CN113290359B - Equipment and method for automatic assembly of display bracket components based on double-layer circulating conveyor line - Google Patents

Equipment and method for automatic assembly of display bracket components based on double-layer circulating conveyor line Download PDF

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CN113290359B
CN113290359B CN202110609549.0A CN202110609549A CN113290359B CN 113290359 B CN113290359 B CN 113290359B CN 202110609549 A CN202110609549 A CN 202110609549A CN 113290359 B CN113290359 B CN 113290359B
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assembly
inner plug
tray
cylinder
bracket
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CN113290359A (en
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邱自学
杨路超
王璐璐
邵建新
沈婷婷
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Jiangxi Fuweida Technology Co ltd
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Nantong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

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Abstract

本发明公开了基于双层循环输送线显示器支架组件自动组装设备及方法,涉及显示器支架组装设备技术领域,包括机架、托盘、内塞供给机构、支架组装机构和双层循环输送机构;托盘用于摆放支架和芯棒,实现支架和芯棒的定位及搬运;内塞供给机构将内塞振动有序排列并输送至组装工位,为支架组件自动组装提供内塞;双层循环输送机构实现对托盘的双层循环输送,为支架组件自动组装提供支架和芯棒;支架组装机构实现支架、芯棒和内塞的自动组装。本发明设计合理,操作方便,实现了显示器支架组件的自动装配,提高了显示器支架组件的生产效率。

Figure 202110609549

The invention discloses an automatic assembly device and method for a display bracket assembly based on a double-layer circulating conveying line, and relates to the technical field of display bracket assembly equipment, including a rack, a tray, an inner plug supply mechanism, a bracket assembly mechanism and a double-layer circulating conveying mechanism; It is used for placing brackets and mandrels to realize the positioning and handling of the brackets and mandrels; the inner plug supply mechanism arranges the inner plugs in an orderly manner and transports them to the assembly station to provide the inner plugs for the automatic assembly of the bracket components; the double-layer circulating conveying mechanism It realizes the double-layer circulatory transportation of the pallet, and provides the bracket and the mandrel for the automatic assembly of the bracket assembly; the bracket assembly mechanism realizes the automatic assembly of the bracket, the mandrel and the inner plug. The invention has reasonable design and convenient operation, realizes the automatic assembly of the display bracket assembly, and improves the production efficiency of the display bracket assembly.

Figure 202110609549

Description

基于双层循环输送线显示器支架组件自动组装设备及方法Equipment and method for automatic assembly of display bracket components based on double-layer circulating conveyor line

技术领域technical field

本发明涉及显示器支架组装设备技术领域,尤其涉及基于双层循环输送线显示器支架组件自动组装设备及方法。The present invention relates to the technical field of display stand assembly equipment, in particular to an automatic assembly device and method of a display stand assembly based on a double-layer circulating conveying line.

背景技术Background technique

显示器支架在生产制造过程中,需要经过检修、组装、喷塑、功能测试等工序。在对支架进行喷塑过程中,支架内表面不需要喷塑处理,因此生产过程中一般用内塞、芯棒等配件对支架内表面进行遮挡覆盖,从而有效防止喷塑过程中粉末喷至支架内表面,影响产品质量。目前,国内主要生产企业在显示器支架与配件之间的组装主要依靠人工,工人劳动强度大、生产效率低,此外显示器支架人工组装过程的流程较不规范。During the production and manufacturing process of the monitor stand, it needs to go through such processes as maintenance, assembly, spraying, and functional testing. In the process of spraying the stent, the inner surface of the stent does not need to be sprayed, so the inner surface of the stent is generally covered with accessories such as inner plugs and mandrels during the production process, so as to effectively prevent the powder from being sprayed to the stent during the spraying process. Inner surface, affecting product quality. At present, the main domestic manufacturers mainly rely on labor for the assembly between the monitor stand and the accessories. The labor intensity of workers is high and the production efficiency is low. In addition, the manual assembly process of the monitor stand is not standardized.

为提高显示器支架组件的组装效率和质量,亟需开发一种显示器支架组件自动组装设备及方法,用于实现支架组件的自动组装,并提高显示器支架组装流程的规范性。In order to improve the assembly efficiency and quality of the display stand assembly, it is urgent to develop an automatic assembly device and method for the display stand assembly, which is used to realize the automatic assembly of the stand assembly and improve the standardization of the display stand assembly process.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了解决现有技术中存在的缺陷,而提出的基于双层循环输送线显示器支架组件自动组装设备及方法。The purpose of the present invention is to solve the defects existing in the prior art, and propose an automatic assembly device and method for a display bracket assembly based on a double-layer circulating conveying line.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

基于双层循环输送线显示器支架组件自动组装设备,包括:Automatic assembly equipment for monitor bracket components based on double-layer circulating conveyor line, including:

托盘,用于放置显示器支架和芯棒;Tray for display stand and mandrel;

内塞供给机构,用于向组装工位处供给内塞,所述组装工位设置于上层输送带的末端;an inner plug supply mechanism for supplying inner plugs to an assembly station, the assembly station being arranged at the end of the upper conveyor belt;

支架组装机构,用于对显示器支架组件进行组装,所述支架组装机构设置于组装工位顶部;a bracket assembling mechanism for assembling the display bracket assembly, the bracket assembling mechanism is arranged on the top of the assembling station;

双层循环输送机构,用于输送托盘,所述双层循环输送机构包括两层并行设置的输送线;A double-layer circulating conveying mechanism for conveying pallets, the double-layer circulating conveying mechanism includes two parallel-arranged conveying lines;

升降装置,用于承载托盘进行升降,所述升降装置设置于输送带的两端;a lifting device for carrying the pallet to lift and lower, and the lifting device is arranged at both ends of the conveyor belt;

机架,所述机架用于安装内塞供给机构、支架组装机构和双层循环输送机构。The rack is used for installing the inner plug supply mechanism, the bracket assembling mechanism and the double-layer circulating conveying mechanism.

进一步的,所述托盘包括托板及定位组件,所述定位组件固定连接于所述托板的上端面。Further, the tray includes a support plate and a positioning assembly, and the positioning assembly is fixedly connected to the upper end surface of the support plate.

更进一步的,所述托板垂直于输送线的两侧开设有定位槽。Furthermore, positioning grooves are provided on both sides of the pallet perpendicular to the conveying line.

更进一步的,所述内塞供给机构包括储料仓,所述储料仓通过送料输送带与直振轨道连接,所述直振轨道远离储料仓的一端设置有内塞平台。Further, the inner plug supply mechanism includes a storage bin, the storage bin is connected to the direct vibration track through a feeding conveyor belt, and an inner plug platform is provided at one end of the direct vibration track away from the storage bin.

更进一步的,所述双层循环输送机构,包括上层输送带和下层输送带,所述上层输送带和下层输送带共同的一端设置有组装位升降板,另一端设置有预装位升降板,所述上层输送带首端设置有预装位工作台,所述预装位工作台上设有预装位升降板出入口,预装位升降板出入口两侧设置有自动锁扣,用于托住托盘,所述预装位升降板由前升降气缸驱动,所述组装位升降板由后升降气缸驱动。Further, the double-layer circulating conveying mechanism includes an upper-layer conveyor belt and a lower-layer conveyor belt, and a common end of the upper-layer conveyor belt and the lower-layer conveyor belt is provided with an assembly-level lifting plate, and the other end is provided with a pre-assembly-level lifting plate, The head end of the upper conveyor belt is provided with a pre-installation table, the pre-installation lifting plate entrance and exit are provided on the pre-installation worktable, and automatic locks are provided on both sides of the pre-installation lifting plate entrance and exit for supporting Trays, the pre-assembly position lifting plate is driven by the front lifting cylinder, and the assembly position lifting plate is driven by the rear lifting cylinder.

更进一步的,所述上层输送带上设置有前拦挡装置,所述前拦档装置设置于所述组装位升降板一侧,所述前拦挡装置由前拦挡气缸驱动,所述前拦挡装置用于阻挡托盘行进,所述下层输送带上设置有后拦挡装置,所述后拦档装置设置于所述预装位升降板一侧,所述后拦挡装置由后拦挡气缸驱动,所述后拦挡装置用于阻挡托盘行进。Further, the upper conveyor belt is provided with a front blocking device, the front blocking device is arranged on one side of the assembly position lifting plate, the front blocking device is driven by a front blocking cylinder, and the front blocking device is In order to block the pallet from traveling, a rear blocking device is arranged on the lower conveyor belt, and the rear blocking device is arranged on one side of the pre-installed lifting plate. The rear blocking device is driven by a rear blocking cylinder. The device is used to block the travel of the pallet.

更进一步的,所述支架组装机构包括三位气缸,所述三位气缸固定连接于所述机架,三位气缸活塞杆自由端固定连接有提升气缸,所述提升气缸活塞杆通过连接板与吸盘安装板固定连接,所述吸盘安装板下端面设置有支架吸盘和芯棒吸盘,连接板上还设置有气动装置,所述气动装置用于驱动支架夹取气爪对组装完成后的显示器支架组件进行取放。Furthermore, the bracket assembling mechanism includes a three-position air cylinder, the three-position air cylinder is fixedly connected to the frame, a lift cylinder is fixedly connected to the free end of the piston rod of the three-position cylinder, and the lift cylinder piston rod is connected with the connecting plate through the connecting plate. The suction cup mounting plate is fixedly connected, the lower end surface of the suction cup mounting plate is provided with a bracket suction cup and a mandrel suction cup, and a pneumatic device is also arranged on the connecting plate, and the pneumatic device is used to drive the bracket to clamp the air claw to the assembled display bracket. Components are picked and placed.

更进一步的,所述机架上设置有内塞水平气缸,所述内塞水平气缸活塞杆固定连接有内塞竖直气缸,所述内塞竖直气缸活塞杆连接有气动装置,所述气动装置用于驱动内塞夹取气爪对内塞进行取放。Further, the frame is provided with an inner plug horizontal cylinder, the inner plug horizontal cylinder piston rod is fixedly connected with an inner plug vertical cylinder, the inner plug vertical cylinder piston rod is connected with a pneumatic device, and the pneumatic device is connected to the piston rod of the inner plug horizontal cylinder. The device is used to drive the inner plug gripper to pick and place the inner plug.

基于双层循环输送线显示器支架组件自动组装方法,利用上述的基于双层循环输送线显示器支架组件自动组装设备,并包含以下步骤:Based on the automatic assembly method of the display bracket assembly based on the double-layer circulating conveyor line, the above-mentioned automatic assembly equipment based on the double-layer circulating conveyor line display bracket assembly is used, and the following steps are included:

S1:将批量的内塞放入储料仓;控制系统启动,各机构恢复到初始位置,上层输送带和下层输送带开始运行,送料输送带、振动盘以及直振器开始工作,向内塞平台输送内塞;S1: Put the batch of inner plugs into the storage bin; the control system is activated, all mechanisms return to their original positions, the upper conveyor belt and the lower conveyor belt start to run, the feeding conveyor belt, the vibrating plate and the straightener start to work, and the inward plug The platform conveys the inner plug;

S2:在预装工位将空托盘按照指定方向放置在预装位工作台上,并将芯棒、第一支架、第二支架按照要求摆放到托盘的相应位置处,摆放完成后将工件托盘推送至上层输送带;S2: Place the empty tray on the pre-installation table in the specified direction at the pre-installation station, and place the mandrel, the first bracket, and the second bracket to the corresponding position of the tray as required. The workpiece pallet is pushed to the upper conveyor belt;

S3:上层输送带带动工件托盘向前运动到组装工位,即工件托盘运动到组装位升降板上;前拦挡气缸动作,带动前拦挡装置向上移动,阻止上层输送带上的托盘向组装位升降板移动;S3: The upper conveyor belt drives the workpiece pallet to move forward to the assembly position, that is, the workpiece pallet moves to the assembly position lifting plate; the front blocking cylinder acts to drive the front blocking device to move upward, preventing the pallet on the upper conveyor belt from moving up and down to the assembly position plate movement;

S4:当检测到工件托盘到达组装位升降板、内塞到达内塞平台,即芯棒、支架、内塞全部到位后,支架组装机构动作,对支架组件进行组装;S4: when it is detected that the workpiece pallet reaches the lifting plate at the assembly position and the inner plug reaches the inner plug platform, that is, after the mandrel, the bracket and the inner plug are all in place, the bracket assembly mechanism moves to assemble the bracket assembly;

S5:支架组件自动组装完成并卸料后,前升降气缸向下缩回,组装位升降板带动空托盘向下移动到下层输送带上,空托盘随下层输送带向预装工位移动;S5: After the bracket assembly is automatically assembled and unloaded, the front lift cylinder is retracted downward, the assembly position lift plate drives the empty tray down to the lower conveyor belt, and the empty tray moves with the lower conveyor belt to the pre-installation station;

S6:空托盘离开组装位升降板后,前升降气缸向上伸出,将组装位升降板送至组装工位,前拦挡气缸动作,带动前拦挡装置向下移动,上层输送带上的工件托盘向组装位升降板移动,开始下一个支架组件的自动组装;S6: After the empty pallet leaves the lifting plate at the assembly position, the front lifting cylinder extends upward, and the lifting plate at the assembly position is sent to the assembly station. The lifting plate at the assembly position moves to start the automatic assembly of the next bracket assembly;

S7:空托盘在下层输送带的带动下向后移动到预装工位正下方,即空托盘运动到预装位升降板上;后拦挡气缸动作,带动后拦挡装置向上移动,阻止下层输送带上的托盘向预装位升降板移动;S7: Driven by the lower conveyor belt, the empty pallet moves backward to just below the pre-installation station, that is, the empty pallet moves to the lifting plate of the pre-installation position; the rear blocking cylinder acts to drive the rear blocking device to move upward to prevent the lower conveyor belt The upper tray moves to the pre-installation lift plate;

S8:当检测到预装位工作台上无托盘后,后升降气缸向上伸出,预装位升降板带动空托盘向上移动至预装位工作台,空托盘由自动锁扣托住;S8: When it is detected that there is no pallet on the pre-installation table, the rear lift cylinder extends upwards, and the pre-installation lifting plate drives the empty tray to move up to the pre-installation table, and the empty tray is supported by the automatic lock;

S9:后升降气缸向下缩回,预装位升降板回到下层,后拦挡气缸动作,带动后拦挡装置向下移动,释放空托盘向预装位升降板移动,预装位升降板继续承接下一个空托盘;S9: The rear lift cylinder retracts downward, the pre-installation lift plate returns to the lower layer, the rear blocking cylinder acts, drives the rear blocking device to move downward, releases the empty tray to move to the pre-installation lift plate, and the pre-installation lift plate continues to undertake next empty tray;

S10:重复上述S2-S9步骤。S10: Repeat the above steps S2-S9.

进一步的,所述步骤S1还包括自检步骤,所述内塞平台处设置有检测装置,在检测到内塞后停止内塞的输送,未检测到内塞时持续供给内塞。Further, the step S1 also includes a self-checking step, a detection device is provided on the inner plug platform, the delivery of the inner plug is stopped after the inner plug is detected, and the inner plug is continuously supplied when the inner plug is not detected.

相比于现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

通过发明的设置,公开了一种基于双层循环输送线显示器支架组件自动组装设备及方法,来实现显示器支架组件的自动组装,其中托盘可堆积于输送带上,工人检测速度与支架组件组装速度不需要完全匹配,降低了工人劳动强度,协调了各工位间工作的节拍差异,提高了生产效率,并提高显示器支架组件组装流程的规范性。Through the arrangement of the invention, an automatic assembly device and method of a display bracket assembly based on a double-layer circulating conveying line are disclosed, so as to realize the automatic assembly of the display bracket assembly, in which the trays can be stacked on the conveyor belt, and the detection speed of the worker and the assembly speed of the bracket assembly are There is no need for complete matching, which reduces the labor intensity of workers, coordinates the rhythm difference between the work stations, improves the production efficiency, and improves the standardization of the assembly process of the display stand assembly.

附图说明Description of drawings

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.

图1为本发明提出的显示器支架组件的结构示意图;FIG. 1 is a schematic structural diagram of a display stand assembly proposed by the present invention;

图2为本发明提出的托盘的结构示意图;Fig. 2 is the structural representation of the tray proposed by the present invention;

图3为本发明提出的显示器支架与托盘配合关系图;FIG. 3 is a diagram showing the cooperation relationship between the display stand and the tray proposed by the present invention;

图4为本发明提出的基于双层循环输送线显示器支架组件自动组装设备的整体结构示意图;4 is a schematic diagram of the overall structure of the automatic assembly equipment for the display bracket assembly based on the double-layer circulating conveyor line proposed by the present invention;

图5为本发明提出的内塞供给机构的结构示意图;5 is a schematic structural diagram of the inner plug supply mechanism proposed by the present invention;

图6为本发明提出的双层循环输送机构的结构示意图;6 is a schematic structural diagram of a double-layer circulating conveying mechanism proposed by the present invention;

图7为本发明提出的支架组装机构的结构示意图;7 is a schematic structural diagram of the bracket assembly mechanism proposed by the present invention;

图8为本发明基于双层循环输送线显示器支架组件自动组装方法的流程图。FIG. 8 is a flow chart of the automatic assembly method of the display stand assembly based on the double-layer circulating conveying line of the present invention.

图中:In the picture:

机架1;rack 1;

托盘2、托板201、台阶销202、圆孔销203、V型块204、芯棒定位销205、支架定位销206、检测螺钉207;Tray 2, support plate 201, step pin 202, round hole pin 203, V-shaped block 204, mandrel positioning pin 205, bracket positioning pin 206, detection screw 207;

内塞供给机构3、储料仓301、送料输送带302、振动盘303、直振轨道304、直振器305、内塞平台306;Inner plug supply mechanism 3, storage bin 301, feeding conveyor belt 302, vibrating plate 303, straight vibration track 304, straight vibrator 305, and inner plug platform 306;

支架组装机构4、三位气缸401、提升气缸402、支架吸盘403、芯棒吸盘404、支架夹取气爪405、内塞夹取气爪406、内塞竖直气缸407、内塞水平气缸408;Bracket assembly mechanism 4, three-position cylinder 401, lifting cylinder 402, bracket suction cup 403, mandrel suction cup 404, bracket clamping air claw 405, inner plug clamping air claw 406, inner plug vertical cylinder 407, inner plug horizontal cylinder 408 ;

双层循环输送机构5、预装位工作台501、自动锁扣502、下层输送带503、上层输送带504、前拦挡气缸505、前拦挡装置506、组装位升降板507、前升降气缸508、后拦挡装置509、后拦挡气缸510、预装位升降板511、后升降气缸512;Double-layer circulating conveying mechanism 5, pre-installation table 501, automatic lock 502, lower conveyor belt 503, upper conveyor belt 504, front blocking cylinder 505, front blocking device 506, assembly position lifting plate 507, front lifting cylinder 508, Rear blocking device 509, rear blocking cylinder 510, pre-installed lifting plate 511, rear lifting cylinder 512;

内塞61、芯棒62、第一支架63、第二支架64。Inner plug 61 , mandrel 62 , first bracket 63 , second bracket 64 .

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.

在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.

本申请中所指的显示器支架组件的组成结构如图1所示,由内塞61、芯棒62、第一支架63和第二支架64组成,现有技术中,显示器支架组件组装工艺利用人工进行装置,在人工装配时,需先将第一支架和第二支架分开,然后将内塞放置于支架端部的圆孔内,将芯棒放置于支架内部规定位置,再合上两支架形成一个完整的支架组件,从而保证喷塑过程中支架内表面无塑粉,保障产品质量;设计的基于双层循环输送线显示器支架组件自动组装设备改变了人工组装的方式,实现了支架组件自动组装。The composition structure of the display stand assembly referred to in this application is shown in FIG. 1, which is composed of an inner plug 61, a mandrel 62, a first support 63 and a second support 64. In the prior art, the display stand assembly assembly process uses manual labor To carry out the device, during manual assembly, the first bracket and the second bracket need to be separated first, then the inner plug is placed in the round hole at the end of the bracket, the mandrel is placed in the specified position inside the bracket, and the two brackets are closed to form A complete bracket assembly to ensure that there is no plastic powder on the inner surface of the bracket during the spraying process and to ensure product quality; the designed automatic assembly equipment for display bracket components based on double-layer circulating conveyor lines changes the way of manual assembly and realizes automatic assembly of bracket components. .

支架和芯棒的定位及输送通过托盘2实现,第一支架、第二支架、芯棒在托盘2上的位置关系如图3所示;The positioning and transportation of the bracket and the mandrel are realized by the tray 2, and the positional relationship of the first bracket, the second bracket and the mandrel on the tray 2 is shown in Figure 3;

如图4所示,基于双层循环输送线显示器支架组件自动组装设备及方法,包括机架1、托盘2、内塞供给机构3、支架组装机构4、双层循环输送机构5;As shown in FIG. 4 , an automatic assembly device and method for a display bracket assembly based on a double-layer circulating conveying line, including a rack 1, a tray 2, an inner plug supply mechanism 3, a bracket assembly mechanism 4, and a double-layer circulating conveying mechanism 5;

托盘2摆放在双层循环输送线上,用于支架和芯棒的摆放及定位,并通过双层循环输送机构5向组装工位输送支架和芯棒;The tray 2 is placed on the double-layer circulating conveying line for the placement and positioning of the bracket and the mandrel, and the support and the mandrel are conveyed to the assembly station through the double-layer circulating conveying mechanism 5;

内塞供给机构3实现内塞振动有序排列并输送至组装工位,为支架组件自动组装提供内塞;The inner plug supply mechanism 3 realizes that the inner plugs vibrate in an orderly arrangement and are transported to the assembly station, providing inner plugs for the automatic assembly of the bracket assembly;

支架组装机构4用于实现第一支架63、第二支架64、芯棒62和内塞61的自动组装;The bracket assembly mechanism 4 is used to realize the automatic assembly of the first bracket 63, the second bracket 64, the mandrel 62 and the inner plug 61;

双层循环输送机构5用于解决托盘2的周转问题,实现托盘2的双层循环输送,为支架组件自动组装输送支架和芯棒;The double-layer circulating conveying mechanism 5 is used to solve the turnover problem of the pallet 2, realize the double-layer circulating transportation of the pallet 2, and automatically assemble the conveying bracket and the mandrel for the bracket assembly;

具体的,如图2,托盘2主要包括托板201、台阶销202、圆孔销203、V型块204、芯棒定位销205、支架定位销206和检测螺钉207,托板呈平板结构,托板201用于安装支架和芯棒的定位元件,其上端面设置有台阶销202、圆孔销203、V型块204、芯棒定位销205、支架定位销206和检测螺钉207,托板201垂直于输送带行进方向的两端面均设计有两个半圆形限位凹槽,用于在指定位置与拦挡装置配合对托盘2进行拦挡;Specifically, as shown in Figure 2, the tray 2 mainly includes a support plate 201, a stepped pin 202, a round hole pin 203, a V-shaped block 204, a mandrel positioning pin 205, a bracket positioning pin 206 and a detection screw 207. The support plate is in a flat plate structure. The support plate 201 is used to install the positioning element of the bracket and the mandrel, and its upper end surface is provided with a step pin 202, a round hole pin 203, a V-shaped block 204, a mandrel positioning pin 205, a bracket positioning pin 206 and a detection screw 207, the support plate Two semicircular limit grooves are designed on both ends of the 201 perpendicular to the traveling direction of the conveyor belt, which are used to block the tray 2 in cooperation with the blocking device at the designated position;

如图3所示,台阶销202、圆孔销203、V型块204用于支架和芯棒的摆放及定位;芯棒定位销205和支架定位销206用于确定支架和芯棒的摆放方向,防止摆放方向错误导致组装出错;检测螺钉207安装在托板侧边,用于接近传感器对托盘2进行到位检测;As shown in FIG. 3 , step pins 202, round hole pins 203, and V-shaped blocks 204 are used for the placement and positioning of brackets and mandrels; Placement direction, to prevent the wrong placement direction lead to assembly errors; the detection screw 207 is installed on the side of the pallet, used for proximity sensor to detect the position of the pallet 2;

如图5所示,内塞供给机构3包括储料仓301、送料输送带302、振动盘303、直振轨道304、直振器305、内塞平台306;As shown in FIG. 5 , the inner plug supply mechanism 3 includes a storage bin 301, a feeding conveyor belt 302, a vibrating plate 303, a straight vibration track 304, a straight vibrator 305, and an inner plug platform 306;

储料仓301安装在台板上,用于存储内塞;送料输送带302安装在储料仓301内部,用于在振动盘303内塞不足时将储料仓301中的内塞补充到振动盘303中;振动盘303和直振器305用于内塞的振动供料,将内塞调整到规定姿态后使其沿着直振轨道304向内塞平台306移动;内塞平台306用于承接并定位直振轨道304中的内塞,为支架组件的自动组装提供内塞;The storage bin 301 is installed on the platen to store the inner plugs; the feeding conveyor belt 302 is installed inside the storage bin 301 to supplement the inner plugs in the storage bin 301 to the vibration when the vibrating plate 303 is insufficient in internal plugs In the disc 303; the vibrating disc 303 and the straight vibrator 305 are used for the vibrating feeding of the inner plug, and after adjusting the inner plug to a specified posture, it moves to the inner plug platform 306 along the direct vibration track 304; the inner plug platform 306 is used for Undertake and position the inner plug in the direct vibration track 304 to provide the inner plug for automatic assembly of the bracket assembly;

如图6所示,双层循环输送机构5包括预装位工作台501、自动锁扣502、下层输送带503、上层输送带504、前拦挡气缸505、前拦挡装置506、组装位升降板507、前升降气缸508、后拦挡装置509、后拦挡气缸510、预装位升降板511、后升降气缸512;As shown in FIG. 6 , the double-layer circulating conveying mechanism 5 includes a pre-installation table 501 , an automatic lock 502 , a lower conveyor belt 503 , an upper conveyor belt 504 , a front blocking cylinder 505 , a front blocking device 506 , and an assembly position lifting plate 507 , Front lifting cylinder 508, rear blocking device 509, rear blocking cylinder 510, pre-installed lifting plate 511, rear lifting cylinder 512;

预装位工作台501设有升降板出入口,四个自动锁扣502安装在升降板出入口两侧,用于托住空托盘2,以待工人将支架和芯棒正确摆放在托盘2上;上层输送带504由调速电机带动向前移动,用于将装有支架和芯棒的托盘2,从预装工位向前输送至组装工位,预装工位位于上层输送带504首端、预装工作台501处;所述组装工位位于上层输送带504末端、支架组装机构4下方;The pre-installation workbench 501 is provided with a lift plate entrance and exit, and four automatic locks 502 are installed on both sides of the lift plate entrance and exit to hold the empty tray 2, waiting for the worker to place the bracket and the mandrel correctly on the tray 2; The upper conveyor belt 504 is driven by the speed regulating motor to move forward, and is used to transport the tray 2 with the bracket and the mandrel from the pre-installation station to the assembly station. The pre-assembly station is located at the head end of the upper conveyor belt 504 , at the pre-installation table 501; the assembly station is located at the end of the upper conveyor belt 504 and below the bracket assembly mechanism 4;

下层输送带503与上层输送带504平行设置,且上层输送带504位于下层输送带503的正上方,两输送带和两升降板及驱动组件形成循环,其中,上层输送带504由调速电机带动向后移动,用于将空托盘2从组装工位下方向后输送至预装工位下方,实现托盘2的周转;组装位升降板507与前升降气缸508连接,前升降气缸508向上伸出,将组装位升降板507送至组装工位,承接上层输送带504输送的托盘2;支架组件自动组装完成后,前升降气缸508向下缩回,组装位升降板507带动空托盘2下移到下层输送带503上,空托盘2随下层输送带503向后移动;前拦挡装置506安装在前拦挡气缸505上,前拦挡装置506上安装有两个定位销,定位销与托盘上的限位凹槽相适配,在前拦挡气缸505的作用下前拦挡装置506上升,对上层输送带504上的托盘2进行拦挡,阻止托盘2向组装位升降板507上移动,为预装工位处余留组装时间;The lower conveyor belt 503 is arranged in parallel with the upper conveyor belt 504, and the upper conveyor belt 504 is located directly above the lower conveyor belt 503. The two conveyor belts, the two lift plates and the driving components form a cycle, wherein the upper conveyor belt 504 is driven by a speed regulating motor It moves backwards to transport the empty tray 2 from the bottom of the assembly station to the bottom of the pre-installation station, so as to realize the turnover of the tray 2; the assembly position lifting plate 507 is connected to the front lifting cylinder 508, and the front lifting cylinder 508 extends upward. , the assembly position lifting plate 507 is sent to the assembly station to receive the tray 2 conveyed by the upper conveyor belt 504; after the automatic assembly of the bracket assembly is completed, the front lifting cylinder 508 is retracted downward, and the assembly position lifting plate 507 drives the empty tray 2 to move down On the lower conveyor belt 503, the empty pallet 2 moves backwards with the lower conveyor belt 503; the front blocking device 506 is installed on the front blocking cylinder 505, and two positioning pins are installed on the front blocking device 506. The front blocking device 506 rises under the action of the front blocking cylinder 505 to block the tray 2 on the upper conveyor belt 504, preventing the tray 2 from moving to the assembly position lifting plate 507, which is a pre-installation station. Remaining assembly time;

预装位升降板511与后升降气缸512连接,后升降气缸512伸出,预装位升降板511带动空托盘2上升到预装工位,空托盘2由四个自动锁扣502托住,实现托盘2的双层循环输送;后升降气缸512缩回,预装位升降板511回到下层,承接下层输送带503输送的空托盘2;后拦挡装置509安装在后拦挡气缸510上,在后拦挡气缸510的作用下后拦挡装置509上升,对下层输送带503上的托盘2进行拦挡,阻止空托盘2向预装位升降板511上移动;The pre-installation lift plate 511 is connected to the rear lift cylinder 512, the rear lift cylinder 512 extends, the pre-installation lift plate 511 drives the empty tray 2 to rise to the pre-installation station, and the empty tray 2 is supported by four automatic locks 502. Realize the double-layer cyclic conveyance of the pallet 2; the rear lift cylinder 512 is retracted, the pre-installed lift plate 511 returns to the lower layer, and accepts the empty pallet 2 conveyed by the lower conveyor belt 503; the rear blocking device 509 is installed on the rear blocking cylinder 510. Under the action of the rear blocking cylinder 510, the rear blocking device 509 rises to block the tray 2 on the lower conveyor belt 503, preventing the empty tray 2 from moving to the pre-installed lifting plate 511;

如图7所示,支架组装机构4安装在机架1上,用于实现第一支架、第二支架、内塞和芯棒的自动组装;支架组装机构4包括三位气缸401、提升气缸402、支架吸盘403、芯棒吸盘404、支架夹取气爪405、内塞夹取气爪406、内塞竖直气缸407、内塞水平气缸408;三位气缸401安装在机架1上,用于实现三工位的切换,包括原位、装配位、卸料位;提升气缸402通过连接板安装在三位气缸401活塞杆上;支架吸盘403与芯棒吸盘404安装在吸盘安装板上,并通过连接板与提升气缸402连接,用于实现支架与芯棒的吸取与释放;内塞夹取气爪406通过连接板与内塞竖直气缸407相连,内塞竖直气缸407通过连接板与内塞水平气缸408相连,用于实现内塞的夹取与放置;支架夹取气爪405通过连接板与提升气缸402连接,用于将组装完成的支架组件进行卸料;其中,内塞夹取气爪406、支架夹取气爪405皆由气动装置驱动开合,实现对组装完成后的显示器支架组件的取放。As shown in FIG. 7 , the bracket assembly mechanism 4 is installed on the frame 1 to realize the automatic assembly of the first bracket, the second bracket, the inner plug and the mandrel; the bracket assembly mechanism 4 includes a three-position cylinder 401 and a lifting cylinder 402 , bracket suction cup 403, mandrel suction cup 404, bracket clamping air claw 405, inner plug clamping air claw 406, inner plug vertical cylinder 407, inner plug horizontal cylinder 408; In order to realize the switching of three stations, including the original position, the assembly position, and the discharge position; the lifting cylinder 402 is installed on the piston rod of the three-position cylinder 401 through the connecting plate; the bracket suction cup 403 and the mandrel suction cup 404 are installed on the suction cup mounting plate, It is connected with the lifting cylinder 402 through the connecting plate to realize the suction and release of the bracket and the mandrel; the inner plug clamping air claw 406 is connected with the inner plug vertical cylinder 407 through the connecting plate, and the inner plug vertical cylinder 407 passes through the connecting plate. It is connected with the inner plug horizontal cylinder 408 to realize the clamping and placement of the inner plug; the bracket clamping air claw 405 is connected to the lifting cylinder 402 through the connecting plate, and is used for unloading the assembled bracket assembly; wherein, the inner plug Both the gripping gripper 406 and the bracket gripping gripper 405 are driven to open and close by a pneumatic device, so as to realize the pick-and-place of the assembled display stand assembly.

基于双层循环输送线显示器支架组件自动组装方法,包括以下步骤:The automatic assembly method of the display bracket assembly based on the double-layer circulating conveyor line includes the following steps:

(1)将批量的内塞放入储料仓301;控制系统启动,各机构恢复到初始位置,上层输送带504和下层输送带503开始运行,送料输送带302、振动盘303以及直振器305开始工作,向内塞平台306输送内塞;(1) Put the batch of inner plugs into the storage bin 301; the control system is activated, each mechanism returns to the initial position, the upper conveyor belt 504 and the lower conveyor belt 503 start to run, the feeding conveyor belt 302, the vibrating plate 303 and the straight vibrator 305 starts working, delivering the inner plug to the inner plug platform 306;

(2)在预装工位将空托盘2按照指定方向放置在预装位工作台501上,并将芯棒、第一支架、第二支架按照要求摆放到托盘2的相应位置处,摆放完成后将工件托盘2推送到上层输送带504上,工人则继续往下一个托盘2上放置工件;(2) Place the empty tray 2 on the pre-installation table 501 in the specified direction at the pre-installation station, and place the mandrel, the first bracket and the second bracket to the corresponding positions of the tray 2 as required, and place the After the placement is completed, the workpiece pallet 2 is pushed to the upper conveyor belt 504, and the worker continues to place the workpiece on the next pallet 2;

(3)上层输送带504带动工件托盘2向前运动到组装工位,即工件托盘2运动到组装位升降板507上;前拦挡气缸505动作,带动前拦挡装置506向上移动,阻止上层输送带504上的托盘2向组装位升降板507移动;(3) The upper conveyor belt 504 drives the workpiece tray 2 to move forward to the assembly station, that is, the workpiece tray 2 moves to the assembly position lifting plate 507; the action of the front blocking cylinder 505 drives the front blocking device 506 to move upward, preventing the upper conveyor belt The tray 2 on 504 moves to the assembly position lifting plate 507;

(4)当检测到工件托盘2到达组装位升降板507、内塞到达内塞平台306,即芯棒、支架、内塞都到位后,支架组装机构4动作,进行支架组件的自动组装;(4) When it is detected that the workpiece tray 2 reaches the assembly position lifting plate 507 and the inner plug reaches the inner plug platform 306, that is, after the mandrel, the bracket and the inner plug are all in place, the bracket assembly mechanism 4 moves to automatically assemble the bracket assembly;

(5)支架组件自动组装完成并卸料后,前升降气缸508向下缩回,组装位升降板507带动空托盘2向下移动到下层输送带503上,空托盘2随下层输送带503向预装工位移动;(5) After the bracket assembly is automatically assembled and unloaded, the front lift cylinder 508 is retracted downward, the assembly position lift plate 507 drives the empty tray 2 to move down to the lower conveyor belt 503, and the empty tray 2 follows the lower conveyor belt 503. Pre-installation station moves;

(6)空托盘2离开组装位升降板507后,前升降气缸508向上伸出,将组装位升降板507送至组装工位,前拦挡气缸505动作,带动前拦挡装置506向下移动,上层输送带504上的工件托盘2向组装位升降板507移动,开始下一个支架组件的自动组装;(6) After the empty pallet 2 leaves the lifting plate 507 at the assembly position, the front lifting cylinder 508 extends upward, and the lifting plate 507 at the assembly position is sent to the assembly station. The workpiece tray 2 on the conveyor belt 504 moves to the assembly position lifting plate 507 to start the automatic assembly of the next bracket assembly;

(7)空托盘2在下层输送带503的带动下向后移动到预装工位正下方,即空托盘2运动到预装位升降板511上;后拦挡气缸510动作,带动后拦挡装置509向上移动,阻止下层输送带503上的托盘2向预装位升降板511移动;(7) The empty pallet 2 is moved backwards under the pre-installation station under the driving of the lower conveyor belt 503, that is, the empty pallet 2 moves to the pre-installation lift plate 511; the rear blocking cylinder 510 acts to drive the rear blocking device 509 Move up to prevent the tray 2 on the lower conveyor belt 503 from moving to the pre-installation lift plate 511;

(8)当检测到预装位工作台501上无托盘2后,后升降气缸512向上伸出,预装位升降板511带动空托盘2向上移动到预装位工作台501上,空托盘2由四个自动锁扣502托住,实现托盘2的双层循环输送;(8) When it is detected that there is no tray 2 on the pre-installation table 501, the rear lift cylinder 512 extends upward, and the pre-installation lifting plate 511 drives the empty tray 2 to move up to the pre-installation table 501, and the empty tray 2 It is supported by four automatic locks 502 to realize the double-layer circulation transportation of the tray 2;

(9)后升降气缸512向下缩回,预装位升降板511回到下层,后拦挡气缸510动作,带动后拦挡装置509向下移动,不再阻拦空托盘2向预装位升降板511移动,预装位升降板511继续承接下一个空托盘2。(9) The rear lift cylinder 512 retracts downward, the pre-installed lift plate 511 returns to the lower layer, the rear blocking cylinder 510 moves, and drives the rear blocking device 509 to move downward, and no longer blocks the empty tray 2 from the pre-installed lift plate 511 Moving, the pre-installation lift plate 511 continues to receive the next empty tray 2 .

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.

Claims (2)

1. Based on double-deck circulation transfer chain display bracket component automatic assembly equipment, its characterized in that includes:
the tray is used for placing the display bracket and the core rod;
the inner plug feeding mechanism is used for feeding inner plugs to an assembly station, and the assembly station is arranged at the tail end of the upper-layer conveying belt;
the bracket assembling mechanism is used for assembling the display bracket assembly and is arranged at the top of the assembling station;
the double-layer circulating conveying mechanism is used for conveying the tray and comprises two layers of conveying lines which are arranged in parallel;
the lifting device is used for lifting the bearing tray and is arranged at two ends of the conveying belt;
the inner plug feeding mechanism, the bracket assembling mechanism and the double-layer circulating conveying mechanism are arranged on the rack;
the tray comprises a supporting plate and a positioning assembly, and the positioning assembly is fixedly connected to the upper end face of the supporting plate;
positioning grooves are formed in the two sides, perpendicular to the conveying line, of the supporting plate;
the inner plug supply mechanism comprises a storage bin, the storage bin is connected with a direct vibration rail through a feeding conveyer belt, and an inner plug platform is arranged at one end, far away from the storage bin, of the direct vibration rail;
the double-layer circulating conveying mechanism comprises an upper layer conveying belt and a lower layer conveying belt, wherein an assembly position lifting plate is arranged at one common end of the upper layer conveying belt and the lower layer conveying belt, a preassembly position lifting plate is arranged at the other common end of the upper layer conveying belt and the lower layer conveying belt, a preassembly position workbench is arranged at the head end of the upper layer conveying belt, a preassembly lifting plate inlet and outlet are formed in the preassembly position workbench, automatic buckles are arranged on two sides of the inlet and outlet of the preassembly lifting plate and used for supporting a tray, the preassembly lifting plate is driven by a front lifting cylinder, and the assembly position lifting plate is driven by a rear lifting cylinder;
the upper-layer conveying belt is provided with a front blocking device, the front blocking device is arranged on one side of the assembly position lifting plate and is driven by a front blocking cylinder, the front blocking device is used for blocking the tray from advancing, the lower-layer conveying belt is provided with a rear blocking device, the rear blocking device is arranged on one side of the pre-assembly position lifting plate and is driven by a rear blocking cylinder, and the rear blocking device is used for blocking the tray from advancing;
the support assembly mechanism comprises a three-position air cylinder, the three-position air cylinder is fixedly connected to the rack, a lifting air cylinder is fixedly connected to the free end of a piston rod of the three-position air cylinder, the piston rod of the lifting air cylinder is fixedly connected with a sucker mounting plate through a connecting plate, a support sucker and a core rod sucker are arranged on the lower end face of the sucker mounting plate, a pneumatic device is further arranged on the connecting plate, and the pneumatic device is used for driving a support clamping air claw to take and place the assembled display support assembly;
an inner plug horizontal cylinder is arranged on the rack, an inner plug vertical cylinder is fixedly connected to a piston rod of the inner plug horizontal cylinder, a pneumatic device is connected to a piston rod of the inner plug vertical cylinder, and the pneumatic device is used for driving an inner plug clamping air claw to pick and place the inner plug;
the automatic assembling method of the display bracket assembly based on the double-layer circulating conveyor line comprises the following steps:
s1: putting the batched inner plugs into a storage bin; the control system is started, all the mechanisms are restored to the initial positions, the upper layer conveying belt and the lower layer conveying belt start to run, the feeding conveying belt, the vibrating disc and the straight vibrator start to work, and the inner plugs are conveyed to the inner plug platform;
s2, placing the empty tray on a preassembly workbench in a preassembly station according to a specified direction, placing the core rod, the first support and the second support at corresponding positions of the tray as required, and pushing the workpiece tray to an upper-layer conveyer belt after the placement is finished;
s3: the upper layer conveying belt drives the workpiece tray to move forwards to an assembly station, namely the workpiece tray moves to an assembly station lifting plate; the front blocking cylinder acts to drive the front blocking device to move upwards to prevent the tray on the upper layer conveying belt from moving to the assembly position lifting plate;
s4, when the workpiece tray reaches the assembly position lifting plate and the inner plug reaches the inner plug platform, namely the mandrel, the bracket and the inner plug are all in place, the bracket assembly mechanism acts to assemble the bracket assembly;
s5: after the support assembly is automatically assembled and unloaded, the front lifting cylinder retracts downwards, the assembly position lifting plate drives the empty tray to move downwards to the lower layer conveying belt, and the empty tray moves to the preassembly station along with the lower layer conveying belt;
s6: after the empty pallet leaves the assembly position lifting plate, the front lifting cylinder extends upwards, the assembly position lifting plate is conveyed to an assembly station, the front blocking cylinder acts to drive the front blocking device to move downwards, the workpiece pallet on the upper layer conveying belt moves towards the assembly position lifting plate, and automatic assembly of the next bracket component is started;
s7: the empty tray is driven by the lower layer conveying belt to move backwards to a position right below the preassembly station, namely the empty tray moves to the preassembly lifting plate; the rear blocking cylinder acts to drive the rear blocking device to move upwards and prevent the tray on the lower layer conveying belt from moving to the pre-positioning lifting plate;
s8: when no tray is detected on the pre-positioning workbench, the rear lifting cylinder extends upwards, the pre-positioning lifting plate drives the empty tray to move upwards to the pre-positioning workbench, and the empty tray is supported by the automatic lock catch;
s9: the rear lifting cylinder retracts downwards, the pre-positioning lifting plate returns to the lower layer, the rear blocking cylinder acts to drive the rear blocking device to move downwards, the empty tray is released to move towards the pre-positioning lifting plate, and the pre-positioning lifting plate continues to receive the next empty tray;
s10: the above steps S2-S9 are repeated.
2. The automatic assembling equipment for the display bracket assembly based on the double-layer circulation conveying line according to claim 1, wherein the step S1 further comprises a self-inspection step, a detection device is arranged at the inner plug platform, the conveying of the inner plug is stopped after the inner plug is detected, and the inner plug is continuously supplied when the inner plug is not detected.
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