CN113300023B - Energy storage system and condensation prevention control method thereof - Google Patents
Energy storage system and condensation prevention control method thereof Download PDFInfo
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Abstract
本发明提供一种储能系统及其防冷凝控制方法,其首先根据检测得到的各电池模组内部的环境温度和相对湿度,分别确定各电池模组的露点温度;并确定各电池模组内部各电芯所接触物体的表面温度;然后,对于各电池模组,分别确定露点温度与表面温度之间的差值在预设分级中的所属等级;再根据所属等级,控制液冷系统执行相应的动作,提高相应电池模组的表面温度以避免冷凝。也即,本发明通过液冷系统本身的动作来防止冷凝,避免了采用干燥剂方案而带来的一系列问题,而且能够根据对应的等级执行相应的动作,效果可控、可靠性高。
The present invention provides an energy storage system and its anti-condensation control method. Firstly, according to the detected ambient temperature and relative humidity inside each battery module, respectively determine the dew point temperature of each battery module; and determine the internal temperature of each battery module. The surface temperature of the object in contact with each battery cell; then, for each battery module, determine the level of the difference between the dew point temperature and the surface temperature in the preset classification; and then control the liquid cooling system according to the level. action to increase the surface temperature of the corresponding battery module to avoid condensation. That is to say, the present invention prevents condensation through the action of the liquid cooling system itself, avoiding a series of problems caused by the solution of desiccant, and can perform corresponding actions according to the corresponding level, with controllable effect and high reliability.
Description
技术领域technical field
本发明涉及储能系统技术领域,特别涉及一种储能系统及其防冷凝控制方法。The invention relates to the technical field of energy storage systems, in particular to an energy storage system and an anti-condensation control method thereof.
背景技术Background technique
现有储能系统的散热原理主要是通过低温物质(空气、冷却液)流过电池表面,交换带走电池产生的热量。但在电池散热的同时,由于冷却介质的温度较低,环境温度较高,当温度较高的空气遇到低温物体,将会在低温物体表面形成冷凝。The heat dissipation principle of the existing energy storage system is mainly to exchange and take away the heat generated by the battery through the flow of low-temperature substances (air, cooling fluid) over the surface of the battery. However, while the battery is dissipating heat, due to the low temperature of the cooling medium and the high ambient temperature, when the air with a higher temperature encounters a low-temperature object, condensation will form on the surface of the low-temperature object.
由于电池工艺的原因,电芯本身的正极和金属外壳是通过低阻抗连接或者直接连接的。当低温物体表面形成冷凝之后,模组箱体内部位于同一低温物体上的多个电芯的金属外壳会通过冷凝水连接在一起形成短路,如图1所示;当不同电芯的金属外壳连接在一起后,相关电芯的正负极会形成短路,可能会造成电芯的热失控、着火等恶劣事故,其短路等效电路如图2所示。Due to the battery technology, the positive electrode of the battery itself and the metal casing are connected through low impedance or directly. When condensation is formed on the surface of the low-temperature object, the metal casings of multiple batteries located on the same low-temperature object inside the module box will be connected together to form a short circuit through condensed water, as shown in Figure 1; when the metal casings of different batteries are connected After being together, the positive and negative poles of the related cells will form a short circuit, which may cause thermal runaway of the cells, fire and other severe accidents. The short-circuit equivalent circuit is shown in Figure 2.
为了避免上述情况发生,现有的方案是在模组箱体内部增加干燥剂,通过干燥剂吸收模组内部空气中的水分,防止冷凝发生。但由于模组本身会通过呼吸阀与外部进行空气交换来平衡模组内外的压力,在空气交换的过程中,模组外部空气会进入模组内部;而且,干燥剂长时间频繁吸收水分,一方面干燥剂的干燥性能会下降,另一方面干燥剂吸收了大量的水分,当温度升高时,干燥剂内吸收的水分又会蒸发出来,反而升高模组箱体内部的相对湿度。In order to avoid the occurrence of the above situation, the existing solution is to add a desiccant inside the module box, and the desiccant absorbs the moisture in the air inside the module to prevent condensation. However, because the module itself will exchange air with the outside through the breathing valve to balance the pressure inside and outside the module, during the air exchange process, the outside air of the module will enter the inside of the module; moreover, the desiccant absorbs water frequently for a long time, On the one hand, the drying performance of the desiccant will decrease. On the other hand, the desiccant absorbs a large amount of water. When the temperature rises, the moisture absorbed in the desiccant will evaporate again, which will increase the relative humidity inside the module box.
发明内容Contents of the invention
有鉴于此,本发明提供一种储能系统及其防冷凝控制方法,以避免液冷模组内部发生冷凝,且其可靠性高于现有技术中的干燥剂方案。In view of this, the present invention provides an energy storage system and its anti-condensation control method to avoid condensation inside the liquid cooling module, and its reliability is higher than that of the desiccant solution in the prior art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
本发明第一方面提供了一种储能系统的防冷凝控制方法,所述储能系统包括至少一个电池模组,各所述电池模组均由液冷系统实现散热;所述储能系统的防冷凝控制方法包括:The first aspect of the present invention provides an anti-condensation control method for an energy storage system, the energy storage system includes at least one battery module, and each of the battery modules is dissipated by a liquid cooling system; the energy storage system Anti-condensation control methods include:
根据检测得到的各所述电池模组内部的环境温度和相对湿度,分别确定各所述电池模组的露点温度;Determine the dew point temperature of each of the battery modules according to the detected ambient temperature and relative humidity inside each of the battery modules;
确定各所述电池模组内部各电芯所接触物体的表面温度;Determining the surface temperature of the object in contact with each battery cell inside each battery module;
对于各所述电池模组,分别确定所述露点温度与所述表面温度之间的差值在预设分级中的所属等级;For each of the battery modules, respectively determine the level of the difference between the dew point temperature and the surface temperature in the preset classification;
根据所述所属等级,控制所述液冷系统执行相应的动作,提高相应所述电池模组的所述表面温度以避免冷凝。According to the grade, the liquid cooling system is controlled to perform corresponding actions to increase the surface temperature of the corresponding battery module to avoid condensation.
可选的,根据检测得到的各所述电池模组内部的环境温度和相对湿度,分别确定各所述电池模组的露点温度,包括:Optionally, according to the detected ambient temperature and relative humidity inside each of the battery modules, respectively determine the dew point temperature of each of the battery modules, including:
对于各所述电池模组,分别根据对应的所述环境温度和所述相对湿度,进行计算或者查表,得到其所述露点温度。For each of the battery modules, the dew point temperature is obtained through calculation or table lookup according to the corresponding ambient temperature and the relative humidity.
可选的,确定各所述电池模组内部各电芯所接触物体的表面温度,包括:Optionally, determining the surface temperature of the object in contact with each battery cell inside each battery module includes:
对于各所述电池模组,分别直接检测其各所述电芯底部导热介质的表面温度;或者,For each of the battery modules, directly detect the surface temperature of the heat-conducting medium at the bottom of each of the battery cells; or,
分别检测得到各所述电池模组内部液冷板表面温度或所述液冷系统的冷却液温度,并据其换算得到各所述电池模组的所述表面温度。The surface temperature of the liquid cooling plate inside each battery module or the coolant temperature of the liquid cooling system is respectively detected, and converted to obtain the surface temperature of each battery module.
可选的,确定所述露点温度与所述表面温度之间的差值在预设分级中的所属等级,包括:Optionally, determining the grade of the difference between the dew point temperature and the surface temperature in the preset classification includes:
判断所述差值是否大于第二阈值;judging whether the difference is greater than a second threshold;
若所述差值小于等于所述第二阈值,则判断所述差值是否大于第一阈值;所述第一阈值小于所述第二阈值;If the difference is less than or equal to the second threshold, then judging whether the difference is greater than a first threshold; the first threshold is less than the second threshold;
若所述差值大于所述第一阈值,则判定所述所属等级为第二级;If the difference is greater than the first threshold, it is determined that the grade belongs to the second grade;
若所述差值小于等于所述第一阈值,则判定所述所属等级为第一级。If the difference is less than or equal to the first threshold, it is determined that the grade belongs to the first grade.
可选的,根据所述所属等级,控制所述液冷系统执行相应的动作,包括:Optionally, according to the grade, the liquid cooling system is controlled to perform corresponding actions, including:
若所述所属等级为第二级,则在所述液冷系统运行于制冷模式的情况下,控制所述液冷系统停止制冷;或者,在所述液冷系统未运行于制冷模式的情况下,控制所述液冷系统运行于加热模式;If the level belongs to the second level, when the liquid cooling system is operating in the cooling mode, control the liquid cooling system to stop cooling; or, when the liquid cooling system is not operating in the cooling mode , controlling the liquid cooling system to operate in a heating mode;
若所述所属等级为第一级,则控制所述液冷系统运行于加热模式。If the grade belongs to the first grade, the liquid cooling system is controlled to operate in a heating mode.
可选的,控制所述液冷系统运行于加热模式,包括:Optionally, controlling the liquid cooling system to operate in a heating mode includes:
控制所述液冷系统中相应管路内的加热电阻工作。Control the heating resistors in the corresponding pipelines in the liquid cooling system to work.
可选的,控制所述液冷系统停止制冷,包括:Optionally, controlling the liquid cooling system to stop cooling includes:
控制所述液冷系统的液冷机组停止运行。The liquid cooling unit controlling the liquid cooling system stops running.
可选的,所述液冷系统的各个液冷板输入端设置有电控阀门时,确定所述露点温度与所述表面温度之间的差值在预设分级中的所属等级的步骤中,在判断所述差值是否大于第二阈值之前,还包括:Optionally, when the input end of each liquid cooling plate of the liquid cooling system is provided with an electronically controlled valve, in the step of determining that the difference between the dew point temperature and the surface temperature belongs to a grade in the preset classification, Before judging whether the difference is greater than the second threshold, it also includes:
判断所述差值是否大于第三阈值;所述第三阈值大于所述第二阈值;judging whether the difference is greater than a third threshold; the third threshold is greater than the second threshold;
若所述差值小于等于第三阈值,则执行判断所述差值是否大于第二阈值的步骤,并且若所述差值大于所述第二阈值,则判定所述所属等级为第三级。If the difference is less than or equal to a third threshold, then execute the step of judging whether the difference is greater than a second threshold, and if the difference is greater than the second threshold, then determine that the level belongs to the third level.
可选的,根据所述所属等级,控制所述液冷系统执行相应的动作的步骤,还包括:Optionally, the step of controlling the liquid cooling system to perform corresponding actions according to the grade further includes:
若所述所属等级为第三级,则根据所述差值与阀门开度的预设关系,调节相应所述电控阀门的阀门开度。If the grade belongs to the third grade, the valve opening of the corresponding electronically controlled valve is adjusted according to the preset relationship between the difference and the valve opening.
本发明第二方面提供了一种储能系统,包括:控制模块、检测模块、液冷系统以及至少一个电池模组;其中:The second aspect of the present invention provides an energy storage system, including: a control module, a detection module, a liquid cooling system, and at least one battery module; wherein:
所述检测模块至少用于检测各所述电池模组内部的环境温度和相对湿度,以及,各所述电池模组内部各电芯所接触物体的表面温度或其代表温度;The detection module is at least used to detect the ambient temperature and relative humidity inside each battery module, and the surface temperature or its representative temperature of the object in contact with each battery cell inside each battery module;
所述控制模块的输入端与所述检测模块的输出端相连,所述控制模块的输出端与所述液冷系统的控制端相连,所述控制模块用于执行如上述第一方面任一段落所述的储能系统的防冷凝控制方法。The input terminal of the control module is connected to the output terminal of the detection module, the output terminal of the control module is connected to the control terminal of the liquid cooling system, and the control module is used to perform the above-mentioned steps described in any paragraph of the first aspect. The anti-condensation control method of the energy storage system described above.
可选的,所述液冷系统包括:液冷机组、多个传输管路以及多个液冷板;Optionally, the liquid cooling system includes: a liquid cooling unit, multiple transmission pipelines, and multiple liquid cooling plates;
所述液冷机组通过相应的所述传输管路为各个所述液冷板提供冷却液循环功能;The liquid cooling unit provides a cooling liquid circulation function for each of the liquid cooling plates through the corresponding transmission pipeline;
所述液冷板设置于所述电池模组中,用于为所述电池模组内部各电芯进行散热。The liquid cooling plate is arranged in the battery module to dissipate heat for each battery cell inside the battery module.
可选的,所述液冷系统还包括:分别设置于各个所述液冷板输入端的多个电控阀门;Optionally, the liquid cooling system further includes: a plurality of electronically controlled valves respectively arranged at the input ends of each of the liquid cooling plates;
所述电控阀门受控于所述控制模块。The electric control valve is controlled by the control module.
可选的,所述电池模组包括:上盖、下箱体及多个电芯;Optionally, the battery module includes: an upper cover, a lower box and a plurality of batteries;
各所述电芯分别设置于所述下箱体与所述上盖之间的空间内;Each of the battery cells is respectively arranged in the space between the lower box body and the upper cover;
并且,各所述电芯依次通过导热介质和相应的液冷板,设置于所述下箱体表面。In addition, each battery cell is arranged on the surface of the lower box through the heat conducting medium and the corresponding liquid cold plate in sequence.
可选的,所述电池模组内,各所述电芯依次串联连接。Optionally, in the battery module, each of the battery cells is sequentially connected in series.
可选的,各所述电池模组均并联连接。Optionally, each of the battery modules is connected in parallel.
基于上述本发明提供的储能系统的防冷凝控制方法,其首先根据检测得到的各电池模组内部的环境温度和相对湿度,分别确定各电池模组的露点温度;并确定各电池模组内部各电芯所接触物体的表面温度;然后,对于各电池模组,分别确定露点温度与表面温度之间的差值在预设分级中的所属等级;再根据所属等级,控制液冷系统执行相应的动作,提高相应电池模组的表面温度以避免冷凝。也即,本发明通过液冷系统本身的动作来防止冷凝,避免了采用干燥剂方案而带来的一系列问题,而且能够根据对应的等级执行相应的动作,效果可控、可靠性高。Based on the anti-condensation control method of the energy storage system provided by the present invention, it first determines the dew point temperature of each battery module according to the detected ambient temperature and relative humidity inside each battery module; and determines the temperature of each battery module. The surface temperature of the object in contact with each battery cell; then, for each battery module, determine the level of the difference between the dew point temperature and the surface temperature in the preset classification; and then control the liquid cooling system according to the level. action to increase the surface temperature of the corresponding battery module to avoid condensation. That is to say, the present invention prevents condensation through the action of the liquid cooling system itself, avoiding a series of problems caused by the solution of desiccant, and can perform corresponding actions according to the corresponding level, with controllable effect and high reliability.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为现有技术提供的电芯串联示意图;FIG. 1 is a schematic diagram of battery cell series connection provided by the prior art;
图2为现有技术提供的电芯短路等效电路图;Fig. 2 is the short-circuit equivalent circuit diagram of the cell provided by the prior art;
图3为本发明实施例提供的液冷系统的结构示意图;3 is a schematic structural diagram of a liquid cooling system provided by an embodiment of the present invention;
图4为本发明实施例提供的一种储能系统的防冷凝控制方法的流程图;Fig. 4 is a flowchart of an anti-condensation control method for an energy storage system provided by an embodiment of the present invention;
图5为本发明实施例提供的一种储能系统的防冷凝控制方法的一种具体流程图;Fig. 5 is a specific flowchart of an anti-condensation control method for an energy storage system provided by an embodiment of the present invention;
图6为本发明实施例提供的液冷系统的另一结构示意图;Fig. 6 is another structural schematic diagram of the liquid cooling system provided by the embodiment of the present invention;
图7为本发明实施例提供的一种储能系统的防冷凝控制方法的另一种具体流程图;Fig. 7 is another specific flowchart of an anti-condensation control method for an energy storage system provided by an embodiment of the present invention;
图8为本发明实施例提供的储能系统的一种结构示意图;Fig. 8 is a schematic structural diagram of an energy storage system provided by an embodiment of the present invention;
图9为本发明实施例提供的一种电池模组的部分结构示意图。Fig. 9 is a partial structural schematic diagram of a battery module provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本申请中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。In this application, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes none. other elements specifically listed, or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
本发明提供一种储能系统的防冷凝控制方法,以避免液冷模组内部发生冷凝,且其可靠性高于现有技术中的干燥剂方案。The invention provides an anti-condensation control method of an energy storage system to avoid condensation inside a liquid cooling module, and its reliability is higher than that of a desiccant solution in the prior art.
该储能系统包括至少一个电池模组,并且,各电池模组均由液冷系统实现散热。该电池模组内部,分别配置有一个相应的液冷板,为该电池模组内各个电芯散热;如图3所示,该液冷系统中,其液冷机组通过相应的传输管路为各个液冷板提供冷却液循环功能。The energy storage system includes at least one battery module, and each battery module is dissipated by a liquid cooling system. Inside the battery module, a corresponding liquid cooling plate is respectively configured to dissipate heat for each battery cell in the battery module; as shown in Figure 3, in the liquid cooling system, the liquid cooling unit passes the corresponding transmission pipeline for Each liquid cold plate provides coolant circulation.
如图4所示,该储能系统的防冷凝控制方法,包括:As shown in Figure 4, the anti-condensation control method of the energy storage system includes:
S101、根据检测得到的各电池模组内部的环境温度和相对湿度,分别确定各电池模组的露点温度。S101. Determine the dew point temperature of each battery module according to the detected ambient temperature and relative humidity inside each battery module.
首先,在电池模组内部配置可采集环境温度的温度传感器和可采集相对湿度的相对湿度传感器;然后据其采集得到相应电池模组内部的环境温度T1和相对湿度RH1,再根据T1和RH1可以计算或者直接查表,得到当前条件下相应电池模组的露点温度T3。其中,根据T1和RH1进行计算时,具体可以在热力学温标下,采用Lawrence公式:Td=1/((1/T)-(lnRH)/5423)进行计算,但并不仅限于此。First, a temperature sensor that can collect ambient temperature and a relative humidity sensor that can collect relative humidity are installed inside the battery module; then the ambient temperature T1 and relative humidity RH1 inside the corresponding battery module can be obtained according to the collection, and then according to T1 and RH1 can be Calculate or directly look up the table to obtain the dew point temperature T3 of the corresponding battery module under the current conditions. Wherein, when calculating according to T1 and RH1, it can be specifically calculated by using the Lawrence formula: Td=1/((1/T)-(lnRH)/5423) under the thermodynamic temperature scale, but it is not limited thereto.
S102、确定各电池模组内部各电芯所接触物体的表面温度。S102. Determine the surface temperature of an object in contact with each battery cell inside each battery module.
对于各电池模组而言,在该电池模组内部,其液冷板表面与各电芯之间还会设置有相应的导热介质,该导热介质是电芯直接接触的物体,如果该导热介质的表面温度T2低于露点温度T3,则会发生冷凝,进而导致短路情况发生,所以需要检测该导热介质的表面温度。For each battery module, inside the battery module, there will be a corresponding heat-conducting medium between the surface of the liquid-cooled plate and each battery cell. The heat-conducting medium is an object that the battery core directly contacts. If the surface temperature T2 of the heat transfer medium is lower than the dew point temperature T3, condensation will occur, which will lead to a short circuit. Therefore, it is necessary to detect the surface temperature of the heat transfer medium.
在对该导热介质的表面温度进行检测时,可以是直接通过设置于该导热介质表面的温度传感器来检测各电芯底部导热介质的表面温度;也可以是通过设置于液冷板表面的温度传感器来检测得到相应液冷板表面温度,然后对其进行换算,得到该导热介质的表面温度;还可以是根据液冷系统的冷却液温度,对其进行换算得到各电池模组的表面温度;还可以采用其他方式,此处不做限定,视其具体应用环境而定即可,均在本申请的保护范围内。When detecting the surface temperature of the heat-conducting medium, the surface temperature of the heat-conducting medium at the bottom of each cell can be detected directly through a temperature sensor arranged on the surface of the heat-conducting medium; To detect the surface temperature of the corresponding liquid cooling plate, and then convert it to obtain the surface temperature of the heat transfer medium; it can also be converted according to the coolant temperature of the liquid cooling system to obtain the surface temperature of each battery module; Other methods can be used, which are not limited here, and can be determined according to the specific application environment, all of which are within the protection scope of the present application.
需要说明的是,该步骤S101和S102并不限定先后顺序,可以一前一后,也可以同时执行;实际应用中,两者可以各自有自己的执行周期,视其具体应用环境而定即可,均在本申请的保护范围内。It should be noted that the sequence of steps S101 and S102 is not limited, they can be executed one after the other, or at the same time; in practical applications, the two steps can each have their own execution cycle, depending on the specific application environment , are all within the protection scope of this application.
S103、对于各电池模组,分别确定露点温度与表面温度之间的差值在预设分级中的所属等级。S103. For each battery module, respectively determine the grade to which the difference between the dew point temperature and the surface temperature belongs in the preset classification.
理论上,上述表面温度T2小于等于露点温度T3时,就会发生冷凝,而表面温度T2高于露点温度T3的越多,发生冷凝的可能性就越低。也就是说,根据两者之间温度差的大小,可以表明当前发生冷凝可能性的等级;表面温度T2越小,即其越接近露点温度T3,则其发生冷凝可能性的等级越高;表面温度T2越大,即其越远离露点温度T3,则其发生冷凝可能性的等级越低。Theoretically, when the above-mentioned surface temperature T2 is less than or equal to the dew point temperature T3, condensation will occur, and the more the surface temperature T2 is higher than the dew point temperature T3, the lower the possibility of condensation will occur. That is to say, according to the size of the temperature difference between the two, it can indicate the level of the possibility of condensation; the smaller the surface temperature T2, that is, the closer it is to the dew point temperature T3, the higher the level of the possibility of condensation; The higher the temperature T2 is, ie the farther it is from the dew point temperature T3, the lower is the level of its possibility of condensation.
S104、根据所属等级,控制液冷系统执行相应的动作,提高相应电池模组的表面温度以避免冷凝。S104. According to the grade, control the liquid cooling system to perform corresponding actions to increase the surface temperature of the corresponding battery module to avoid condensation.
当电池模组发生冷凝可能性的等级较低时,可以采取力度较低的措施来避免冷凝,比如控制相应液冷板的温度不再继续降低,则可以避免表面温度T2进一步降低,同时由于电芯工作所带来的热量释放,可以使液冷板温度有所回升,进而避免表面温度T2与露点温度T3之间差值的扩大化,避免冷凝。When the possibility of condensation occurring in the battery module is low, less intensive measures can be taken to avoid condensation, such as controlling the temperature of the corresponding liquid cold The heat release caused by the core work can make the temperature of the liquid cold plate rise to a certain extent, thereby avoiding the expansion of the difference between the surface temperature T2 and the dew point temperature T3, and avoiding condensation.
当电池模组发生冷凝可能性的等级较高时,需要采取力度较高的措施来避免冷凝,比如控制相应液冷板的温度升高,来快速拉大表面温度T2与露点温度T3之间的差值,避免冷凝。When the possibility of condensation in the battery module is high, it is necessary to take strong measures to avoid condensation, such as controlling the temperature rise of the corresponding liquid cold plate to quickly increase the gap between the surface temperature T2 and the dew point temperature T3 difference, avoid condensation.
本实施例提供的该防冷凝控制方法,通过液冷系统本身的动作来防止冷凝,避免了采用干燥剂方案而带来的一系列问题,而且能够根据对应的等级执行相应的动作,效果可控、可靠性高。此外,通过液冷系统本身所具备的液冷机组来实现防止冷凝,还能够避免增加易损材料,可以大幅度的节省维护周期。The anti-condensation control method provided in this embodiment prevents condensation through the action of the liquid cooling system itself, avoiding a series of problems caused by the use of desiccant solutions, and can perform corresponding actions according to the corresponding level, and the effect is controllable , High reliability. In addition, the liquid cooling unit of the liquid cooling system itself is used to prevent condensation, which can also avoid adding vulnerable materials, and can greatly save maintenance cycles.
在上一实施例的基础之上,本实施例基于冷却液温度上升会有延时、所以需要设置一个温度差的思想,给出了一种具体的分级方式:On the basis of the previous embodiment, this embodiment is based on the idea that there will be a delay in the temperature rise of the coolant, so a temperature difference needs to be set, and a specific classification method is given:
具体的,步骤S103包括图5中所示的:Specifically, step S103 includes as shown in FIG. 5:
S301、判断差值是否大于第二阈值。S301. Determine whether the difference is greater than a second threshold.
该差值为T2-T3;该第二阈值为ΔT2,其具体取值并不做限定,只要大于0即可。The difference is T2-T3; the second threshold is ΔT2, and its specific value is not limited, as long as it is greater than 0.
也即,步骤S301是判断T2-T3>ΔT2是否成立。That is, step S301 is to determine whether T2-T3>ΔT2 holds.
若差值大于第二阈值,也即,若T2-T3>ΔT2成立,则表明导热介质的表面温度T2未能达到当前环境的露点温度R3,则导热介质表面不会发生冷凝,则可以返回步骤S101,重新获取当前时刻的环境条件;而若差值小于等于第二阈值,也即,若T2-T3>ΔT2不成立,则执行步骤S302。If the difference is greater than the second threshold, that is, if T2-T3>ΔT2 holds true, it indicates that the surface temperature T2 of the heat transfer medium fails to reach the dew point temperature R3 of the current environment, and condensation will not occur on the surface of the heat transfer medium, and you can return to the step S101, re-acquire the current environmental condition; and if the difference is less than or equal to the second threshold, that is, if T2-T3>ΔT2 does not hold, then execute step S302.
S302、判断差值是否大于第一阈值。S302. Determine whether the difference is greater than a first threshold.
该第一阈值ΔT1小于第二阈值ΔT2。该第一阈值ΔT1为大于0的数,具体数值可以根据具体工况进行调整,此处不做限定。The first threshold ΔT1 is smaller than the second threshold ΔT2. The first threshold ΔT1 is a number greater than 0, and the specific value can be adjusted according to specific working conditions, which is not limited here.
也即,步骤S302为判断T2-T3>ΔT1是否成立。That is, step S302 is to determine whether T2-T3>ΔT1 holds true.
若差值大于第一阈值,也即,若T2-T3>ΔT1成立,则判定所属等级为第二级;若差值小于等于第一阈值,也即,若T2-T3>ΔT1不成立,则判定所属等级为第一级。If the difference is greater than the first threshold, that is, if T2-T3>ΔT1 is established, it is determined that the level belongs to the second level; if the difference is less than or equal to the first threshold, that is, if T2-T3>ΔT1 is not established, then it is determined It belongs to the first level.
第一级高于第二级,也即,所属等级为第一级时,说明此时发生冷凝的可能性非常大,需要快速调节液冷板的温度;而所属等级为第二级时,说明此时发生冷凝的可能性比第一级时小,其对于液冷板的温度调节力度可以有所减小。The first level is higher than the second level, that is, when the level is the first level, it means that the possibility of condensation is very high at this time, and the temperature of the liquid cold plate needs to be adjusted quickly; when the level is the second level, it means At this time, the possibility of condensation is smaller than that of the first stage, and the temperature regulation of the liquid cold plate can be reduced.
具体的,如图5所示,步骤S104包括:Specifically, as shown in FIG. 5, step S104 includes:
若所属等级为第二级,则在液冷系统运行于制冷模式的情况下,执行步骤S401;或者,在液冷系统未运行于制冷模式的情况下,执行步骤S402。若所属等级为第一级,则直接执行步骤S402。If the level belongs to the second level, if the liquid cooling system is running in cooling mode, execute step S401; or, if the liquid cooling system is not running in cooling mode, execute step S402. If the belonging level is the first level, step S402 is directly performed.
S401、控制液冷系统停止制冷。S401. Control the liquid cooling system to stop cooling.
S402、控制液冷系统运行于加热模式。S402. Control the liquid cooling system to operate in a heating mode.
实际应用中,步骤S401可以是:控制液冷系统的液冷机组停止运行。而步骤S402可以是:控制液冷系统中相应管路内的加热电阻工作。此处仅为一种相应的示例,并不仅限于此,比如,步骤S402也可以通过压缩机工作来实现加热,视其具体应用环境而定即可,均在本申请的保护范围内。In practical applications, step S401 may be: controlling the liquid cooling unit of the liquid cooling system to stop running. And step S402 may be: controlling the heating resistors in the corresponding pipelines in the liquid cooling system to work. This is only a corresponding example, and is not limited thereto. For example, step S402 may also be heated through the operation of a compressor, depending on the specific application environment, all within the protection scope of the present application.
值得说明的是,设置ΔT1和ΔT2是为了考量T2和T3之间差值的大小,如果T2和T3之间还差的比较多,大于ΔT2,这时候仅仅把液冷机组比如水冷机停掉即可,利用电芯在运行时对冷却液加热,可以避免开启加热功能所带来的电能消耗。当T2和T3之间差的比较小时,在ΔT1和ΔT2之间时,可以通过停掉液冷机组或者启动加热来实现冷却液的温度升高,这里有两种可能的状态:一种可能是液冷机组正在制冷,这时停止制冷即可,电芯的发热可以加热冷却液,使冷却液温度升高,防止冷凝;另一种可能是液冷机组没有制冷,这时为了使冷却液温度升高就需要开启加热模式,加热冷却液。而当T2和T3之间差的非常小时,小于ΔT1,这时考虑到温升延时,无论液冷机组处于何种状态,都需要及时开启加热功能来给冷却液加热。It is worth noting that the setting of ΔT1 and ΔT2 is to consider the difference between T2 and T3. If there is still a large difference between T2 and T3, which is greater than ΔT2, then just stop the liquid cooling unit such as the water cooling machine. Yes, the battery can be used to heat the coolant during operation, which can avoid the power consumption caused by turning on the heating function. When the difference between T2 and T3 is small, between ΔT1 and ΔT2, the temperature of the coolant can be increased by stopping the liquid cooling unit or starting heating. There are two possible states here: one may be The liquid-cooled unit is cooling, just stop cooling at this time, the heating of the battery can heat the coolant, increase the temperature of the coolant, and prevent condensation; another possibility is that the liquid-cooled unit is not cooling, at this time in order to make the coolant temperature When it is elevated, it is necessary to turn on the heating mode to heat the coolant. And when the difference between T2 and T3 is very small, less than ΔT1, considering the temperature rise delay, no matter what state the liquid cooling unit is in, it is necessary to turn on the heating function in time to heat the coolant.
本实施例通过模组内部的环境温度和相对湿度以及导热介质的表面温度来联动液冷机组,通过上的控制过程,自动防止电池模组内部发生冷凝。并且,将T2和T3之间差值的大小情况划分等级,使得冷却液温度调节过程平滑,且同时考虑到节能效果,利于推广。In this embodiment, the liquid cooling unit is linked by the ambient temperature and relative humidity inside the module and the surface temperature of the heat transfer medium, and through the above control process, condensation inside the battery module is automatically prevented. In addition, the size of the difference between T2 and T3 is classified into grades, so that the cooling liquid temperature adjustment process is smooth, and the energy saving effect is considered at the same time, which is conducive to popularization.
在上述实施例的基础之上,优选的,该液冷系统的各个液冷板输入端还可以增设有相应的电控阀门,如图6所示;进而,通过该电控阀门,可以针对单独的电池模组进行独立调节,通过调节单独的电池模组的冷却液流量也可以实现对导热介质的表面温度T2的调节。On the basis of the above-mentioned embodiments, preferably, the input ends of each liquid cooling plate of the liquid cooling system can also be provided with corresponding electric control valves, as shown in Figure 6; furthermore, through the electric control valves, individual The battery modules are independently adjusted, and the surface temperature T2 of the heat transfer medium can also be adjusted by adjusting the coolant flow rate of the individual battery modules.
参见图7,给出了另一种分级方式,在图5的基础之上,其步骤S103中,在执行步骤S301、判断差值是否大于第二阈值之前,还包括:Referring to FIG. 7, another classification method is provided. On the basis of FIG. 5, in step S103, before performing step S301 and judging whether the difference is greater than the second threshold, it also includes:
S300、判断差值是否大于第三阈值ΔT3。S300. Determine whether the difference is greater than a third threshold ΔT3.
该第三阈值ΔT3大于第二阈值ΔT2;其具体取值也不做限定,视其应用环境而定即可。The third threshold ΔT3 is greater than the second threshold ΔT2; its specific value is not limited, and it depends on its application environment.
若差值大于第三阈值ΔT3,也即若T2-T3>ΔT3成立,则返回步骤S101。If the difference is greater than the third threshold ΔT3, that is, if T2-T3>ΔT3 holds, return to step S101.
若差值小于等于第三阈值ΔT3,也即若T2-T3>ΔT3不成立,则执行步骤S301,并且若差值大于第二阈值,则判定所属等级为第三级。If the difference is less than or equal to the third threshold ΔT3, that is, if T2-T3>ΔT3 does not hold, step S301 will be performed, and if the difference is greater than the second threshold, it will be determined that the level belongs to the third level.
相应的,步骤S104中,还包括:Correspondingly, in step S104, it also includes:
若所属等级为第三级,则执行步骤S403。If the belonging level is the third level, execute step S403.
S403、根据差值与阀门开度的预设关系,调节相应电控阀门的阀门开度。S403. According to the preset relationship between the difference and the valve opening, adjust the valve opening of the corresponding electric control valve.
该预设关系可以是简单的线性关系,主要视该电控阀门的具体设置,其阀门开度的可选值越多,该控制过程和结果越精细。The preset relationship may be a simple linear relationship, mainly depending on the specific setting of the electronically controlled valve, the more optional values of the valve opening, the finer the control process and result.
其余过程及原理可以参见上述实施例,此处不再一一赘述。For other processes and principles, reference may be made to the foregoing embodiments, and details will not be repeated here.
本实施例将T2和T3之间差值的大小情况划分为三个等级,三个等级下的控制操作分别为:调节阀门开度、停止制冷、开启加热,这种操作方式可以使得冷却液温度调节更加平滑。In this embodiment, the difference between T2 and T3 is divided into three levels. The control operations under the three levels are: adjusting the valve opening, stopping cooling, and turning on heating. This operation mode can make the cooling liquid temperature Adjustment is smoother.
本发明另一实施例还提供一种储能系统,如图8所示,包括:控制模块101、检测模块102、液冷系统以及至少一个电池模组103;其中:Another embodiment of the present invention also provides an energy storage system, as shown in FIG. 8 , including: a
实际应用中,各电池模组103内,优选各电芯依次串联连接;且电池模组103的数量大于1时,各电池模组103优选为并联连接。In practical applications, in each
该检测模块102至少用于检测各电池模组103内部的环境温度和相对湿度,以及,各电池模组103内部各电芯所接触物体的表面温度或其代表温度;该代表温度可以是电池模组内部液冷板表面温度或液冷系统的冷却液温度,此处不做具体限定。The
该检测模块102可以包括设置于各电池模组103内部的温度传感器和相对湿度传感器,以及,设置于电池模组103内部各电芯所接触物体表面或液冷板表面的温度传感器及冷却液中的温度传感器中的至少一个;视其具体应用环境而定即可,均在本申请的保护范围内。The
控制模块101的输入端与检测模块102的输出端相连,控制模块101的输出端与液冷系统的控制端相连,控制模块101用于执行如上述任一实施例所述的储能系统的防冷凝控制方法。The input terminal of the
如图3所示,该液冷系统包括:液冷机组、多个传输管路以及多个液冷板;其中:As shown in Figure 3, the liquid cooling system includes: a liquid cooling unit, multiple transmission pipelines, and multiple liquid cooling plates; where:
液冷机组通过相应的传输管路为各个液冷板提供冷却液循环功能。The liquid cooling unit provides cooling liquid circulation function for each liquid cold plate through the corresponding transmission pipeline.
液冷板设置于电池模组103中,用于为电池模组103内部各电芯进行散热。The liquid cold plate is arranged in the
参见图6,该液冷系统中还可以包括:分别设置于各个液冷板输入端的多个电控阀门;该电控阀门受控于控制模块101,进而使该控制模块能够实现图7所示的防冷凝控制方法。Referring to Fig. 6, the liquid cooling system may also include: a plurality of electronic control valves respectively arranged at the input ends of each liquid cooling plate; the electronic control valves are controlled by the
参见图9,该电池模组103包括:上盖(图中未展示)、下箱体301及多个电芯302;其中:Referring to FIG. 9, the
各电芯302分别设置于下箱体301与上盖之间的空间内。Each
并且,各电芯302依次通过导热介质和相应的液冷板,设置于下箱体301表面。Moreover, each
如图9所示,各电芯302均匀排布在下箱体301上,电芯302与下箱体301之间可以分别放置有液冷板、导热垫、隔热泡棉等,此处不做限定,视其具体应用环境而定即可,均在本申请的保护范围内。As shown in Figure 9, the
由于模组下箱体301上面液冷板内通过的冷却液的温度一般比较低,正常情况温度会低于模组内的空气温度,当模组内部的空气相对湿度和温度达到一定值后,对应的露点温度大于等于液冷板上导热介质的表面温度时,在导热介质表面就会形成冷凝水。而电芯正极一般通过低阻抗连接到电芯的金属外壳,也有些甚至是正极直接连接其金属外壳,当导热介质表面冷凝水产生后,同一模组内部的串联在一起的不同电芯之间的金属外壳就通过冷凝水连接在一起形成短路,如图1所示;当电芯的金属外壳连接在一起后,电芯的正负极会形成短路,可能会造成电芯的热失控、着火等恶劣事故,等效电路如图2所示。Since the temperature of the coolant passing through the liquid cooling plate above the
为了避免上述情况发生,本实施例通过控制模块101来执行上述任意实施例所提供的防冷凝控制方法,进而通过液冷系统本身所具备的液冷机组来实现防止冷凝。该方法的具体过程及原理参见上述实施例即可,此处不再一一赘述。In order to avoid the above situation, this embodiment uses the
本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于系统或系统实施例而言,由于其基本相似于方法实施例,所以描述得比较简单,相关之处参见方法实施例的部分说明即可。以上所描述的系统及系统实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施。Each embodiment in this specification is described in a progressive manner, the same and similar parts of each embodiment can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system or the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and for related parts, please refer to the part of the description of the method embodiment. The systems and system embodiments described above are only illustrative, and the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is It can be located in one place, or it can be distributed to multiple network elements. Part or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. It can be understood and implemented by those skilled in the art without creative effort.
专业人员还可以进一步意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。Professionals can further realize that the units and algorithm steps of the examples described in conjunction with the embodiments disclosed herein can be implemented by electronic hardware, computer software or a combination of the two. In order to clearly illustrate the possible For interchangeability, in the above description, the composition and steps of each example have been generally described according to their functions. Whether these functions are executed by hardware or software depends on the specific application and design constraints of the technical solution. Skilled artisans may use different methods to implement the described functions for each specific application, but such implementation should not be regarded as exceeding the scope of the present invention.
对所公开的实施例的上述说明,本说明书中各实施例中记载的特征可以相互替换或者组合,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。For the above description of the disclosed embodiments, the features recorded in each embodiment in this specification can be replaced or combined with each other, so that those skilled in the art can realize or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| CN115332651B (en) * | 2022-08-19 | 2025-05-06 | 东风柳州汽车有限公司 | Control method, device, equipment and storage medium for preventing power battery pack from being damaged |
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| CN116404309B (en) * | 2023-06-08 | 2023-09-12 | 深圳市首航新能源股份有限公司 | Method for preventing battery compartment from condensation, cooling system and energy storage system |
| WO2025145611A1 (en) * | 2024-01-03 | 2025-07-10 | 宁德时代新能源科技股份有限公司 | Monitoring method for energy storage apparatus, and electric apparatus and energy storage apparatus |
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