CN113292956A - Reworkable epoxy conductive adhesive composition, preparation method thereof and reworking method - Google Patents

Reworkable epoxy conductive adhesive composition, preparation method thereof and reworking method Download PDF

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CN113292956A
CN113292956A CN202110665806.2A CN202110665806A CN113292956A CN 113292956 A CN113292956 A CN 113292956A CN 202110665806 A CN202110665806 A CN 202110665806A CN 113292956 A CN113292956 A CN 113292956A
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conductive adhesive
epoxy
epoxy resin
parts
silver powder
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刘万双
罗贺斌
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Lansev Shanghai Electronic Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • C08G59/24Di-epoxy compounds carbocyclic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0806Silver
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/206Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts

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  • Adhesives Or Adhesive Processes (AREA)

Abstract

The invention provides a reworkable epoxy conductive adhesive composition, a preparation method and a reworking method thereof, and relates to the technical field of microelectronic packaging materials. The reworkable epoxy conductive adhesive composition provided by the invention comprises the following preparation raw materials in parts by weight: 7-15 parts of epoxy resin, 0-4 parts of epoxy diluent, 5-10 parts of anhydride curing agent, 0.1-0.4 part of accelerator, 0.1-0.4 part of coupling agent, 0.1-0.3 part of wetting dispersant, 0.1-0.3 part of thixotropic agent, 0.1-0.3 part of defoaming agent and 75-85 parts of conductive silver powder; the epoxy resin comprises an acetal structure-containing epoxy resin, and the mass of the acetal structure-containing epoxy resin accounts for 70-100% of the total mass of the epoxy resin. After being cured, the reworkable epoxy conductive adhesive composition provided by the invention can be degraded in an organic solution of acid, so that the reworking treatment of the conductive adhesive is realized.

Description

Reworkable epoxy conductive adhesive composition, preparation method thereof and reworking method
Technical Field
The invention relates to the technical field of microelectronic packaging materials, in particular to a reworkable epoxy conductive adhesive composition, a preparation method and a reworking method thereof.
Background
In recent years, electronic products are gradually miniaturized, thinned, high-performance, multifunctional and green, and the packaging density, integration level and safety of packaging materials of printed circuit boards are increasingly required. In the field of microelectronic packaging, metal welding is widely used for packaging connection, but the metal welding is easy to generate a continuous welding phenomenon when high-density packaging is carried out, and the requirements of fine pitch and multi-lead interconnection are difficult to meet. In addition, the conventional Sn — Pb alloy solder has been gradually banned from being used in daily electronic products by developed countries such as europe, america, and the day because it has adverse effects on human health and natural environment.
The conductive adhesive connection is considered as an ideal lead-free connection technology for replacing the traditional metal welding, and has the advantages of environmental friendliness, simple process, low curing temperature, good reliability, high packaging line resolution and the like. At present, the conductive adhesive is widely applied to bonding and packaging of electronic devices and components such as LEDs, integrated circuit chips, solar cells, printed circuit board components, liquid crystal display screens, digital tubes, quartz resonators, ceramic capacitors and the like. The conductive adhesive consists of polymer matrix resin, a curing agent, a conductive filler and a functional auxiliary agent. Among various types of conductive adhesives, the silver powder filled epoxy resin conductive adhesive is one of the most widely used products, mainly because the epoxy resin has excellent adhesive property, processing property and chemical corrosion resistance, and the conductive silver filler has the characteristics of low resistivity, high thermal conductivity and difficult oxidation in air.
However, the conventional epoxy resin has a highly crosslinked three-dimensional network structure after being cured, and has the characteristics of insolubility and infusibility, and once the conductive adhesive is applied and cured, the reworking treatment of connected electronic components is difficult, which is not beneficial to the maintenance of integrated circuits and the replacement and recovery of expensive semiconductor components.
Therefore, the development of the conductive adhesive with the reworkable function has important practical application value and economic benefit and is worthy of research.
Disclosure of Invention
The reworkable epoxy conductive adhesive composition provided by the invention can be degraded in an organic solution of acid after being cured, so that the reworking treatment of the conductive adhesive is realized.
In order to achieve the above object, the present invention provides the following technical solutions:
the invention provides a reworkable epoxy conductive adhesive composition which comprises the following preparation raw materials in parts by weight: 7-15 parts of epoxy resin, 0-4 parts of epoxy diluent, 5-10 parts of anhydride curing agent, 0.1-0.4 part of accelerator, 0.1-0.4 part of coupling agent, 0.1-0.3 part of wetting dispersant, 0.1-0.3 part of thixotropic agent, 0.1-0.3 part of defoaming agent and 75-85 parts of conductive silver powder;
the epoxy resin comprises an acetal structure-containing epoxy resin, and the mass of the acetal structure-containing epoxy resin accounts for 70-100% of the total mass of the epoxy resin.
Preferably, the acetal structure-containing epoxy resin includes:
Figure BDA0003117350660000021
Figure BDA0003117350660000022
one or more of them.
Preferably, the epoxy resin further includes one or more of electronic grade bisphenol a type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, novolac epoxy resin, hydrogenated bisphenol a type epoxy resin, polyfunctional glycidyl amine type epoxy resin, biphenyl type glycidyl ether epoxy resin, naphthol epoxy resin, 3, 4-epoxycyclohexylcarboxylic acid-3 ',4' -epoxycyclohexylmethyl ester, 3, 4-epoxy-6-methylcyclohexylcarboxylic acid-3 ',4' -epoxy-6 ' -methylcyclohexylmethyl ester, and bis (3, 4-epoxy-6-methylcyclohexylmethyl) adipate.
Preferably, the epoxy diluent comprises one or more of benzyl glycidyl ether, butyl glycidyl ether, 1, 4-butanediol diglycidyl ether, 1, 6-hexanediol diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, cardanol glycidyl ether, 4-tert-butylphenyl glycidyl ether, vinylcyclohexene dioxide and diglycidyl aniline.
Preferably, the anhydride curing agent includes one or more of methyl hexahydrophthalic anhydride, methyl tetrahydrophthalic anhydride, methyl nadic anhydride, and hydrogenated methyl nadic anhydride.
Preferably, the promoter comprises one or more of metallic zinc acetylacetonate, iron acetylacetonate, nickel acetylacetonate, cobalt acetylacetonate, 2-ethyl-4-methylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, imidazole adduct, and tertiary amine adduct.
Preferably, the conductive silver powder includes a flake silver powder, a sphere-like silver powder, and a nano silver powder;
the average flake diameter of the flake silver powder is 1-20 mu m; the average grain diameter of the sphere-like silver powder is 0.2-3 mu m; the average particle size of the nano silver powder is 20-100 nm.
Preferably, the weight ratio of the flake silver powder, the sphere-like silver powder and the nano silver powder is 60-90: 5-25: 2-10.
The invention provides a preparation method of the reworkable epoxy conductive adhesive composition, which comprises the following steps:
mixing other preparation raw materials except the conductive silver powder to obtain a liquid mixture;
and mixing the liquid mixture with the conductive silver powder, and defoaming to obtain the reworkable epoxy conductive adhesive composition.
The invention provides a reworking method of a cured epoxy conductive adhesive, which comprises the following steps: dipping the cured epoxy conductive adhesive in an organic solution of acid for degradation; the cured epoxy conductive adhesive is obtained by curing the reworkable epoxy conductive adhesive composition or the reworkable epoxy conductive adhesive composition prepared by the preparation method in the technical scheme.
The invention provides a reworkable epoxy conductive adhesive composition which comprises the following preparation raw materials in parts by weight: 7-15 parts of epoxy resin, 0-4 parts of epoxy diluent, 5-10 parts of anhydride curing agent, 0.1-0.4 part of accelerator, 0.1-0.4 part of coupling agent, 0.1-0.3 part of wetting dispersant, 0.1-0.3 part of thixotropic agent, 0.1-0.3 part of defoaming agent and 75-85 parts of conductive silver powder; the epoxy resin comprises an acetal structure-containing epoxy resin, and the mass of the acetal structure-containing epoxy resin accounts for 70-100% of the total mass of the epoxy resin. The invention adopts the acetal bond-containing epoxy resin component, introduces acetal dynamic chemical bonds into the epoxy conductive adhesive after curing, and the acetal bonds can be degraded in an organic solution of acid, thereby endowing the epoxy conductive adhesive with a reworkable function. Through the cooperation of the components, the mechanical property, the heat resistance, the bonding property and the conductivity of the reworkable epoxy conductive adhesive composition can be improved, and the reworkable epoxy conductive adhesive composition has a good application prospect in the field of microelectronic packaging.
Detailed Description
The invention provides a reworkable epoxy conductive adhesive composition which comprises the following preparation raw materials in parts by weight: 7-15 parts of epoxy resin, 0-4 parts of epoxy diluent, 5-10 parts of anhydride curing agent, 0.1-0.4 part of accelerator, 0.1-0.4 part of coupling agent, 0.1-0.3 part of wetting dispersant, 0.1-0.3 part of thixotropic agent, 0.1-0.3 part of defoaming agent and 75-85 parts of conductive silver powder;
the epoxy resin comprises an acetal structure-containing epoxy resin, and the mass of the acetal structure-containing epoxy resin accounts for 70-100% of the total mass of the epoxy resin.
In the present invention, all the starting materials for the preparation are commercially available products known to those skilled in the art unless otherwise specified.
The reworkable epoxy conductive adhesive composition comprises 7-15 parts by mass of epoxy resin, and preferably 9.5-12 parts by mass. In the invention, the epoxy resin comprises an acetal structure-containing epoxy resin, and the mass of the acetal structure-containing epoxy resin accounts for 70-100% of the total mass of the epoxy resin, preferably 80-87%.
In the present invention, the acetal structure-containing epoxy resin preferably includes:
Figure BDA0003117350660000041
Figure BDA0003117350660000051
one or more of them.
In the present invention, the epoxy resin preferably further includes one or more of electronic grade bisphenol a type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, phenol novolac epoxy resin, hydrogenated bisphenol a type epoxy resin, polyfunctional glycidyl amine type epoxy resin, biphenyl type glycidyl ether epoxy resin, naphthol epoxy resin, 3, 4-epoxycyclohexylmethyl 3',4' -epoxycyclohexyl carboxylate, 3, 4-epoxy-6-methylcyclohexylcyclohexanecarboxylate-3 ',4' -epoxy-6 ' -methylcyclohexylmethyl ester and bis (3, 4-epoxy-6-methylcyclohexylmethyl) adipate. The invention adopts the epoxy resin as an auxiliary epoxy resin component, and can adjust the mechanical, thermal and adhesive properties of the conductive adhesive.
Based on the weight parts of the epoxy resin, the reworkable epoxy conductive adhesive composition provided by the invention comprises 0-4 parts of epoxy diluent, preferably 2-4 parts. In the present invention, the epoxy diluent preferably includes one or more of benzyl glycidyl ether, butyl glycidyl ether, 1, 4-butanediol diglycidyl ether, 1, 6-hexanediol diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, cardanol glycidyl ether, 4-tert-butylphenyl glycidyl ether, vinylcyclohexene dioxide, and diglycidyl aniline. In the invention, compared with other diluents, the epoxy diluent has smaller influence on the heat resistance, rigidity and bonding performance of the conductive adhesive.
Based on the weight parts of the epoxy resin, the reworkable epoxy conductive adhesive composition provided by the invention comprises 5-10 parts of an anhydride curing agent, preferably 5.6-9.7 parts, and more preferably 7.8-8.8 parts. In the present invention, the acid anhydride curing agent preferably includes one or more of methylhexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylnadic anhydride, and hydrogenated methylnadic anhydride. Compared with the conventional curing agent, the anhydride curing agent adopted by the invention has low viscosity and good manufacturability; the physiological toxicity is low, and the irritation to the human body is small; the curing shrinkage is small, and the heat resistance of the cured product is good.
Based on the weight parts of the epoxy resin, the reworkable epoxy conductive adhesive composition provided by the invention comprises 0.1-0.4 part of accelerator, preferably 0.2-0.3 part. In the present invention, the accelerator preferably includes one or more of metallic zinc acetylacetonate, iron acetylacetonate, nickel acetylacetonate, cobalt acetylacetonate, 2-ethyl-4-methylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, an imidazole adduct, and a tertiary amine adduct. In the present invention, the imidazole adduct preferably includes one or more of ajinomotol PN-23, ajinomotol PN-31, ajinomotol PN-40 and ajinomotol PN-50. In the present invention, the tertiary amine adduct preferably includes one or more of ajinomotol MY-24, ajinomotol MY-25, ajinomotol MY-H, and ajinomotol MY-HK-1. In the invention, the accelerator can promote the curing of the conductive adhesive and improve the curing reaction rate.
Based on the weight parts of the epoxy resin, the reworkable epoxy conductive adhesive composition provided by the invention comprises 0.1-0.4 part of coupling agent, preferably 0.2-0.3 part. In the present invention, the coupling agent preferably includes one or more of A-187 (manufacturer: Meiji), A-1871 (manufacturer: Meiji), SCA-HE87M (manufacturer: Nanjing Needt new), SCA-E86M (manufacturer: Nanjing Needt new), and SCA-E86E (manufacturer: Nanjing Needt new). In the invention, the coupling agent can improve the bonding property of the conductive adhesive.
Based on the weight parts of the epoxy resin, the reworkable epoxy conductive adhesive composition provided by the invention comprises 0.1-0.3 part of wetting dispersant, preferably 0.2 part. In the invention, the wetting dispersant preferably comprises one or more of VATIX 2017 (the manufacturer is Shanghai Junjiang technology), VATIX 2018 (the manufacturer is Shanghai Junjiang technology), BYK-W969 (the manufacturer is Germany bike), BYK-W980 (the manufacturer is Germany bike) and BYK996 (the manufacturer is Germany bike). In the present invention, the lubricating dispersant can improve the dispersion quality of the conductive silver powder.
Based on the weight parts of the epoxy resin, the reworkable epoxy conductive adhesive composition provided by the invention comprises 0.1-0.3 part of thixotropic agent, preferably 0.2 part of thixotropic agent. In the present invention, the thixotropic agent preferably includes one or more of fumed silica, polyamide-modified hydrogenated castor oil, organic bentonite, and polyamide wax. In the present invention, the thixotropic agent can improve the thixotropy of the conductive paste, and has a higher viscosity at low shear and a lower viscosity at high shear.
Based on the weight parts of the epoxy resin, the reworkable epoxy conductive adhesive composition provided by the invention comprises 0.1-0.3 part of defoaming agent, and preferably 0.2 part. In the invention, the defoaming agent preferably comprises one or more of VATIX 830 (the manufacturer is Shanghai Junjiang technology), VATIX 866 (the manufacturer is Shanghai Junjiang technology), VATIX 820W (the manufacturer is Shanghai Junjiang technology), BYK-A530 (the manufacturer is Germany bike) and BYK-320 (the manufacturer is Germany bike).
Based on the weight parts of the epoxy resin, the reworkable epoxy conductive adhesive composition provided by the invention comprises 75-85 parts of conductive silver powder, more preferably 77-81 parts, and even more preferably 78-80 parts. In the present invention, the conductive silver powder preferably includes a flake silver powder, a sphere-like silver powder, and a nano silver powder; the average plate diameter of the flaky silver powder is preferably 1-20 μm, more preferably 1-15 μm, even more preferably 1-10 μm, and particularly preferably 5.6 μm, 2.4 μm, 3.5 μm or 8.2 μm; the average particle size of the spherical-like silver powder is preferably 0.2-3 μm, more preferably 0.2-1 μm, and particularly preferably 0.3 μm, 0.5 μm, 0.7 μm or 0.9 μm; the average particle size of the nano silver powder is preferably 20-100 nm, and more preferably 50-80 nm. In the invention, the weight ratio of the flake silver powder, the sphere-like silver powder and the nano silver powder is preferably 60-90: 5-25: 2-10, more preferably 65-85: 8-20: 3-8, and further preferably 66-68: 9-14: 4-5.
The conductive silver powder combined by the flake silver powder, the sphere-like silver powder and the nano silver powder can enable the silver powder to be stacked more tightly, wherein the small-scale silver powder plays a role in filling gaps, so that a conductive path is formed better; and the melting point of the nano silver powder is lower, the nano silver powder can be sintered at a lower temperature, the contact resistance among the silver powders is reduced, and the improvement of the conductivity of the conductive adhesive is facilitated.
The invention provides a preparation method of the reworkable epoxy conductive adhesive composition, which comprises the following steps:
mixing other preparation raw materials except the conductive silver powder to obtain a liquid mixture;
and mixing the liquid mixture with the conductive silver powder, and defoaming to obtain the reworkable epoxy conductive adhesive composition.
According to the invention, other preparation raw materials except the conductive silver powder are mixed to obtain a liquid mixture. In the present invention, the mixing is preferably performed in a revolution and rotation disperser; the mixing time is preferably 2-8 min, and more preferably 3-5 min.
After the liquid mixture is obtained, the reworkable epoxy conductive adhesive composition is obtained by mixing the liquid mixture with the conductive silver powder and defoaming. In the present invention, the mixing is preferably performed in a revolution and rotation disperser; the mixing time is preferably 2-8 min, and more preferably 3-5 min.
In the invention, the mixture is preferably dispersed by a three-roller machine after being mixed in a revolution and rotation disperser. In the invention, the dispersing time of the three-roller machine is preferably 0.5-1.5 h, and more preferably 0.8-1 h. The invention is favorable for further improving the dispersing effect of the conductive silver powder by three-roller dispersing.
In the present invention, the defoaming is preferably performed under vacuum conditions; the time for defoaming is preferably 30-60 min.
In the invention, the reworkable epoxy conductive adhesive composition is in a liquid state, and is cured when in use, so that the cured reworkable epoxy conductive adhesive is obtained. In the present invention, the curing temperature is preferably 180 ℃, and the curing time is preferably 2 hours.
The invention also provides a reworking method of the cured epoxy conductive adhesive, which comprises the following steps: dipping the cured epoxy conductive adhesive in an organic solution of acid for degradation; the cured epoxy conductive adhesive is obtained by curing the reworkable epoxy conductive adhesive composition or the reworkable epoxy conductive adhesive composition prepared by the preparation method in the technical scheme.
In the present invention, the organic solution of the acid is preferably prepared from an aqueous acid solution and an organic solvent. In the present invention, the acid aqueous solution preferably includes one or more of an aqueous hydrochloric acid solution, an aqueous sulfuric acid solution, an aqueous phosphoric acid solution, an aqueous benzenesulfonic acid solution and an aqueous p-toluenesulfonic acid solution; the concentration of the acid aqueous solution is preferably 0.1 to 2mol/L, and more preferably 0.1 to 1 mol/L. In the present invention, the organic solvent preferably includes one or more of ethanol, acetone, tetrahydrofuran, N-dimethylformamide, and N-methylpyrrolidone. In the present invention, the volume ratio of the acid aqueous solution to the organic solvent is preferably 1:8 to 10, and more preferably 1: 9.
The invention has no special requirement on the dosage of the organic solution of the acid, and can ensure that the cured epoxy conductive adhesive is completely soaked in the organic solution of the acid. In the invention, the impregnation is preferably carried out under a standing condition, and the impregnation temperature is preferably 25-60 ℃, and more preferably 25-40 ℃; the dipping time is preferably 0.1-0.5 h, and more preferably 0.2-0.3 h.
In the dipping process, the epoxy resin component is degraded, other components are small molecular additives or silver powder and are easy to remove, and the reworkable epoxy conductive adhesive composition can be completely removed by adopting the method provided by the invention.
In the invention, after the cured epoxy conductive adhesive is degraded, fragments of epoxy resin micromolecules or oligomers are generated, and the fragments can be recycled as organic fuel.
The technical solution of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Weighing and putting epoxy resin EP-110.0 parts, curing agent methyl hexahydrophthalic anhydride 7.8 parts, accelerant zinc acetylacetonate 0.3 parts, coupling agent SCA-HE87M (the manufacturer is Nanjing Neidede new material) 0.3 parts, wetting dispersant BYK-W980 (the manufacturer is Germany Bike) 0.2 parts, thixotropic agent fumed silica 0.2 parts and defoaming agent VATIX 830 (the manufacturer is Shanghai Junjiang science) 0.2 parts into a revolution autorotation disperser, mixing and stirring for 2min to obtain a liquid mixture;
65.0 parts of flake silver powder with the average flake diameter of 5.6 microns, 14.0 parts of spheroidal silver powder with the average particle diameter of 0.9 microns and 2.0 parts of nano silver powder with the average particle diameter of 50nm are added into the obtained liquid mixture, the mixture is put into a revolution and rotation disperser again and dispersed for 2min, then the mixture is dispersed for 1h by a three-roller machine, and the obtained mixture is defoamed for 30min under the vacuum condition to obtain the reworkable epoxy conductive adhesive composition.
And curing the reworkable epoxy conductive adhesive composition for 2h at 180 ℃ to obtain the cured epoxy conductive adhesive.
Mixing 1mol/L hydrochloric acid solution and acetone according to the volume ratio of 1:9 to obtain organic acid solution;
and (3) soaking the cured epoxy conductive adhesive in the organic solution of the acid, standing for 0.3h at room temperature, completely degrading the epoxy resin component, and performing rework treatment.
The properties of the reworkable epoxy conductive adhesive composition prepared in this example are shown in table 1.
Example 2
Weighing EP-47.0 parts of epoxy resin, 1.5 parts of epoxy resin bisphenol F epoxy resin, 5.6 parts of curing agent methyl tetrahydrophthalic anhydride, 230.4 parts of promoter monosodium PN-4, 0.2 part of coupling agent A-187 (manufacturer: Mei chart), 0.2 part of wetting dispersant VATIX 2017 (manufacturer: Shanghai Junjiang science), 0.3 part of thixotropic agent organic bentonite and 0.3 part of defoaming agent BYK-A530 (manufacturer: Germany bike), putting into a revolution and rotation dispersing instrument, mixing and stirring for 5min to obtain a liquid mixture;
68 parts of flake silver powder with the average flake diameter of 8.2 microns, 13 parts of spheroidal silver powder with the average particle diameter of 0.7 microns and 4 parts of nano silver powder with the average particle diameter of 80nm are added into the obtained liquid mixture, the mixture is put into a revolution and rotation disperser again to be dispersed for 5min, and then the mixture is dispersed for 1.5h through a three-roller machine, and the obtained mixture is defoamed for 60min under the vacuum condition to obtain the reworkable epoxy conductive adhesive composition.
And curing the reworkable epoxy conductive adhesive composition for 2h at 180 ℃ to obtain the cured epoxy conductive adhesive.
Mixing 1mol/L sulfuric acid solution and ethanol according to the volume ratio of 1:9 to obtain an organic acid solution;
and (3) soaking the cured epoxy conductive adhesive in the organic solution of the acid, standing for 0.2h at room temperature, completely degrading the epoxy resin component, and performing rework treatment.
The properties of the reworkable epoxy conductive adhesive composition prepared in this example are shown in table 1.
Example 3
Weighing EP-57.0 parts of epoxy resin, 3.0 parts of epoxy resin electronic grade bisphenol A epoxy resin, 4.0 parts of epoxy diluent 1, 4-butanediol diglycidyl ether, 9.7 parts of curing agent methyl nadic anhydride, 0.3 parts of accelerator 1-cyanoethyl-2-ethyl-4-methylimidazole, 0.2 parts of coupling agent SCA-HE87M (the manufacturer is Nanjing Needwood), 0.2 parts of wetting dispersant BYK-W969 (the manufacturer is Germany Big), 0.3 parts of thixotropic agent polyamide modified hydrogenated castor oil and 0.3 parts of defoaming agent VATIX 866 (the manufacturer is Shanghai Junjiang river science and technology), putting the epoxy resin EP-57.0 parts, the curing agent methyl nadic anhydride, the accelerator 1-cyanoethyl-2-ethyl-4-methylimidazole, the thixotropic agent polyamide modified hydrogenated castor oil and the defoaming agent VATIX 866 (the manufacturer is Shanghai Junjiang river science and technology) into a self-rotation dispersing instrument, and mixing and stirring for 5min to obtain a liquid mixture;
60 parts of flaky silver powder with the average flake diameter of 3.5 microns, 13 parts of spheroidal silver powder with the average particle diameter of 0.5 microns and 4 parts of nano silver powder with the average particle diameter of 100nm are added into the obtained liquid mixture, the mixture is put into a revolution and rotation disperser again to be dispersed for 5min, and then the mixture is dispersed for 0.5h by a three-roller machine, and the obtained mixture is defoamed for 30min under the vacuum condition to obtain the reworkable epoxy conductive adhesive composition.
And curing the reworkable epoxy conductive adhesive composition for 2h at 180 ℃ to obtain the cured epoxy conductive adhesive.
Mixing 1mol/L phosphoric acid solution and tetrahydrofuran according to the volume ratio of 1:9 to obtain organic acid solution;
and (3) soaking the cured epoxy conductive adhesive in the organic solution of the acid, heating for 0.2h at 40 ℃, completely degrading the epoxy resin component, and performing rework treatment.
The properties of the reworkable epoxy conductive adhesive composition prepared in this example are shown in table 1.
Example 4
Weighing EP-78.0 parts of epoxy resin, 2.0 parts of 3, 4-epoxy cyclohexyl formic acid-3 ',4' -epoxy cyclohexyl methyl ester of epoxy resin, 2.0 parts of benzyl glycidyl ether of epoxy diluent, 8.4 parts of curing agent methyl hexahydrophthalic anhydride, 0.2 parts of promoter gourmet PN-500.4 parts, 0.2 parts of coupling agent SCA-E86M (the manufacturer is Nanjing Needuncut material), 0.2 parts of wetting dispersant VATIX 2018 (the manufacturer is Shanghai Junjiang science and technology), 0.3 parts of thixotropic agent fumed silica and 0.3 parts of defoaming agent BYK-A530 (the manufacturer is German Bike) by weight, putting the epoxy resin, the 3, 4' -epoxy cyclohexyl methyl ester, the curing agent methyl hexahydrophthalic anhydride, and the thixotropic agent into a revolution autorotation dispersion instrument, mixing and stirring for 4min to obtain a liquid mixture;
66 parts of flaky silver powder with the average flake diameter of 2.4 microns, 9 parts of spheroidal silver powder with the average particle diameter of 0.3 microns and 5 parts of nano silver powder with the average particle diameter of 50nm are added into the obtained liquid mixture, the mixture is put into a revolution and rotation disperser again to be dispersed for 4min, and then the mixture is dispersed for 1.2h by a three-roller machine, and the obtained mixture is defoamed for 30min under the vacuum condition to obtain the reworkable epoxy conductive adhesive composition.
And curing the reworkable epoxy conductive adhesive composition for 2h at 180 ℃ to obtain the cured epoxy conductive adhesive.
Mixing 1mol/L p-toluenesulfonic acid solution and N, N-dimethylformamide according to the volume ratio of 1:9 to obtain an organic acid solution;
and (3) soaking the cured epoxy conductive adhesive in the organic solution of the acid, heating for 0.1h at the temperature of 60 ℃, completely degrading the epoxy resin component, and performing rework treatment.
The properties of the reworkable epoxy conductive adhesive composition prepared in this example are shown in table 1.
Example 5
Weighing epoxy resin EP-1010.0 parts, epoxy diluent neopentyl glycol diglycidyl ether 2.0 parts, curing agent methyl hexahydrophthalic anhydride 8.8 parts, accelerator 2-ethyl-4 methylimidazole 0.2 parts, coupling agent SCA-E86M (the manufacturer is: Nanjing Neede new materials) 0.3 parts, wetting dispersant VATIX 2018 (the manufacturer is: Shanghai Junjiang science) 0.2 parts, thixotropic agent fumed silica 0.3 parts, defoaming agent BYK-A530 (the manufacturer is: Germany Bike) 0.2 parts by weight based on the weight parts, putting the materials into a revolution autorotation dispersion instrument, and mixing and stirring for 3min to obtain a liquid mixture;
66 parts of flaky silver powder with the average flake diameter of 5.6 microns, 8 parts of spheroidal silver powder with the average particle diameter of 0.5 microns and 4 parts of nano silver powder with the average particle diameter of 100nm are added into the obtained liquid mixture, the mixture is put into a revolution and rotation disperser again to be dispersed for 3min, and then the mixture is dispersed for 0.8h by a three-roller machine, and the obtained mixture is defoamed for 30min under the vacuum condition to obtain the reworkable epoxy conductive adhesive composition.
And curing the reworkable epoxy conductive adhesive composition for 2h at 180 ℃ to obtain the cured epoxy conductive adhesive.
Mixing 0.5mol/L sulfuric acid solution and N-methyl pyrrolidone according to the volume ratio of 1:9 to obtain an organic acid solution;
and (3) soaking the cured epoxy conductive adhesive in the organic solution of the acid, heating for 0.1h at 40 ℃, completely degrading the epoxy resin component, and performing rework treatment.
The properties of the reworkable epoxy conductive adhesive composition prepared in this example are shown in table 1.
Comparative example 1
Weighing 8.0 parts of bisphenol A epoxy resin, 2.0 parts of epoxy diluent 1.4-butanediol diglycidyl ether, 11.7 parts of curing agent methyl hexahydrophthalic anhydride, 0.3 part of accelerant zinc acetylacetonate, 0.3 part of coupling agent SCA-HE87M (the manufacturer is Nanjing Needunculus newwood), 0.2 part of wetting dispersant BYK-W980 (the manufacturer is Germany Bike), 0.2 part of thixotropic agent fumed silica and 0.2 part of defoaming agent VATIX 830 (the manufacturer is Shanghai Junjiang science and technology), putting the materials into a revolution dispersion instrument, and mixing and stirring for 2min to obtain a liquid mixture;
65.0 parts of flake silver powder with the average flake diameter of 5.6 microns, 14.0 parts of spheroidal silver powder with the average particle diameter of 0.9 microns and 2.0 parts of nano silver powder with the average particle diameter of 50nm are added into the obtained liquid mixture, the mixture is put into a revolution and rotation disperser again and dispersed for 2min, and then the mixture is dispersed for 1.2h by a three-roller machine, and the obtained mixture is defoamed for 30min under the vacuum condition to obtain the epoxy conductive adhesive.
And curing the epoxy conductive adhesive for 2 hours at 180 ℃ to obtain the cured epoxy conductive adhesive.
Mixing 1mol/L hydrochloric acid solution and acetone according to the volume ratio of 1:9 to obtain organic acid solution;
and (3) soaking the cured epoxy conductive adhesive in the organic solution of the acid, standing for 48 hours at room temperature, wherein the epoxy resin component in the epoxy conductive adhesive is not degraded.
The properties of the epoxy conductive adhesive prepared in this comparative example are shown in table 1.
Comparative example 2
Weighing 7.5 parts of bisphenol F epoxy resin, 6.3 parts of curing agent methyl tetrahydrophthalic anhydride, 0.2 part of promoter monosodium PN-23 (monosodium glutamate), 0.3 part of coupling agent A-187 (manufacturer: Mei chart), 0.3 part of wetting dispersant VATIX 2017 (manufacturer: Shanghai Junjiang science), 0.2 part of thixotropic agent organic bentonite and 0.2 part of defoaming agent BYK-A530 (manufacturer: Germany Bike) by weight parts, putting the materials into a revolution autorotation disperser, mixing and stirring for 5min to obtain a liquid mixture;
and adding 68 parts of flaky silver powder with the average flake diameter of 8.2 microns, 13 parts of spheroidal silver powder with the average particle diameter of 0.7 microns and 4 parts of nano silver powder with the average particle diameter of 80nm into the obtained liquid mixture, putting the mixture into a revolution and rotation disperser again, dispersing for 5min, then dispersing for 1.5h by a three-roller machine, and defoaming the obtained mixture for 60min under a vacuum condition to obtain the epoxy conductive adhesive.
And curing the epoxy conductive adhesive for 2 hours at 180 ℃ to obtain the cured epoxy conductive adhesive.
Mixing 1mol/L sulfuric acid solution and ethanol according to the volume ratio of 1:9 to obtain an organic acid solution;
and (3) soaking the cured epoxy conductive adhesive in the organic solution of the acid, standing for 48 hours at room temperature, wherein the epoxy resin component in the epoxy conductive adhesive is not degraded.
The properties of the epoxy conductive adhesive prepared in this comparative example are shown in table 1.
Comparative example 3
Weighing 8 parts of 3, 4-epoxy group cyclohexyl formic acid-3 ',4' -epoxy group cyclohexyl methyl ester, 2.0 parts of epoxy diluent benzyl glycidyl ether, 8.6 parts of curing agent methyl hexahydrophthalic anhydride, 0.3 part of accelerating agent gourmet PN-500.4 parts, 0.2 part of coupling agent SCA-E86M (the manufacturer is Nanjing Needuncus de new material), 0.2 part of wetting dispersant VATIX 2018 (the manufacturer is Shanghai Junjiang science) 0.3 part of thixotropic agent fumed silica and 0.3 part of defoaming agent BYK-A530 (the manufacturer is German Bike) by taking the parts by weight as reference, putting the components into a revolution autorotation disperser, mixing and stirring for 4min to obtain a liquid mixture;
66 parts of flaky silver powder with the average flake diameter of 2.4 microns, 9 parts of spheroidal silver powder with the average particle diameter of 0.3 microns and 5 parts of nano silver powder with the average particle diameter of 50nm are added into the obtained liquid mixture, the mixture is put into a revolution and rotation disperser again to be dispersed for 4min, and then the mixture is dispersed for 0.5h by a three-roller machine, and the obtained mixture is defoamed for 30min under the vacuum condition to obtain the epoxy conductive adhesive.
And curing the epoxy conductive adhesive for 2 hours at 180 ℃ to obtain the cured epoxy conductive adhesive.
Mixing 1mol/L p-toluenesulfonic acid solution and N, N-dimethylformamide according to the volume ratio of 1:9 to obtain an organic acid solution;
and (3) soaking the cured epoxy conductive adhesive in the organic solution of the acid, and heating for 6 hours at the temperature of 60 ℃, wherein the epoxy resin component in the epoxy conductive adhesive is not degraded.
The properties of the epoxy conductive adhesive prepared in this comparative example are shown in table 1.
TABLE 1 results of performance test of epoxy conductive adhesives of examples and comparative examples
Figure BDA0003117350660000131
In Table 1, the viscosity of the epoxy conductive adhesive prepared in the above examples and comparative examples was measured at room temperature using a rotational viscometer in accordance with GB/T22314-; volume resistivity the cured epoxy conductive adhesives prepared in the above examples and comparative examples were tested for volume resistivity according to ASTM D257-2007 test standard using a four-probe method; shear strength the cured epoxy conductive adhesives prepared in the above examples and comparative examples were tested for aluminum-aluminum lap shear strength using a universal mechanical testing machine in accordance with ASTM D1002 test standards.
As can be seen from the results in Table 1, the reworkable epoxy conductive adhesive composition provided by the invention can be subjected to degradation rework treatment, and the higher the degradation treatment temperature is, the faster the degradation rate is. And the conventional epoxy conductive adhesive in the comparative example can not be chemically degraded and is difficult to carry out reworking treatment. The reworkable epoxy conductive adhesive composition provided by the invention has better conductive performance and bonding performance.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. The reworkable epoxy conductive adhesive composition is characterized by comprising the following preparation raw materials in parts by weight: 7-15 parts of epoxy resin, 0-4 parts of epoxy diluent, 5-10 parts of anhydride curing agent, 0.1-0.4 part of accelerator, 0.1-0.4 part of coupling agent, 0.1-0.3 part of wetting dispersant, 0.1-0.3 part of thixotropic agent, 0.1-0.3 part of defoaming agent and 75-85 parts of conductive silver powder;
the epoxy resin comprises an acetal structure-containing epoxy resin, and the mass of the acetal structure-containing epoxy resin accounts for 70-100% of the total mass of the epoxy resin.
2. The reworkable epoxy conductive adhesive composition according to claim 1, wherein the acetal structure-containing epoxy resin comprises:
Figure FDA0003117350650000011
Figure FDA0003117350650000012
Figure FDA0003117350650000013
one or more of them.
3. The reworkable epoxy conductive adhesive composition according to claim 1 or 2, wherein the epoxy resin further comprises one or more of an electronic grade bisphenol a type epoxy resin, a bisphenol F type epoxy resin, a bisphenol S type epoxy resin, a novolac epoxy resin, a hydrogenated bisphenol a type epoxy resin, a polyfunctional glycidyl amine type epoxy resin, a biphenyl type glycidyl ether epoxy resin, a naphthol epoxy resin, 3, 4-epoxycyclohexylcarboxylic acid-3 ',4' -epoxycyclohexylmethyl ester, 3, 4-epoxy-6-methylcyclohexylcyclohexanecarboxylic acid-3 ',4' -epoxy-6 ' -methylcyclohexylmethyl ester and bis (3, 4-epoxy-6-methylcyclohexylmethyl) adipate.
4. The reworkable epoxy conductive adhesive composition of claim 1, wherein the epoxy diluent comprises one or more of benzyl glycidyl ether, butyl glycidyl ether, 1, 4-butanediol diglycidyl ether, 1, 6-hexanediol diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, cardanol glycidyl ether, 4-tert-butylphenyl glycidyl ether, vinylcyclohexene dioxide and diglycidyl aniline.
5. The reworkable epoxy conductive adhesive composition of claim 1, wherein the anhydride curing agent comprises one or more of methylhexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylnadic anhydride and hydrogenated methylnadic anhydride.
6. The reworkable epoxy conductive adhesive composition of claim 1, wherein the accelerator comprises one or more of metallic zinc acetylacetonate, iron acetylacetonate, nickel acetylacetonate, cobalt acetylacetonate, 2-ethyl-4 methylimidazole, 1-cyanoethyl-2-ethyl-4 methylimidazole, an imidazole adduct and a tertiary amine adduct.
7. The reworkable epoxy conductive adhesive composition according to claim 1, wherein the conductive silver powder comprises a plate-like silver powder, a sphere-like silver powder and a nano silver powder;
the average flake diameter of the flake silver powder is 1-20 mu m; the average grain diameter of the sphere-like silver powder is 0.2-3 mu m; the average particle size of the nano silver powder is 20-100 nm.
8. The reworkable epoxy conductive adhesive composition according to claim 7, wherein the weight ratio of the flake silver powder, the sphere-like silver powder and the nano silver powder is 60-90: 5-25: 2-10.
9. The method for preparing the reworkable epoxy conductive adhesive composition according to any one of claims 1 to 8, comprising the steps of:
mixing other preparation raw materials except the conductive silver powder to obtain a liquid mixture;
and mixing the liquid mixture with the conductive silver powder, and defoaming to obtain the reworkable epoxy conductive adhesive composition.
10. A reworking method of a cured epoxy conductive adhesive comprises the following steps: dipping the cured epoxy conductive adhesive in an organic solution of acid for degradation; the cured epoxy conductive adhesive is obtained by curing the reworkable epoxy conductive adhesive composition according to any one of claims 1 to 8 or the reworkable epoxy conductive adhesive composition prepared by the preparation method according to claim 9.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1939999A (en) * 2005-09-27 2007-04-04 上海特视精密仪器有限公司 Sliver-powder conducting glue and its production
US20160237322A1 (en) * 2013-08-08 2016-08-18 Boe Technology Group Co., Ltd. Silver conductive adhesive and preparation method
CN110272686A (en) * 2019-05-22 2019-09-24 北京蓝海黑石科技有限公司 A kind of low halogen rapid-curing conductive composition and preparation method thereof
CN110724486A (en) * 2019-09-20 2020-01-24 北京蓝海黑石科技有限公司 Recyclable LED packaging conductive adhesive composition and preparation method thereof
CN112920379A (en) * 2021-03-26 2021-06-08 蓝赛夫(上海)电子材料有限公司 Epoxy resin monomer and intermediate thereof, preparation method, epoxy resin and recovery method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1939999A (en) * 2005-09-27 2007-04-04 上海特视精密仪器有限公司 Sliver-powder conducting glue and its production
US20160237322A1 (en) * 2013-08-08 2016-08-18 Boe Technology Group Co., Ltd. Silver conductive adhesive and preparation method
CN110272686A (en) * 2019-05-22 2019-09-24 北京蓝海黑石科技有限公司 A kind of low halogen rapid-curing conductive composition and preparation method thereof
CN110724486A (en) * 2019-09-20 2020-01-24 北京蓝海黑石科技有限公司 Recyclable LED packaging conductive adhesive composition and preparation method thereof
CN112920379A (en) * 2021-03-26 2021-06-08 蓝赛夫(上海)电子材料有限公司 Epoxy resin monomer and intermediate thereof, preparation method, epoxy resin and recovery method

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Application publication date: 20210824