Disclosure of Invention
The invention aims to make up the defects of the prior art and provides a dust removal system for a textile workshop.
The scheme provided by the invention specifically comprises the following steps:
a textile workshop dust removal system comprises a shell and a dust removal assembly arranged in the shell, wherein the shell is provided with an air inlet and an air outlet, and the dust removal assembly comprises a filtering mechanism and a cleaning mechanism;
the filtering mechanism comprises a support rod, a connecting block and a filter screen, the support rod is of a hollow structure and is rotatably connected with the shell; the connecting blocks are fixed on the supporting rods and distributed in a radial shape, and the filter screens are embedded in the connecting blocks and correspond to the connecting blocks one by one;
the cleaning mechanism comprises a water spraying piece, the water spraying piece is fixed on the connecting block, and a plurality of water spraying ports which are arranged at intervals are formed in the surface, opposite to the filter screen, of the water spraying piece.
Furthermore, one end of the connecting block, which is far away from the supporting rod, is fixedly connected with an arc-shaped stop block, and the arc-shaped stop block is in contact with the inner wall of the shell.
Further, the arc-shaped stop block is made of a rubber material.
Furthermore, one end of the supporting rod penetrates through the shell, and a part of the supporting rod extending out of the shell is connected with a third gear; the shell is fixedly connected with a first motor, an output rotating shaft of the first motor is fixedly connected with a first gear, and a third gear is in transmission connection with the first gear so that the supporting rod rotates.
Furthermore, the cleaning mechanism also comprises a water tank and a water pump which are fixed on the upper surface of the shell, the input end of the water pump is communicated with the water tank, and the output end of the water pump is respectively communicated with the support rods through connecting pipes; the water spraying piece is communicated with the supporting rod through a water pipe.
Furthermore, the cleaning mechanism further comprises a rotatable water filtering cylinder arranged below the filtering mechanism, and filtering holes are formed in the surface of the water filtering cylinder.
Further, the inner lower part of the shell is fixedly connected with a partition plate, the lower surface of the partition plate is fixedly connected with a second motor, an output rotating shaft of the second motor is fixedly connected with a rotating shaft, the rotating shaft penetrates through the partition plate and is fixed with the water filtering cylinder, and the rotation of the second motor enables the water filtering cylinder to rotate through the rotating shaft.
Furthermore, the inside fixedly connected with slope of casing diversion board, the diversion board is located the top of a drainage section of thick bamboo and is used for with the clearance water drainage extremely in the drainage section of thick bamboo.
Furthermore, the diversion board has the polylith, the polylith the slope of diversion board sets up and makes the diversion end of diversion board is less than the diversion board with the stiff end of casing.
Furthermore, the bottom surface fixedly connected with backup pad of casing, the bottom surface fixedly connected with multiunit gyro wheel of backup pad.
The beneficial effect that adopts this technical scheme to reach does:
this scheme sets up filtering mechanism through the intercommunication department of air inlet and air exit on the casing, utilizes filtering mechanism to guarantee to fibrous clearance effect in the air in the workshop, when fibre such as the chemical fibre of adhesion on needs to filtering mechanism clears up, utilizes the water spray piece to spray the washing through the water jet to the filter screen that sets up in filtering mechanism to reach self-cleaning's effect.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
This embodiment provides a weaving workshop dust pelletizing system, utilizes this dust pelletizing system to clear up the weaving type fibre that exists in the workshop to the cleanness of air in the guarantee workshop.
Specifically, referring to fig. 1-4, the dust removing system includes a housing 1 and a dust removing assembly disposed in the housing 1, an air inlet 5 and an air outlet 7 are disposed on the housing 1, and the dust removing assembly is disposed between the air inlet 5 and the air outlet 7, so that the textile fibers passing through the air inlet 5 can be cleaned by the dust removing assembly.
In order to ensure the smooth absorption of the textile fibers, a fan 8 is arranged inside the air outlet 7, and the effect of absorbing the textile fibers is ensured through the fan 8; alternatively, the fan 8 uses a 500W square fan.
Meanwhile, the inner portion of the air inlet 5 is fixedly connected with the barriers 6 which are arranged equidistantly, air entering the air inlet 5 can be pre-filtered by the aid of the barriers 6, large-size articles are prevented from directly entering the shell 1, large-size textile fibers are prevented from directly covering the outer surface of the filter screen 14, and accordingly the filtering efficiency of the filter screen 14 is guaranteed.
In this embodiment, the dust removal subassembly includes filtering mechanism and clearance mechanism, and filtering mechanism mainly used realizes the separation to textile fiber and air, and clearance structure mainly used realizes clearing up the textile fiber who stays on the filtering mechanism.
Specifically, the filtering mechanism comprises two supporting rods 11, a connecting block 13 and a filter screen 14, the two supporting rods 11 are arranged in the embodiment at intervals side by side in the shell 1, and the supporting rods 11 are of a hollow structure and are rotatably connected with the shell 1; the connecting blocks 13 are fixed on the support rod 11 and are distributed in a radial shape, and it can be understood that a plurality of connecting blocks 13 are connected on the support rod 11, and the connecting blocks 13 are distributed around the support rod 11 at equal angles to form a radial shape; the filter screen 14 is inlaid in the connecting block 13 and corresponds to the connecting block 13 one by one, namely, a filter screen 14 is inlaid on each connecting block 13, and the filter screen 14 is used for filtering textile fibers and air.
Through setting up two branch 11 for guarantee all the time when carrying out the dust removal operation that there are two filter screens 14 simultaneously to the filtration of getting into the casing, realized dual filtration, can guarantee the purifying effect to the air.
The cleaning mechanism comprises a water spraying piece 15, the water spraying piece 15 is fixed on the connecting block 13, and a plurality of water spraying nozzles 16 which are arranged at intervals are arranged on the surface of the water spraying piece 15 opposite to the filter screen 14.
The combination of the water spraying piece 15 and the water spraying opening 16 is used for spraying, and the sprayed water directly acts on the filter screen 14 to wash the filter screen, so that the effect of automatic cleaning is achieved.
In this embodiment, one end of the connecting block 13 far away from the supporting rod 11 is fixedly connected with an arc-shaped stop block 17, and the arc-shaped stop block 17 is in contact with the inner wall of the shell 1.
Through setting up arc dog 17, can make arc dog 17 seal the gap between connecting block 13 and the casing 1, avoid the air that gets into in the casing 1 not filter the outside of direct discharge to casing 1 through filter screen 14.
Optionally, the arc-shaped stopper 17 is made of a rubber material; the arc-shaped stop block 17 made of rubber has certain elasticity, and hard collision between the arc-shaped stop block 17 and the shell 1 in the process that the support rod 11 drives the arc-shaped stop block 17 to rotate is avoided.
The rotation of the supporting rods 11 is realized through a motor, specifically, one end of each of the two supporting rods 11 penetrates through the inner wall of the shell 1 and extends to the outside of the shell 1, and a part of each of the supporting rods 11 extending out of the shell 1 is connected with a third gear 12; and a first motor 9 is fixedly connected on the shell 1, a first gear 10 is fixedly connected on an output rotating shaft of the first motor 9, and a third gear 12 is in transmission connection with the first gear 10 to enable the support rod 11 to rotate.
In view of the convenience of installation, a second gear 29 is further provided on the housing 1, and the second gear 29 facilitates transmission between the first gear 10 and the third gears 12, i.e. in the present embodiment, the first gear 10 directly engages with one of the third gears 12 for transmission, and simultaneously transmits with the other third gear 12 through the second gear 29.
Alternatively, the first motor 9 may be a 5IK90 GN-YF counter-rotating motor.
In the embodiment, the cleaning mechanism further comprises a water tank 2 and a water pump 4 which are fixed on the upper surface of the shell 1, a water filling port 3 is formed in the water tank 2, the input end of the water pump 4 is communicated with the water tank 2, and the output end of the water pump 4 is respectively communicated with the support rods 11 through connecting pipes; and the water spray 15 is in communication with the strut 11 through a water pipe.
It can be understood that the water source in the water spraying member 15 is extracted from the water tank 2 by the water pump 4, and enters the water spraying member 15 after passing through the output end of the water pump 4 and the hollow support rod 11 in sequence; the supporting rod 11 with a hollow structure is used for conveying the separated water, so that the reasonability of the structure of the whole system is ensured.
Alternatively, the water pump 4 may use a PUN-601 EAH water pump.
In the embodiment, in consideration of the recycling of the cleaning water, the cleaning mechanism further comprises a rotatable water filtering cylinder 23 arranged below the filtering mechanism, and the surface of the water filtering cylinder 23 is provided with filtering holes 25; the water source after cleaning the filter screen 14 directly flows into the water filtering cylinder 23, the fibers therein remain in the water filtering cylinder 23 through the filtering action of the filtering holes 25, the water is discharged through the filtering holes 25, and the filtered water is discharged through the water discharging holes 20 for reuse.
In this embodiment, a partition plate 19 is fixedly connected to the inner lower portion of the housing 1, a second motor 21 is fixedly connected to the lower surface of the partition plate 19, the second motor 21 uses a CH/V400W gear reduction motor, an output rotating shaft 22 of the second motor 21 is fixedly connected to a rotating shaft 22, the rotating shaft 22 penetrates through the partition plate 19 and is fixed to the water filtering cylinder 23, and the rotation of the second motor 21 rotates the water filtering cylinder 23 through the rotating shaft 22.
Through setting up second motor 21, improved the treatment effeciency of a water filter section of thick bamboo 23 to clean water to set up baffle 19, can protect second motor 21, avoid the water droplet to fall to second motor 21's surface, and then prevent that water from producing the erosion to second motor 21.
Optionally, a fixing bolt 24 is installed on an inner bottom wall of the water filtering cylinder 23, and the water filtering cylinder 23 is fixedly connected with the rotating shaft 22 through the fixing bolt 24; through setting up fixing bolt 24, make a section of thick bamboo 23 of straining be connected through fixing bolt 24 with rotation axis 22, conveniently dismantle the clearance to a section of thick bamboo 23 of straining, the dismouting of being convenient for.
In this embodiment, the inclined water guide plate 18 is fixedly connected to the inside of the housing 1, and the water guide plate 18 is located above the water filtering cylinder 23 and used for guiding the cleaning water into the water filtering cylinder 23.
Specifically, the diversion plate 18 has a plurality of blocks, and the plurality of diversion plates 18 are obliquely arranged so that the diversion end of the diversion plate 18 is lower than the fixed end of the diversion plate 18 and the shell 1.
Through setting up diversion board 18, can carry out the drainage to the water that leaves from filter screen 14 through diversion board 18, and then make rivers flow into the inside of a drainage section of thick bamboo 23, play the guide effect.
Optionally, articulated on the casing 1 have a clearance door 27, and the positive fixedly connected with handle of clearance door 27 is convenient for maintain a water filtering section of thick bamboo 23 through setting up clearance door 27, is convenient for clear up the textile fabric who filters out simultaneously.
Optionally, the bottom surface of the housing 1 is fixedly connected with a supporting plate 26, the bottom surface of the supporting plate 26 is fixedly connected with a plurality of sets of symmetrical rollers 28, and by arranging the supporting plate 26 and the rollers 28, the housing 1 above the supporting plate 26 can be driven to move by the rollers 28 at the bottom of the supporting plate 26, so that the housing 1 can be moved to any position of a workshop, and fibers floating in the air of the workshop can be collected.
The working principle of the system is described in detail as follows:
firstly, injecting clean water into the water tank 2 through the water injection port 3, and then driving the support plate 26 to move to a proper position through the rollers 28 at the bottom of the support plate 26; then, starting the fan 8, sucking external air into the shell 1 through the air inlet 5, and filtering large-volume fibers entering the air inlet 5 through the barrier 6 to prevent the large-volume fibers from entering the air inlet 5; finally, the air taken into the housing 1 is filtered by the filter 14, and the filtered air is discharged out of the interior of the housing 1 through the air outlet 7.
If the filter screen 14 needs to be cleaned, firstly, the first motor 9 is started, an output rotating shaft of the first motor 9 drives the first gear 10 to rotate, the first gear 10 drives the second gear 29 to rotate, the two supporting rods 11 move oppositely under the action of the third gear 12, and the supporting rods 11 rotate; then, the water pump 4 is started, so that the purified water in the water tank 2 is conveyed to the inside of the support rod 11 and is sprayed to the outer surface of the filter screen 14 through the water spraying port 16 on the water spraying piece 15, the purpose of cleaning the filter screen 14 is achieved, the cleaning effect on fibers in air in a workshop can be effectively guaranteed, the filter screen 14 can be automatically cleaned, and the cleaning efficiency is guaranteed; the waste water generated after cleaning the filter screen 14 is collected into the inside of the filter cartridge 23.
Finally, the second motor 21 is started, the output rotating shaft of the second motor 21 drives the rotating shaft 22 to rotate, the rotating shaft 22 drives the water filtering cylinder 23 to rotate, water in the water filtering cylinder 23 is discharged out of the inside of the water filtering cylinder 23 through the filtering holes 25, the purpose of separating the fibers from the water is achieved, the collected fibers can be stored independently, and the filtered water is recycled.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.