CN113200776A - Bio-organic fertilizer fermentation equipment and organic fertilizer fermentation process - Google Patents
Bio-organic fertilizer fermentation equipment and organic fertilizer fermentation process Download PDFInfo
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- CN113200776A CN113200776A CN202110509354.9A CN202110509354A CN113200776A CN 113200776 A CN113200776 A CN 113200776A CN 202110509354 A CN202110509354 A CN 202110509354A CN 113200776 A CN113200776 A CN 113200776A
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- 238000000855 fermentation Methods 0.000 title claims abstract description 257
- 230000004151 fermentation Effects 0.000 title claims abstract description 257
- 239000003895 organic fertilizer Substances 0.000 title claims abstract description 34
- 238000003756 stirring Methods 0.000 claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 27
- 239000003814 drug Substances 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims description 93
- 238000005273 aeration Methods 0.000 claims description 57
- 238000010438 heat treatment Methods 0.000 claims description 43
- 238000004332 deodorization Methods 0.000 claims description 39
- 238000001816 cooling Methods 0.000 claims description 25
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 19
- 239000007789 gas Substances 0.000 claims description 15
- 239000000523 sample Substances 0.000 claims description 14
- 229910052799 carbon Inorganic materials 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 13
- 230000000844 anti-bacterial effect Effects 0.000 claims description 12
- 239000002781 deodorant agent Substances 0.000 claims description 9
- 125000003003 spiro group Chemical group 0.000 claims description 8
- 230000003115 biocidal effect Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 241000270295 Serpentes Species 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 210000003608 fece Anatomy 0.000 claims description 5
- 244000144972 livestock Species 0.000 claims description 5
- 239000010871 livestock manure Substances 0.000 claims description 5
- 239000011368 organic material Substances 0.000 claims description 5
- 244000144977 poultry Species 0.000 claims description 5
- 239000010902 straw Substances 0.000 claims description 5
- 239000000428 dust Substances 0.000 claims description 4
- 229940079593 drug Drugs 0.000 claims description 2
- 238000010009 beating Methods 0.000 abstract description 2
- 230000004927 fusion Effects 0.000 abstract description 2
- 239000011120 plywood Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 4
- 239000003337 fertilizer Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/95—Devices in which the material is conveyed essentially vertically between inlet and discharge means
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/60—Heating or cooling during the treatment
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/70—Controlling the treatment in response to process parameters
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/964—Constructional parts, e.g. floors, covers or doors
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/993—Arrangements for measuring process parameters, e.g. temperature, pressure or humidity
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Fertilizers (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a bio-organic fertilizer fermentation device, which comprises: the bottom of the fermentation tank body is fixedly connected with a blanking pipe, the top of the fermentation tank body is fixedly connected with a feeding pipe, the top of the fermentation tank body is fixedly connected with a medicine inlet pipe, the top of the fermentation tank body is fixedly connected with a water inlet pipe, one end of the water inlet pipe, far away from the fermentation tank body, is connected with the output end of an external water inlet pump, and the water inlet pump is in signal connection with an external PLC (programmable logic controller); start positive reverse motor and drive the epaxial stirring rake forward rotation of transmission, because have the cutting knife tackle on the stirring rake and can cut the inside raw and other materials of fermentation cylinder body in the time of the rotation, can cut the bold material in the raw and other materials, make the fusion that multiple raw and other materials can be better inside the fermentation cylinder body, the plywood will be opened because raw and other materials give its effort moreover, and the raw and other materials of beating by the cutting will be through the gap between the cutting knife tackle.
Description
Technical Field
The invention relates to the technical field of organic fertilizer processing, in particular to a bio-organic fertilizer fermentation device.
Background
The organic fertilizer is obtained by utilizing waste materials of plants or animals through a biological fermentation mode, contains a plurality of beneficial substances, has high nutritive value for crops, and needs a fermentation tank to carry out placement fermentation operation on raw materials in the production and processing process.
However, the existing raw materials entering the fermentation tank have large blocks and strip-shaped raw materials which are not completely crushed, and the large blocks of raw materials are difficult to be fully mixed during stirring, so that the fermentation quality of the raw materials in the fermentation tank is influenced.
Disclosure of Invention
The invention aims to provide a bio-organic fertilizer fermentation device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a bio-organic fertilizer fermentation equipment includes: the fermentation tank comprises a fermentation tank body, a positive and negative rotation motor and a transmission shaft, wherein a blanking pipe is fixedly connected to the bottom of the fermentation tank body, a feeding pipe is fixedly connected to the top of the fermentation tank body, a medicine inlet pipe is fixedly connected to the top of the fermentation tank body, one end of the water inlet pipe, far away from the fermentation tank body, is connected with the output end of an external water inlet pump, the water inlet pump is in signal connection with an external PLC (programmable logic controller), a motor mounting seat is fixedly connected to the top of the fermentation tank body, an exhaust pipe is fixedly connected to the top of the fermentation tank body, a connecting seat is fixedly connected to the outer wall of the fermentation tank body, the positive and negative rotation motor is detachably connected with the motor mounting seat, the positive and negative rotation motor is in signal connection with the external PLC, an output shaft of the positive and negative rotation motor extends into the fermentation tank body, and an output shaft of the positive and negative rotation motor is fixedly connected with the transmission shaft, the outer wall of the transmission shaft is fixedly connected with a plurality of uniformly distributed stirring paddles, the stirring paddles are fixedly connected with a cutting knife set, the cutting knife set consists of a plurality of blades which are distributed in a crossed manner, the side of each stirring paddle is hinged with a split plate through a rotating shaft, one end of each stirring paddle, which is close to the rotating shaft, is fixedly connected with a limiting rod, the exhaust pipe is detachably connected with a deodorization filter pipe, the inner wall of the deodorization filter pipe is fixedly connected with an antibacterial filter screen, the inner wall of the deodorization filter pipe is fixedly connected with an active carbon deodorization filter screen, the inner wall of the deodorization filter pipe is fixedly connected with filter cloth, the inner wall of the fermentation tank body is fixedly connected with a heating aeration pipe, the heating aeration pipe is provided with aeration holes, the input end of the heating aeration pipe is connected with an external hot air blower, the external hot air blower is in signal connection with a PLC (programmable logic controller) of the outer wall, and the outer wall of the fermentation tank body is fixedly connected with a water cooling pipe, the utility model discloses a humidity detector, including water-cooling pipe, connecting seat, detachable temperature detector, another on the connecting seat, the water-cooling pipe input is connected with outside water-cooling pump output, water-cooling pump and outside PLC controller signal connection, the water-cooling pipe output and outside water piping connection, connecting seat quantity is two, and one of them detachable temperature detector, another can be connected with moisture detector on the connecting seat, temperature detector and outside PLC controller signal connection, moisture detector and outside PLC controller signal connection.
Furthermore, fermentation cylinder body bottom fixedly connected with supporting leg, the supporting leg is kept away from the one end fixedly connected with buffer board of fermentation cylinder body, install the butterfly valve on the unloading pipe, the unloading pipe is kept away from the one end of fermentation cylinder body and screw feeder's input fixed connection.
Further, the positive and negative motor is close to the one end fixedly connected with mounting panel of motor mount pad, be equipped with mounting bolt on the mounting panel, the mounting panel passes through mounting bolt with motor mount pad spiro union is fixed.
Furthermore, one end of the transmission shaft, which is far away from the forward and reverse rotating motor, is fixedly connected with a blanking threaded rod, and the transmission shaft is positioned above the blanking pipe.
Further, deodorant filter tube is close to the one end fixedly connected with connecting threaded pipe of blast pipe, deodorant filter tube passes through connecting threaded pipe with the blast pipe spiro union is fixed, connecting threaded pipe with deodorant filter tube intercommunication, antibiotic filter screen is located deodorant filter tube is inside to be close to connecting threaded pipe's one end, active carbon deodorization filter screen is located antibiotic filter screen keeps away from connecting threaded pipe's one side, the filter cloth is located active carbon deodorization filter screen keeps away from antibiotic filter screen's one side.
Furthermore, the heating aeration pipe is coiled on the inner wall of the fermentation tank body in a snake shape, the input end of the heating aeration pipe extends out of the fermentation tank body, the input end of the heating aeration pipe is positioned at the top of the fermentation tank body, and the water cooling pipe is coiled on the outer wall of the fermentation tank body in a snake shape.
Further, the temperature detector is close to the one end fixedly connected with fixed threaded rod of connecting seat, the temperature detector passes through fixed threaded rod with the connecting seat spiro union is fixed, the moisture detector is close to the one end fixedly connected with installation threaded rod of connecting seat, the moisture detector passes through installation threaded rod with the fixed threaded rod of connecting seat spiro union
Further, fixed threaded rod keeps away from temperature detector's one end fixedly connected with temperature detect probe, just temperature detect probe stretches into inside the fermentation cylinder body, the installation threaded rod is kept away from humidity detector's one end fixedly connected with humidity detect probe, just humidity detect probe stretches into inside the fermentation cylinder body
Further, a bio-organic fertilizer fermentation equipment, the use step is as follows:
a: when the fermentation tank is used, organic materials such as livestock and poultry manure and crop straws are placed into the fermentation tank body through the feeding pipe, then medicines are added into the fermentation tank body through the medicine feeding pipe, then the forward and reverse rotating motor is started to drive the stirring paddle on the transmission shaft to rotate forward, because the cutting knife group is arranged on the stirring paddle, raw materials inside the fermentation tank body can be cut when the stirring paddle rotates, large materials in the raw materials can be cut, so that various raw materials can be better fused inside the fermentation tank body, the opening plate can be opened due to the acting force of the raw materials on the opening plate, the cut and beaten raw materials can pass through gaps between the cutting knife groups, then the forward and reverse rotating motor is started to drive the stirring paddle on the transmission shaft to rotate reversely, the opening plate can be closed due to the acting force of the raw materials on the opening plate, and the raw materials in the fermentation tank body can be fully stirred, thereby mixing them.
B: after the step A is finished, an external air heater is started to heat the raw materials in the fermentation tank body through the heating aeration pipe, hot air entering the heating aeration pipe can directly enter the fermentation tank body through aeration holes formed in the heating aeration pipe, an aeration effect can be achieved on the raw materials in the fermentation tank body, the oxygen content in the raw materials in the fermentation tank body is increased, the fermentation process is accelerated, when the temperature of the raw materials in the fermentation tank body reaches a critical temperature value set on an external PLC (programmable logic controller), a temperature detector sends a signal to the external PLC, the external PLC can control an external water-cooling pump and a forward and reverse rotating motor to be started, external cold water can enter the water-cooling pipe to cool the fermented raw materials in the fermentation tank body, and the raw materials in the fermentation tank body are stirred through the forward and reverse rotating motor, make its temperature decline even, when the temperature of this internal raw and other materials of fermentation cylinder reachd the minimum temperature critical value, outside PLC controller will control outside air heater and start, thereby heat up this internal raw and other materials of fermentation cylinder, with this raw and other materials that let the fermentation cylinder originally internal keep in a suitable fermentation temperature, and the inside gas of fermentation cylinder body can be discharged through the blast pipe, can come to disinfect this internal exhaust gas of fermentation cylinder through the antibiotic filter screen in deodorant filter tube, come to deodorize this internal exhaust gas of fermentation cylinder through active carbon deodorization filter screen, prevent through the filter cloth that this internal exhaust gas of fermentation cylinder from having the dust.
C: after the step B is finished, the humidity of the raw materials in the fermentation tank body can be detected by a humidity detector, when the humidity of the raw material in the fermentation tank body reaches the lowest critical humidity value set on the external PLC, the humidity detector sends a signal to the external PLC, the external PLC starts the external water inlet pump, thereby humidifying the raw materials in the fermentation tank body, simultaneously controlling the positive and negative rotation motors to start by an external PLC controller, the raw materials in the fermentation tank body are stirred by a positive and negative rotating motor, so that the humidity of the raw materials is increased uniformly, just can open the butterfly valve when this internal raw and other materials fermentation of fermentation cylinder finishes, let in this internal fermented fertilizer of fermentation cylinder enters into the screw feeder input, restart screw feeder will enter into the fertilizer transport of screw feeder input.
Compared with the prior art, the invention has the beneficial effects that:
1. when the fermentation tank is used, organic materials such as livestock and poultry manure and crop straws are put into the fermentation tank body through the feeding pipe, the forward and reverse rotating motor is started to drive the stirring paddle on the transmission shaft to rotate forward, the cutting knife group arranged on the stirring paddle can cut raw materials in the fermentation tank body when the stirring paddle rotates, large materials in the raw materials can be cut, various raw materials can be better fused in the fermentation tank body, the opening plate can be opened due to the acting force of the raw materials on the opening plate, the cut raw materials can pass through gaps among the cutting knife groups, then the forward and reverse rotating motor is started to drive the stirring paddle on the transmission shaft to rotate reversely, the opening plate can be closed due to the acting force of the raw materials on the opening plate, the raw materials in the fermentation tank body can be fully stirred, and the raw materials are uniformly mixed, the quality of the raw material fermentation in the fermentation tank is improved.
2. Start outside air heater and can heat this internal raw and other materials of fermentation cylinder through heating aeration pipe, enter into the intraductal hot-blast of heating aeration in addition, can directly enter into the fermentation cylinder body through the aeration hole of seting up on the heating aeration pipe inside, can play an aerated effect to the inside raw and other materials of fermentation cylinder body, increase the oxygen content increase in this internal raw and other materials of fermentation cylinder, can increase the oxygen content in the raw and other materials of fermentation in the heating, it is abundant to energy use.
3. Can intelligent regulation fermentation cylinder this internal temperature and humidity be that this internal temperature of fermentation cylinder is in an environment that is fit for the fermentation constantly, need not people manual regulation moreover, the people's of being convenient for use.
Drawings
FIG. 1 is a schematic structural diagram of a bio-organic fertilizer fermentation device;
FIG. 2 is a schematic structural diagram of a fermentation tank body and a forward and reverse rotating motor in the bio-organic fertilizer fermentation equipment;
FIG. 3 is a schematic structural diagram of a fermentation tank body, a forward and reverse rotation motor, a transmission shaft, a stirring paddle and a heating aeration pipe in the bio-organic fertilizer fermentation equipment;
FIG. 4 is a schematic structural diagram of a fermentation tank body, a transmission shaft, a stirring paddle and a heating aeration pipe in a bio-organic fertilizer fermentation device;
FIG. 5 is a schematic structural diagram of a stirring paddle in a bio-organic fertilizer fermentation device;
FIG. 6 is another schematic structural diagram of a stirring paddle in a bio-organic fertilizer fermentation device;
FIG. 7 is another schematic structural diagram of a stirring paddle in a bio-organic fertilizer fermentation device;
FIG. 8 is an enlarged view of portion A of FIG. 1;
FIG. 9 is an enlarged view of portion B of FIG. 2;
fig. 10 is an enlarged view of a portion C in fig. 3.
Reference numerals: 1. a fermenter body; 11. supporting legs; 111. a buffer plate; 12. a discharging pipe; 121. a butterfly valve; 122. a screw feeder; 13. a feed pipe; 14. a medicine inlet pipe; 15. a water inlet pipe; 16. a motor mounting seat; 17. an exhaust pipe; 18. a connecting seat; 2. a positive and negative rotation motor; 21. mounting a plate; 211. installing a bolt; 3. a drive shaft; 31. blanking threaded rods; 4. a stirring paddle; 41. a cutting knife set; 42. a rotating shaft; 43. opening and closing the board; 44. a limiting rod; 5. a deodorization filter pipe; 51. connecting a threaded pipe; 52. an antibacterial filter screen; 53. deodorizing the filter screen with activated carbon; 54. filtering cloth; 6. heating the aeration pipe; 61. an aeration hole; 7. a water-cooled tube; 8. a temperature detector; 81. fixing a threaded rod; 82. a temperature detection probe; 9. a humidity detector; 91. mounting a threaded rod; 92. and a humidity detection probe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 10, in an embodiment of the present invention, a bio-organic fertilizer fermentation apparatus includes: the fermentation tank comprises a fermentation tank body 1, a positive and negative rotation motor 2 and a transmission shaft 3, wherein the bottom of the fermentation tank body 1 is fixedly connected with a blanking pipe 12, the top of the fermentation tank body 1 is fixedly connected with a feeding pipe 13, the top of the fermentation tank body 1 is fixedly connected with a medicine inlet pipe 14, the top of the fermentation tank body 1 is fixedly connected with a water inlet pipe 15, one end of the water inlet pipe 15, which is far away from the fermentation tank body 1, is connected with the output end of an external water inlet pump, the water inlet pump is in signal connection with an external PLC (programmable logic controller), the top of the fermentation tank body 1 is fixedly connected with a motor mounting seat 16, the top of the fermentation tank body 1 is fixedly connected with an exhaust pipe 17, the outer wall of the fermentation tank body 1 is fixedly connected with a connecting seat 18, the positive and negative rotation motor 2 is detachably connected with the motor mounting seat 16, the positive and negative rotation motor 2 is in signal connection with the external PLC, the output shaft of the positive and negative rotation motor 2 extends into the fermentation tank body 1, and the output shaft 3 is fixedly connected with the transmission shaft, the outer wall of the transmission shaft 3 is fixedly connected with a plurality of stirring paddles 4 which are evenly distributed, the stirring paddles 4 are fixedly connected with a cutting knife set 41, the cutting knife set 41 consists of a plurality of blades which are distributed in a crossed way, the side of the stirring paddles 4 is hinged with a plywood 43 through a rotating shaft 42, one end of the stirring paddles 4 close to the rotating shaft 42 is fixedly connected with a limiting rod 44, the exhaust pipe 17 is detachably connected with a deodorization filter pipe 5, the inner wall of the deodorization filter pipe 5 is fixedly connected with an antibacterial filter screen 52, the inner wall of the deodorization filter pipe 5 is fixedly connected with an activated carbon deodorization filter screen 53, the inner wall of the deodorization filter pipe 5 is fixedly connected with a filter cloth 54, the inner wall of the fermentation tank body 1 is fixedly connected with a heating aeration pipe 6, the heating aeration pipe 6 is provided with aeration holes 61, the input end of the heating aeration pipe 6 is connected with an external hot air blower, the external hot air blower is connected with an outer wall PLC controller through signals, the outer wall of the fermentation tank body 1 is fixedly connected with a water cooling pipe 7, 7 input ends of water-cooled tube are connected with outside water-cooled pump output end, water-cooled pump and outside PLC controller signal connection, 7 output ends of water-cooled tube and outside water piping connection, connecting seat 18 quantity is two, and can dismantle on one of them connecting seat 18 and be connected with temperature detector 8, can dismantle on another connecting seat 18 and be connected with moisture detector 9, temperature detector 8 and outside PLC controller signal connection, moisture detector 9 and outside PLC controller signal connection.
In fig. 1, 3, 4, 5, 6, 7 and 10: a bio-organic fertilizer fermentation equipment includes: the fermentation tank comprises a fermentation tank body 1, a forward and reverse rotation motor 2 and a transmission shaft 3, wherein the bottom of the fermentation tank body 1 is fixedly connected with a supporting leg 11, one end of the supporting leg 11, which is far away from the fermentation tank body 1, is fixedly connected with a buffer plate 111, the supporting leg 11 can play a supporting role on the fermentation tank body 1, the contact area between the supporting leg 11 and the ground can be increased through the buffer plate 111, the damage to the ground caused by the action of the pressure of the supporting leg 11 on the ground can be prevented, a discharging pipe 12 is fixedly connected to the bottom of the fermentation tank body 1, a butterfly valve 121 is installed on the discharging pipe 12, one end, which is far away from the fermentation tank body 1, of the discharging pipe 12 is fixedly connected with the input end of a threaded feeder 122, the top of the fermentation tank body 1 is fixedly connected with an inlet pipe 13, the top of the fermentation tank body 1 is fixedly connected with a medicine inlet pipe 14, the top of the fermentation tank body 1 is fixedly connected with an inlet pipe 15, one end, which is far away from the fermentation tank body 1, is connected with the output end of an external water inlet pump, the water inlet pump is connected with an external PLC controller through signals, the top of the fermentation tank body 1 is fixedly connected with a motor mounting seat 16, the top of the fermentation tank body 1 is fixedly connected with an exhaust pipe 17, the outer wall of the fermentation tank body 1 is fixedly connected with a connecting seat 18, the forward and reverse motor 2 is detachably connected with the motor mounting seat 16, one end of the forward and reverse motor 2, which is close to the motor mounting seat 16, is fixedly connected with a mounting plate 21, a mounting bolt 211 is arranged on the mounting plate 21, the mounting plate 21 is fixedly connected with the motor mounting seat 16 through the mounting bolt 211 in a threaded manner, the mounting bolt 211 penetrates through the mounting plate 21 and is screwed into the motor mounting seat 16 during mounting, the mounting bolt 211 is screwed out of the motor mounting seat 16 during dismounting, so that mounting and dismounting between the forward and reverse motor 2 and the motor mounting seat 16 are realized, the forward and reverse motor 2 is connected with the external PLC controller through signals, and an output shaft of the forward and reverse motor 2 extends into the fermentation tank body 1, the output shaft of the positive and negative rotation motor 2 is fixedly connected with the transmission shaft 3, one end of the transmission shaft 3 far away from the positive and negative rotation motor 2 is fixedly connected with a blanking threaded rod 31, the transmission shaft 3 is positioned above the blanking pipe 12, the outer wall of the transmission shaft 3 is fixedly connected with a plurality of stirring paddles 4 which are uniformly distributed, the stirring paddles 4 are fixedly connected with a cutting knife tackle 41, the cutting knife tackle 41 is composed of a plurality of blades which are distributed in a crossed way, the side of each stirring paddle 4 is hinged with an opening plate 43 through a rotating shaft 42, one end of each stirring paddle 4 near the rotating shaft 42 is fixedly connected with a limiting rod 44, the opening and closing angle of the opening plate 43 can be limited through the limiting rod 44, the opening and closing angle is smaller than forty-five degrees, the opening and closing are easier when the stirring paddles 4 are reversed, when in use, organic materials such as livestock and poultry manure and crop straws are put into the fermentation tank body 1 through the feeding pipe 13, then add the medicine in to fermentation cylinder body 1 through advancing medicine pipe 14, then start the 4 forward rotations of stirring rake on the motor 2 drive transmission shaft 3 of just reversing, because it can be in the pivoted time to the inside raw and other materials of fermentation cylinder body 1 to have cutting knife tackle 41 on the stirring rake 4, can cut the bold material in the raw and other materials, make the fusion that multiple raw and other materials can be better in fermentation cylinder body 1 inside, and opening plate 43 will open because raw and other materials give its effort, the raw and other materials of beating by the cutting will pass through the gap between cutting knife tackle 41, then start the 4 reverse rotation of stirring rake on the motor 2 drive transmission shaft 3 of just reversing, opening plate 43 will close because raw and other materials give its effort, can carry out abundant stirring to the raw and other materials in the fermentation cylinder body 1, thereby make its mixture.
In fig. 1, 2, 3, 8 and 9: the deodorization filter pipe 5 is detachably connected to the exhaust pipe 17, the inner wall of the deodorization filter pipe 5 is fixedly connected with an antibacterial filter screen 52, the inner wall of the deodorization filter pipe 5 is fixedly connected with an active carbon deodorization filter screen 53, the inner wall of the deodorization filter pipe 5 is fixedly connected with a filter cloth 54, one end of the deodorization filter pipe 5 close to the exhaust pipe 17 is fixedly connected with a connecting threaded pipe 51, the deodorization filter pipe 5 is fixed with the exhaust pipe 17 through the connecting threaded pipe 51 in a threaded manner, the connecting threaded pipe 51 is communicated with the deodorization filter pipe 5, the antibacterial filter screen 52 is positioned at one end of the deodorization filter pipe 5 close to the connecting threaded pipe 51, the active carbon deodorization filter screen 53 is positioned at one side of the antibacterial filter screen 52 far away from the connecting threaded pipe 51, the filter cloth 54 is positioned at one side of the active carbon deodorization filter screen 53 far away from the antibacterial filter screen 52, the inner wall of the fermentation tank body 1 is fixedly connected with a heating aeration pipe 6, an aeration hole 61 is formed on the heating aeration pipe 6, the input end of the heating aeration pipe 6 is connected with an external hot air blower, an external air heater is in signal connection with an outer wall PLC controller, a heating aeration pipe 6 is coiled on the inner wall of a fermentation tank body 1 in a snake shape, the input end of the heating aeration pipe 6 extends out of the fermentation tank body 1, the input end of the heating aeration pipe 6 is positioned at the top of the fermentation tank body 1, a water cooling pipe 7 is coiled on the outer wall of the fermentation tank body 1 in a snake shape, an odor-resistant filter pipe 5 is detachably connected on an exhaust pipe 17, an antibacterial filter screen 52 is fixedly connected on the inner wall of the odor-resistant filter pipe 5, an active carbon deodorization filter screen 53 is fixedly connected on the inner wall of the odor-resistant filter pipe 5, a filter cloth 54 is fixedly connected on the inner wall of the fermentation tank body 1, a heating aeration pipe 6 is fixedly connected on the inner wall of the heating aeration pipe 6, an aeration hole 61 is arranged on the input end of the heating aeration pipe 6 and is connected with the external air heater, the external air heater is in signal connection with the outer wall PLC controller, and the water cooling pipe 7 is fixedly connected on the outer wall of the fermentation tank body 1, the input end of a water cooling pipe 7 is connected with the output end of an external water cooling pump, the water cooling pump is in signal connection with an external PLC controller, the output end of the water cooling pipe 7 is connected with an external drain pipe, the number of connecting seats 18 is two, one connecting seat 18 is detachably connected with a temperature detector 8, the other connecting seat 18 is detachably connected with a humidity detector 9, one end of the temperature detector 8 close to the connecting seat 18 is fixedly connected with a fixed threaded rod 81, the temperature detector 8 is in threaded connection with the connecting seat 18 through the fixed threaded rod 81, one end of the humidity detector 9 close to the connecting seat 18 is fixedly connected with a mounting threaded rod 91, the humidity detector 9 is in threaded connection with the connecting seat 18 through the mounting threaded rod 91, the temperature detector 8 is in signal connection with the external PLC controller, the humidity detector 9 is in signal connection with the external PLC controller, one end of the fixed threaded rod 81 far away from the temperature detector 8 is fixedly connected with a temperature detection probe 82, and the temperature detecting probe 82 extends into the fermentation tank body 1, one end of the mounting threaded rod 91 far away from the humidity detector 9 is fixedly connected with the humidity detecting probe 92, the humidity detecting probe 92 extends into the fermentation tank body 1, an external air heater is started to heat the raw materials in the fermentation tank body 1 through the heating aeration pipe 6, and the hot air entering the heating aeration pipe 6 can directly enter the fermentation tank body 1 through the aeration hole 61 formed on the heating aeration pipe 6, so that an aeration effect can be achieved on the raw materials in the fermentation tank body 1, the oxygen content in the raw materials in the fermentation tank body 1 is increased, the fermentation process is accelerated, when the temperature of the raw materials in the fermentation tank body 1 reaches the critical temperature value set on the external PLC, the temperature detector 8 can send a signal to the external PLC, the external PLC controller controls an external water-cooled pump and a forward and reverse rotating motor 2 to be started, external cold water enters a water-cooled pipe 7 to cool fermentation raw materials in the fermentation tank body 1, the forward and reverse rotating motor 2 stirs the raw materials in the fermentation tank body 1 to enable the temperature of the raw materials to be uniformly reduced, when the temperature of the raw materials in the fermentation tank body 1 reaches a minimum temperature critical value, the external PLC controller controls an external hot air blower to be started, so that the raw materials in the fermentation tank body 1 are heated up to keep the raw materials in the fermentation tank body 1 within a proper fermentation temperature, gas in the fermentation tank body 1 is discharged through an exhaust pipe 17, the gas discharged in the fermentation tank body 1 is sterilized through an antibacterial filter screen 52 in a deodorization filter pipe 5, and the gas discharged in the fermentation tank body 1 is deodorized through an active carbon deodorization filter screen 53, the filter cloth 54 is used for preventing dust in the gas discharged from the fermentation tank body 1, the humidity detector 9 is used for detecting the humidity of the raw material in the fermentation tank body 1, when the humidity of the raw material in the fermentation tank body 1 reaches the minimum critical humidity value set on the external PLC, the humidity detector 9 sends a signal to the external PLC, the external PLC starts the external water inlet pump to humidify the raw material in the fermentation tank body 1, the external PLC also controls the forward and reverse rotation motor 2 to start, the raw material in the fermentation tank body 1 is stirred by the forward and reverse rotation motor 2, the humidity of the raw material is uniformly increased, the butterfly valve 121 can be opened when the fermentation of the raw material in the fermentation tank body 1 is finished, and the fermented organic fertilizer in the fermentation tank body 1 enters the input end of the thread feeder 122, and then the screw feeder 122 is started to convey the organic fertilizer entering the input end of the screw feeder 122 out.
In conclusion, when the bio-organic fertilizer fermentation equipment provided by the invention works, when the bio-organic fertilizer fermentation equipment is used, organic materials such as livestock and poultry manure and crop straws are put into the fermentation tank body 1 through the feeding pipe 13, then a medicine is added into the fermentation tank body 1 through the medicine inlet pipe 14, then the forward and reverse rotation motor 2 is started to drive the stirring paddle 4 on the transmission shaft 3 to rotate forward, because the cutting knife group 41 arranged on the stirring paddle 4 can cut raw materials in the fermentation tank body 1 when the stirring paddle 4 rotates, large materials in the raw materials can be cut, so that various raw materials can be better fused in the fermentation tank body 1, the opening plate 43 can be opened due to the acting force of the raw materials, the cut and beaten raw materials can pass through gaps between the cutting knife group 41, and then the forward and reverse rotation motor 2 is started to drive the stirring paddle 4 on the transmission shaft 3 to rotate reversely, the open-close plate 43 is closed by the acting force of the raw material, the raw material in the fermentation tank body 1 can be fully stirred, so that the raw material is mixed, an external air heater is started to heat the raw material in the fermentation tank body 1 through the heating aeration pipe 6, hot air entering the heating aeration pipe 6 can directly enter the fermentation tank body 1 through an aeration hole 61 formed in the heating aeration pipe 6, an aeration effect can be achieved on the raw material in the fermentation tank body 1, the oxygen content in the raw material in the fermentation tank body 1 is increased, the fermentation process is accelerated, when the temperature of the raw material in the fermentation tank body 1 reaches a critical temperature value set on an external PLC, the temperature detector 8 sends a signal to the external PLC, the external PLC controls the external water-cooled pump and the forward and reverse rotation motor 2 to be started, the external cold water enters the water cooling pipe 7 to cool the fermentation raw material in the fermentation tank body 1, the raw material in the fermentation tank body 1 is stirred by the forward and reverse rotating motor 2 to enable the temperature to be uniformly reduced, when the temperature of the raw material in the fermentation tank body 1 reaches the minimum temperature critical value, the external PLC controller controls the external hot air blower to be started, so that the raw material in the fermentation tank body 1 is heated, the raw material in the fermentation tank body 1 is kept in a proper fermentation temperature, the gas in the fermentation tank body 1 is discharged through the exhaust pipe 17, the gas discharged from the fermentation tank body 1 is sterilized through the antibacterial filter screen 52 in the deodorization filter pipe 5, the gas discharged from the fermentation tank body 1 is deodorized through the activated carbon deodorization filter screen 53, and the dust in the gas discharged from the fermentation tank body 1 is prevented through the filter cloth 54, the humidity detector 9 can detect the humidity of the raw material in the fermentation tank body 1, when the humidity of the raw material in the fermentation tank body 1 reaches the lowest critical humidity value set on the external PLC, the humidity detector 9 sends a signal to the external PLC, the external PLC starts the external water inlet pump, thereby humidifying the raw materials in the fermentation tank body 1, simultaneously controlling the positive and negative rotation motor 2 to start by an external PLC controller, the raw materials in the fermentation tank body 1 are stirred by the positive and negative rotating motor 2, so that the humidity of the raw materials is increased uniformly, just can open butterfly valve 121 when raw and other materials fermentation finishes in fermentation cylinder body 1, let in fermentation cylinder body 1 fermented fertilizer enters into screw feeder 122 input, restart screw feeder 122 will enter into the fertilizer transport of screw feeder 122 input.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A bio-organic fertilizer fermentation equipment, characterized by includes: the fermentation tank comprises a fermentation tank body (1), a forward and reverse rotation motor (2) and a transmission shaft (3), wherein a blanking pipe (12) is fixedly connected to the bottom of the fermentation tank body (1), a feeding pipe (13) is fixedly connected to the top of the fermentation tank body (1), a medicine feeding pipe (14) is fixedly connected to the top of the fermentation tank body (1), a water inlet pipe (15) is fixedly connected to the top of the fermentation tank body (1), one end, far away from the fermentation tank body (1), of the water inlet pipe (15) is connected with the output end of an external water inlet pump, the water inlet pump is in signal connection with an external PLC (programmable logic controller), a motor mounting seat (16) is fixedly connected to the top of the fermentation tank body (1), an exhaust pipe (17) is fixedly connected to the top of the fermentation tank body (1), and a connecting seat (18) is fixedly connected to the outer wall of the fermentation tank body (1);
the fermentation tank is characterized in that the forward and reverse rotating motor (2) is detachably connected with the motor mounting seat (16), the forward and reverse rotating motor (2) is in signal connection with an external PLC (programmable logic controller), an output shaft of the forward and reverse rotating motor (2) extends into the fermentation tank body (1), an output shaft of the forward and reverse rotating motor (2) is fixedly connected with the transmission shaft (3), the outer wall of the transmission shaft (3) is fixedly connected with a plurality of uniformly distributed stirring paddles (4), a cutting knife group (41) is fixedly connected onto the stirring paddles (4), the cutting knife group (41) is composed of a plurality of blades which are distributed in a cross mode, a cutting plate (43) is hinged to the side of each stirring paddle (4) through a rotating shaft (42), and a limiting rod (44) is fixedly connected to one end, close to the rotating shaft (42), of each stirring paddle (4);
the exhaust pipe (17) is detachably connected with a deodorization filter pipe (5), the inner wall of the deodorization filter pipe (5) is fixedly connected with an antibacterial filter screen (52), the inner wall of the deodorization filter pipe (5) is fixedly connected with an active carbon deodorization filter screen (53), and the inner wall of the deodorization filter pipe (5) is fixedly connected with filter cloth (54);
the fermentation tank comprises a fermentation tank body (1), and is characterized in that a heating aeration pipe (6) is fixedly connected to the inner wall of the fermentation tank body (1), aeration holes (61) are formed in the heating aeration pipe (6), the input end of the heating aeration pipe (6) is connected with an external hot air blower, the external hot air blower is in signal connection with an external PLC (programmable logic controller), a water cooling pipe (7) is fixedly connected to the outer wall of the fermentation tank body (1), the input end of the water cooling pipe (7) is connected with the output end of an external water cooling pump, the water cooling pump is in signal connection with the external PLC, and the output end of the water cooling pipe (7) is connected with an external water drainage pipe;
the temperature and humidity detection device comprises two connecting seats (18), wherein one connecting seat (18) is detachably connected with a temperature detector (8), the other connecting seat (18) is detachably connected with a humidity detector (9), the temperature detector (8) is in signal connection with an external PLC (programmable logic controller), and the humidity detector (9) is in signal connection with the external PLC;
one end, far away from the forward and reverse rotation motor (2), of the transmission shaft (3) is fixedly connected with a blanking threaded rod (31), and the transmission shaft (3) is located above the blanking pipe (12);
the heating aeration pipe (6) is coiled in a snake shape on the inner wall of the fermentation tank body (1), the input end of the heating aeration pipe (6) extends out of the fermentation tank body (1), the input end of the heating aeration pipe (6) is located at the top of the fermentation tank body (1), and the water cooling pipe (7) is coiled on the outer wall of the fermentation tank body (1).
2. The bio-organic fertilizer fermentation equipment according to claim 1, characterized in that a supporting leg (11) is fixedly connected to the bottom of the fermentation tank body (1), a buffer plate (111) is fixedly connected to one end, far away from the fermentation tank body (1), of the supporting leg (11), a butterfly valve (121) is installed on the blanking pipe (12), and one end, far away from the fermentation tank body (1), of the blanking pipe (12) is fixedly connected with an input end of a screw feeder (122).
3. The bio-organic fertilizer fermentation equipment according to claim 1, further comprising: just reversing motor (2) are close to one end fixedly connected with mounting panel (21) of motor mount pad (16), be equipped with mounting bolt (211) on mounting panel (21), mounting panel (21) are passed through mounting bolt (211) with motor mount pad (16) spiro union is fixed.
4. The bio-organic fertilizer fermentation equipment according to claim 1, further comprising: deodorant filter tube (5) are close to the one end fixedly connected with connecting thread pipe (51) of blast pipe (17), deodorant filter tube (5) are passed through connecting thread pipe (51) with blast pipe (17) spiro union is fixed, connecting thread pipe (51) with deodorant filter tube (5) intercommunication, antibiotic filter screen (52) are located deodorant filter tube (5) inside is close to the one end of connecting thread pipe (51), active carbon deodorization filter screen (53) are located antibiotic filter screen (52) are kept away from the one side of connecting thread pipe (51), filter cloth (54) are located active carbon deodorization filter screen (53) are kept away from the one side of antibiotic filter screen (52).
5. The bio-organic fertilizer fermentation equipment according to claim 1, further comprising: temperature detect appearance (8) are close to the one end fixedly connected with threaded rod (81) of connecting seat (18), temperature detect appearance (8) are passed through threaded rod (81) with connecting seat (18) spiro union is fixed, moisture detector (9) are close to the one end fixedly connected with installation threaded rod (91) of connecting seat (18), moisture detector (9) are passed through installation threaded rod (91) with connecting seat (18) spiro union is fixed.
6. The bio-organic fertilizer fermentation equipment according to claim 5, further comprising: keep away from fixed threaded rod (81) one end fixedly connected with temperature detect probe (82) of temperature detector (8), just temperature detect probe (82) stretch into fermentation cylinder body (1) is inside, installation threaded rod (91) are kept away from the one end fixedly connected with humidity detection probe (92) of moisture detector (9), just humidity detection probe (92) stretch into fermentation cylinder body (1) is inside.
7. A bio-organic fertilizer fermentation process, which uses the bio-organic fertilizer fermentation equipment as claimed in any one of claims 1 to 6, and is characterized in that the process comprises the following steps:
a: when the fermentation tank is used, organic materials such as livestock and poultry manure and crop straws are placed into the fermentation tank body (1) through the feeding pipe (13), then medicines are added into the fermentation tank body (1) through the medicine feeding pipe (14), then the forward and reverse rotating motor (2) is started to drive the stirring paddle (4) on the transmission shaft (3) to rotate forward, because the cutting knife group (41) arranged on the stirring paddle (4) can cut raw materials in the fermentation tank body (1) in the rotating process, large materials in the raw materials can be cut, so that various raw materials can be better fused in the fermentation tank body (1), the opening plate (43) can be opened due to the acting force of the raw materials, the cut and beaten raw materials can pass through gaps between the cutting knife group (41), and then the forward and reverse rotating motor (2) is started to drive the stirring paddle (4) on the transmission shaft (3) to rotate reversely, the opening plate (43) is closed by the acting force given by the raw material, and the raw material in the fermentation tank body (1) can be fully stirred so as to be mixed;
b: after the step A is finished, an external hot air blower is started to heat the raw materials in the fermentation tank body (1) through a heating aeration pipe (6), hot air entering the heating aeration pipe (6) can directly enter the fermentation tank body (1) through an aeration hole (61) formed in the heating aeration pipe (6), an aeration effect can be achieved on the raw materials in the fermentation tank body (1), the oxygen content in the raw materials in the fermentation tank body (1) is increased, the fermentation process of the raw materials is accelerated, when the temperature of the raw materials in the fermentation tank body (1) reaches a critical temperature value set on an external PLC (programmable logic controller), a temperature detector (8) sends a signal to the external PLC, the external PLC can control an external water-cooling pump and a forward and reverse rotation motor (2) to be started, external cold water can enter a water cooling pipe (7) to cool the fermented raw materials in the fermentation tank body (1), the raw materials in the fermentation tank body (1) are stirred by a positive and negative rotating motor (2) to ensure that the temperature is reduced uniformly, when the temperature of the raw materials in the fermentation tank body (1) reaches the minimum temperature critical value, the external PLC controller can control the external hot air blower to start, so as to heat the raw materials in the fermentation tank body (1) to keep the raw materials in the fermentation tank body (1) within a proper fermentation temperature, and the gas in the fermentation tank body (1) is discharged through the exhaust pipe (17) and is sterilized through the antibacterial filter screen (52) in the deodorization filter pipe (5), the gas discharged from the fermentation tank body (1) is deodorized by an active carbon deodorization filter screen (53), dust in the gas discharged from the fermentation tank body (1) is prevented by the filter cloth (54);
c: after the step B is finished, the humidity of the raw materials in the fermentation tank body (1) can be detected through the humidity detector (9), when the humidity of the raw materials in the fermentation tank body (1) reaches the minimum critical humidity value set on the external PLC, the humidity detector (9) sends a signal to the external PLC, the external PLC starts the external water inlet pump, so that the raw materials in the fermentation tank body (1) are humidified, meanwhile, the external PLC also controls the forward and reverse rotating motor (2) to start, the raw materials in the fermentation tank body (1) are stirred through the forward and reverse rotating motor (2), so that the humidity of the raw materials is uniformly increased, when the fermentation of the raw materials in the fermentation tank body (1) is finished, the butterfly valve (121) can be opened, and the fermented organic fertilizer in the fermentation tank body (1) enters the input end of the thread feeder (122), and then the screw feeder (122) is started to convey the organic fertilizer entering the input end of the screw feeder (122).
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| CN117430449A (en) * | 2023-02-08 | 2024-01-23 | 临沂大学 | Microbial enzyme fermentation device for harmless treatment of odor-resistant livestock manure |
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Application publication date: 20210803 |