CN113232953A

CN113232953A - Ensiling packing compactor

Info

Publication number: CN113232953A
Application number: CN202110683476.XA
Authority: CN
Inventors: 吴枭达
Original assignee: Tianjin Ruiliqun Plastic Products Co ltd
Current assignee: Tianjin Ruiliqun Plastic Products Co ltd
Priority date: 2021-06-21
Filing date: 2021-06-21
Publication date: 2021-08-10

Abstract

The silage packing compactor includes a pallet truck, a material box and an engine. The engine and the material box are fixed on the pallet truck. The engine provides the mixing and discharging power for the material box, and the pallet slides along the discharging direction of the material box. A stage is guided and braked at intervals, and a clutch system is arranged on the pallet; the end of the stage is fixed with a supporting plate extending vertically upward; one end of the clutch system is hooked to the accelerator of the engine, and the other side of the clutch system One end is triggered by the stage push. The compactor can perform sliding support for the plastic bags at intervals, so that the density of the silage filled in each segment of the plastic bags can be kept the same, and the structure is simple and the cost is low.

Description

Ensiling packing compactor

Technical Field

The invention relates to the technical field of packaging, in particular to an ensiling, packaging and compacting machine.

Background

The silage is an indispensable component in the feed consumption of ruminant farm animals, and has become an important strategic measure for the development of the animal husbandry in China along with the development of the animal husbandry in China and the reasonable development and utilization of feed sources.

Currently, in some countries, bag storage accounts for more than 60% of the total silage, because bag storage has many advantages over traditional silage: (1) no basic facilities such as a tower, a cellar and the like are required, and the fixed investment is low; (2) the quality of the silage can be well controlled, and the loss is less; (3) the storage and feeding are convenient and trouble-saving; (4) the cost can be saved by 15-20%; (5) can be used for producing fine silage aiming at livestock with special requirements.

At present, the bagging mode of silage is a manual operation bagging mode or a mechanical auxiliary mode, wherein the manual operation bagging mode causes more bag breakage and uneven bagging density; and because the frictional force of plastic bag and workbin discharge gate is certain during the mechanical bagging-off, but it has certain density behind the silage through the extrusion stirring, if do not take the manual work to lift the plastic bag in filling, then the plastic bag is difficult to fill and fills the cross-section inequality, and the plastic bag is either inside hollow or the part props brokenly, is difficult to satisfy batch silage and fills the operation requirement fast.

Therefore, how to design the silage packing compactor can effectively support the plastic bag during filling, ensure that the silage filling density in the plastic bag is even and the plastic bag cannot be broken, and the technical problem to be solved by the personnel in the field is needed.

Through published patent searches, the following comparison documents were found:

CN211893714U, disclose a quick sack filling machine of silage, including the hopper that is used for saving silage, the bottom of hopper is equipped with the conveying chute, be equipped with the pivot that is the level setting in the conveying chute, the lateral wall that the one end of pivot stretches out the hopper is equipped with the motor, the position that the pivot is located the hopper is equipped with helical blade, the one end that the motor was kept away from to the conveying chute is equipped with the discharge gate, the discharge gate goes out to be equipped with the conveying pipeline, the cover is equipped with the silage encapsulation bag to the adaptation with the conveying pipeline diameter on the conveying pipeline, silage encapsulation bag can be followed conveying pipeline length direction under the exogenic action and removed, the below of conveying pipeline is equipped with the collecting box. The utility model has the advantages that silage is loaded into the packaging bag through the rotating shaft and the helical blades through the conveying pipe, the operation is fast and efficient, and the bagging effect is good; simple structure, simple operation, operation are reliable.

Carry out the analysis, the quick sack filling machine of silage among the above-mentioned laid-open patent, it can't form spaced translation to the wrapping bag and support in the bagging-off operation, and its workbin ejection of compact is continuous, is difficult to carry out the change of packing, so it compares with this application and still has great gap, consequently does not influence the novelty of this application.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides the silage packing and compacting machine which can perform interval pause sliding support on plastic bags, so that the silage density filled in each section of the plastic bag is kept consistent, and the silage packing and compacting machine is simple in structure and low in cost.

The ensiling, packing and compacting machine comprises a plate trailer, a material box and an engine, wherein the engine and the material box are fixedly arranged on the plate trailer, the engine provides stirring and discharging power for the material box, the plate trailer is connected with an object stage in a sliding guiding and interval braking mode along the discharging direction of the material box, and the plate trailer is provided with a clutch system; a supporting plate which extends vertically and upwards is fixedly arranged at the tail end of the object stage; one end of the clutch system is connected with an accelerator of the engine in a hanging mode, and the other end of the clutch system is pushed and triggered by the objective table.

Moreover, the middle part of the bottom surface of the objective table is provided with an interval braking unit which comprises a fixed flashboard, a lifting flashboard, a brake lever and a pry bar; the fixed flashboard is fixedly arranged on the bottom surface of the middle part of the objective table, hanging frames for hanging the lifting flashboard in a sliding manner are symmetrically and fixedly connected to the bottom surface of the fixed flashboard, and a brake rod is fixedly connected to the bottom surface of the middle part of the fixed flashboard in a vertical manner; the middle part of the brake rod is adjusted in inclination angle and is sleeved with a pry bar in a lifting sliding manner, the lower part of the brake rod downwards slides to penetrate through the lifting flashboard, and the bottom of the brake rod is coaxially sleeved with a brake spring supported on the bottom surface of the lifting flashboard; the other end of the pry bar is hung on the bottom surface of the objective table in a sliding manner.

And the pry bar is arranged along the sliding direction of the objective table, and one end of the pry bar is provided with a long hole which vertically penetrates through and is used for mounting the brake lever.

And the bottom surface of the objective table is fixedly provided with a V-shaped hanging rack, and the V-shaped hanging rack is hung at the other end of the internal sliding hanging pry bar.

And the top surface of the plate trailer is a guide frame made of a plurality of angle steels through welding, and the guide frame slides in the guide frame to guide and support the object stage.

And brake pads are compositely bonded at two ends of the bottom surface of the fixed flashboard and two ends of the top surface of the lifting flashboard, and the brake pads on the fixed flashboard and the lifting flashboard are connected with the top surface and the bottom surface of the guide frame in an extrusion fit manner.

The clutch system comprises a first shifting plate, a second shifting plate, a shifting block, a clutch brake cable and an accelerator control unit, wherein the first shifting plate and the second shifting plate are fixedly arranged on the bottom surface of the lifting flashboard; the shifting block is hinged and connected to the bottom surface of one end of the plate trailer far away from the engine, and is shifted by the matching of a second shifting plate; the accelerator control unit comprises a fixed frame, a ratchet wheel, a pawl, a wire wheel, an accelerator brake wire and a deflector rod, wherein the fixed frame is fixedly connected to the bottom surface of one end of the plate trailer, which is close to the engine, two sides of the fixed frame respectively coaxially penetrate through and are rotatably connected with the ratchet wheel and the wire wheel, and one side of the fixed frame is rotatably connected with the pawl of the limiting ratchet wheel; one end of the pawl is connected with the shifting block through a clutch brake wire; one end of the deflector rod is coaxially and fixedly connected with the wheel shaft of the wire wheel, and the other end of the deflector rod extends upwards and is matched and pulled by the first deflector plate; the wire wheel is wound with an accelerator brake cable, one end of the accelerator brake cable is fixedly connected to the circumferential outer wall of the wire wheel in a hanging mode, and the other end of the accelerator brake cable penetrates through the fixing frame and is fixedly connected to an accelerator of the engine in a hanging mode.

The invention has the advantages and technical effects that:

according to the ensiling, packaging and compacting machine, the movable support of the bag filling machine main body is provided by the plate trailer, so that the plate trailer is convenient for constructors to push to the vicinity of a material pile for packaging and processing; an engine on the plate trailer provides extrusion discharging power for the feed box, and silage is contained and extruded out through the feed box; the plastic bag is supported by the object carrying table which is connected with the plate trailer in a sliding manner, silage ceaselessly fills the plastic bag sleeved at the discharge port of the material box, the plastic bag drives the object carrying table to perform horizontal sliding action, the object carrying table is braked at intervals through the interval braking unit in the sliding process, and the local hollow problem caused by the fact that the plastic bag is fast translated is avoided.

The silage packing compactor of the invention, by the brake spring that is mounted on the brake lever and provides the power for the fixed flashboard and movement of the lifting flashboard in opposite directions, brake function of the objective table is realized by the brake block of the fixed flashboard and the lifting flashboard connecting with the guide frame; the lifting flashboard is pressed downwards through the prying rod sleeved on the brake lever, the prying rod sleeved on the brake lever repeatedly performs ascending and descending actions along with the vibration of the engine during working, the lifting flashboard ascends along with the ascending of the prying rod, and the brake pad on the lifting flashboard contacts the guide frame to perform brake; when the pry bar descends, the lifting flashboard descends along with the pry bar, the brake pad on the lifting flashboard is separated from the guide frame so as to release brake, and at the moment, the brake spring is pressed and applies upward reset force to the lifting flashboard and the pry bar, so that the object stage can be discontinuously translated in a reciprocating manner; finally, the working posture and the idling posture of the engine are switched through the clutch system, wherein the clutch system judges the full-load and no-load positions of the objective table through the contact relation between the second shifting plate and the shifting block and the contact relation between the first shifting plate and the shifting rod, the clutch failure problem caused by the self resetting of the wire wheel is avoided through the connection mode of the ratchet wheel and the pawl, the clutch system is arranged, the replacement of a full-load plastic bag can be facilitated, the problem that the discharging of a bin is not stopped after the plastic bag is filled is avoided, and the waste of silage and energy is caused.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a perspective view (looking 45) of the present invention;

FIG. 3 is an enlarged partial view (45 ° from below) of the present invention;

FIG. 4 is a cross-sectional view taken at A-A of FIG. 1;

FIG. 5 is a perspective view (front view 45) of the throttle control unit of the present invention;

FIG. 6 is a perspective view (rear view 45) of the throttle control unit of the present invention;

FIG. 7 is a schematic diagram of the connection and activation of the clutch system according to the present invention (front view activation attitude);

FIG. 8 is a schematic diagram of the connection and activation of the clutch system according to the present invention (rear view activation attitude);

FIG. 9 is a schematic diagram of the connection and activation of the clutch system of the present invention (front view reset attitude);

FIG. 10 is a schematic diagram of the connection and activation of the clutch system (rear view reset attitude) of the present invention;

in the figure: 1-an engine; 2, a material box; 3-turning the plate; 4-a guide frame; 5-an object stage; 6-a clutch system; 7-a spacing brake unit; 8-fixed gate plate; 9-long hole; 10-hanging a frame; 11-brake pads; 12-a lifting gate; 13-shifting blocks; 14-clutch brake wire; 15-V-shaped hanging racks; 16-a pry bar; 17-a second paddle; 18-a gate spring; 19-brake bar; 20-a supporting plate; 21-a first dial plate; 22-throttle brake cable; 23-a fixing frame; 24-a ratchet wheel; 25-a pawl; 26-a deflector rod; 27-a wire wheel.

Detailed Description

For a further understanding of the contents, features and effects of the present invention, reference will now be made to the following examples, which are to be considered in conjunction with the accompanying drawings. It should be noted that the present embodiment is illustrative, not restrictive, and the scope of the invention should not be limited thereby.

The ensiling, packing and compacting machine comprises a plate trailer 3, a material box 2 and an engine 1, wherein the engine and the material box are fixedly arranged on the plate trailer, the engine provides stirring and discharging power for the material box, the plate trailer is connected with an object stage 5 in a sliding guiding and interval braking mode along the discharging direction of the material box, and the plate trailer is provided with a clutch system 6; the tail end of the object stage is fixedly provided with a supporting plate 20 which extends vertically and upwards; one end of the clutch system is connected with an accelerator of the engine in a hanging mode, and the other end of the clutch system is pushed and triggered by the objective table.

Moreover, the middle part of the bottom surface of the object stage is provided with an interval braking unit 7 which comprises a fixed flashboard 8, a lifting flashboard 12, a brake lever 19 and a pry bar 16; the fixed flashboard is fixedly arranged on the bottom surface of the middle part of the objective table, hanging frames 10 for hanging the lifting flashboard in a sliding manner are symmetrically and fixedly connected to the bottom surface of the fixed flashboard, and a brake rod is fixedly connected to the bottom surface of the middle part of the fixed flashboard in a vertical manner; the middle part of the brake lever is adjusted in inclination angle and is sleeved with a pry bar in a lifting sliding manner, the lower part of the brake lever slides downwards to penetrate through the lifting flashboard, and the bottom of the brake lever is coaxially sleeved with a brake spring 18 supported on the bottom surface of the lifting flashboard; the other end of the pry bar is hung on the bottom surface of the objective table in a sliding manner.

Moreover, the pry bar is arranged along the sliding direction of the objective table, and one end of the pry bar is provided with a long hole 9 which vertically penetrates through and is used for mounting the brake bar.

And, the bottom surface of the objective table is fixedly provided with a V-shaped hanging rack 15, and the V-shaped hanging rack is hung at the other end of the internal sliding hanging pry bar.

The top surface of the pallet truck is a guide frame 4 made of a plurality of angle steels welded together, and the object stage is slidably guided in the guide frame.

And, the bottom surface both ends of fixed flashboard and the top surface both ends of lift flashboard have the brake lining 11 of compound bonding, and fixed flashboard and the brake lining on the lift flashboard and the top surface and the bottom surface extrusion fit of guide frame are connected.

Moreover, the clutch system comprises a first shifting plate 21, a second shifting plate 17, a shifting block 13, a clutch brake cable 14 and an accelerator control unit, wherein the first shifting plate and the second shifting plate are fixedly arranged on the bottom surface of the lifting flashboard; the shifting block is hinged and connected to the bottom surface of one end of the plate trailer far away from the engine, and is shifted by the matching of a second shifting plate; the accelerator control unit comprises a fixed frame 23, a ratchet wheel 24, a pawl 25, a wire wheel 27, an accelerator brake wire 22 and a shift lever 26, wherein the fixed frame is fixedly connected to the bottom surface of one end of the plate trailer close to the engine, two sides of the fixed frame respectively penetrate through the ratchet wheel and the wire wheel coaxially and are connected with each other in a rotating mode, and one side of the fixed frame is connected with the pawl of the limiting ratchet wheel in a rotating mode; one end of the pawl is connected with the shifting block through a clutch brake wire; one end of the deflector rod is coaxially and fixedly connected with the wheel shaft of the wire wheel, and the other end of the deflector rod extends upwards and is matched and pulled by the first deflector plate; the wire wheel is wound with an accelerator brake cable, one end of the accelerator brake cable is fixedly connected to the circumferential outer wall of the wire wheel in a hanging mode, and the other end of the accelerator brake cable penetrates through the fixing frame and is fixedly connected to an accelerator of the engine in a hanging mode.

In addition, the preferable material box and the engine of the invention adopt mature products in the prior art.

To more clearly describe the specific embodiments of the present application, an example is provided below:

the silage packing compactor of the invention, before loading silage, firstly sheathing a long plastic bag at a discharge port of a feed box in a laminated posture, then supporting the plastic bag by a plane of an object stage, supporting the plastic bag by the side of a supporting plate, then starting an engine and throwing the silage into the feed box, pushing the silage extruded by stirring out from the discharge port of the feed box and loading the silage into the plastic bag, wherein the bottom of the plastic bag is supported by the supporting plate, the side wall of the plastic bag is supported by the top surface of the object stage, and the slide power is provided for the object stage by the expansion of the plastic bag.

In the objective table translation process, the pinch bar receives the engine shake effect, objective table translation effect and the elastic support effect of brake spring and makes the one end of pinch bar carry out reciprocal lift action on the brake lever, and the brake lining laminating of lift flashboard when pinch bar one end rises realizes the braking function on the guide frame bottom surface, and the brake lining thrust guide frame bottom surface of lift flashboard when pinch bar one end descends realizes cancelling braking function.

It should be noted that when the plastic bag supported by the object stage slides to the extreme position (at this time, the plastic bag is filled with silage), the second shifting plate shifts the shifting block to rotate, the shifting block drives the pawl to be separated from the ratchet wheel through the clutch brake cable, and the ratchet wheel are driven by the accelerator brake cable pulled by the engine accelerator to perform clockwise rotation movement as shown in fig. 7 and counterclockwise rotation movement as shown in fig. 8 because the ratchet wheel is coaxial with the wire wheel; at the moment, the engine is in an idle state, and the material box stops discharging.

The objective table moves to extreme position, and the workbin stops the ejection of compact back, and the artifical plastic bag of taking off full and sheathe new plastic bag in workbin discharge gate department, the layer board of the last artifical objective table of carrying out returns initial position to the objective table (if drag the in-process resistance great, can artificially lift interval brake unit's pinch bar, make the brake lining of lift flashboard break away from guide frame downwards).

When the objective table returns to the initial position, as shown in fig. 9 and 10, the first shifting plate shifts the shifting lever, so that the shifting lever drives the wire wheel and the ratchet wheel to perform the counterclockwise rotation action in fig. 9 and the clockwise rotation action in fig. 10, at this time, the pawl is buckled on the ratchet wheel along with the ratchet wheel, the rotation of the ratchet wheel is not limited, at this time, the accelerator brake wire is pulled to control the engine to start, and the engine drives the material box to start discharging.

Finally, the invention adopts the mature products and the mature technical means in the prior art.

It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.

Claims

1. Ensiling packing compactor, including wooden handcart, workbin and engine, wherein engine and workbin all adorn admittedly on the wooden handcart, provide stirring ejection of compact power, its characterized in that for the workbin by the engine: the pallet truck is connected with an object stage in a sliding guiding and interval braking mode along the discharging direction of the material box, and a clutch system is arranged on the pallet truck; a supporting plate which extends vertically upwards is fixedly arranged at the tail end of the object stage; one end of the clutch system is connected with an accelerator of the engine in a hanging mode, and the other end of the clutch system is pushed and triggered by the objective table.

2. The silage bale compactor of claim 1, wherein: the middle part of the bottom surface of the objective table is provided with an interval braking unit, and the interval braking unit comprises a fixed flashboard, a lifting flashboard, a brake lever and a pry bar; the fixed flashboard is fixedly arranged on the bottom surface of the middle part of the objective table, hanging frames for hanging the lifting flashboard in a sliding manner are symmetrically and fixedly connected to the bottom surface of the fixed flashboard, and a brake rod is fixedly connected to the bottom surface of the middle part of the fixed flashboard in a vertical manner; the middle part of the brake rod is adjusted in inclination angle and is sleeved with a pry rod in a lifting sliding manner, the lower part of the brake rod downwards slides to penetrate through the lifting flashboard, and the bottom of the brake rod is coaxially sleeved with a brake spring supported on the bottom surface of the lifting flashboard; the other end of the pry bar is hung on the bottom surface of the objective table in a sliding manner.

3. The silage bale compactor of claim 2, wherein: the pry bar is arranged along the sliding direction of the objective table, and a long hole which is vertically communicated with and penetrates through the brake lever is formed in one end of the pry bar.

4. The silage bale compactor of claim 2, wherein: the bottom surface of the objective table is fixedly provided with a V-shaped hanging rack, and the V-shaped hanging rack is hung at the other end of the internal sliding hanging pry bar.

5. The silage bale compactor of claim 2, wherein: the top surface of the plate trailer is a guide frame made of a plurality of angle steels through welding, and the slide guide supporting object stage slides in the guide frame.

6. The silage bale compactor of claim 5, wherein: brake pads are compositely bonded at two ends of the bottom surface of the fixed flashboard and two ends of the top surface of the lifting flashboard, and the brake pads on the fixed flashboard and the lifting flashboard are connected with the top surface and the bottom surface of the guide frame in an extrusion fit manner.

7. The silage bale compactor of claim 1, wherein: the clutch system comprises a first shifting plate, a second shifting plate, a shifting block, a clutch brake cable and an accelerator control unit, wherein the first shifting plate and the second shifting plate are fixedly arranged on the bottom surface of the lifting flashboard; the shifting block is hinged and connected to the bottom surface of one end, far away from the engine, of the plate trailer, and is shifted by the matching of a second shifting plate; the accelerator control unit comprises a fixed frame, a ratchet wheel, a pawl, a wire wheel, an accelerator brake wire and a deflector rod, wherein the fixed frame is fixedly connected to the bottom surface of one end of the plate trailer, which is close to the engine, two sides of the fixed frame respectively coaxially penetrate through and are rotatably connected with the ratchet wheel and the wire wheel, and one side of the fixed frame is rotatably connected with the pawl of the limiting ratchet wheel; one end of the pawl is connected with the shifting block through a brake cable; one end of the deflector rod is coaxially and fixedly connected with the wheel shaft of the wire wheel, and the other end of the deflector rod extends upwards and is pulled by the first deflector plate in a matching way; the wheel is wound with an accelerator brake cable, one end of the accelerator brake cable is fixedly connected to the circumferential outer wall of the wheel in a hanging mode, and the other end of the accelerator brake cable penetrates through the fixing frame and is fixedly connected to an accelerator of the engine in a hanging mode.