CN113305516A - Construction method applied to welding and punching of template - Google Patents
Construction method applied to welding and punching of template Download PDFInfo
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- CN113305516A CN113305516A CN202110672919.5A CN202110672919A CN113305516A CN 113305516 A CN113305516 A CN 113305516A CN 202110672919 A CN202110672919 A CN 202110672919A CN 113305516 A CN113305516 A CN 113305516A
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- embedded sleeve
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Abstract
The invention discloses a construction method for welding and punching of a template, which comprises the following steps: step one, installation preparation: preparing a welding punching device, and placing the welding punching device on one side of the vertical template and opposite to the template; step two, positioning welding: starting a soldering mechanism to perform spot welding on the position of the clamping piece clamping the pipe orifice of the embedded sleeve to form a positioning point; step three, fixing and welding: after spot welding is finished, stopping soldering tin by the tin soldering mechanism, driving the chuck to move to the lower end of the rotating ring along the length direction of the chuck, and clamping the chuck with a support block at the lower end of the rotating ring, and performing line welding on the peripheral side of the pipe orifice of the embedded sleeve by the tin soldering mechanism on the rotating ring so that the pipe orifice of the embedded sleeve is fixed on the template; drilling holes: and the screw rod drives the drill bit to move along the length direction of the screw rod under the action of the second one-way bearing and penetrate through the embedded sleeve to drill and open the hole in the template.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to a construction method for welding and punching a template.
Background
When the template is supported, the sleeve pipes are often required to be reserved in some places, at the moment, a carpenter is required to open holes in the fixed position of the template before the template is supported, the hole opening formed by a common method is irregular, the working efficiency is low, and if a large gap exists between the carpenter and the embedded sleeve pipe, slurry leakage is easy to occur during concrete pouring, so that the concrete quality defect is caused.
In order to solve the technical problems, a chinese patent document (publication No. CN 209792675U) discloses a construction method for opening a hole in a simple form, which includes an electric drill main body and a drill bit, wherein the drill bit includes a main shaft, one end of the main shaft is connected to the electric drill main body, a right 7-shaped landing leg and an inverted 7-shaped landing leg are disposed on the upper and lower portions of the main shaft, which are arranged oppositely, and three end points of one end of the main shaft, which is far away from the electric drill main body, a free end of a horizontal portion of the right 7-shaped landing leg, and a free end of a horizontal portion of the inverted 7-shaped landing leg are spatially collinear.
The scheme can only be applied before formwork erecting, so that the size of a hole formed in a fixed position is not consistent with that of an embedded sleeve easily when the formwork erecting is carried out on the formwork, and the risk of slurry leakage exists; secondly, when the formwork is installed on site, as the number of the formworks is too large, partial formworks are easy to be replaced or the holes are newly opened on site before the formwork is erected, and thus, the construction progress is prolonged; finally, since the position of the hole in the template is usually measured manually, errors are liable to occur.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a construction method which can be used for drilling a template during installation and fixing a reserved sleeve and is applied to welding and punching of the template.
The technical scheme adopted by the invention is as follows:
the construction method for welding and punching the template comprises the following steps of:
step one, installation preparation: preparing a welding punching device, placing the welding punching device at one side of the vertical template and opposite to the template, placing the embedded sleeve in a positioning cylinder in the welding punching device, aligning the cylinder opening of the positioning cylinder with the template at a certain interval, and debugging the direction of a soldering tin mechanism in the welding punching device;
step two, positioning welding: the welding and punching device comprises three sliding chutes which are arranged on the periphery of the positioning cylinder and are circumferentially distributed along the length direction of the positioning cylinder by taking the central line as the center of a circle, and each sliding chute is provided with a clamping piece which slides along the length direction of the sliding chute and can be used for clamping the embedded sleeve; a rotating ring is sleeved outside the positioning cylinder, a ring groove which can be just opposite to the rotating ring is arranged on the positioning cylinder, one side of the rotating ring is connected with the clamping piece through a first push rod, the other side of the rotating ring is connected with a transverse cylinder fixed on the positioning cylinder through a second push rod, a left magnet assembly capable of being cracked is arranged between the rotating ring and the first push rod, a right magnet assembly capable of being cracked is arranged between the rotating ring and the second push rod, the transverse cylinder is electrically connected with the microprocessor, the tin soldering mechanism is positioned at the upper end of the rotating ring and corresponds to the clamping piece, when in use, the microprocessor sends an instruction to the transverse cylinder, the rotating ring and the clamping piece are pushed by the transverse cylinder to move to the designated position along the length direction of the sliding chute, the rotating ring moves to the position of the annular groove, the embedded sleeve can abut against the template, and then the soldering mechanism is started to perform spot welding on the position of the clamping piece clamping the pipe orifice of the embedded sleeve to form a positioning point;
step three, fixing and welding: after the spot welding is finished, the tin soldering mechanism stops soldering tin, the microprocessor sends an instruction to a driving motor which is detachably arranged on the positioning cylinder to control an output shaft of the driving motor to rotate clockwise, because the output shaft of the driving motor is connected with a screw rod which passes through the positioning cylinder, the screw rod is sleeved with a first nut which can move along the length direction of the screw rod, the first nut is sleeved with a chuck which is matched with the supporting block, the chuck is connected with the first nut through a first one-way bearing, therefore, the output shaft of the driving motor drives the screw rod to rotate clockwise, the screw rod drives the chuck to move to the lower end of the rotating ring along the length direction of the chuck under the action of the first one-way bearing, after the embedded sleeve pipe orifice is clamped with the support block at the lower end of the rotating ring, the rotating ring is driven to rotate, the tin soldering mechanism is started to perform tin soldering, and the tin soldering mechanism on the rotating ring performs line soldering on the peripheral side of the embedded sleeve pipe orifice, so that the embedded sleeve pipe orifice is fixed on the template;
drilling holes: after the completion line welding, stop soldering tin mechanism soldering tin, issue the instruction to driving motor through microprocessor, control driving motor output shaft anticlockwise rotation, drive lead screw anticlockwise rotation, because the lead screw front end is equipped with the second nut that can follow its length direction and remove, the second nut overcoat is equipped with the drill bit with embedded sleeve internal diameter assorted, link to each other through the one-way bearing of second between drill bit and the nut, consequently, the lead screw is under the effect of the one-way bearing of second, drive the drill bit and remove and pass embedded sleeve and carry out drilling opening to the template along its length direction.
The scheme specifically works as follows, a positioning cylinder is aligned to the position of a template where an embedded sleeve needs to be installed, a certain gap is formed between the positioning cylinder and the template, the positioning cylinder is kept still, a soldering mechanism is adjusted to be located above the side of a clamping piece, after debugging work is completed, a driving motor is detached, the embedded sleeve needing to be installed is placed in the positioning cylinder, and a power supply is turned on;
the upper part of the pipe orifice of the embedded sleeve is clamped by the three groups of clamping pieces, after clamping is completed, an instruction is issued to the transverse cylinder through the microprocessor, the transverse cylinder pushes the rotating ring to move along the length direction of the sliding groove through the second push rod, the rotating ring pushes the clamping pieces to move along the length direction of the sliding groove through the first push rod, namely, the embedded sleeve is driven to move along the length direction of the positioning cylinder until the embedded sleeve moves out of the positioning cylinder and contacts with the template, meanwhile, the rotating ring can correspond to the annular groove, and then the soldering tin mechanism is started to perform spot welding on the part of the clamping pieces clamping the pipe orifice of the embedded sleeve, so that the position of the embedded sleeve can be positioned, and guarantee is provided for subsequent work;
after welding is completed, the microprocessor sends an instruction to the driving motor, and controls an output shaft of the driving motor to rotate clockwise to drive the screw rod to rotate clockwise, the screw rod is matched with the first nut to realize that the first nut can move along the length direction of the first nut, and the first nut is connected with the chuck through the first one-way bearing, so that when the screw rod rotates clockwise, the first nut can drive the chuck to rotate and can move along the length direction of the first nut until the first nut is clamped with the support block;
finally, an instruction is issued to the driving motor again to control the output shaft of the driving motor to rotate anticlockwise, at the moment, the chuck stops rotating under the action of the first one-way bearing, and therefore the tin soldering mechanism also stops soldering tin; the screw rod drives the drill bit to move along the length direction of the screw rod under the action of the second one-way bearing and penetrates through the embedded sleeve to drill a hole in the template, so that the diameter of the drilled hole can be ensured to be consistent with the inner diameter of the embedded sleeve; the construction method can be used for welding the embedded sleeve and drilling holes simultaneously, time and labor are saved, meanwhile, the stability between the template and the embedded sleeve is guaranteed through the spot welding and the line welding of the embedded sleeve, and the phenomenon that vibration generated by drilling is not flexible to the installed template is avoided.
Further, in the second step, the clamping piece comprises a moving frame moving along the length direction of the sliding groove, a longitudinal cylinder electrically connected with the microprocessor is arranged in the moving frame, a clamping block capable of abutting against the outer wall of the embedded sleeve is connected to an output shaft of the longitudinal cylinder, and the moving frame is connected with the first push rod.
The scheme specifically works as follows, a microprocessor sends an instruction to a longitudinal cylinder, an output shaft of the longitudinal cylinder drives a clamping block to move along the radial direction of a positioning cylinder until the clamping block abuts against the outer wall of the embedded sleeve, clamping of the embedded sleeve is achieved, and therefore subsequent welding work of the embedded sleeve is guaranteed; and the removal frame of design cooperatees with first push rod, realizes that first push rod promotes the technological effect that removes the frame and remove along spout length direction, simple structure.
Further, in the second step, the soldering mechanism comprises a mechanical arm, the mechanical arm is formed by hinging more than two supporting rods, one end of the mechanical arm is fixed on the rotating ring, and the other end of the mechanical arm is connected with a soldering pen electrically connected with the microprocessor.
The concrete work of this scheme is as follows, realizes adjusting the position distance of soldering tin pen and embedded sleeve soldering tin through the articulated arm that forms mutually of branch more than two, issues the instruction of start-up to the soldering tin pen through microprocessor, guarantees that the soldering tin pen carries out spot welding and line welding to embedded sleeve.
Further, in the second step, the left magnet assembly and the right magnet assembly comprise a first magnet and a second magnet attracted to the first magnet, the first magnet is located on two sides of the rotating ring, the second magnet is located at the end portions of the first push rod and the second push rod respectively, and when the rotating ring is in a static state, the first magnet and the second magnet are attracted to each other; when the rotating ring is in a rotating state, the first magnet is driven to rotate, so that the first magnet is separated from the second magnet.
The design is that the first magnet and the second magnet are attracted to drive the clamping piece and the rotating ring to move under the pushing of the longitudinal cylinder, so that the embedded sleeve is driven to move along the length direction of the positioning cylinder, the pipeline of the embedded sleeve is moved out of the positioning cylinder and is in contact with the template, and the embedded sleeve is subjected to spot welding through the tin soldering mechanism; realize through the separation of first magnet and second magnet that the rotating ring can rotate around the location section of thick bamboo outside smoothly, and then drive soldering tin mechanism and carry out the line welding, guarantee the homogeneity of soldering tin.
Furthermore, a groove is formed in the supporting block, and a clamping strip corresponding to the groove is arranged on the chuck. Design like this, can guarantee that the chuck when removing a piece position department, the joint of chuck and a piece is realized to the cooperation of card strip and recess, and then drives the swivel becket rotation of a piece upper end through the rotation of chuck.
Furthermore, the periphery of the end part of the positioning cylinder is provided with an arc-shaped hole which is axially distributed by taking the central line as the circle center, and the arc-shaped hole corresponds to the sliding groove. Design like this, reserve out the space of buried sleeve point welding through the arc hole, when buried sleeve passed a location section of thick bamboo promptly and offset with the template, buried sleeve's part stretches out a location section of thick bamboo, and the arc hole can increase the part that buried sleeve stretches out, and then increases the area of spot welding, guarantees buried sleeve and can fix a position on the template.
Further, the clamping block is of a clamping jaw structure. By the design, the embedded sleeve can be well clamped, and the embedded sleeve is ensured to be stabilized in the positioning cylinder.
Compared with the prior art, the invention has the following advantages:
1. the invention is automatic and intelligent, the operation of the longitudinal cylinder, the transverse cylinder and the driving motor is controlled by the microprocessor, meanwhile, the positioning cylinder is used for positioning the position of the hole opening of the template, and the spacing between the positioning cylinder and the template realizes the limitation of the welding part when the embedded casing line is welded; meanwhile, the embedded sleeve initially running to the arc-shaped hole position is used for performing spot welding to perform positioning and fixing, and the stability between the embedded sleeve and the template is ensured; the two different working modes are realized by utilizing the clockwise rotation and the anticlockwise rotation of the driving motor, when the screw rod rotates clockwise, the rotating ring is driven to rotate to realize line welding, and the drill bit does not rotate to work at the moment, so that the vibration of the template is avoided; when the screw rod rotates anticlockwise, the rotating ring stops rotating, the drill bit starts working and penetrates through the embedded sleeve to drill the template, and the drilling and the installation of the embedded sleeve on the template are realized simultaneously, so that the time and the labor are saved.
2. The construction method is novel, and firstly, the radial position of the clamping block is adjusted through the longitudinal cylinder so as to be suitable for clamping the embedded sleeves with different sizes; then, the transverse cylinder drives the whole clamping piece, the tin soldering mechanism and the rotating ring to move along the length direction of the sliding groove until the embedded sleeve extends out of the positioning cylinder and abuts against the template, the rotating ring can correspond to the annular groove, and then the tin soldering mechanism is started to perform spot welding on the part, located at the arc-shaped hole, of the embedded sleeve; after welding is finished, the driving motor is started, the chuck is driven to move along the length direction of the screw rod by clockwise rotation of the driving motor and is clamped with the support block, namely, the rotating ring is driven to rotate when the chuck rotates, and the support block is converted from moving along the length direction of the sliding groove to rotating along the annular groove, so that the line welding of the embedded sleeve is realized; and finally, the driving motor rotates anticlockwise to drive the drill bit to move along the length direction of the screw rod to drill holes.
Drawings
FIG. 1 is a construction flow chart of a construction method for welding and punching a template according to the present invention;
fig. 2 is a schematic structural diagram of a welding and punching device in the construction method for welding and punching the template according to the present invention.
In the figure: the device comprises a positioning cylinder 1, a sliding chute 2, an arc-shaped hole 3, a longitudinal cylinder 4, a clamping block 5, a first push rod 6, a rotating ring 7, a transverse cylinder 8, a mechanical arm 9, a soldering tin pen 10, a moving frame 11, a left magnet assembly 12, a right magnet assembly 13, a support block 14, a second push rod 15, a screw rod 16, a chuck 17, a first one-way bearing 18, a second nut 19, a drill bit 20, an embedded sleeve 21 and a driving motor 22.
Detailed Description
The invention will be described in connection with the following figures and examples.
In this embodiment: referring to fig. 1, the construction method for welding and punching the template includes a welding and punching device, the welding and punching device includes a positioning cylinder 1 facing the template and an embedded sleeve 21 located in the positioning cylinder 1, the positioning cylinder 1 is provided with three sliding grooves 2 circumferentially distributed with a central line as a circle center along a length direction of the positioning cylinder, and each sliding groove 2 is provided with a clamping piece which slides along the length direction and can be used for clamping the embedded sleeve 21; a rotating ring 7 is sleeved outside the positioning cylinder 1, a ring groove arranged on the positioning cylinder 1 is correspondingly arranged right below the rotating ring 7, one side of the rotating ring 7 is connected with the clamping piece through a first push rod 6, and a left magnet assembly 12 capable of cracking is arranged between the rotating ring 7 and the first push rod 6; the other side is connected with a transverse cylinder 8 fixed on the positioning cylinder 1 through a second push rod 15, and a right magnet assembly 13 capable of cracking is arranged between the rotating ring 7 and the second push rod 15; the upper end of the rotating ring 7 is provided with a soldering tin mechanism which corresponds to the clamping piece and welds the embedded sleeve 21, and the lower end is provided with a support block 14 which extends into the positioning cylinder 1;
a drilling mechanism is arranged in the positioning cylinder 1 and comprises a driving motor 22 which is detachably arranged on the positioning cylinder 1, a lead screw 16 is connected to an output shaft of the driving motor 22, a first nut which can move along the length direction of the lead screw 16 is sleeved on the lead screw 16, a chuck 17 which is matched with the support block 14 is sleeved outside the first nut, the chuck 17 is connected with the first nut through a first one-way bearing 18, a second nut 19 which can move along the length direction of the lead screw 16 is arranged at the front end of the lead screw 16, a drill bit 20 which is matched with the inner diameter of the embedded sleeve 21 is sleeved outside the second nut 19, and the drill bit 20 is connected with the nut through a second one-way bearing;
the welding device is characterized by further comprising a microprocessor, wherein the microprocessor is respectively connected with the transverse cylinder 8, the soldering mechanism and the driving motor 22, when the welding device is used, the microprocessor sends an instruction to the transverse cylinder 8 to push the rotating ring 7 and the clamping piece to move to a specified position along the length direction of the sliding groove 2, then the soldering mechanism is started to perform spot welding on the position, where the clamping piece clamps the pipe orifice of the embedded sleeve 21, after welding is completed, the microprocessor sends an instruction to the driving motor 22 to control an output shaft of the driving motor 22 to rotate clockwise to drive the screw rod 16 to rotate clockwise, the screw rod 16 drives the chuck 17 to move along the length direction to be clamped with the support block 14 under the action of the first one-way bearing 18 to drive the rotating ring 7 to rotate, and the soldering mechanism on the rotating ring 7 performs line welding on the periphery side of the pipe orifice of the embedded sleeve 21; and then, sending an instruction to the driving motor 22, controlling the output shaft of the driving motor 22 to rotate anticlockwise, driving the screw rod 16 to rotate anticlockwise, and driving the drill bit 20 to move along the length direction of the screw rod 16 under the action of the second one-way bearing and penetrate through the embedded sleeve 21 to drill holes on the template.
The construction method for welding and punching the template comprises the following steps of:
step one, installation preparation: preparing a welding punching device, placing the welding punching device at one side of the vertical template and opposite to the template, placing the embedded sleeve in a positioning cylinder in the welding punching device, aligning the cylinder opening of the positioning cylinder with the template at a certain interval, and debugging the direction of a soldering tin mechanism in the welding punching device;
step two, positioning welding: the microprocessor sends an instruction to the transverse cylinder, the transverse cylinder pushes the rotating ring and the clamping piece to move to a specified position along the length direction of the sliding groove, the rotating ring moves to the position of the ring groove, meanwhile, the embedded sleeve can abut against the template, and then the soldering tin mechanism is started to perform spot welding on the position, clamped by the clamping piece, of the pipe orifice of the embedded sleeve to form a positioning point;
step three, fixing and welding: after spot welding is completed, stopping tin soldering of the tin soldering mechanism, sending an instruction to a driving motor detachably mounted on a positioning cylinder by a microprocessor, controlling an output shaft of the driving motor to rotate clockwise, driving a lead screw to rotate clockwise by the output shaft of the driving motor, driving a chuck to move to the lower end of a rotating ring along the length direction of the chuck under the action of a first one-way bearing, clamping the chuck with a support block at the lower end of the rotating ring, driving the rotating ring to rotate, starting the tin soldering mechanism to perform tin soldering, and performing line welding on the periphery of the pipe orifice of the embedded sleeve by a tin soldering mechanism on the rotating ring so that the pipe orifice of the embedded sleeve is fixed on a template;
drilling holes: after the wire welding is completed, the tin soldering mechanism stops soldering tin, the microprocessor sends an instruction to the driving motor, the driving motor output shaft is controlled to rotate anticlockwise, the lead screw is driven to rotate anticlockwise, and the lead screw drives the drill bit to move along the length direction of the drill bit and penetrate through the embedded sleeve to drill holes in the template under the action of the second one-way bearing.
The scheme specifically works as follows, the positioning cylinder 1 is aligned to the position of the template where the embedded sleeve 21 needs to be installed, a certain gap is formed between the positioning cylinder 1 and the template, the positioning cylinder 1 is kept still, the soldering mechanism is adjusted to be positioned above the side of the clamping piece, after debugging work is completed, the driving motor 22 is detached, the embedded sleeve 21 needing to be installed is placed in the positioning cylinder 1, and a power supply is turned on;
clamping the upper part of the pipe orifice of the embedded sleeve 21 by three groups of clamping pieces, after clamping is completed, sending an instruction to a transverse cylinder 8 by a microprocessor, pushing a rotating ring 7 to move along the length direction of a sliding groove 2 by a transverse cylinder 8 through a second push rod 15, pushing the clamping piece to move along the length direction of the sliding groove 2 by the rotating ring 7 through a first push rod 6, namely driving the embedded sleeve 21 to move along the length direction of a positioning cylinder 1 until the embedded sleeve moves out of the positioning cylinder 1 and contacts with a template, meanwhile, the rotating ring 7 can correspond to an annular groove, and starting a soldering tin mechanism to perform spot welding on the part of the pipe orifice of the embedded sleeve 21 clamped by the clamping pieces, so that the position of the embedded sleeve 21 can be positioned, and guarantee is provided for subsequent work;
after the welding is finished, the microprocessor sends an instruction to the driving motor 22, controls the output shaft of the driving motor 22 to rotate clockwise, drives the screw rod 16 to rotate clockwise, as the screw 16 is matched with the first nut, the first nut can move along the length direction of the first nut, and the first nut is externally connected to the chuck 17 through a first one-way bearing 18, so that, when the screw 16 is rotated clockwise, the first nut can drive the chuck 17 to rotate and can move along the length direction until the chuck moves to be clamped with the support block 14, and when the left magnet assembly 12 and the right magnet assembly 13 rotate on the rotating ring 7, the two inner parts of the pre-buried sleeve are cracked to ensure that the rotating ring 7 is driven to rotate, the soldering tin mechanism on the rotating ring 7 performs line welding on the peripheral side of the pipe orifice of the pre-buried sleeve 21, therefore, the embedded sleeve 21 can be completely welded on the template, and the embedded sleeve 21 is not installed any more in the subsequent construction;
finally, an instruction is sent to the driving motor 22 again to control the output shaft of the driving motor 22 to rotate anticlockwise, at this time, the chuck 17 stops rotating under the action of the first one-way bearing 18, and therefore the soldering mechanism also stops soldering; the screw rod 16 drives the drill bit 20 to move along the length direction of the screw rod under the action of the second one-way bearing and penetrate through the embedded sleeve 21 to drill holes on the template, so that the diameter of the drilled holes can be ensured to be consistent with the inner diameter of the embedded sleeve 21; the construction method can be used for welding the embedded sleeve 21 and drilling holes simultaneously, time and labor are saved, meanwhile, the stability between the template and the embedded sleeve 21 is guaranteed through the spot welding and the line welding of the embedded sleeve 21, and the phenomenon that vibration generated by drilling holes loosens the installed template is avoided.
Preferably, in the second step, the clamping member includes a moving frame 11 moving along the length direction of the sliding chute 2, a vertical cylinder 4 electrically connected with the microprocessor is arranged in the moving frame 11, a clamping block 5 capable of abutting against the outer wall of the embedded sleeve 21 is connected to an output shaft of the vertical cylinder 4, and the moving frame 11 is connected with the first push rod 6.
The scheme specifically works as follows, a microprocessor sends an instruction to a longitudinal cylinder 4, an output shaft of the longitudinal cylinder 4 drives a clamping block 5 to move along the radial direction of a positioning cylinder 1 until the clamping block 5 abuts against the outer wall of an embedded sleeve 21, so that the embedded sleeve 21 is clamped, and the subsequent welding work of the embedded sleeve 21 is ensured; and the moving frame 11 that designs cooperatees with first push rod 6, realizes that first push rod 6 promotes the technical effect that moves frame 11 and remove along spout 2 length direction, simple structure.
Preferably, in the second step, the soldering mechanism includes a mechanical arm 9, the mechanical arm 9 is formed by hinging more than two supporting rods, one end of the mechanical arm 9 is fixed on the rotating ring 7, and the other end of the mechanical arm is connected with a soldering pen 10 electrically connected with the microprocessor.
The concrete work of this scheme is as follows, realizes adjusting the position distance of soldering tin pen 10 and buried sleeve 21 soldering tin through the articulated arm 9 that forms mutually of branch more than two, sends the instruction of start-up through microprocessor to soldering tin pen 10, guarantees that soldering tin pen 10 carries out spot welding and line welding to buried sleeve 21.
Preferably, in the second step, the left magnet assembly 12 and the right magnet assembly 13 include a first magnet and a second magnet attracted to the first magnet, the first magnet is located at two sides of the rotating ring 7, the second magnet is located at the end of the first push rod 6 and the end of the second push rod 15, and when the rotating ring 7 is in a static state, the first magnet and the second magnet are attracted; when the rotating ring 7 is in a rotating state, the first magnet is driven to rotate, so that the first magnet is separated from the second magnet.
The design is that the first magnet and the second magnet are attracted to drive the clamping piece and the rotating ring 7 to move under the pushing of the longitudinal cylinder 4, so that the embedded sleeve 21 is driven to move along the length direction of the positioning cylinder 1, the pipeline of the embedded sleeve 21 is moved out of the positioning cylinder 1 and is in contact with the template, and the embedded sleeve 21 is subjected to spot welding through a soldering mechanism; realize through the separation of first magnet and second magnet that swivel becket 7 can rotate around the outside of a location section of thick bamboo 1 smoothly, and then drive soldering tin mechanism and carry out the line welding, guarantee the homogeneity of soldering tin.
Preferably, the support block 14 is provided with a groove, and the chuck 17 is provided with a clamping strip corresponding to the groove. Design like this, can guarantee that chuck 17 when removing a piece 14 position department, the cooperation of card strip and recess realizes chuck 17 and a piece 14 joint, and then drives the swivel becket 7 rotation of a piece 14 upper end through chuck 17's rotation.
Preferably, the circumference of the end of the positioning cylinder 1 is provided with an arc-shaped hole 3 which is axially distributed by taking the central line as the center of a circle, and the arc-shaped hole 3 corresponds to the sliding chute 2. Design like this, reserve out the space of buried sleeve 21 spot welding through arc hole 3, when buried sleeve 21 passed a setting cylinder 1 and offsets with the template promptly, buried sleeve 21's part stretches out setting cylinder 1, and arc hole 3 can increase the part that buried sleeve 21 stretches out, and then the area of increase spot welding guarantees that buried sleeve 21 can be fixed a position in the template.
Preferably, the clamping block 5 is in a jaw configuration. By the design, the embedded sleeve 21 can be well clamped, and the embedded sleeve 21 is ensured to be stabilized in the positioning cylinder 1.
1. The invention is automatic and intelligent, the operation of the longitudinal cylinder 4, the transverse cylinder 8 and the driving motor 22 is controlled by the microprocessor, meanwhile, the positioning cylinder 1 is used for positioning the position of the template for opening holes, and the spacing between the positioning cylinder 1 and the template realizes the limitation of the welding part when the embedded sleeve 21 is welded; meanwhile, the embedded sleeve 21 initially running to the position of the arc-shaped hole 3 is used for performing spot welding to perform positioning and fixing, so that the stability between the embedded sleeve 21 and the template is ensured; two different working modes are realized by utilizing the clockwise rotation and the anticlockwise rotation of the driving motor 22, when the screw rod 16 rotates clockwise, the rotating ring 7 is driven to rotate to realize wire welding, and the drill bit 20 does not rotate to work at the moment, so that the vibration of the template is avoided; when the screw rod 16 rotates anticlockwise, the rotating ring 7 stops rotating, the drill bit 20 starts working and penetrates through the embedded sleeve 21 to drill the template, and the drilling and the installation of the embedded sleeve 21 of the template are realized simultaneously, so that the time and the labor are saved.
2. The construction method is novel, firstly, the radial position of the clamping block 5 is adjusted through the longitudinal cylinder 4 so as to be suitable for clamping the embedded sleeves 21 with different sizes; then, the transverse cylinder 8 drives the whole clamping piece, the soldering tin mechanism and the rotating ring 7 to move along the length direction of the sliding groove 2 until the embedded sleeve 21 extends out of the positioning cylinder 1 and abuts against the template, the rotating ring 7 can correspond to the annular groove, and the soldering tin mechanism is started to perform spot welding on the part, located at the arc-shaped hole 3, of the embedded sleeve 21; after welding, the driving motor 22 is started, the driving motor 22 rotates clockwise to drive the chuck 17 to move along the length direction of the screw rod 16 and is clamped with the support block 14, namely, the chuck 17 drives the rotating ring 7 to rotate when rotating, and the support block 14 changes from moving along the length direction of the sliding groove 2 to rotating along the annular groove, so that line welding of the embedded sleeve 21 is realized; finally, the driving motor 22 rotates counterclockwise to drive the drill bit 20 to move along the length direction of the screw rod 16 for drilling and punching.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the technical solutions, and those skilled in the art should understand that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all that should be covered by the claims of the present invention.
Claims (7)
1. The construction method for welding and punching the template is characterized by comprising the following steps of:
step one, installation preparation: preparing a welding and punching device, placing the welding and punching device at one side of a vertical template and just opposite to the template, placing an embedded sleeve (21) in a positioning cylinder (1) in the welding and punching device, aligning the cylinder opening of the positioning cylinder (1) with the template at a certain interval, and debugging the direction of a soldering mechanism in the welding and punching device;
step two, positioning welding: the welding and punching device comprises three sliding chutes (2) which are arranged on the peripheral side of the positioning cylinder (1) and are circumferentially distributed along the length direction of the positioning cylinder by taking a central line as a circle center, and a clamping piece which slides along the length direction of each sliding chute (2) and can be used for clamping the embedded sleeve (21) is arranged on each sliding chute; the outer sleeve of a locating cylinder (1) is provided with a rotating ring (7), a ring groove which can be right opposite to the rotating ring (7) is arranged on the locating cylinder (1), one side of the rotating ring (7) is connected with a clamping piece through a first push rod (6), the other side of the rotating ring is connected with a transverse cylinder (8) fixed on the locating cylinder (1) through a second push rod (15), a left magnet assembly (12) which can be cracked is arranged between the rotating ring (7) and the first push rod (6), a right magnet assembly (13) which can be cracked is arranged between the rotating ring (7) and the second push rod (15), the transverse cylinder (8) is electrically connected with a microprocessor, a soldering mechanism is arranged at the upper end of the rotating ring (7) and corresponds to the clamping piece, when the device is used, the microprocessor sends an instruction to the transverse cylinder (8), the rotating ring (7) and the clamping piece are pushed to move to a designated position along the length direction of a sliding chute (2) through the transverse cylinder (8), the rotating ring (7) moves to the position of the annular groove, the embedded sleeve (21) can abut against the template, and the soldering mechanism is started to perform spot welding on the position, clamped by the clamping piece, of the pipe orifice of the embedded sleeve (21) to form a positioning point;
step three, fixing and welding: after spot welding is finished, tin soldering of a tin soldering mechanism is stopped, a microprocessor issues an instruction to a driving motor (22) detachably mounted on a positioning cylinder (1), the output shaft of the driving motor (22) is controlled to rotate clockwise, a lead screw (16) penetrating through the positioning cylinder (1) is connected to the output shaft of the driving motor (22), a first nut capable of moving along the length direction of the lead screw (16) is sleeved on the lead screw (16), a chuck (17) matched with a support block (14) is sleeved outside the first nut, the chuck (17) is connected with the first nut through a first one-way bearing (18), therefore, the output shaft of the driving motor (22) drives the lead screw (16) to rotate clockwise, the lead screw (16) drives the chuck (17) to move to the lower end of a rotating ring (7) along the length direction under the action of the first one-way bearing (18) and is clamped with the support block (14) at the lower end of the rotating ring (7), the rotating ring (7) is driven to rotate, the tin soldering mechanism is started to solder, and the tin soldering mechanism on the rotating ring (7) performs line welding on the peripheral side of the pipe orifice of the embedded sleeve (21), so that the pipe orifice of the embedded sleeve (21) is fixed on the template;
drilling holes: accomplish the line welding back, stop soldering tin mechanism soldering tin, send out instruction to driving motor (22) through microprocessor, control driving motor (22) output shaft anticlockwise rotation, drive lead screw (16) anticlockwise rotation, because lead screw (16) front end is equipped with second nut (19) that can follow its length direction and remove, second nut (19) overcoat is equipped with drill bit (20) with embedded sleeve (21) internal diameter assorted, link to each other through the one-way bearing of second between drill bit (20) and the nut, consequently, lead screw (16) are under the effect of the one-way bearing of second, it moves and passes embedded sleeve (21) along its length direction to drive drill a hole to the template to drive drill bit (20).
2. The construction method for welding and punching the template according to claim 1, wherein in the second step, the clamping member comprises a moving frame (11) moving along the length direction of the sliding chute (2), a longitudinal cylinder (4) electrically connected with the microprocessor is arranged in the moving frame (11), a clamping block (5) capable of abutting against the outer wall of the embedded sleeve (21) is connected to an output shaft of the longitudinal cylinder (4), and the moving frame (11) is connected with the first push rod (6).
3. The construction method for welding and punching the template according to claim 1, wherein in the second step, the soldering mechanism comprises a mechanical arm (9), the mechanical arm (9) is composed of more than two hinged support rods, one end of the mechanical arm (9) is fixed on the rotating ring (7), and the other end of the mechanical arm is connected with a soldering pen (10) electrically connected with the microprocessor.
4. The construction method for welding and perforating applied to the template according to claim 1, characterized in that in step two, the left magnet assembly (12) and the right magnet assembly (13) comprise a first magnet and a second magnet attracted to the first magnet, the first magnet is positioned at both sides of the rotating ring (7), the second magnet is respectively positioned at the ends of the first push rod (6) and the second push rod (15), and when the rotating ring (7) is in a static state, the first magnet and the second magnet are attracted; when the rotating ring (7) is in a rotating state, the first magnet is driven to rotate, so that the first magnet is separated from the second magnet.
5. The construction method for welding and punching applied to the template as claimed in claim 1, wherein a groove is formed on the supporting block (14), and a clamping strip corresponding to the groove is formed on the chuck (17).
6. The construction method applied to the welding and punching of the templates according to any one of claims 1 to 5, wherein the circumference of the end part of the positioning cylinder (1) is provided with arc-shaped holes (3) which are axially distributed by taking a central line as a circle center, and the arc-shaped holes (3) correspond to the sliding grooves (2).
7. The construction method for welding and perforating applied to shuttering according to claim 1, characterized in that said gripping blocks (5) are of jaw structure.
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| CN202110672919.5A CN113305516B (en) | 2021-06-17 | 2021-06-17 | Construction method applied to welding and punching of template |
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| CN202110672919.5A CN113305516B (en) | 2021-06-17 | 2021-06-17 | Construction method applied to welding and punching of template |
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| BRPI1100085A2 (en) * | 2011-01-12 | 2012-08-28 | Fabio Jorge Botelho Baptista | steel blast furnace race hole drilling pipe with internal safety valve for pig iron retention |
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| CN112139544A (en) * | 2020-09-14 | 2020-12-29 | 重庆贵安机械有限公司 | Machining device for peripheral window hole of engine starting cup |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113305516B (en) | 2022-05-17 |
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