame,
42. The feeding mechanism is arranged on the upper part of the feeding mechanism,
43. A feeding machine frame is arranged on the feeding machine frame,
44. The adjusting mechanism is used for adjusting the position of the adjusting mechanism,
441. The transmission component is adjusted to be in contact with the ground,
4411. The gear wheel is provided with a plurality of gears,
4412. The rack is provided with a plurality of grooves,
442. The clamping arm is provided with a clamping arm,
443. The driving unit is adjusted so that the driving unit,
444. The truss is arranged on the side of the truss,
4441. The slide rail is adjusted to be in contact with the surface of the steel plate,
445. A clamping cushion block 5, a frame 6, a clamping device 61 and a clamping frame,
611. The weight-reducing holes are arranged on the bottom of the bearing,
62. A front clamping assembly, a front clamping assembly and a front clamping assembly,
63. The rear clamping and rotating assembly is used for clamping the rear clamping and rotating assembly,
631. The clamping end is provided with a clamping end,
64. The rotating part is provided with a plurality of rotating parts,
65. The upper frame is provided with a plurality of grooves,
651. A screw rod is driven,
652. A slide rail, a 7, a grinding device,
71. A fixing frame for fixing the fixing frame,
72. The lifting assembly is used for lifting the lifting assembly,
721. The driving unit is lifted up and the driving unit is lifted up,
722. The platform is lifted up and the device is lifted up,
7221. The guide rail is lifted up and the guide rail is lifted up,
7222. The sliding block is lifted up and the sliding block is lifted up,
724. The screw rod is lifted up,
73. The first grinding assembly is configured to be positioned in a first grinding position,
731. A first cutterhead is arranged on the first cutterhead,
734. The guide rail is translated in a parallel manner,
735. A translation slide, 74, a second grinding assembly,
741. A second cutterhead is arranged on the cutter head,
75. The distance between the first and second electrodes is measured by a distance sensor,
76. The sliding mechanism is provided with a sliding mechanism,
761. The sliding block is arranged on the sliding plate,
762. A sliding driving unit is arranged on the upper surface of the sliding driving unit,
763. A sliding slide rail is arranged on the sliding slide rail,
764. Position sensor 77, controller 8, hard and brittle bar.
Detailed Description
In order to describe the technical content, constructional features, achieved objects and effects of the technical solution in detail, the following description is made in connection with the specific embodiments in conjunction with the accompanying drawings.
In the description of the present application, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying any particular importance unless otherwise expressly specified or stated, the term "plurality" is intended to be construed broadly as referring to two or more, the terms "connected," "fixed," etc., and may be either fixedly connected, detachably connected, integrally connected, or electrically connected, or may be directly connected or indirectly connected via an intermediary. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present specification, it should be understood that the terms "upper", "lower", "left", "right" and the like in the embodiments of the present application are described in terms of angles shown in the drawings, and should not be construed as limiting the embodiments of the present application. In the context of this document, it will also be understood that when an element is referred to as being "on" or "under" another element, it can be directly on the other element or be indirectly on the other element through intervening elements.
In the prior art, the traditional processing method is three independent working procedures aiming at the processing procedures of cutting, grinding and rounding of hard and brittle bars at home and abroad, namely, the whole processing procedure of the monocrystalline silicon rod is finished by adopting three different equipment circulation respectively. In actual operation, the wire squaring machine is usually required to square hard and brittle bars simultaneously in a viscose manner, round angle grinding is carried out on the square hard and brittle bars by the cylindrical grinding machine independently, and finally the square hard and brittle bars are sent into the surface grinding machine for surface grinding and polishing.
The inventor finds that the existing feeding mechanism cannot ensure that the center position of the hard and brittle bar in the length direction is located at the designated position of the clamping assembly, when the hard and brittle bar with different lengths is processed, the subsequent clamping device cannot clamp the hard and brittle bar, one end of the hard and brittle bar possibly exceeds the clamping range of the clamping device, and the other end of the hard and brittle bar is located in the clamping range of the clamping device, so that the use of the clamping device is inconvenient.
In this embodiment, the direction indicated by the arrow x in the drawing is the movement direction of the feeding mechanism 42 and the receiving mechanism 41 or the width direction of the hard and brittle bar, the direction indicated by the arrow y in the drawing is the length direction of the hard and brittle bar, wherein the direction indicated by the arrow x and the direction indicated by the arrow y can be collectively referred to as the horizontal direction, and the direction indicated by the arrow z is the vertical direction.
Referring to fig. 1 and 2, the present embodiment relates to a grinding apparatus, which includes a frame 5, a feeding device 4, a clamping device 6, and a grinding device 7, where the frame 5 may be a base, a bracket, or other embodiments. The feeding device 4 is arranged on the frame 5, the feeding device 4 is used for feeding and discharging hard and brittle bars, the clamping device 6 is arranged on the frame 5, the clamping device 6 is used for clamping the hard and brittle bars, the hard and brittle bars are arranged on the frame 5, and the grinding device 7 is used for processing the hard and brittle bars and polishing the surfaces of the hard and brittle bars.
In this embodiment, the feeding device 4 includes a feeding mechanism 42 and a receiving mechanism 41, where the feeding mechanism 42 is used for feeding hard and brittle bars, and the receiving mechanism 41 is used for receiving processed hard and brittle bars. The feeding mechanism 42 and the receiving mechanism 41 can respectively slide along the horizontal direction by sliding rails.
Referring to fig. 1, 2 and 3, in this embodiment, the feeding device 4 includes a feeding frame 43, a feeding mechanism 42, a receiving mechanism 41 and an adjusting mechanism 44, the feeding mechanism 42 and the receiving mechanism 41 are movably disposed on the feeding frame 43, the feeding mechanism 42 and the receiving mechanism 41 can slide relatively along an extending direction of the feeding frame 43, the adjusting mechanism 44 is disposed opposite to the feeding mechanism, the feeding mechanism 42 includes a feeding base 1, a clamping assembly 2 and a jacking assembly 3 disposed on the feeding base 1, the clamping assembly 2 is disposed on the jacking assembly 3, the clamping assembly 2 is used for clamping a hard and brittle rod, the jacking assembly 3 is used for driving the clamping assembly 2 to move in a vertical direction, the adjusting mechanism 44 is disposed above the clamping assembly 2, and the adjusting mechanism 44 is used for adjusting a position of the hard and brittle rod so that a central position of the hard and brittle rod in a length direction is located at a designated position of the clamping assembly 2.
In practical use, it is not limited to whether the adjusting mechanism 44 adjusts the center position of the hard and brittle bar in the length direction or the center position of the hard and brittle bar in the width direction, and the protection scope of the present embodiment is also provided.
Compared with the prior art, the technical scheme is characterized in that the feeding mechanism is used for feeding the hard and brittle bars, the receiving mechanism is used for receiving the processed hard and brittle bars, the feeding mechanism 42 and the receiving mechanism 41 can slide relatively along the extending direction of the feeding rack 43 to facilitate feeding and receiving of the hard and brittle bars, the adjusting mechanism 44 is arranged relatively to the feeding mechanism, the adjusting mechanism 44 is arranged above the clamping assembly 2, and the adjusting mechanism 44 is used for adjusting the position of the hard and brittle bars, so that the central position of the hard and brittle bars in the length direction is located at the designated position of the clamping assembly 2. Therefore, after each feeding, the central position of the hard and brittle bar in the length direction can be adjusted through the adjusting mechanism 44, so that the central position of the hard and brittle bar in the length direction is positioned at the designated position of the clamping assembly 2, and the clamping of the subsequent clamping device is facilitated.
In some embodiments, referring to fig. 4, the adjusting mechanism 44 includes an adjusting transmission assembly 441, two clamping arms 442, and an adjusting driving unit 443, wherein the adjusting driving unit 443 is respectively in transmission connection with the two clamping arms 442 through the adjusting transmission assembly 441, and drives the two clamping arms 442 to move closer to each other or move away from each other.
Therefore, the two clamping arms 442 are simultaneously driven to be close to or far away from each other through the adjustment driving unit 443, when the position of the hard and brittle bar needs to be adjusted, the hard and brittle bar is transported to between the two clamping arms 442 by the feeding mechanism, the two clamping arms 442 are simultaneously clamped inwards, the central position of the hard and brittle bar in the length direction of each time can be ensured to be positioned at the designated position of the adjustment mechanism 44, the hard and brittle bar is loosened by the adjustment driving unit 443, and the hard and brittle bar is continuously fed by the feeding mechanism, so that the clamping of the subsequent clamping device is facilitated.
In this embodiment, the two clamping arms 442 respectively pass through the clamping pad 445 and the hard and brittle bar, and the clamping pad 445 plays a role in buffering and protecting the hard and brittle bar.
In some embodiments, the adjustment driving assembly 441 includes a gear 4412 and two racks 4412, the adjustment driving unit 443 is in driving connection with the gear 4412, the two racks 4412 are respectively located at the upper and lower ends of the gear 4412 and respectively engaged with the gear 4412, and the two racks 4412 are respectively connected with the two clamping arms 442.
In this way, through the cooperation of the gear 4412 and the two racks 4412, the two clamping arms 442 are respectively connected with the two racks 4412, when the adjusting driving unit 443 drives the gear 4412 to rotate, the two racks 4412 respectively extend or retract from two directions, and meanwhile, the two clamping arms 442 are driven to synchronously release or clamp the hard and brittle bars, at the moment, no matter where the hard and brittle bars are positioned during feeding, when the adjusting mechanism 44 adjusts and releases the hard and brittle bars, the central position of the hard and brittle bars in the length direction is opposite to the position of the gear 4412, and the central position of the hard and brittle bars in the length direction can be ensured to be placed at the fixed position of the clamping assembly 2 each time, so that the clamping of the subsequent clamping device 6 is further facilitated.
In some embodiments, the adjusting mechanism 44 further includes a truss 444, and the truss 444 is provided with an adjusting sliding rail 4441, and the two clamping arms 442 can respectively move relatively along the extending direction of the truss 444 through the adjusting sliding rail 4441.
Thus, the two clamping arms 442 are respectively arranged on the truss 444 through the adjusting slide rail 4441, so that the moving stability of the two clamping arms 442 is ensured, and the displacement of the clamping arms 442 in other directions is placed.
In this embodiment, the principle of the adjusting mechanism 44 is that a hard and brittle bar is placed on a clamping assembly by a manipulator or manually, the clamping assembly clamps the hard and brittle bar, the feeding mechanism is driven to move in the extending direction of the feeding frame 43 to convey the hard and brittle bar to the lower side of the adjusting mechanism 44, the lifting assembly is used for lifting the hard and brittle bar to the positions of two clamping arms 442 of the adjusting mechanism 44, the clamping assembly releases the hard and brittle bar, the driving unit 443 is used for driving the gear 4412 to rotate, so that the two clamping arms 442 are driven to synchronously clamp the hard and brittle bar inwards, the central position of the hard and brittle bar in the length direction is guaranteed to be opposite to the gear 4412, then the driving unit 443 is used for driving the gear 4412 to rotate, the two clamping arms 442 release the hard and brittle bar are located at the designated position of the clamping assembly at the moment, the lifting assembly is used for descending the hard and the feeding mechanism moves along the extending direction of the feeding frame 43, and is conveyed to the position of the clamping device. Therefore, after each feeding, the central position of the hard and brittle bar in the length direction can be adjusted through the adjusting mechanism 44, so that the central position of the hard and brittle bar in the length direction is positioned at the designated position of the clamping assembly, and the clamping of the subsequent clamping device is facilitated.
Referring to fig. 2 to 6, the feeding mechanism 42 in this embodiment includes a feeding base 1, a clamping assembly 2 and a jacking assembly 3, wherein the clamping assembly 2 is disposed on the jacking assembly 3, the clamping assembly 2 is used for clamping hard and brittle bars, the jacking assembly 3 is used for driving the clamping assembly 2 to move in a vertical direction, the clamping assembly 2 includes a clamping bottom plate 24, a limiting cushion block 21 and an adjusting unit, the limiting cushion block 21 is movably disposed on the clamping bottom plate 24, the limiting cushion block 21 is used for limiting displacement of the hard and brittle bars, the adjusting unit is in transmission connection with the limiting cushion block 21, and the adjusting unit is used for adjusting the position of the limiting cushion block 21 on the clamping bottom plate 24.
Therefore, according to the technical scheme, the clamping bottom plate 24, the limiting cushion block 21 and the adjusting unit are adopted, the limiting cushion block 21 is movably arranged on the clamping bottom plate 24, the limiting cushion block 21 is used for limiting the displacement of the hard and brittle bars, the adjusting unit is in transmission connection with the limiting cushion block 21, and the adjusting unit is used for adjusting the position of the limiting cushion block 21 on the clamping bottom plate 24. At this time, the position of the limit cushion block 21 can be adjusted in the use process, so that the limit cushion block can adapt to hard and brittle bars with various sizes, and is flexible to use.
In some embodiments, referring to fig. 5 and 6, the clamping assembly 2 includes two limit pads 21, the two limit pads 21 are movably disposed at two ends of the clamping base 24, and the adjusting unit is used for adjusting the positions of the two limit pads 21 on the clamping base 24 at the same time. In this embodiment, the distance between the two limiting cushion blocks 21 can be adjusted by the adjusting unit so as to be suitable for hard and brittle bars with various specifications and lengths.
In some embodiments, the adjusting unit includes two wheel sets 251, a belt 252 and two pushing blocks 253, the two wheel sets 251 are respectively fixed at two ends of the clamping base plate 24, the belt 252 is wound on the two wheel sets 251 and is in transmission connection with the two wheel sets 251, one pushing block 253 of the two pushing blocks 253 is arranged at the left side of one limit cushion block 21, the other pushing block 253 is arranged at the right side of the other limit cushion block 21, the two pushing blocks 253 are respectively fixed on the belt 252, and the belt 252 is configured such that when the belt 252 rotates around the wheel sets 251, the two pushing blocks 253 respectively push the two limit cushion blocks 21 to approach each other on the clamping base plate 24.
In this embodiment, the belt 252 rotates clockwise around the wheel set 251, and the two pushing blocks 253 respectively push the two limit pads 21 to approach each other on the clamping base plate 24, but in other embodiments, the belt 252 may rotate counterclockwise around the wheel set 251, or the two pushing blocks 253 respectively push the two limit pads 21 to approach each other on the clamping base plate 24, which is also within the protection scope of this embodiment.
The wheel set 251 may be a synchronous pulley, a sprocket, a V-shaped pulley, a flat pulley, etc., which are all within the scope of the present embodiment.
Thus, when the belt 252 rotates clockwise around the wheel group 251, the left pushing block 253 pushes the left limit cushion block 21 to the right, and the right pushing block 253 pushes the right limit cushion block 21 to the left, so that the distance between the two limit cushion blocks 21 is reduced, and at the moment, the distance between the two limit cushion blocks 21 is conveniently controlled, and the positions of the two limit cushion blocks 21 can be simultaneously adjusted by rotating the belt 252. When the belt 252 rotates anticlockwise around the wheel group 251, the left pushing block 253 is far away from the left limiting cushion block 21, the right pushing block 253 is far away from the right limiting cushion block 21, and the limiting cushion block 21 needs to be reset manually.
In some embodiments, the adjustment unit further comprises an adjustment handle 254, wherein the adjustment handle 254 is connected to any one of the wheel sets 251, and the adjustment handle 254 is used to drive the wheel sets 251 to rotate, thereby driving the belt 252 to rotate. Thus, the adjusting handle 254 is connected with any one of the wheel sets 251, and when the adjusting handle 254 is rotated, the wheel sets 251 can be rotated, so that the use of operators is facilitated.
In some embodiments, the clamping assembly 2 further comprises a clamping block 22 and a clamping driving unit 23, the clamping driving unit 23 is arranged on one side of the limit pad 21, the clamping block 22 is arranged on the output end of the clamping driving unit 23, and the clamping driving unit 23 is used for driving the clamping block 22 to clamp the hard and brittle bars positioned on the limit pad 21. In this way, the hard and brittle bars to be processed can be placed on the limit cushion block 21, and at the moment, the hard and brittle bars can be directly fed through manpower or can be fed through an external mechanical arm. The clamping driving unit 23 drives the clamping blocks 22 to clamp the hard and brittle bars, so that the hard and brittle bars are prevented from moving in the feeding process. In this embodiment, the two limiting cushion blocks 21 and the clamping blocks 22 are matched to limit the hard and brittle bar stock, so that the position of the hard and brittle bar stock in the feeding process is limited.
In some embodiments, the clamping bottom plate 24 is provided with a clamping slide rail 241, the clamping slide rail 241 is disposed along the extending direction of the clamping bottom plate 24, and the limit pad 21 is disposed on the clamping bottom plate 24 through the clamping slide rail 241. Thus, the position of the limit pad 21 can be limited by the clamping slide rail 241 arranged at the bottom of the clamping bottom plate 24, so that the limit pad 21 can stably move along the extending direction of the clamping bottom plate 24.
In some embodiments, referring to fig. 6, the belt 252 includes an upper belt 2521 and a lower belt 2522, wherein one of the pushing blocks 253 is fixed on the lower belt 2522, and the other pushing block 253 is fixed on the upper belt 2521. Thus, the belt 252 can be well rotated, and the two pushing blocks 253 can be mutually close to each other, so that the use is convenient.
In this embodiment, the use principle of the adjusting unit is that, before use, the belt 252 is driven to rotate by the adjusting handle 254 according to the length of the hard and brittle bar, so as to adjust the distance between the two limit cushion blocks 21, and then the hard and brittle bar is placed on the two limit cushion blocks 21, and the clamping driving unit 23 drives the clamping block 22 to clamp the hard and brittle bar. In other embodiments, a single limit pad 21 may also be used to clamp the hard and brittle bar stock. Therefore, the position of the limit cushion block 21 can be adjusted in the use process, the limit cushion block can adapt to hard and brittle bars with various sizes, and the use is flexible.
In some embodiments, referring to fig. 7, the jacking assembly 3 includes a fixing seat 31 and a jacking driving unit 32, the clamping assembly 2 is disposed on the fixing seat 31, the jacking driving unit 32 is disposed on one side of the fixing seat 31, the jacking driving unit 32 is in transmission connection with the fixing seat 31 through a transmission assembly, and the transmission assembly is configured to convert a horizontal force outputted by the jacking driving unit 32 into a vertical force, so as to drive the fixing seat 31 to move in the vertical direction.
In this embodiment, the jacking driving unit 32 is disposed on one side of the fixing seat 31, and the jacking driving unit 32 is in transmission connection with the fixing seat 31 through a transmission assembly, and the transmission assembly is configured to convert the horizontal force outputted by the jacking driving unit 32 into the vertical force, so as to drive the fixing seat 31 to move in the vertical direction. So, the mode of lifting cylinder upward drive has been cancelled, through the motion of transmission subassembly with the motion on the vertical direction change into the motion of horizontal direction, has reduced the ascending length of jacking drive unit 32 in the vertical direction, jacking drive unit 32 just sets up in one side of fixing base 31, makes things convenient for maintenance personal's package to support and maintain.
In some embodiments, the transmission assembly is an oblique linear transmission assembly, the transmission assembly includes a first sliding rail 331 and a first sliding block 332, the first sliding rail 331 is obliquely disposed on the fixed seat 31, the first sliding block 332 is matched with the first sliding rail 331, and the first sliding block 332 can slide relatively along an extending direction of the first sliding rail 331, wherein an output end of the jacking driving unit 32 is connected with the first sliding block 332, and the jacking driving unit 32 is used for driving the first sliding block 332 to move relatively along the extending direction of the first sliding rail 331.
So, through drive assembly for slant sharp drive assembly, when jacking drive unit 32 drive first slider 332 slides along the first slide rail 331 of slope, just can drive fixing base 31 upward movement to realize changing the motion in vertical direction into the motion of horizontal direction, its simple structure, convenient operation.
In some embodiments, the transmission assembly further includes a second slide 333 and a second slide 334, the jacking assembly 3 further includes a base plate 34, the second slide 333 is disposed on the base plate 34, the second slide 333 extends along a horizontal direction, the second slide 334 is matched with the second slide 333, and the second slide 334 can slide relatively along the extending direction of the second slide 333, wherein the first slide 332 is connected with the second slide 334, so that when the first slide 332 slides relatively along the first slide 331, the second slide 334 slides relatively along the second slide 333. In this embodiment, the jacking driving unit 32 is disposed on the base plate 34, and an output end of the jacking driving unit 32 is connected to the second slider 334. In this way, the second slide rail 333 is disposed on the base plate 34, and the lifting driving unit 32 can drive the first slide block 332 to slide on the first slide rail 331 as long as the second slide block 334 is driven to slide on the second slide rail 333, so that the structure is stable and the processing is convenient.
In some embodiments, a set of first sliding rail 331, first sliding block 332, second sliding rail 333 and second sliding block 334 are disposed on two sides of the fixed seat 31, and the first sliding rail 331, the first sliding block 332, the second sliding rail 333 and the second sliding block 334 on two sides of the fixed seat 31 are symmetrically disposed. So, through setting up two sets of first slide rail 331, first slider 332, second slide rail 333 and second slider 334 in fixing base 31 both sides for drive assembly is more stable, and fixing base 31's both sides atress is stable, avoids unilateral atress, damages the problem of spare part easily.
In some embodiments, the transmission assembly further includes a connection block 35, the connection block 35 is respectively connected to the second sliders 334 on two sides of the fixed seat 31, and an output end of the jack-up driving unit 32 is connected to the connection block 35. Thus, as long as the movement of the connecting block 35 is driven, the two second sliding blocks 334 can be simultaneously driven to move simultaneously, so that the synchronism of the second sliding blocks 334 at two sides of the fixed seat 31 is ensured.
In some embodiments, the transmission assembly further includes a screw rod 36 disposed along a horizontal direction, the connection block 35 is provided with a threaded hole matched with the screw rod 36, and the jacking driving unit 32 is a driving motor for driving the screw rod 36 to rotate, so as to drive the connection block 35 to move in the horizontal direction. In this embodiment, the jacking driving unit 32 is a driving motor, and the driving motor can precisely control the screw rod 36 to rotate, so as to precisely drive the connecting block 35 to move in the horizontal direction.
In some embodiments, the loading mechanism 42 further includes a linear sliding assembly 37, the jacking assembly 3 further includes a base plate 34, the linear sliding assembly 37 is disposed on the base plate 34, and the linear sliding assembly 37 is connected to the clamping assembly 2. In this embodiment, the feeding mechanism 42 includes four linear sliding assemblies 37, where the four linear sliding assemblies 37 are respectively disposed at four corners of the base plate 34, and the linear sliding assemblies 37 are used to ensure stability of the clamping assembly 2 when the jacking assembly 3 jacks up the clamping assembly 2, so as to effectively prevent the clamping assembly 2 from tilting.
In this embodiment, the feeding mechanism 42 is based on the principle that hard and brittle bars to be processed are placed on the limiting cushion block 21, the clamping driving unit 23 drives the clamping block 22 to clamp the hard and brittle bars, the jacking driving unit 32 drives the screw rod 36 to rotate, so that the connecting block 35 moves along the horizontal direction, and the first sliding block 332 and the second sliding block 334 are driven to move along the first sliding rail 331 and the second sliding rail 333 respectively, and finally the fixing seat 31 is driven to ascend or descend, and the clamping assembly 2 is driven to ascend or descend.
Referring to fig. 8 to 12, the grinding device 7 is provided with a distance sensor 75, the distance sensor 75 is disposed towards the side surface of the hard and brittle bar 8 on the clamping device, the distance sensor 75 is used for detecting whether the side surface of the hard and brittle bar 8 on the clamping device 6 is parallel to the grinding surface of the grinding device, and the distance sensor 75 is disposed on the grinding device 7 through a sliding mechanism 76.
In this embodiment, it is mainly ensured that the surface to be ground and the plane of the grinding head are parallel to each other or perpendicular to the axis of the grinding head. In this embodiment, the grinding surface of the grinding means is perpendicular to the horizontal plane, and the hard and brittle bar stock 8 is preferably perpendicular to the horizontal plane or nearly perpendicular to the horizontal plane.
In this embodiment, by means of the distance sensor 75 arranged on the grinding device, any three points on the side surface of the hard and brittle bar 8 can be detected, so that a plane is formed, and whether the side surface of the hard and brittle bar 8 is parallel to the grinding surface of the grinding device or not is obtained, and because the grinding surface of the grinding device 7 is perpendicular to the horizontal plane, when the side surface of the hard and brittle bar 8 is parallel to the grinding surface of the grinding device, the grinding amount is minimum at this time, and the processing of the grinding device 7 is facilitated. Secondly, since the distance sensor 75 is arranged on the grinding device 7 through the sliding mechanism 76, when the grinding device 7 grinds the side surface of the hard and brittle bar 8, the distance sensor 75 can be retracted through the sliding mechanism 76, so that the distance sensor 75 is protected, and the ground scraps are prevented from causing the failure of the distance sensor 75 or damaging the distance sensor 75.
In some embodiments, the grinding device is provided with more than three distance sensors 75, the more than three distance sensors 75 are arranged along the vertical direction, and the more than three distance sensors 75 are matched with each other to detect whether the side surface of the hard and brittle bar is parallel to the grinding surface of the grinding device.
Thus, by setting the three or more distance sensors 75 along the vertical direction, the three points form a plane, so that the detection speed can be increased, and after the detection is completed, whether the side surface of the hard and brittle bar is parallel to the polishing surface of the grinding device or not can be obtained, thereby improving the efficiency.
In some embodiments, the sliding mechanism 76 includes a sliding slide 761 and a sliding driving unit 762, the grinding device is provided with a sliding slide 763, more than three distance sensors 75 are disposed on the sliding slide 761, the sliding slide 761 is disposed on the sliding slide 763 and can slide relatively along the extending direction of the sliding slide 763, and the sliding driving unit 762 is used for driving the sliding slide 761 to slide relatively along the extending direction of the sliding slide 763.
In this way, more than three distance sensors 75 are arranged on the sliding slide 761, the sliding driving unit 762 is used for driving the sliding slide 761 to slide relatively along the extending direction of the sliding slide rail 763, when measurement is needed, more than three distance sensors 75 are extended, and before the grinding device performs grinding processing, more than three distance sensors 75 are retracted, so that more than three distance sensors 75 are protected, and at least the failure and damage of the distance sensors 75 are reduced.
In some embodiments, referring to fig. 12, the grinding apparatus further includes a controller 77, the controller 77 is connected to and controls the rear clamping and rotating assembly 63, the controller 77 is configured to receive signals from three or more distance sensors 75, and control the rear clamping and rotating assembly 63 according to the signals transmitted from the three or more distance sensors 75, and the rear clamping and rotating assembly 63 is further configured to rotate the hard and brittle bar stock 8.
In this way, the side surface position information of the hard and brittle bars is detected by more than three distance sensors 75, so that whether the side surface of the hard and brittle bar 8 is parallel to the polishing surface of the grinding device or not is obtained, if the side surface of the hard and brittle bar 8 is not parallel to the polishing surface of the grinding device, the controller 77 controls the rear clamping rotating assembly 63 to rotate the hard and brittle bar 8 until the side surface of the hard and brittle bar 8 is parallel to the polishing surface of the grinding device or the side surface of the hard and brittle bar 8 is nearly perpendicular to the horizontal plane, and the processing amount of the grinding device 7 can be effectively reduced.
In some embodiments, the sliding mechanism 76 further includes a position sensor 764, the position sensor 764 is configured to detect a position of the sliding block 761 and send a position signal of the sliding block 761 to the controller 77, the controller 77 is connected to and controls the sliding driving unit 762, and the controller 77 is further configured to receive the position signal transmitted by the position sensor 764 and control the sliding driving unit 762 according to the position signal transmitted by the position sensor 764.
Thus, the position of the sliding block 761 can be detected by the position sensor 764, and the controller 77 controls the sliding driving unit 762 after the detection is completed, so that the accurate control of the position of the sliding block 761 is realized.
In the embodiment, the principle of the distance sensor 75 is that in the use process, the feeding device 4 feeds the hard and brittle bars 8, the clamping device 6 clamps the hard and brittle bars 8, the distance sensor 75 extends out through the sliding mechanism 76 before the grinding device 7 processes the hard and brittle bars 8, any three points of the side face of the hard and brittle bars 8 are detected, whether the side face of the hard and brittle bars 8 is parallel to the grinding face of the grinding device or not is determined, if the side face of the hard and brittle bars 75 is not perpendicular to the horizontal plane, the controller 77 controls the rear clamping rotating assembly to rotate the hard and brittle bars until the side face of the hard and brittle bars is parallel to the grinding face of the grinding device or the side face of the hard and brittle bars is close to be perpendicular to the horizontal plane. The distance sensor 75 is retracted through the sliding mechanism 76, the grinding device 7 processes the hard and brittle bar 8, after the processing is completed, the hard and brittle bar 8 is processed through rotating the hard and brittle bar by clamping the rotating component, the distance sensor 75 is also needed for processing the other two surfaces of the hard and brittle bar 8, any three points on the side surface of the hard and brittle bar 8 are detected during processing the two surfaces, the steps are repeated, and finally the processing of the four surfaces of the hard and brittle bar 8 is completed.
With continued reference to fig. 8 to 11, the present embodiment relates to a grinding apparatus 7 for processing hard and brittle bars, which includes a fixing frame 71, a lifting assembly 72, a first grinding assembly 73 and a second grinding assembly 74, wherein the first grinding assembly 73 and the second grinding assembly 74 are disposed in the fixing frame 71, and the first grinding assembly 73 and the second grinding assembly 74 are disposed along a processing direction, and the lifting assembly 72 is used for driving the first grinding assembly 73 and the second grinding assembly 74 to move along a vertical direction (a direction indicated by a z arrow in the figure).
In this embodiment, the first grinding assembly 73 and the second grinding assembly 74 are disposed along the machine direction, and the lifting assembly 72 is used to drive the first grinding assembly 73 and the second grinding assembly 74 to move along the vertical direction (as indicated by the z arrow in the figure). In this way, the lifting assembly 72 drives the first grinding assembly 73 and the second grinding assembly 74 to move upwards and downwards simultaneously, so that hard and brittle bars with different sizes can be suitable for the use, and the use is convenient.
In some embodiments, the machining precision of the first grinding assembly 73 is less than the machining precision of the second grinding assembly 74, so that the first grinding assembly 73 is rough grinding, the second grinding assembly 74 is fine grinding, and the rough grinding is finished to finish fine grinding, thereby facilitating the machining of hard and brittle bars.
In some embodiments, as shown in fig. 8 and 9, the lifting assembly 72 includes a lifting driving unit 721 and a lifting platform 722, the first grinding assembly 73 and the second grinding assembly 74 are disposed on the lifting platform 722, the lifting driving unit 721 is disposed on the fixing frame 71, and an output end of the lifting driving unit 721 is in driving connection with the lifting platform 722 and is used for driving the lifting platform 722 to relatively move along a vertical direction (as indicated by an arrow z in the figure). In this way, the lifting platform 722 can be driven by the lifting driving unit 721 to move up and down along the vertical direction (as indicated by the arrow z in the figure), so as to drive the first grinding assembly 73 and the second grinding assembly 74 to move up and down, thereby realizing stable lifting of the lifting assembly 72.
In some embodiments, the lifting assembly 72 further includes a transmission unit and a lifting screw 724, the lifting platform 722 is provided with an internal threaded hole matched with the lifting screw 724, the lifting screw 724 is in transmission connection with the lifting platform 722 through the internal threaded hole, and the lifting driving unit 721 is in rotational connection with the lifting screw 724 through the transmission unit. Thus, the lifting driving unit 721 drives the screw rod to rotate, so that the lifting platform 722 can be driven to move up and down, and the position of the lifting platform 722 can be precisely controlled.
In some embodiments, the transmission unit includes a hoist reducer and a coupling, the hoist driving unit 721 is a hoist motor, the hoist driving unit 721 is in transmission connection with the hoist reducer, and the hoist reducer is in transmission connection with the hoist screw 724 through the coupling. In this way, the rotating speed of the lifting motor is reduced through the lifting speed reducer, larger torque is obtained, power is transmitted to the lifting screw rod 724 through the coupler, and therefore the lifting screw rod 724 is driven to rotate, and the coupler plays a role in stable connection.
In some embodiments, the fixing frame 71 is provided with a lifting rail 7221, the lifting platform 722 is disposed along a vertical direction, the lifting platform 722 is matched with the lifting rail 7221 through the lifting slider 7222, and the lifting platform 722 can relatively move along an extending direction of the lifting rail 7221. In this manner, the lift platform 722 may be stably disposed on the lift rail 7221 by the lift slider 7222, and the lift rail 7221 may be used to limit movement of the lift platform 722 in other directions.
In some embodiments, one lift rail 7221 is provided at each end of the mount 71. Thus, the two ends of the fixing frame 71 are provided with the lifting guide rails 7221, and the lifting platform 722 is matched with the two lifting guide rails 7221 through the lifting sliding blocks 7222 at the two ends, so that the stability of up-and-down movement of the lifting platform 722 is improved.
In some embodiments, the first grinding assembly 73 includes a first cutterhead 731, a grinding driving unit, and a translation driving unit, where the grinding driving unit is used to drive the first cutterhead 731 to rotate, so as to grind the hard and brittle bar, a translation rail 734 is disposed on the lifting platform 722, and the grinding driving unit and the first cutterhead 731 are disposed on the translation rail 734 through a translation slider 735, and the translation driving unit is used to drive the first cutterhead 731 to approach or depart from the hard and brittle bar along a horizontal direction.
The first cutterhead 731 is driven to rotate by the grinding driving unit, so that hard and brittle bars are ground, the first cutterhead 731 is coarse ground, the grinding driving unit and the first cutterhead 731 are arranged on the translation guide rail 734 through the translation sliding block 735, and the translation driving unit can drive the first cutterhead 731 and the grinding driving unit to feed or retract in the direction indicated by an arrow x in the figure, so that the hard and brittle bars are machined.
In some embodiments, the second grinding assembly 74 includes a second cutterhead 741, a grinding driving unit and a translation driving unit, the grinding driving unit is used for driving the second cutterhead 741 to rotate, so as to grind the hard and brittle bars, a translation guide rail 734 is disposed on the lifting platform 722, the grinding driving unit and the second cutterhead 741 are disposed on the translation guide rail 734 through a translation sliding block 735, and the translation driving unit is used for driving the second cutterhead 741 to approach or depart from the hard and brittle bars along the horizontal direction.
In this embodiment, the first cutterhead 731 and the second cutterhead 741 are respectively disposed on the lifting platform 722 through bearing seats.
The second cutterhead 741 is driven to rotate by the grinding driving unit, so that hard and brittle bars are ground, the second cutterhead 741 is fine grinding, the grinding driving unit and the second cutterhead 741 are arranged on the translation guide rail 734 through the translation sliding block 735, and the translation driving unit can drive the second cutterhead 741 and the grinding driving unit to feed or retract in the direction indicated by an arrow x in the figure, so that the hard and brittle bars are machined.
In some embodiments, the feeding or retracting of the first cutter disc 731 and the second cutter disc 741 can be driven by a gear rack and a telescopic oil cylinder, and the same can be realized by a motor driving a screw rod.
In the embodiment, the principle of the grinding device 7 is that in the use process, the first grinding component 73 and the second grinding component 74 are installed on the lifting platform 722, the feeding device 4 clamps the hard and brittle bars, the grinding devices 7 on the left side and the right side of the hard and brittle bars are used for processing the left side and the right side of the hard and brittle bars at the same time, and the positions of the first grinding component 73 and the second grinding component 74 are adjusted according to the heights of the hard and brittle bars, so that the hard and brittle bars with different heights can be processed by the first grinding component 73 and the second grinding component 74.
Referring to fig. 13 to 15, the present embodiment relates to a clamping device 6 for clamping a hard and brittle bar 8, which includes a clamping frame 61, a front clamping assembly 62 and a rear clamping rotating assembly 63, wherein the front clamping assembly 62 and the rear clamping rotating assembly 63 are disposed below the clamping frame 61, the front clamping assembly 62 and the rear clamping rotating assembly 63 are disposed opposite to each other, a space for clamping the hard and brittle bar 8 is reserved between the front clamping assembly 62 and the rear clamping rotating assembly 63, and the rear clamping rotating assembly 63 is configured to clamp the hard and brittle bar 8 with the front clamping assembly 62, so that the hard and brittle bar 8 is suspended and clamped below the clamping frame 61, and the hard and brittle bar 8 can rotate around an axial direction.
In this embodiment, the front clamping assembly 62 and the rear clamping and rotating assembly 63 are disposed below the clamping frame 61, and the rear clamping and rotating assembly 63 is configured to clamp the hard and brittle bar 8 with the front clamping assembly 62, so that the hard and brittle bar 8 is suspended and clamped below the clamping frame 61, and the hard and brittle bar 8 can rotate around the axial direction. Therefore, the clamping frame 61 is arranged above the hard and brittle bars 8, interference between the clamping frame 61 and the rough grinding power head and the fine grinding power head is avoided, and the rough grinding power head and the fine grinding power head are convenient to process the hard and brittle bars 8.
In some embodiments, the clamping device further includes an upper frame 65, the clamping frame 61 is disposed on the upper frame 65, and the clamping frame 61 can relatively slide along an extending direction of the upper frame 65. In this embodiment, the upper frame 65 is disposed on a frame, and the upper frame 65 is detachably disposed on the frame, so as to facilitate installation and transportation of the upper frame 65. In this way, the clamping frame 61 can be arranged on the frame by the upper frame 65, and the height of the clamping frame 61 is increased.
In some embodiments, a transmission screw 651 is disposed on the upper frame 65, a nut matched with the transmission screw 651 is disposed on the clamping frame 61, and the clamping device further includes a sliding driving unit 762 (not shown), and the sliding driving unit 762 is in transmission connection with the transmission screw 651 and is used for driving the clamping frame 61 to move relatively on the upper frame 65. In this way, the transmission screw rod 651 can be rotated by the sliding driving unit 762, so that the movement of the clamping frame 61 on the upper frame 65 is realized, the position of the clamping frame 61 is conveniently controlled, and the sliding driving unit 762, particularly the driving motor, can precisely control the rotation of the transmission screw rod 651, so that the position of the clamping frame 61 is precisely controlled.
In other embodiments, the sliding driving unit 762 can drive the clamping frame 61 to move on the upper frame 65 by means of a rack and pinion and a telescopic cylinder, which is within the scope of the present embodiment.
In some embodiments, referring to fig. 13, two parallel sliding rails 652 are disposed on the upper frame 65, and two sides of the clamping frame 61 are respectively disposed on the sliding rails 652 through sliding blocks. Thus, the two sides of the clamping frame 61 are respectively disposed on the sliding rail 652 through two sliding blocks, so as to be capable of moving relatively along the extending direction of the sliding rail 652 on the clamping frame 61.
In some embodiments, referring to fig. 14, more than two lightening holes 611 are provided on the clamping frame 61. Thus, the weight of the clamping frame 61 can be reduced by the weight reducing holes 611.
In some embodiments, referring to fig. 15, the front clamp assembly 62 contacts one end of the hard and brittle bar 8 via a rotating member 64, the rear clamp assembly 63 contacts the other end of the hard and brittle bar 8 via a rotating member 64, and the rear clamp assembly 63 is configured to drive the hard and brittle bar 8 to rotate about an axial direction. Thus, when the hard and brittle bar 8 is processed, two grinding devices 7 are respectively arranged on two sides of the hard and brittle bar 8, after the two sides of the hard and brittle bar 8 are processed, the hard and brittle bar 8 can be rotated by 90 degrees through the cooperation of the rear clamping rotating assembly 63 and the rotating member 64, so that the other two sides of the hard and brittle bar 8 can be processed, and at the moment, four sides of the hard and brittle bar 8 can be processed together.
In some embodiments, the front clamp assembly 62 and/or the rear clamp swivel assembly 63 may slide back and forth along the bottom of the clamp frame 61. In this manner, the hard and brittle bar stock 8 may be clamped by sliding the front clamping assembly 62 and/or the rear clamping and rotating assembly 63 back and forth at the bottom of the clamping frame 61.
In some embodiments, the rear clamp rotation assembly 63 includes a clamp end 631 and a clamp drive unit for driving the clamp end 631 toward or away from the front clamp assembly 62 to clamp the hard, brittle bar stock 8. Thus, in this embodiment, the front clamping assembly 62 and the rear clamping rotating assembly 63 are fixed at the bottom of the clamping frame 61, and the clamping driving unit can drive the clamping end 631 to extend and retract, so as to clamp the hard and brittle bar stock 8.
In the embodiment, the principle of the clamping device 6 is that in the use process, the hard and brittle bar 8 is transported to the lower side of the clamping device 6 through the feeding device 4, the clamping device 6 clamps the hard and brittle bar 8 through the rear clamping rotating assembly 63, after clamping is completed, the sliding driving unit 762 drives the clamping frame 61 to move on the upper frame 65, the grinding device 7 processes two sides of the hard and brittle bar 8, after processing is completed, the sliding driving unit 762 drives the clamping frame 61 to retreat, the rear clamping rotating assembly 63 drives the hard and brittle bar 8 to rotate 90 degrees around the axial direction, the clamping frame 61 continues to move forwards, the grinding device 7 processes the other two sides of the hard and brittle bar 8, and after processing is completed, the clamping device 6 places the hard and brittle bar 8 on a receiving mechanism of the feeding device 4.
It should be noted that, although the foregoing embodiments have been described herein, the scope of the present invention is not limited thereby. Therefore, based on the innovative concepts of the present invention, alterations and modifications to the embodiments described herein, or equivalent structures or equivalent flow transformations made by the present description and drawings, apply the above technical solution, directly or indirectly, to other relevant technical fields, all of which are included in the scope of the invention.
Claims (6)
1. A grinding machine is used for processing hard and brittle bars and is characterized by comprising a frame, a feeding device, a clamping device and a grinding device,
The feeding device, the clamping device and the grinding device are all arranged on the frame, the feeding device is used for feeding the hard and brittle bars, the clamping device is used for clamping the hard and brittle bars, and the grinding device is used for grinding the hard and brittle bars;
the feeding device comprises a feeding frame, a feeding mechanism, a receiving mechanism and an adjusting mechanism;
The feeding mechanism and the receiving mechanism are movably arranged on the feeding frame, the feeding mechanism and the receiving mechanism can slide relatively along the extending direction of the feeding frame, and the adjusting mechanism is arranged relatively to the feeding mechanism;
the feeding mechanism comprises a feeding base, a clamping assembly and a jacking assembly, wherein the clamping assembly and the jacking assembly are arranged on the feeding base, the clamping assembly is used for clamping the hard and brittle bars, and the jacking assembly is used for driving the clamping assembly to move in the vertical direction;
The adjusting mechanism is arranged above the clamping assembly and is used for adjusting the position of the hard and brittle bar so that the central position of the hard and brittle bar in the length direction is located at the appointed position of the clamping assembly;
The clamping assembly comprises a clamping bottom plate, a limiting cushion block and an adjusting unit, wherein the limiting cushion block is movably arranged on the clamping bottom plate and used for limiting the displacement of the hard and brittle bar stock, the adjusting unit is in transmission connection with the limiting cushion block and used for adjusting the position of the limiting cushion block on the clamping bottom plate;
the clamping device comprises a clamping frame, a front clamping component and a rear clamping rotating component,
The front clamping assembly and the rear clamping rotating assembly are arranged below the clamping frame, the front clamping assembly and the rear clamping rotating assembly are arranged opposite to each other, and a space for clamping the hard and brittle bar stock is reserved between the front clamping assembly and the rear clamping rotating assembly;
the rear clamping and rotating assembly is configured to clamp the hard and brittle bar stock with the front clamping assembly, so that the hard and brittle bar stock is clamped below the clamping frame in a suspending manner, and the hard and brittle bar stock can rotate around the axial direction;
the grinding device is provided with a distance sensor, the distance sensor is arranged towards the side face of the hard and brittle bar on the clamping device, the distance sensor is used for detecting whether the side face of the hard and brittle bar on the clamping device is parallel to the grinding surface of the grinding device, and the distance sensor is arranged on the grinding device through a sliding mechanism;
The grinding device is provided with more than three distance sensors, the more than three distance sensors are arranged along the vertical direction, and the more than three distance sensors are matched with each other and used for detecting whether the side surface of the hard and brittle bar is parallel to the grinding surface of the grinding device or not;
the grinding device further comprises a controller, the controller is connected with and controls the rear clamping rotating assembly, the controller is used for receiving signals of more than three distance sensors and controlling the rear clamping rotating assembly according to the signals transmitted by the more than three distance sensors, and the rear clamping rotating assembly is further used for rotating the hard and brittle bars.
2. The grinding machine of claim 1, wherein the adjustment mechanism includes an adjustment transmission assembly, two clamp arms, and an adjustment drive unit drivingly connected to the two clamp arms through the adjustment transmission assembly, respectively, and simultaneously driving the two clamp arms toward or away from each other.
3. The grinding machine of claim 2, wherein the adjustment drive assembly includes a gear and two racks, the adjustment drive unit being drivingly connected to the gear, the two racks being located at upper and lower ends of the gear and being respectively engaged with the gear, the two racks being respectively connected to the two clamping arms.
4. A grinding machine according to claim 3, wherein the adjustment mechanism further comprises a truss, on which an adjustment slide is provided, through which the two clamping arms are respectively movable relative to each other in the direction of extension of the truss.
5. The grinding machine of claim 1, wherein the jacking assembly comprises a fixed seat and a jacking drive unit, the clamping assembly is arranged on the fixed seat, the jacking drive unit is arranged on one side of the fixed seat, the jacking drive unit is in transmission connection with the fixed seat through a transmission assembly, and the transmission assembly is configured to convert the horizontal force output by the jacking drive unit into the vertical force so as to drive the fixed seat to move in the vertical direction.
6. The grinding machine of claim 1, wherein the grinding apparatus includes a mount, a lifting assembly, a first grinding assembly, and a second grinding assembly,
The first grinding component and the second grinding component are arranged in the fixing frame, and the first grinding component and the second grinding component are arranged along the machining direction;
wherein the lifting assembly is used for driving the first grinding assembly and the second grinding assembly to move along the vertical direction.
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CN113858001A (en) * | 2021-10-14 | 2021-12-31 | 福州天瑞线锯科技有限公司 | Grinding method |
CN113894642A (en) * | 2021-10-14 | 2022-01-07 | 福州天瑞线锯科技有限公司 | Vertical feeding grinding machine |
CN113878442A (en) * | 2021-10-14 | 2022-01-04 | 福州天瑞线锯科技有限公司 | Material receiving and feeding mechanism and grinding equipment |
CN113927440A (en) * | 2021-10-14 | 2022-01-14 | 福州天瑞线锯科技有限公司 | Grinding equipment |
CN113878448B (en) * | 2021-10-14 | 2023-03-31 | 福州天瑞线锯科技有限公司 | Multi-station vertical grinding machine |
CN113927383B (en) * | 2021-10-14 | 2023-03-07 | 福州天瑞线锯科技有限公司 | Double-grinding-head grinding method |
WO2024032734A1 (en) * | 2022-08-11 | 2024-02-15 | 青岛高测科技股份有限公司 | Loading device and grinding machine comprising loading device |
CN117415683B (en) * | 2023-10-31 | 2024-09-03 | 宁夏中欣晶圆半导体科技有限公司 | Barreling method of semiconductor crystal bar barreling machine |
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EP3061565B1 (en) * | 2015-02-24 | 2020-11-25 | OFFICINA MECCANICA DOMASO S.p.A. | Adjusting device for a grinding machine |
CN112757508A (en) * | 2021-01-26 | 2021-05-07 | 福州天瑞线锯科技有限公司 | Cutting machine |
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