Disclosure of Invention
In order to solve the technical problems in the background art, the invention provides a device for installing and positioning an inner template of a box-type precast beam steel framework.
The technical scheme is that the template mounting and positioning device in the box-type precast beam reinforcement cage is characterized by comprising a plurality of positioning devices which are sequentially arranged front and back, each positioning device comprises a bottom plate, two vertical supporting mechanisms are oppositely arranged on the bottom plates, a transverse supporting mechanism is arranged between the two vertical supporting mechanisms, clamping mechanisms are arranged on one side, opposite to the two vertical supporting mechanisms, of each of the two transverse supporting mechanisms, the clamping mechanisms located on the vertical supporting mechanisms can move in the vertical direction, and the clamping mechanisms located on the transverse supporting mechanisms can move in the horizontal direction.
The vertical supporting mechanism comprises a counterweight section, a connecting section and a height adjusting section which are sequentially arranged from bottom to top, the height adjusting section comprises an adjusting screw rod which is rotatably connected to the top of the connecting section, an adjusting handle is arranged at the top of the adjusting screw rod, a nut sleeve is connected to the adjusting screw rod in a threaded manner, and a clamping mechanism arranged on the vertical supporting mechanism is arranged on the nut sleeve.
The transverse supporting mechanism comprises two oppositely arranged screw rods, the two screw rods are oppositely and respectively connected with the connecting section in a rotating mode, the two screw rods can synchronously rotate, screw bases are respectively connected to the two screw rods in a rotating mode, the clamping mechanism on the transverse supporting mechanism is arranged on the screw bases, a driving shaft is rotationally connected to the connecting section, one end of the driving shaft is fixedly connected with one end of one screw rod, and the other end of the driving shaft penetrates through the connecting section and is connected with a motor.
The telescopic rod is formed by sequentially sleeving a plurality of telescopic joints in a sliding mode from inside to outside, the innermost telescopic joint stretches out a certain distance to form a nested part, two opposite sides of the two lead screws are respectively provided with a containing groove used for containing two ends of the telescopic rod, and the nested part and the telescopic joint at the outermost side of the telescopic rod are respectively located in the two telescopic grooves.
Further, limiting blocks are arranged at the tail end of the nesting part and at one end of the telescopic rod, far away from the nesting part, limiting grooves matched with the limiting blocks are formed in the two screw rods, and the limiting blocks are arranged in the limiting grooves and used for preventing the telescopic rod from being separated from the telescopic groove.
The clamping mechanism comprises an annular fixing disc, wherein a connecting seat is arranged on the periphery of the fixing disc, the fixing disc is respectively connected with a nut sleeve and a nut seat through the connecting seat, a driving groove is formed in the fixing disc, an inner gear ring is connected in a rotating mode and is lower than the upper end face of the fixing disc, an adjusting rod is arranged on the periphery of the inner gear ring, an adjusting groove is formed in the fixing disc, the adjusting rod can move in the adjusting groove along the circumferential direction of the fixing disc, a plurality of pinions are meshed on the inner gear ring, the pinions are connected with the driving groove in a rotating mode, the upper end faces of the pinions are higher than the upper end face of the fixing disc, racks are meshed on the pinions, the racks are connected with the fixing disc in a sliding mode and are arranged along the radial direction of the fixing disc, and clamping blocks are connected to the end faces of the racks through connecting columns.
Further, a prismatic limiting rod is arranged between the clamping mechanisms at the upper side and the lower side, and the limiting rod is hinged with the clamping mechanisms at the upper side and the lower side respectively.
Further, the bottom of the vertical supporting mechanism is connected with the bottom plate in a sliding manner.
Further, a laser positioning instrument is arranged on the nut sleeve of one positioning device, a positioning groove is arranged on the nut sleeve of the other positioning device, the positioning groove is opposite to the laser positioning instrument, and when laser of the laser positioning instrument just falls into the positioning groove, the front positioning device and the rear positioning device are positioned on the same horizontal line.
Further, the bottom plate is also provided with a plurality of positioning bolts, and the bottoms of the positioning bolts are conical.
Compared with the prior art, the box-type precast beam reinforcement cage inner formwork installation positioning device has the advantages that the clamping mechanisms arranged on the transverse supporting mechanisms and the vertical supporting mechanisms can be used for adaptively adjusting the positioning device according to the shapes and the sizes of precast beams, adjusting angles and sizes at will, adapting to various box beam shapes, being capable of well adapting to engineering requirements, adjusting the sizes and the sizes of the clamping mechanisms, adapting to various reinforcement bars with different sizes, enabling screws of the transverse supporting mechanisms to be connected through telescopic rods, being convenient for adjusting the distance between the screws, playing a limiting and transmission role, enabling two screws to rotate synchronously, being convenient for adjusting the sizes of the reinforcement cage, enabling the clamping mechanisms located on the upper side to be connected through the prismatic limiting rods, enabling the positions of the clamping mechanisms not to change, and being convenient for better shaping of the reinforcement cage.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "configured to," "connected," and the like are to be construed broadly as, for example, "connected" may be fixedly connected, may be detachably connected, or integrally connected, may be mechanically connected or electrically connected, may be directly connected or indirectly connected through an intermediate medium, and may be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The invention provides a box-type precast beam reinforcement cage inner formwork installation positioning device which mainly comprises at least 2 positioning devices which are sequentially arranged front and back, wherein the positioning devices can be used for erecting reinforcing steel bars, so that the box-type precast beam reinforcement cage is conveniently built, and subsequent bundling and forming are convenient. The positioning device mainly comprises a bottom plate 1, a vertical supporting mechanism 2, a transverse supporting mechanism 3 and a clamping mechanism 4.
The two ends of the steel bar are respectively clamped by the clamping mechanisms 4 on different positioning devices, so that the subsequent bundling is convenient. The number of the vertical supporting mechanisms 2 is two, the two vertical supporting mechanisms are oppositely arranged, and the bottoms of the vertical supporting mechanisms 2 are slidably arranged on the bottom plate 1 and can move along the length direction of the bottom plate 1.
In order to firmly place the positioning device, a plurality of positioning bolts 102 are further arranged on the bottom plate 1, so that the positioning device is conveniently fixed with the ground or other platforms. The bottom of the positioning bolt 102 is conical, so that the insertion is convenient.
In this embodiment, the bottom of the vertical supporting mechanism 2 is connected with the bottom plate 1 in a sliding manner by a sliding block and a sliding rail, specifically, a sliding block 201 is disposed at the bottom of the vertical supporting mechanism 2, a sliding rail 101 distributed along the length direction is disposed at the top of the bottom plate 1, and the sliding block 201 is slidably connected to the sliding rail 101, so that the vertical supporting mechanism 2 can slide relative to the bottom plate 1. As an alternative embodiment, the sliding connection manner of the vertical supporting mechanism 2 and the bottom plate 1 is a pulley and slideway type connection, specifically, a pulley is arranged at the bottom of the vertical supporting mechanism 2, a slideway distributed along the length direction is arranged at the top of the bottom plate 1, and the pulley is slidably arranged in the slideway (not shown in the figure).
The vertical supporting mechanism 2 mainly comprises a counterweight section 202, a connecting section 203 and a height adjusting section 204 which are sequentially arranged from bottom to top.
The provision of the weight segments 202 may shift the center of gravity of the overall device downward, increasing stability.
The connection section 203 is mainly used for supporting and mounting the lateral support mechanism 3.
The height adjusting section 204 includes an adjusting screw 2041 rotatably connected to the top of the connecting section 203, a nut sleeve 2042 is screwed on the adjusting screw 2041, and a clamping mechanism 4 located on the vertical supporting mechanism 2 is disposed on the nut sleeve 2042. The top of the adjusting screw 2041 is provided with an adjusting handle 2043, the adjusting screw 2041 can be driven to rotate through the adjusting handle 2043, and then the nut sleeve 2042 and the clamping mechanism 4 are driven to move along the vertical direction, so that the height of the clamping mechanism 4 on the vertical supporting device 2 is adjusted.
Two ends of the transverse supporting mechanism 3 are respectively and vertically arranged on the two vertical supporting mechanisms 2. The transverse supporting mechanism 3 is disposed on the connection section 203, specifically, the transverse supporting mechanism 3 includes two oppositely disposed lead screws 301, the directions of the threads on the two lead screws 301 are opposite, and the lead screws 301 are reciprocating lead screws. Each connecting section 203 is rotatably connected with a screw 301. One of the connecting sections 203 is provided with a shaft hole coaxial with the screw 301, a driving shaft 302 is rotatably connected in the shaft hole through a bearing, and one end of the driving shaft 302 is fixedly connected with the screw 301. In this embodiment, the other end of the drive shaft 302 extends beyond the connecting section 203 and is connected to a motor 303, by means of which motor 303 the transverse support 3 is driven. Or as an alternative, the lateral support means is a hand wheel drive (not shown). A screw base 304 is rotatably connected to each screw 301, and the clamping mechanism 4 is mounted on top of the screw base 304.
In this embodiment, in order to facilitate adjustment of the length of the lateral support mechanism 3, two lead screws 301 are connected by a telescopic rod 305. The cross section of the telescopic rod 305 may be triangular, rectangular or other prismatic shape, which is not particularly limited by the present invention. The prismatic telescopic rod 305 can form a limiting and transmission function, so that when the motor 303 drives one screw rod 301 to rotate, the telescopic rod 305 can drive the other screw rod 301 to rotate, and then the clamping mechanism 4 on the nut seat 304 is driven to displace and approach or separate from each other, so that the shape of the reinforcement cage frame can be adjusted according to the requirement.
The telescopic rod 305 is formed by sequentially sleeving a plurality of telescopic joints 3051 in a sliding manner from inside to outside, and the innermost telescopic joint 3051 extends out a certain distance to form a nested part 3052. The opposite sides of the two screw rods 3052 are respectively provided with a containing groove 3053 for containing two ends of the telescopic rod 305, and the nesting portion 3052 and the telescopic joint 3051 at the outermost side of the telescopic rod 305 are respectively positioned in the two telescopic grooves 3053.
The end of nested portion 3052 and the telescopic link keep away from nested portion 3052 all are equipped with stopper 3054, and the inside of two lead screws 301 all is equipped with the spacing inslot with this stopper 3054 assorted, and the spacing inslot is located to stopper 3054 to fix the both ends of telescopic link, prevent that the telescopic link from breaking away from telescopic groove 3053.
The vertical supporting mechanism 2 and the clamping mechanism 4 on the transverse supporting mechanism 3 are mutually matched, so that the shape and the size of the steel reinforcement framework are adjusted.
As another alternative, a fixed connection is provided between the two threaded rods 301.
The horizontal supporting mechanism 3 can drive the two clamping mechanisms 4 on the horizontal supporting mechanism to mutually approach or separate from each other along the horizontal direction, the vertical supporting mechanism 2 can drive the clamping mechanisms 4 on the vertical supporting mechanism to move along the vertical direction, and the horizontal supporting mechanism 3 and the vertical supporting mechanism 2 are mutually matched to respectively adjust the positions and the relative angles of the clamping mechanisms 4 so as to be suitable for the steel reinforcement frameworks with different sizes, shapes and dimensions and different angles.
The clamping mechanisms 4 on each positioning device are four and are respectively distributed on one side opposite to the vertical supporting mechanism 2 and the left side and the right side of the transverse supporting mechanism 4, and the four clamping mechanisms 4 respectively correspond to the four corners of the box-type precast beam reinforcement cage so as to clamp and fix the reinforcement.
The clamping mechanism 4 comprises an annular fixed disc 401, an annular driving groove 402 is formed in the fixed disc 401, an inner gear ring 403 is concentrically arranged in the driving groove 402, the inner gear ring 403 is rotationally connected with the fixed disc 401, and the upper end face of the inner gear ring 403 is lower than the upper end face of the fixed disc 401. A plurality of pinion gears 404 which are evenly distributed are meshed on the inner gear ring 403, and the pinion gears 404 are in rotary connection with the bottom surface of the driving groove 402, so that the pinion gears 404 are driven to rotate through the inner gear ring 403. The height of the pinion 404 is greater than the height of the ring gear 403, and the upper end surface of the pinion 404 is higher than the upper end surface of the fixed disk 401. Each pinion 404 is correspondingly meshed with a rack 405, and a plurality of racks 405 are slidably connected with the upper end face of the fixed disc 401. Since the height of the upper end surface of the ring gear 403 is lower than the height of the upper end surface of the fixed disk 401, a certain distance exists between the rack 405 and the ring gear 403, and the rotation of the ring gear 403 is not hindered. And each of the racks 405 is disposed in the radial direction of the fixed disk 401 such that each of the racks 405 faces the center of the fixed disk 401. The end face of the rack 405 is connected with clamping blocks 407 through connecting columns 406, one side of each clamping block 407 facing the center of the fixed disc 401 is of an arc-shaped structure, and the steel bars are clamped among a plurality of clamping blocks 407.
In order to facilitate the rotation of the inner gear ring 403, an adjusting rod 408 is fixedly connected to the circumferential side of the inner gear ring 403, an adjusting groove 409 is formed in the fixing plate 401, and the adjusting rod 408 can move back and forth along the circumferential direction of the fixing plate 401 in the adjusting groove 409 so as to realize the rotation adjustment of the inner gear ring 403 through the adjusting rod 408. When the inner gear ring 403 rotates, the pinion 404 is driven to rotate, so as to drive the rack 405 and the clamping blocks 407 on the rack 405 to move along the radial direction of the fixed disk 401, and the distance between the clamping blocks 407 is controlled to perform adaptive adjustment according to the diameter of the steel bar.
The fixing plate 401 is provided with a connecting seat 410 on the circumferential side, and the clamping device 4 is connected to the nut housing 2042 and the nut seat 304 through the connecting seat 410.
A limiting rod 411 is also respectively connected between the clamping mechanisms 4 positioned at the upper side and the lower side. Since the upper clamping mechanism 4 needs to be adjusted in height along the vertical supporting mechanism 2, and the lower clamping mechanism 4 needs to be adjusted in distance along the horizontal supporting mechanism 3, in this embodiment, two ends of the limiting rod 411 are hinged to the upper and lower clamping mechanisms 4 respectively, so as to adapt to the angle change occurring when the upper and lower clamping mechanisms 4 are adjusted. The cross section of the stop lever 411 may be triangular, rectangular or other prismatic, which is not particularly limited by the present invention. As another alternative embodiment, both ends of the limit lever 411 are respectively connected with two clamping mechanisms 4 located at the upper and lower sides through ball joints. Through setting up gag lever post 411, both can adapt to and go on corresponding regulation between the clamping mechanism 4 of upper and lower both sides, can play the spacing effect to clamping mechanism 4 again, prevent that clamping mechanism 4 from beating with nut cover 2042 or nut seat 304, play the effect of guide rail.
In order to facilitate adjustment of the clamping mechanism 4 on the positioning device on the same horizontal line, so that the steel bar is always parallel to the horizontal plane, a laser positioning instrument is arranged on the nut sleeve 2042 of one positioning device, a positioning groove 205 is arranged on the nut sleeve 2042 of the other positioning device, the positioning groove 205 and the laser positioning instrument are oppositely arranged, and when laser of the laser positioning instrument just falls into the positioning groove 205, the front positioning device and the rear positioning device are positioned on the same horizontal line, so that horizontal calibration is conveniently realized.
The working principle is that when the box-type precast beam reinforcement cage inner formwork installing and positioning device is used, a plurality of positioning devices are firstly adjusted to be positioned on the same horizontal line through the laser positioning device and the positioning groove 205 on the positioning devices, then the adjusting handle 2043 and the starting motor 303 are respectively rotated according to the size of a precast beam to be manufactured, the angle and the distance between the plurality of clamping mechanisms 4 are adjusted, or when the distance between the clamping mechanisms 4 on the left side and the right side is required to be increased, the telescopic rods 305 between the two screw rods 301 can be extended by moving the distance between the two vertical supporting mechanisms 2, then four reinforcing bars at four corners of the reinforcement cage inner formwork can be respectively clamped in the clamping mechanisms 4, the plurality of positioning devices erect the reinforcing bars in parallel and are then bundled and built by matching with other reinforcing bars.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.