CN113277315A - Full-automatic food plate arranging machine - Google Patents
Full-automatic food plate arranging machine Download PDFInfo
- Publication number
- CN113277315A CN113277315A CN202110743784.7A CN202110743784A CN113277315A CN 113277315 A CN113277315 A CN 113277315A CN 202110743784 A CN202110743784 A CN 202110743784A CN 113277315 A CN113277315 A CN 113277315A
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- tray
- rack
- baking
- driving device
- automatic food
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- 230000001502 supplementing effect Effects 0.000 claims abstract description 27
- 230000003287 optical effect Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 239000013589 supplement Substances 0.000 description 5
- 238000001514 detection method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/905—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a full-automatic food tray arranging machine, which relates to the technical field of tray arranging machines and comprises an integral equipment rack, a tray supplementing device, a tray rack, a baking tray grabbing device and a control unit, wherein the tray rack is arranged on the integral equipment rack, the tray rack is used for placing a baking tray, the tray rack is connected with a first driving device, the first driving device can drive the tray rack to move up and down on the integral equipment rack, and the tray supplementing device is used for supplementing the baking tray for the tray rack; the baking tray grabbing device is used for grabbing a baking tray on the tray frame and is connected with a second driving device, and the second driving device can drive the baking tray grabbing device to move; the first driving device, the second driving device and the baking tray grabbing device are all connected with the control unit. The invention can improve the working efficiency and the operability and liberate the labor force.
Description
Technical Field
The invention relates to the technical field of plate arranging machines, in particular to a full-automatic food plate arranging machine.
Background
At present, the tray arranging machine in the market basically takes a plug tray as a main part, and at least one operator needs to continuously bake a tray on the equipment for use. The traditional tray inserting mode is high in occupied labor cost and high in labor intensity, and defects exist in the traditional structure, so that the quality and the service life of equipment are affected.
Therefore, it is desirable to provide a novel fully automatic food tray arranging machine to solve the above problems in the prior art.
Disclosure of Invention
The invention aims to provide a full-automatic food tray arranging machine, which is used for solving the problems in the prior art, improving the working efficiency and operability and freeing labor force.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides a full-automatic food tray arranging machine which comprises an integral equipment rack, a tray supplementing device, a tray rack, a baking tray grabbing device and a control unit, wherein the tray rack is arranged on the integral equipment rack, the tray rack is used for placing a baking tray, the tray rack is connected with a first driving device, the first driving device can drive the tray rack to move up and down on the integral equipment rack, and the tray supplementing device is used for supplementing the baking tray for the tray rack; the baking tray grabbing device is used for grabbing a baking tray on the tray frame and is connected with a second driving device, and the second driving device can drive the baking tray grabbing device to move; the first driving device, the second driving device and the baking tray grabbing device are all connected with the control unit.
Preferably, the second driving device adopts a mechanical rodless cylinder, the mechanical rodless cylinder is installed on an installation plate through a support, the installation plate is installed on the integral equipment rack through a support frame, a guide rail and a sliding block are installed on the mechanical rodless cylinder, the sliding block is installed on the guide rail in a sliding mode, and the baking tray grabbing device is installed on the sliding block.
Preferably, the first end of the mechanical rodless cylinder is located above the baking tray conveying chain, the tray frame is located below the second end of the mechanical rodless cylinder, and proximity switches are arranged at the first end and the second end of the mechanical rodless cylinder.
Preferably, the baking tray grabbing device comprises a sucker and a sucker cylinder, the sucker is used for grabbing the baking tray on the tray frame, the sucker is fixed at the end part of a cylinder rod of the sucker cylinder through a connecting plate, the sucker cylinder can drive the sucker to move up and down, the sucker cylinder is installed on the sliding block, and the sucker cylinder is connected with an electromagnetic valve.
Preferably, the suction cup is connected to a vacuum generator.
Preferably, the first driving device comprises a hyperboloid speed reduction motor and a vertically arranged ball screw, and the ball screw is connected with the hyperboloid speed reduction motor; the tray frame is provided with a screw nut, and the ball screw is connected with the screw nut.
Preferably, the optical axis is vertically installed on the whole equipment rack, the bearing is installed on the tray frame, and the tray frame passes through the bearing is in move on the optical axis.
Preferably, the position of the whole equipment rack close to the tray rack is further provided with an upper limit approaching device and a lower limit approaching device, and the upper limit approaching device and the lower limit approaching device are respectively located above and below the tray rack.
Preferably, an empty disc alarm triggering photoelectric switch and a sucker working position stop photoelectric switch are further arranged on the whole equipment rack.
Preferably, the disc supplementing device comprises a disc supplementing trolley, a disc supplementing trolley guide rail is arranged on the whole equipment rack, the disc supplementing trolley is slidably mounted on the disc supplementing trolley guide rail, and the disc supplementing trolley can be pushed onto the tray rack.
Compared with the prior art, the invention has the following beneficial technical effects:
1. the lifting of the tray frame and the tray supplement are effectively integrated, and the supplement of 50-60 standard baking trays can be completed by one operator without stopping the machine, so that the working efficiency and the operability are greatly improved compared with the traditional tray arranging machine;
2. the second driving device adopts a mechanical rodless cylinder, so that the cost can be saved, the structure is simple, and the damage is difficult;
3. the empty tray reminding device is additionally arranged, and due to the fact that the service time of 50-60 baking trays is long, the condition that operators do other work within the time and forget to supplement the trays is considered, so that product waste is caused, the tray supplement without stopping is completed through the sensor and program control, the production efficiency is improved, and the problem is effectively solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic front view of a fully automatic food plate arranging machine according to the present invention;
FIG. 2 is a schematic side view of the fully automatic food preparation machine of the present invention;
FIG. 3 is a schematic top view of the fully automatic food preparation machine of the present invention;
in the figure: the device comprises a support frame 1, a mounting plate 2, a sucker air cylinder 3, a mechanical rodless air cylinder 4, a sucker 5, a hyperboloid speed reduction motor 6, a ball screw 7, a pallet frame 8, a pallet supplementing trolley 9, a connecting plate 10, a proximity switch 11, an optical axis 12, a pallet supplementing trolley guide rail 13, an upper limit proximity device 14, a sucker working position stop photoelectric switch 15, an empty pallet alarm trigger photoelectric switch 16, a lower limit proximity device 17 and an integral equipment frame 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide a full-automatic food tray arranging machine, which is used for solving the problems in the prior art, improving the working efficiency and operability and freeing labor force.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1-3, the embodiment provides a full-automatic food tray arranging machine, which includes an integral apparatus frame 18, a tray supplementing device, a tray frame 8, a tray grasping device and a control unit, wherein the tray frame 8 is mounted on the integral apparatus frame 18, the tray frame 8 is used for placing a tray, the tray frame 8 is connected with a first driving device, the first driving device can drive the tray frame 8 to move up and down on the integral apparatus frame 18, and the tray supplementing device is used for supplementing the tray frame 8 with the tray; a baking tray conveying chain is arranged on one side, away from the tray frame 8, of the integral equipment rack 18 and used for conveying baking trays, a baking tray grabbing device is used for grabbing the baking trays on the tray frame 8 and connected with a second driving device, and the second driving device can drive the baking tray grabbing device to move between the tray frame 8 and the baking tray conveying chain; the first driving device, the second driving device and the baking tray grabbing device are all connected with the control unit. The control unit can be a PLC controller and controls each electric element.
In this embodiment, the second driving device adopts a mechanical rodless cylinder 4, the mechanical rodless cylinder 4 is mounted on the mounting plate 2 through a bracket, the mounting plate 2 is mounted on the whole equipment rack 18 through the supporting frame 1, a guide rail and a sliding block are mounted on the mechanical rodless cylinder 4, as a stable structure, the sliding block is slidably mounted on the guide rail, and the baking tray gripping device is mounted on the sliding block.
In this embodiment, the first end (point B) of the mechanical rodless cylinder 4 is located above the baking tray conveying chain, the tray frame 8 is located below the second end (point a) of the mechanical rodless cylinder 4, and the first end and the second end of the mechanical rodless cylinder 4 are both provided with the proximity switches 11.
In this embodiment, overware grabbing device includes sucking disc 5 and sucking disc cylinder 3, and sucking disc 5 is used for snatching the overware on the tray frame 8, and sucking disc 5 is fixed in the cylinder rod tip of sucking disc cylinder 3 through connecting plate 10, and sucking disc cylinder 3 can drive sucking disc 5 and reciprocate, and sucking disc cylinder 3 installs on the slider, and sucking disc cylinder 3 is connected with the solenoid valve. Wherein, the sucker 5 is connected with a vacuum generator, and the baking tray is grabbed by generating suction force through vacuumizing.
In this embodiment, first drive arrangement includes hyperboloid gear motor 6 and the ball 7 of vertical setting, and ball 7 is connected with hyperboloid gear motor 6, installs the screw nut on the tray frame 8, and ball 7 is connected with the screw nut, forms the screw nut pair, thereby drives ball 7 through hyperboloid gear motor 6 and rotates and can drive tray frame 8 and reciprocate. Further, still vertically install optical axis 12 on whole equipment rack 18, install the bearing on the tray frame 8, tray frame 8 passes through the bearing and moves on optical axis 12, sets up optical axis 12 and plays stabilizing effect for the rising and the decline of tray frame 8.
In this embodiment, the whole equipment rack 18 is further provided with an upper limit approaching device 14 and a lower limit approaching device 17 at positions close to the tray rack 8, and the upper limit approaching device 14 and the lower limit approaching device 17 are respectively located above and below the tray rack 8 and used for limiting the highest and lowest positions of the tray rack 8 in ascending and descending; wherein the upper limit approaching device 14 and the lower limit approaching device 17 are selected according to the working requirement, such as a limit rod and the like.
In this embodiment, the whole equipment rack 18 is further provided with an empty disc alarm triggering photoelectric switch 16 and a suction disc working position stopping photoelectric switch 15.
In this embodiment, the disk repairing device comprises a disk repairing cart 9, a disk repairing cart guide rail 13 is arranged on the whole equipment frame 18, the disk repairing cart 9 is slidably mounted on the disk repairing cart guide rail 13, and the disk repairing cart 9 can be pushed onto the tray frame 8.
The working process of the full-automatic food tray arranging machine in the embodiment is as follows:
the PLC controls each execution unit on the circuit and the gas circuit, so that actions such as disk arrangement, sucking disks, disk supplement and the like are realized; the PLC controller sends an instruction to the electromagnetic valve for controlling the action of the sucker cylinder 3, the sucker cylinder 3 is opened and drives the sucker 5 to move downwards, after the sucker cylinder 3 is completely opened, the vacuum generator connected with the sucker 5 works to suck the baking tray at the position of the A point, the electromagnetic valve for controlling the action of the sucker cylinder 3 is closed, and the sucker cylinder 3 returns to the initial position.
At the moment, the suction disc working position stop photoelectric switch 15 sends detection signal disappearance information to the PLC controller, the PLC controller controls the hyperboloid speed reducing motor 6 to rotate in the forward direction, if a baking tray is arranged on the tray frame 8, the suction disc working position stop photoelectric switch 15 detects a signal, the PLC controller stops the hyperboloid speed reducing motor 6 to rotate, and if no baking tray is arranged on the tray frame 8, the hyperboloid speed reducing motor 6 always rotates in the forward direction until an empty tray alarm is triggered to trigger the photoelectric switch 16 to alarm; meanwhile, the PLC controls the hyperboloid gear motor 6 to rotate reversely until the pallet frame 8 reaches the position of the lower limiting approaching device 17 and waits (waiting time is adjustable), an operator pushes the tray supplementing trolley 9 and the baking trays loaded on the tray supplementing trolley 9 onto the pallet frame 8, and after the waiting time is over, the hyperboloid gear motor 6 continues to rotate forwardly until the suction cup working position stops and the photoelectric switch 15 recovers detection signals.
After the sucker cylinder 3 returns to the initial position, the PLC sends an opening instruction to the electromagnetic valve for controlling the mechanical rodless cylinder 4, the upper sliding block of the mechanical rodless cylinder 4 simultaneously conveys the sucker cylinder 3 and the baking tray sucked by the sucker 5 to a point B, after the proximity switch 11 of the point B detects a signal, the PLC controls the electromagnetic valve of the sucker cylinder 3 to be opened, after the electromagnetic valve is completely opened, the vacuum generator connected with the sucker 5 is disconnected, the baking tray is placed on the conveying chain, the sucker cylinder 3 is closed, the mechanical rodless cylinder 4 drives the sucker cylinder 3 to return to the point A, and the operation is repeated.
The principle and the implementation mode of the invention are explained by applying specific examples, and the description of the above examples is only used for helping understanding the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In summary, this summary should not be construed to limit the present invention.
Claims (10)
1. The utility model provides a full-automatic food row dish machine which characterized in that: the tray rack is arranged on the integral equipment rack, the tray rack is used for placing baking trays, the tray rack is connected with a first driving device, the first driving device can drive the tray rack to move up and down on the integral equipment rack, and the baking tray supplementing device is used for supplementing baking trays for the tray rack; the baking tray grabbing device is used for grabbing a baking tray on the tray frame and is connected with a second driving device, and the second driving device can drive the baking tray grabbing device to move; the first driving device, the second driving device and the baking tray grabbing device are all connected with the control unit.
2. The fully automatic food tray alignment machine according to claim 1, wherein: the second driving device adopts a mechanical rodless cylinder, the mechanical rodless cylinder is installed on an installation plate through a support, the installation plate is installed on the whole equipment rack through a support frame, a guide rail and a sliding block are installed on the mechanical rodless cylinder, the sliding block is installed on the guide rail in a sliding mode, and the baking tray grabbing device is installed on the sliding block.
3. The fully automatic food tray alignment machine according to claim 2, wherein: the first end of the mechanical rodless cylinder is located above the baking tray conveying chain, the tray frame is located below the second end of the mechanical rodless cylinder, and proximity switches are arranged at the first end and the second end of the mechanical rodless cylinder.
4. The fully automatic food tray alignment machine according to claim 2, wherein: the baking tray grabbing device comprises a sucking disc and a sucking disc cylinder, the sucking disc is used for grabbing the baking tray on the tray frame, the sucking disc is fixed at the end part of a cylinder rod of the sucking disc cylinder through a connecting plate, the sucking disc cylinder can drive the sucking disc to move up and down, the sucking disc cylinder is installed on the sliding block, and the sucking disc cylinder is connected with an electromagnetic valve.
5. The fully automatic food tray alignment machine of claim 4, wherein: the sucking disc is connected with a vacuum generator.
6. The fully automatic food tray alignment machine according to claim 1, wherein: the first driving device comprises a hyperboloid speed reducing motor and a vertically arranged ball screw, and the ball screw is connected with the hyperboloid speed reducing motor; the tray frame is provided with a screw nut, and the ball screw is connected with the screw nut.
7. The fully automatic food tray alignment machine of claim 6, wherein: the optical axis is vertically installed on the whole equipment rack, the bearing is installed on the tray frame, and the tray frame is moved on the optical axis through the bearing.
8. The fully automatic food tray alignment machine of claim 7, wherein: the position of the whole equipment rack close to the tray rack is also provided with an upper limiting approaching device and a lower limiting approaching device, and the upper limiting approaching device and the lower limiting approaching device are respectively positioned above and below the tray rack.
9. The fully automatic food tray alignment machine of claim 8, wherein: and an empty disc alarm triggering photoelectric switch and a sucker working position stop photoelectric switch are also arranged on the whole equipment frame.
10. The fully automatic food tray alignment machine according to claim 1, wherein: the disc supplementing device comprises a disc supplementing trolley, a disc supplementing trolley guide rail is arranged on the whole equipment rack, the disc supplementing trolley is slidably mounted on the disc supplementing trolley guide rail, and the disc supplementing trolley can be pushed onto the tray rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110743784.7A CN113277315A (en) | 2021-07-01 | 2021-07-01 | Full-automatic food plate arranging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110743784.7A CN113277315A (en) | 2021-07-01 | 2021-07-01 | Full-automatic food plate arranging machine |
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| Publication Number | Publication Date |
|---|---|
| CN113277315A true CN113277315A (en) | 2021-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110743784.7A Pending CN113277315A (en) | 2021-07-01 | 2021-07-01 | Full-automatic food plate arranging machine |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2360641A1 (en) * | 2000-10-30 | 2002-04-30 | Keyes Fibre Corporation | Fruit tray denesting apparatus |
| CN102897541A (en) * | 2012-10-27 | 2013-01-30 | 河北工业大学 | Continuous plate feeding equipment |
| CN204737484U (en) * | 2015-07-15 | 2015-11-04 | 温州光明印刷机械有限公司 | Paper device is piled in advance to tray |
| CN206750937U (en) * | 2017-05-11 | 2017-12-15 | 上海鼎湘自动化科技有限公司 | A kind of fast-food tray auto-eject device |
| CN208761653U (en) * | 2018-07-26 | 2019-04-19 | 深圳市创银鑫科技有限公司 | A kind of linear guide feeding mechanism |
| CN211520940U (en) * | 2019-12-31 | 2020-09-18 | 广东智源机器人科技有限公司 | Feeding device |
| CN215515766U (en) * | 2021-07-01 | 2022-01-14 | 北京世纪鑫机械厂 | Full-automatic food plate arranging machine |
-
2021
- 2021-07-01 CN CN202110743784.7A patent/CN113277315A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2360641A1 (en) * | 2000-10-30 | 2002-04-30 | Keyes Fibre Corporation | Fruit tray denesting apparatus |
| CN102897541A (en) * | 2012-10-27 | 2013-01-30 | 河北工业大学 | Continuous plate feeding equipment |
| CN204737484U (en) * | 2015-07-15 | 2015-11-04 | 温州光明印刷机械有限公司 | Paper device is piled in advance to tray |
| CN206750937U (en) * | 2017-05-11 | 2017-12-15 | 上海鼎湘自动化科技有限公司 | A kind of fast-food tray auto-eject device |
| CN208761653U (en) * | 2018-07-26 | 2019-04-19 | 深圳市创银鑫科技有限公司 | A kind of linear guide feeding mechanism |
| CN211520940U (en) * | 2019-12-31 | 2020-09-18 | 广东智源机器人科技有限公司 | Feeding device |
| CN215515766U (en) * | 2021-07-01 | 2022-01-14 | 北京世纪鑫机械厂 | Full-automatic food plate arranging machine |
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