CN113247637A - Automatic stacker crane for junction box packaging box body - Google Patents
Automatic stacker crane for junction box packaging box body Download PDFInfo
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- CN113247637A CN113247637A CN202110561189.1A CN202110561189A CN113247637A CN 113247637 A CN113247637 A CN 113247637A CN 202110561189 A CN202110561189 A CN 202110561189A CN 113247637 A CN113247637 A CN 113247637A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 143
- 239000000463 material Substances 0.000 claims abstract description 78
- 230000005540 biological transmission Effects 0.000 claims description 40
- 238000003756 stirring Methods 0.000 claims description 21
- 230000003287 optical effect Effects 0.000 claims description 15
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 5
- 230000032258 transport Effects 0.000 claims description 5
- 230000007723 transport mechanism Effects 0.000 claims description 4
- 230000001737 promoting effect Effects 0.000 claims 2
- 238000012856 packing Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 29
- 230000001360 synchronised effect Effects 0.000 description 13
- 239000011111 cardboard Substances 0.000 description 8
- 238000000605 extraction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
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- 230000008054 signal transmission Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The invention discloses an automatic stacker crane for a junction box packaging box body, and mainly relates to the field of production and packaging. Comprises a table body, a pushing and clamping mechanism, a feeding mechanism and a stack arranging mechanism; the pushing and clamping mechanism is arranged on the top surface of the table body and comprises a plurality of clamp pair mechanical arms and a material pushing mechanism, the clamp pair mechanical arms are arranged on the top surface of the table body, one end of each clamp pair mechanical arm is provided with a mechanical arm driving assembly, and the other end of each clamp pair mechanical arm is arranged on the top surface of the table body in a sliding fit manner; the pushing mechanism can push the materials transported by the feeding mechanism, and the mechanical arm is centered and clamped by the clamp. The invention has the beneficial effects that: the full-automatic stacking and conveying device is used for stacking, arranging and conveying various box bodies, and realizes full-automatic stacking when the box body cargoes are stacked. The device is compact in overall layout, high in space structure utilization rate and capable of improving overall efficiency of the device. When arranging the sign indicating number to the box goods, arrange the sign indicating number of layers height, arrange the sign indicating number and arrange the effectual, arrange the sign indicating number quality more stable.
Description
Technical Field
The invention relates to the field of production and packaging, in particular to an automatic stacking machine for a junction box packaging box body.
Background
With the arrival of the 4.0 intelligentized era of industrialization, the country advocates to convert equipment manufacturing into equipment "intelligentized", and industrial automation is one of important prerequisites. Most of external packages of a lot of products are boxes in actual production, especially for the products with large production batch, multiple batches and large weight, the products need to be packed and loaded for transportation after production, and the problems of work efficiency, transportation quality and labor intensity in the transportation process are always to be solved and optimized.
The most original method is that the large-sized junction box after being boxed is stacked on a tray and then is loaded by manual carrying, and the stacking machine is further derived through scientific and technological development and is matched with a rotating shaft mechanism by utilizing clamping devices such as a mechanical arm and the like. After the box body is clamped by the manipulator, the rotating shaft mechanism rotates to place the box body at a set position to discharge and stack the box body. After the box bodies are discharged and stacked, the box bodies are only placed on the tray and placed in a single position when stacked, and the stacked box bodies are unbalanced and easy to collapse, so that unnecessary accidents and economic losses are caused. Clamping devices such as manipulators clamp the box bodies less, the number of the placing layers is low, so that the efficiency is low, the clamping devices cannot deal with products which are large in production batch, large in batch and heavy in weight, the automation degree is not very high only by replacing manual real conditions, the requirement on the position precision of the box bodies placed on the devices is high, the cost is very high due to high matching degree of equipment processing, and the clamping devices are unreliated for solving the simple technical problem. After the mechanical arm is clamped, scratches or scratches can be caused on the outer package of the product, and the appearance package of the box body is influenced. There is therefore a need for a safer and more efficient automatic case palletizer.
Disclosure of Invention
The invention aims to provide an automatic stacker crane for junction box packaging boxes, which is used for stacking, arranging and transporting various boxes, realizes full-automatic stacking when the box goods are stacked, and has high automation degree. The device is compact in overall layout, high in space structure utilization rate and capable of improving overall efficiency of the device. When arranging the sign indicating number to the box goods, arrange the sign indicating number of layers height, stable in structure is balanced, arranges the sign indicating number and arranges the effectual, arranges the sign indicating number quality more stable of arranging. The device security is good, is provided with safety device and prevents that amateur personnel from getting into and taking place danger.
In order to achieve the purpose, the invention is realized by the following technical scheme:
an automatic stacker crane for a junction box packaging box body comprises a table body, a pushing and clamping mechanism, a feeding mechanism and a stacking mechanism;
the pushing and clamping mechanism is arranged on the top surface of the table body and comprises a plurality of clamp pair mechanical arms and a material pushing mechanism, the clamp pair mechanical arms are arranged on the top surface of the table body, one end of each clamp pair mechanical arm is provided with a mechanical arm driving assembly, and the other end of each clamp pair mechanical arm is arranged on the top surface of the table body in a sliding fit manner; the pushing mechanism can push the box cargos transported by the feeding mechanism, and the clamp is used for centering and clamping the mechanical arm;
the propelling movement clamping mechanism below is provided with the branch flitch, it can carry out the switching to divide the flitch to be connected with branch flitch drive assembly, it is provided with row's buttress mechanism to divide the flitch below, it can promote the tray to divide the flitch below to arrange the buttress mechanism, arrange the buttress mechanism and be the lifting truck and promote the subassembly, promote the lift of subassembly control lifting truck.
The lifting trolley is provided with a conveying mechanism below and comprises a driving assembly and a plurality of conveying rollers, the conveying rollers are provided with conveying belts, the conveying rollers drive the conveying belts to transmit when rotating, and the lifting trolley is loaded with trays with row codes completed and conveyed to the next procedure.
The pallet extracting mechanism is arranged on the table body, is matched with the conveying mechanism and can convey the extracted pallets to the lifting vehicle;
the tray extraction mechanism comprises a supporting plate and a plurality of limiting plates, a tray lifting assembly is arranged below the supporting plate, the limiting plates are arranged on the table body, a plurality of clamping plate driving assemblies are arranged on the limiting plates, and clamping plates are arranged on piston rods of the clamping plate driving assemblies in a connected mode; when the supporting plate bears a plurality of trays and is lifted, the piston rod of the clamping plate driving assembly extends, the clamping plate enters the tray gap, and the supporting plate bears a single tray and falls into the conveying mechanism.
A tray detection positioning device is arranged between the lifting vehicle and the transmission mechanism and comprises an optical array sensor and a tray brake plate, and the optical array sensor is arranged on the platform body to detect the position of the tray; the tray brake plate is connected with the extending end of the piston rod of the driving assembly to limit the tray.
The feeding mechanism is arranged on one side of the table body and comprises a conveying roller mechanism and a plurality of conveying belt feeding mechanisms, and the conveying roller mechanism comprises a conveying roller, a material stirring device and a stopping device;
the material poking device is arranged on one side of the conveying roller mechanism and is provided with a material poking rod, and the material poking rod is movably connected with the extending end of a piston rod of the material poking rod driving assembly on the table body;
the stopping device is arranged below the conveying roller of the conveying mechanism, the stopping device is provided with a material baffle plate, the material baffle plate is connected with the extending end of a piston rod of a material baffle plate driving assembly, and the material baffle plate extends out of the gap of the conveying roller after being extended;
the conveyor belts arranged on the plurality of conveyor belt feeding mechanisms are controlled to start and stop by the driving assembly and comprise a plurality of differential material distribution conveyor belts and a feeding conveyor belt; and adjusting limit plates are arranged on two sides of the differential distribution conveyor belt.
The stacking mechanism comprises a lifting assembly which comprises a plurality of electric hoists, a lifting vehicle and a plurality of transmission shafts; a plurality of be provided with the trace between the electric block, it is provided with the reduction gear to connect on the trace, the electric block output is provided with the transmission shaft, be provided with the driving chain on the transmission shaft, the driving chain sets up on the stage body with the lifting truck.
The pushing mechanism comprises a pushing arm and a pushing plate, the pushing arm is arranged on a sliding block of the driving mechanism, a plurality of guiding assemblies and pushing plate driving assemblies are arranged on the pushing arm, and the pushing plate is connected with the guiding assemblies and the pushing arm driving assemblies.
And a safety light curtain is arranged at the discharge outlets of the table tray extraction mechanism and the transmission mechanism.
Compared with the prior art, the invention has the beneficial effects that:
1. except for a large junction box body, the terminal box can also be used for stacking, arranging and transporting various box bodies, and when box body goods are arranged, full-automatic arrangement of the terminal box is achieved, and the automation degree is high. The device is compact in overall layout, high in space structure utilization rate, compact in arrangement and capable of improving the overall transportation efficiency of the device. When arranging the sign indicating number to the box goods, the pile up neatly number of piles is high, and stable in structure is balanced, and the pile up neatly overall arrangement is effectual, arranges the sign indicating number quality more stable.
2. Press from both sides to carry out the centering to the box goods of feed mechanism transportation on a plurality of directions of arm and press from both sides tightly for clearance is littleer between the box goods, and the overall arrangement is compacter between the box, arranges the box structure of buttress more stable
3. The push plate driving cylinder is arranged, so that the overall stacking pushing efficiency of the device is greatly improved, the efficiency of the device is doubled compared with that of a common pushing mechanism, the waiting time is shortened, the material stopping time is shortened, the device can feed materials after pushing materials, and the overall pushing efficiency of the device is improved.
4. The lifting mechanism has good lifting effect and is stable in lifting, can lift heavy box cargos, is in coaxial transmission, has consistent lifting speed, is stable in lifting or descending, and is good in transportation stability.
5. The tray draws the mechanism and can store a plurality of trays to the platform internal, need not to put into many times, once can place a plurality of trays, can use many times, improves the holistic efficiency of device, further optimizes spatial structure.
6. Tray detection positioner detects the location through electronic component, improves the accuracy of tray location, and signal transmission is sensitive, and the reaction is swift, can avoid not high to tray positioning accuracy moreover, promotes the car and promotes the back, and the box goods is from dividing the flitch whereabouts to the tray when, avoids the box that the tray bore to take place to turn on one's side because the unbalanced stress takes place.
7. The stop device striker plate is arranged, the number of each row of boxes can be controlled by setting the material blocking quantity of the striker plate, and the material pushing plate for pushing the clamping mechanism can be returned to leave waiting time.
8. The differential material distributing mechanism is arranged to avoid the over-compact conveying distance between the box bodies, and avoid the error of arranging the quantity of the box bodies due to the fact that the conveying distance is over-compact and the box bodies are missed or collided when the stopping device stops the box bodies.
9. When box goods are carried to the conveying roller mechanism in by the conveyer belt, can be according to the different arrangement of box, control stirring rod cylinder piston rod stretches out jacking stirring rod and stretches out, make the box collide behind the stirring rod, thereby box rotation direction changes the arrangement, stirring the device and stirring the box redirecting, the arrangement is different from top to bottom vertically and horizontally between two-layer, make the upper box can push down the clearance between the lower floor's box and be difficult to empty, it is inseparabler to arrange, make box stability after the row sign indicating number higher.
10. The differential divides material conveyer belt both sides to be provided with adjusts the limiting plate, and the conveyer belt is when transporting the goods, adjusts the limiting plate and can carry on spacingly to the box of transportation for get into transfer roller feed mechanism's box keep stable transmission position, avoid getting into transfer roller feed mechanism back, dial the material device and can't change the array orientation to the box, make the box that gets into transfer roller feed mechanism keep same position, the better stability of transmission effect.
11. The safety light curtain is arranged at the discharge port of the tray extraction mechanism and the discharge port of the transmission mechanism to prevent personnel from entering accidentally, so that the equipment can be stopped in time. The danger of personnel entering the equipment is avoided, the life safety is threatened, and the safety performance of the device is improved.
12. The conveyer belt of chooseing for use among transmission device and the feed mechanism, conveyer belt and tray or box contact take place to skid owing to the quality is lighter easily own, and the transmission that frictional force can be better greatly between conveyer belt and tray or the box, and the conveyer belt transmission is steady in addition, the buffering shakes, simple structure, with low costs, use maintenance convenience, have good flexibility and elasticity, transship and skid.
Drawings
FIG. 1 is a view of the use of the apparatus of the present invention.
Fig. 2 is an internal view of the apparatus of the present invention.
Fig. 3 is an internal view of the apparatus of the present invention.
Fig. 4 is an internal view of the apparatus of the present invention.
Fig. 5 is a view of the pallet brake of the present invention.
Fig. 6 is an internal view of the kick-off mechanism of the present invention.
Reference numerals shown in the drawings:
1. a table body; 2. clamping the mechanical arm; 3. a robotic arm drive assembly; 4. a material distributing plate; 5. a material distributing plate driving component; 6. a tray; 7. a lift car; 8. a bearing seat; 9. a conveyor belt; 10. a support plate; 11. a limiting plate; 12. a sliding guide shaft; 13. a card board driving assembly; 14. clamping a plate; 15. a light array sensor; 16. a pallet brake plate; 17. a pallet brake pad drive assembly; 18. a conveying roller; 19. a material poking rod; 20. a kick-off lever drive assembly; 21. a striker plate; 22. a guide pulley; 23. a guide pulley groove; 24. a differential material-separating conveyor belt; 25. a feeding conveyor belt; 26. adjusting the limiting plate; 27. an electric hoist; 28. a drive shaft; 29. a linkage rod; 30. a speed reducer; 31. a driving wheel; 32. a drive chain; 33. a push arm; 34. pushing the plate; 35. a sliding block of the push arm driving mechanism; 36. a safety light curtain; 37. a sliding groove; 38. a sliding plate; 39. a synchronous belt connecting block; 40. a synchronous belt; 41. a synchronous pulley; 42. a speed reducing wheel; 43. the conveyor belt is decelerated.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and these equivalents also fall within the scope of the present application.
The invention relates to an automatic stacker crane for a junction box packaging box, which comprises a main structure, a stacking mechanism and a clamping mechanism, wherein the main structure comprises a table body 1, a pushing and clamping mechanism, a feeding mechanism and a stacking mechanism; feeding mechanism on the stage body 1 wholly transports the box goods to the device, and the box goods that push clamping mechanism transported feeding mechanism carries out the propelling movement and presss from both sides tightly the back, realizes that the sign indicating number is arranged to the individual layer box goods and accomplishes, and the box goods that the sign indicating number was accomplished is arranged to the individual layer falls into row's buttress mechanism, and the sign indicating number is arranged to the multilayer and accomplishes the back, transports again, arranges the sign indicating number and finishes.
The push clamping mechanism is arranged on the top surface of the table body 1, the push clamping mechanism comprises a plurality of clamps and clamps the mechanical arm 2 and the pushing mechanism, and the clamps are arranged to clamp box cargos transported by the feeding mechanism from a plurality of directions to the mechanical arm 2 in a centering manner, so that gaps between the box cargos are smaller, the layout between the boxes is more compact, and the stacked box structure is more stable. The clamp is provided with arm drive assembly 3 to 2 one ends of arm, and arm drive assembly 3 is the cylinder, and the pneumatic component is whole to select for use to the device, and pneumatic component control performance is superior to hydraulic component, and the pneumatic component practicality is good and oil-tight. The other end is arranged on the top surface of the table body 1 in a sliding fit manner, the top surface of the table body 1 is provided with a sliding groove 37, and a sliding plate 38 is connected with the clamp mechanical arm 2; because press from both sides and be provided with the cylinder to arm 2 one end, when cylinder piston rod extension, press from both sides to arm 2 forward motion, press from both sides this moment unbalanced the arm 2 atress, sliding tray 37 carries out spacing slip in sliding tray 37 to the sliding plate 38 that sets up on the arm for the balanced steady propelling movement that can realize the centering and press from both ends atress of arm presss from both sides tightly.
The pushing mechanism comprises a pushing arm 33 and a pushing plate 34, the pushing arm 33 is arranged on a sliding block 35 of the driving mechanism, the driving mechanism drives a ball screw sliding block to reciprocate for a linear motor, the ball screw is small in friction loss, high in transmission efficiency and high in precision, and phenomena like slipping or sliding motion cannot occur. Push arm 33 is last to be equipped with a plurality of direction subassemblies and push arm 33 drive assembly, direction subassembly and push pedal 34 drive assembly drive actuating cylinder for direction sliding shaft and push pedal 34, push pedal 34 is connected with direction subassembly and push arm 33 drive assembly, and when push pedal 34 drove actuating cylinder extension, slide guide axle 12 driven actuating cylinder to push pedal 34 and played the effect that an extension was led, and when push pedal 34 promoted the box goods, the guiding shaft can slow down the reaction force of push pedal 34 to the cylinder for the structure is more stable, reduces fatigue strength.
The push plate 34 is arranged to drive the air cylinder, so that the overall stacking and pushing efficiency of the device is greatly improved, the efficiency of the device is doubled compared with that of a common pushing mechanism, and the waiting time is shortened. When ordinary pushing equipment pushes away the material: pushing material, stopping material, returning the push plate 34, feeding material and pushing material again. After the improvement: pushing and feeding, the push plate 34 is lifted to retract from the upper part of the box body goods, and pushing is carried out. The material stopping time is shortened, and the device can feed materials after pushing materials, so that the overall pushing efficiency of the device is improved.
The propelling movement clamping mechanism below is provided with a plurality of branch flitchs 4, divide flitch 4 to be connected with branch flitch 4 drive assembly 5 and can carry out the switching, divide flitch 4 below to be provided with hold-in range connecting block 39, hold-in range 40 connecting block 39 is connected with the hold-in range 40 that divides flitch 4 below, every hold-in range connecting block 39 is connected with hold-in range 40's upper and lower two-layer belt respectively, when hold-in range 40 rotates, hold-in range 40 upper and lower two-layer belt rotation opposite direction, can realize dividing flitch 4 and synchronous opening/closing simultaneously, hold-in range 40 drive arrangement just reverses and can realize dividing the opening and close of flitch 4. Synchronous belt 40 both ends are equipped with synchronous pulley 41, and synchronous pulley 41 is connected with synchronous pulley 41 driving motor, and when synchronous pulley 41 driving motor rotated, drive synchronous pulley 41 and rotate, the last synchronous belt connecting block 39 that sets up of synchronous belt 40 drives two branch flitchs 4 and opens/close.
Divide flitch 4 can divide the individual layer box goods that the sign indicating number was accomplished to propelling movement clamping mechanism row, opens the row's of falling into the below buttress mechanism after, closes the back and arranges the sign indicating number by propelling movement clamping mechanism once more, realizes the separation between every layer of box behind the box goods pile up neatly.
Divide flitch 4 below to be provided with and arrange buttress mechanism, arrange buttress mechanism and can promote tray 6 to divide flitch 4 below, arrange buttress mechanism and be 7 and lifting unit for lifting truck 7, lifting unit control lifting truck 7 goes up and down, lifting truck 7 and lifting unit fixed connection. The lifting vehicle 7 of the stacking mechanism can bear the tray 6 to lift/fall, and the material distributing plate 4 is accepted to separate the boxes after the multi-layer stacking is completed.
The stacking mechanism comprises a lifting assembly which comprises a plurality of electric hoists 27, a lifting vehicle 7 and a plurality of transmission shafts 28; electric block 27 compact structure, electric block 27 adopt worm gear drive, and the lifting force can promote high heavy goods by force, easy operation moreover, convenient to use. A plurality of be provided with the trace 29 between the electric block 27, the last connection of trace 29 is provided with the gear wheel 42, and the gear wheel 42 is provided with reduction gear 30 through the connection of speed reduction conveyer 43 for reduction gear 30 can be synchronous when to the braking of two electric block 27, electric block 27 output is provided with transmission shaft 28, be provided with a plurality of drive wheels 31 on the transmission shaft 28, transmission gear is provided with driving chain 32, and the transmission shaft 28 other end is provided with bearing frame 8, driving chain 32 and lift truck 7 set up on stage body 1. The electric block 27 rotates the transmission shaft 28, thereby rotating the transmission gear, so that the transmission chain 32 drives the lifting car 7 to lift or lower.
A transmission mechanism is arranged below the lifting trolley 7, and the box body which is loaded by the lifting trolley 7 and is stacked is transported to the next process by the transmission mechanism after the lifting trolley 7 falls. The pallet 6 extracting mechanism is arranged on the table body 1, the pallet 6 extracting mechanism is matched with the transmission mechanism, the extracted pallet 6 can be transported to the lifting car 7, the lifting car 7 is arranged at the position shown in the figure II of the attached drawing of the specification and located between two sections of transmission mechanisms, the transmission mechanism enables the lifting car 7 to receive the no-load pallet 6, the pallet 6 transported by the lifting car 7 can be transported, and the space is saved and the device utilization rate is high. Transport mechanism includes transfer roller 18 drive assembly and a plurality of transfer roller 18, be equipped with conveyer belt 9 on the transfer roller 18, conveyer belt 9 transports with tray 6 surface contact frictional force is more effectual greatly, and it drives conveyer belt 9 and carries out the transmission to improve transmission efficiency transfer roller 18 drive assembly when rotating, loads the tray 6 that row sign indicating number was accomplished with lifting truck 7 and transports to next process. The conveying belt 9 is provided with guide pulleys 22 on both sides, and guide pulleys 22 set up in guide pulleys 22 groove 23, and guide pulleys 22 circumference surface is highly unanimous with conveying belt 9, and guide pulleys 22 improve the device overall stability in the transportation, can improve the conveying efficiency of conveying belt 9, can play the effect of direction moreover.
The tray 6 detection and positioning device is arranged between the lifting car 7 and the transmission mechanism, the tray 6 detection and positioning device comprises an optical array sensor 15 and a tray 6 brake plate 16, the optical array sensor 15 is arranged on the table body 1 to detect the position of the tray 6, the optical array sensor 15 is an optical array photoelectric sensor, and the optical array photoelectric sensor can detect or measure a target in a two-dimensional area even if the shape, size or position of a part is irregular. The light array photosensor can detect and transmit the state of each light beam to measure and determine the position of the object. The transmitter and receiver arrays are connected to a single controller. Tray 6 brake block 16 is connected with brake block 16 drive assembly 17 piston rod extension end, and is spacing to tray 6, and when tray 6 reachd lifting truck 7 position, optical array photoelectric sensor optical array sensor 15 detected tray 6, and optical array sensor 15 transmits the signal of telecommunication to the controller, and controller control brake block 16 drive assembly 17, the extension of brake block 16 drive assembly 17 piston rod, brake block 16 restriction tray 6 continues to move, stops in lifting truck 7. Detect the location through electronic component, improve the accuracy of tray 6 location, can avoid not high to tray 6 positioning accuracy moreover, promote 7 promotes the back, and the box goods takes place to turn on one's side from dividing flitch 4 whereabouts to tray 6 time owing to the unbalanced emergence of atress.
The feeding mechanism is arranged on one side of the table body 1 and comprises a conveying roller 18 mechanism and a plurality of conveying belt 9 feeding mechanisms, the conveying belt 9 feeding mechanisms are selected to feed materials quickly, the surface friction force between the conveying belts 9 and box body goods is large, the plurality of conveying belt 9 feeding mechanisms are arranged to realize differential material distribution through motors with different rotating speeds, the situation that the distance between the box bodies is too compact is avoided, when the stopping device pauses the box body, the situation that the stopping device leaks or collides with the box body due to the too compact distance is avoided, and the number of the arranged box bodies is wrong is avoided, and the conveying roller 18 mechanism comprises a conveying roller 18, a material stirring device and a stopping device;
the material stirring device is arranged on one side of the conveying roller 18 mechanism, the material stirring device is provided with a material stirring rod 19, and the material stirring rod 19 is movably connected with the extending end of a piston rod of a driving component 20 of the material stirring rod 19 on the table body 1; the driving component 20 of the conveying material-stirring rod 19 is a material-stirring rod 19 cylinder. When box goods are conveyed into the conveying roller 18 mechanism by the conveying belt 9, different arrangement modes of the boxes can be set, and the piston rod of the cylinder of the material stirring rod 19 is controlled to stretch out the jacking material stirring rod 19 and stretch out, so that after the box collides with the material stirring rod 19, the rotation direction of the box changes the arrangement mode. The box body is changed into a mode of transversely and longitudinally arranging and combining from a stacking mode that each layer is transversely and longitudinally identical in the stacking process. When the boxes are stacked, each layer of the boxes is the same in placement shape and position, which is equivalent to that the boxes are singly stacked and arranged high, and the boxes are more unstable, unbalanced and easy to topple when gaps are left among the boxes; when the material stirring device stirs the box and changes direction, the vertical and horizontal arrangement modes between the upper layer and the lower layer are different, so that the gap between the upper layer box body and the lower layer box body can be pressed is not easy to topple, the arrangement is more compact, and the code arrangement stability is higher.
The stopping device is arranged below the conveying mechanism conveying roller 18, the stopping device is provided with a material baffle plate 21, the material baffle plate 21 extends out of a gap between the conveying mechanism conveying roller 18, the material baffle plate 21 and a piston rod of a material baffle plate 21 driving assembly extend out of the end to be connected, the material baffle plate 21 driving assembly is a material baffle plate 21 cylinder, the material baffle plate 21 cylinder extends out of the gap between the conveying roller 18 after extending, the boxes in specific quantity pass through the back, the material baffle plate 21 blocks the transportation of subsequent boxes, the passing boxes are pushed to enter the material distributing plate 4, the material baffle plate 21 returns, and the boxes continue to be conveyed. The number of the boxes in each row is controlled by setting the material blocking number of the material blocking plates 21, and the material pushing plates and the pushing arms 33 of the pushing clamping mechanism can be returned, so that waiting time is reserved.
The conveyer belts 9 arranged on the feeding mechanisms of the conveyer belts 9 are controlled to be started and stopped by a conveyer belt 9 driving assembly, and the conveyer belt 9 driving assembly is a driving motor and comprises a plurality of differential material distribution conveyer belts 24 and a plurality of feeding conveyer belts 25; the feeding conveyor belt 25 is kept at a stable rotating speed by the motor drive, the differential distribution conveyor belt 24 is controlled by motors with two different rotating speeds, so that the distance between the boxes is too compact, when the stopping device is prevented from pausing the boxes, because the distance is too compact, the missing stopping or the collision with the boxes is caused, the error of arranging the quantity of the boxes is generated, the differential distribution conveyor belt 24 two sides are provided with adjusting limiting plates 26, the conveying belts 9 can limit the transported boxes by adjusting the limiting plates 26 when transporting goods, the boxes entering the feeding mechanism of the conveying rollers 18 are kept at stable transmission positions, and after the boxes entering the feeding mechanism of the conveying rollers 18 are prevented from entering the conveying rollers 18, the material stirring device cannot change the arrangement direction of the boxes.
The tray 6 of the table body 1 is provided with a safety light curtain 36 at the discharge port of the extraction mechanism and the transmission mechanism. The safety light curtain 36 is a photoelectric safety protection device, and the safety light curtain 36 mainly comprises two parts, namely an emitter and a light receiver. The transmitter sends the infrared ray, is received by the receiver, forms the light curtain, and in the object got into the light curtain, through inside control scheme, the photic ware made the reaction at once, and controlgear stops or acts such as reporting to the police, ensures operator's safety and the normal safe operation of guarantee equipment. When the setting is at tray 6 and draws mechanism and transmission device discharge gate and prevent that personnel's accident from getting into, can in time make equipment bring to rest. Avoid danger and threaten life safety.
The using method is detailed as follows:
firstly, a forklift is used for picking up a whole stack of trays 6 and placing the stack of trays 6 on a supporting plate 10 of a tray extraction mechanism, after the supporting plate 10 bears a plurality of trays 6 and is lifted, a piston rod of a driving component 13 of a clamping plate 14 extends, the clamping plate 14 enters a gap of the supporting plate 10, the supporting plate 10 falls back to the tray 6 and enters a transmission mechanism, the trays 6 are transported to a lifting car 7 by the transmission mechanism, when an optical array optical sensor 15 reaches the position of the tray 6, the optical array sensor 15 transmits an electric signal to a controller, the controller controls a braking plate driving component 17, the piston rod of the braking plate driving component 17 extends, the braking plate 16 limits the trays 6 to continue moving, and the trays 6 stay in the lifting car 7; when the tray 6 is placed in the tray 6 extracting mechanism, the box body needing to be arranged in a code enters the feeding mechanism conveying belt 9, passes through the differential material distribution conveying belt 249 and enters the conveying mechanism of the conveying roller 18, the push plate 34 of the push mechanism is pushed into the centering clamping mechanical arm, according to different arrangement modes of the set box bodies, the material poking cylinder is controlled to eject the material poking rod 19 to control the arrangement modes of the box bodies, after the single-layer box bodies are pushed, the centering clamping mechanical arm is used for centering and clamping, the lifting vehicle 7 lifts the tray 6 to the position below the material distributing plate 4, the material distributing plate 4 is opened, the goods of the box body which is arranged in a yard manner fall onto the tray 6, the lifting vehicle 7 descends, and after the box body which is arranged in a yard manner by the clamping mechanical arm is completed, the lifting vehicle 7 rises to the lower part of the material distributing plate 4, the material distributing plate 4 is opened and falls into the lifting vehicle 7, after the stacking of the multi-layer box bodies is finished, the lifting trolley 7 falls below the lifting trolley 7, and the conveying mechanism conveys the full-loaded tray 6 out of the table body 1.
Claims (8)
1. The utility model provides an automatic hacking machine of junction box packing box which characterized in that: comprises a table body (1), a pushing and clamping mechanism, a feeding mechanism and a stack arranging mechanism;
the pushing and clamping mechanism is arranged on the top surface of the table body (1), the pushing and clamping mechanism comprises a plurality of clamp pair mechanical arms (2) and a pushing mechanism, the clamp pair mechanical arms (2) are arranged on the top surface of the table body (1), one end of each clamp pair mechanical arm (2) is provided with a mechanical arm driving assembly (3), and the other end of each clamp pair mechanical arm is arranged on the top surface of the table body (1) in a sliding fit manner; the pushing mechanism can push the materials transported by the feeding mechanism, and the mechanical arm (2) is centered and clamped by the clamp;
propelling movement clamping mechanism below is provided with branch flitch (4), divide flitch (4) to be connected with branch flitch drive assembly (5) and can carry out the switching, divide flitch (4) below to be provided with row's buttress mechanism, arrange buttress mechanism and can promote tray (6) to divide flitch (4) below, arrange buttress mechanism and be lifting truck (7) and lifting unit, lifting unit control lifting truck (7) lift.
2. The automatic stacker crane for the junction box packaging boxes of claim 1, wherein: promote car (7) below and be equipped with transport mechanism, including promoting car (7) drive assembly and a plurality of transfer roller (18), be equipped with conveyer belt (9) on transfer roller (18), transfer roller (18) drive assembly drives conveyer belt (9) when rotating and transmits, loads tray (6) of arranging the sign indicating number completion with promoting car (7) and transports to next process.
3. The automatic stacker crane for the junction box packaging boxes of claim 2, wherein: the pallet extracting mechanism is arranged on the table body (1), is matched with the conveying mechanism and can convey the extracted pallets (6) into the lifting vehicle (7);
the tray extracting mechanism comprises a supporting plate (10) and a plurality of limiting plates (11), a tray lifting assembly is arranged below the supporting plate (10), the limiting plates (11) are arranged on the table body (1), a plurality of clamping plate (14) driving assemblies (13) are arranged on the limiting plates (11), and clamping plates (14) are arranged in a piston rod connection mode of the plurality of clamping plate (14) driving assemblies (13); when the supporting plate (10) bears a plurality of trays (6) and is lifted, the piston rod of the clamping plate (14) driving assembly (13) extends, the clamping plate (14) enters the notch of the tray (6), and the supporting plate (10) bears a single tray (6) and falls into the transmission mechanism.
4. The automatic stacker crane for the junction box packaging boxes of claim 3, wherein: a tray (6) detection positioning device is arranged between the lifting vehicle (7) and the transmission mechanism, the tray (6) detection positioning device comprises an optical array sensor (15) and a tray brake plate (16), and the optical array sensor (15) is arranged on the table body (1) to detect the position of the tray (6); the tray brake plate (16) is connected with the extension end of a piston rod of the tray brake rod driving assembly (17) to limit the tray (6).
5. The automatic stacker crane for the junction box packaging boxes of claim 1, wherein: the feeding mechanism is arranged on one side of the table body (1), the feeding mechanism comprises a conveying roller (18) mechanism and a plurality of conveying belts (9), and the conveying roller (18) mechanism comprises a conveying roller (18), a material stirring device and a stopping device;
the material poking device is arranged on one side of the conveying roller (18) mechanism and is provided with a material poking rod (19), and the material poking rod (19) is movably connected with the extending end of a piston rod of a driving assembly (20) of the material poking rod (19) and arranged on the table body (1);
the stopping device is arranged below the conveying roller (18) of the conveying mechanism, the stopping device is provided with a material baffle plate (21), the material baffle plate (21) is connected with the extending end of a piston rod of a driving assembly of the material baffle plate (21), and the material baffle plate extends out of the gap of the conveying roller (18) after being extended;
the conveyor belts (9) arranged on the feeding mechanisms of the conveyor belts (9) are controlled to start and stop by a conveyor belt driving assembly and comprise a plurality of differential material distribution conveyor belts (24) and a feeding conveyor belt (25); a plurality of adjusting limit plates (26) are arranged on two sides of the differential speed distributing conveyor belts (24) and (9).
6. The automatic stacker crane for the junction box packaging boxes of claim 1, wherein: the stacking mechanism comprises a lifting assembly which comprises a plurality of electric hoists (27), a lifting vehicle (7) and a plurality of transmission shafts (28); a plurality of be provided with trace (29) between electric block (27), it is provided with reduction gear (30) to connect on trace (29), electric block (27) output is provided with transmission shaft (28), be provided with drive chain (32) on transmission shaft (28), drive chain (32) and lifting truck (7) set up on stage body (1).
7. The automatic stacker crane for the junction box packaging boxes of claim 1, wherein: the pushing mechanism comprises a pushing arm (33) and a pushing plate (34), the pushing arm (33) is arranged on a sliding block (35) of a driving mechanism of the pushing arm (33), a plurality of guide components and a pushing plate (34) driving component are arranged on the pushing arm (33), and the pushing plate (34) is connected with the guide components and the pushing arm (33) driving component.
8. The automatic stacker crane for the junction box packaging boxes of claim 1, wherein: the tray extracting mechanism and the conveying mechanism of the table body (1) are provided with a safety light curtain (36) at the discharge port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110561189.1A CN113247637A (en) | 2021-05-22 | 2021-05-22 | Automatic stacker crane for junction box packaging box body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110561189.1A CN113247637A (en) | 2021-05-22 | 2021-05-22 | Automatic stacker crane for junction box packaging box body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113247637A true CN113247637A (en) | 2021-08-13 |
Family
ID=77183787
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110561189.1A Pending CN113247637A (en) | 2021-05-22 | 2021-05-22 | Automatic stacker crane for junction box packaging box body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113247637A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114394280A (en) * | 2022-01-13 | 2022-04-26 | 上海柠喆机械科技有限公司 | Device for rapidly carrying tray |
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|---|---|---|---|---|
| GB8432746D0 (en) * | 1983-12-30 | 1985-02-06 | Orfer Oy | Automatic stacking device |
| CN101554959A (en) * | 2009-01-08 | 2009-10-14 | 江苏中欧机械有限公司 | Automatic pallet delivering device for palletizing system |
| CN202440136U (en) * | 2012-02-17 | 2012-09-19 | 金鑫（清远）纸业有限公司 | Automatic stacking machine |
| CN205953050U (en) * | 2016-07-22 | 2017-02-15 | 佛山市中德诺克搬运设备有限公司 | Full -automatic bag cargo pile up neatly device |
| CN206872036U (en) * | 2017-06-28 | 2018-01-12 | 上海利兰机械设备有限公司 | Stacking machine |
| CN212923545U (en) * | 2020-07-31 | 2021-04-09 | 北京博旺源科技有限公司 | Stacking device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8432746D0 (en) * | 1983-12-30 | 1985-02-06 | Orfer Oy | Automatic stacking device |
| CN101554959A (en) * | 2009-01-08 | 2009-10-14 | 江苏中欧机械有限公司 | Automatic pallet delivering device for palletizing system |
| CN202440136U (en) * | 2012-02-17 | 2012-09-19 | 金鑫（清远）纸业有限公司 | Automatic stacking machine |
| CN205953050U (en) * | 2016-07-22 | 2017-02-15 | 佛山市中德诺克搬运设备有限公司 | Full -automatic bag cargo pile up neatly device |
| CN206872036U (en) * | 2017-06-28 | 2018-01-12 | 上海利兰机械设备有限公司 | Stacking machine |
| CN212923545U (en) * | 2020-07-31 | 2021-04-09 | 北京博旺源科技有限公司 | Stacking device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114394280A (en) * | 2022-01-13 | 2022-04-26 | 上海柠喆机械科技有限公司 | Device for rapidly carrying tray |
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