CN113198907B - Internal and external synchronous limiting continuous conveying treatment device for hardware pipeline - Google Patents

Internal and external synchronous limiting continuous conveying treatment device for hardware pipeline Download PDF

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CN113198907B
CN113198907B CN202110513134.3A CN202110513134A CN113198907B CN 113198907 B CN113198907 B CN 113198907B CN 202110513134 A CN202110513134 A CN 202110513134A CN 113198907 B CN113198907 B CN 113198907B
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hardware
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CN113198907A (en
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刘祥红
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Xiao Liquan
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/28Perforating, i.e. punching holes in tubes or other hollow bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/04Movable or exchangeable mountings for tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/006Feeding elongated articles, such as tubes, bars, or profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/12Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drilling And Boring (AREA)
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Abstract

本发明公开了一种用于五金管道的内外同步限位连续输送处理装置,属于五金管道技术领域,包括机架以及安装在机架上的工作架,传送机构,设置在机架上用于实现对五金管道的传送以达到对五金管道的输送,内外同步限位机构,设置在传送机构上用于对五金管道进行内外同步限位固定,以保证五金管道在输送过程中不会出现晃动影响处理精度的现象,处理机构,安装在工作架上,用于实现对内外同步限位机构固定好的五金管道进行处理作业;传送机构和处理机构配合使用,利用传送机构实现对五金管道的输送,利用处理机构实现对五金管道的开孔,配合驱动机构和处理调节机构实现五金管道的输送开孔作业连续有效进行,结构简单,提升工作效率。

Figure 202110513134

The invention discloses an internal and external synchronous limiting continuous conveying device for hardware pipelines, which belongs to the technical field of hardware pipelines and includes a frame, a work frame installed on the frame, and a transmission mechanism, which are arranged on the frame for realizing For the transmission of hardware pipelines to achieve the transmission of hardware pipelines, the internal and external synchronous limit mechanism is set on the transmission mechanism to carry out internal and external synchronous limit and fixation of hardware pipelines to ensure that the metal pipelines will not shake during the transportation process and affect the processing The phenomenon of precision, the processing mechanism, is installed on the work frame, and is used to realize the processing operation of the hardware pipeline fixed by the internal and external synchronous limit mechanism; the transmission mechanism and the processing mechanism are used together, and the transmission mechanism is used to realize the transportation of the hardware pipeline. The processing mechanism realizes the opening of the hardware pipeline, cooperates with the driving mechanism and the processing adjustment mechanism to realize the continuous and effective operation of the conveying and opening of the hardware pipeline, the structure is simple, and the work efficiency is improved.

Figure 202110513134

Description

一种用于五金管道的内外同步限位连续输送处理装置An internal and external synchronous limit continuous conveying and processing device for hardware pipelines

技术领域technical field

本发明属于五金管道技术领域,具体涉及一种用于五金管道的内外同步限位连续输送处理装置。The invention belongs to the technical field of hardware pipelines, and in particular relates to an internal and external synchronous limiting continuous conveying and processing device for hardware pipelines.

背景技术Background technique

传统的五金制品,也称小五金。指金、银、铜、铁、锡五种金属。经人工加工可以制成刀、剑等艺术品或金属器件。现代社会的五金更为广泛,例如五金工具、五金零部件、日用五金、建筑五金以及安防用品等。小五金产品大都不是最终消费品,五金管道就是使用金属制成的管道,用于输送液体或者粉料等,在人们的日常生活以及工业生产中五金管道是不可或缺的一部分。Traditional hardware products, also known as hardware. Refers to the five metals of gold, silver, copper, iron, and tin. After manual processing, it can be made into works of art or metal devices such as knives and swords. Hardware in modern society is more extensive, such as hardware tools, hardware parts, daily hardware, construction hardware and security supplies. Most hardware products are not final consumer goods. Hardware pipes are pipes made of metal, which are used to transport liquids or powders. Hardware pipes are an indispensable part in people's daily life and industrial production.

在针对液体或者粉料输送时需要在五金管道中部进行开孔以达到连接多个管道的效果,现有的针对五金管道中部开孔时对于五金管道的固定效果不好,不能够对五金管道进行内外同步限位固定,使得五金管道容易发生开孔时移位的现象,进而影响开孔精度,同时开孔时五金管道不能够连续输送开孔同步进行,工作效率低。When transporting liquid or powder, it is necessary to open a hole in the middle of the hardware pipeline to achieve the effect of connecting multiple pipelines. The existing hole opening for the middle of the hardware pipeline does not have a good fixing effect on the hardware pipeline, and it cannot be used for the hardware pipeline. The internal and external synchronous limit is fixed, which makes the hardware pipeline prone to displacement during drilling, which in turn affects the drilling accuracy. At the same time, the hardware pipeline cannot be continuously transported and opened synchronously during drilling, and the work efficiency is low.

发明内容Contents of the invention

本发明的目的在于提供一种用于五金管道的内外同步限位连续输送处理装置,以解决上述背景技术中提出的现有的针对五金管道中部开孔时对于五金管道的固定效果不好,不能够对五金管道进行内外同步限位固定,使得五金管道容易发生开孔时移位的现象,进而影响开孔精度,同时开孔时五金管道不能够连续输送开孔同步进行,工作效率低的问题。The purpose of the present invention is to provide an internal and external synchronous limit continuous conveying device for hardware pipelines, to solve the problem that the fixing effect of the hardware pipelines is not good when the middle part of the hardware pipelines is opened in the above-mentioned background technology. It is possible to carry out internal and external synchronous limit fixation on the hardware pipeline, which makes the hardware pipeline prone to displacement when opening holes, which in turn affects the drilling accuracy. .

为实现上述目的,本发明提供如下技术方案:一种用于五金管道的内外同步限位连续输送处理装置,包括机架以及安装在机架上的工作架;In order to achieve the above object, the present invention provides the following technical solutions: an internal and external synchronous limit continuous conveying and processing device for hardware pipelines, including a frame and a work frame installed on the frame;

传送机构,设置在机架上用于实现对五金管道的传送以达到对五金管道的输送;The transmission mechanism is set on the frame to realize the transmission of the hardware pipeline to achieve the transmission of the hardware pipeline;

内外同步限位机构,设置在传送机构上用于对五金管道进行内外同步限位固定,以保证五金管道在输送过程中不会出现晃动影响处理精度的现象;The internal and external synchronous limit mechanism is set on the transmission mechanism to fix the internal and external synchronous limit of the hardware pipeline, so as to ensure that the hardware pipeline will not shake during the transportation process and affect the processing accuracy;

处理机构,安装在工作架上,用于实现对内外同步限位机构固定好的五金管道进行处理作业;The processing mechanism is installed on the working frame, and is used to realize the processing operation of the hardware pipeline fixed by the internal and external synchronous limit mechanism;

处理调节机构,设置在工作架上用于驱动处理机构进行上下运动实现对五金管道的处理作业以及处理作业后恢复原位;The processing adjustment mechanism is set on the work frame to drive the processing mechanism to move up and down to realize the processing operation of the hardware pipeline and return to the original position after the processing operation;

驱动机构,设置在机架上,用于配合传送机构和处理调节机构使用,以实现五金管道处理作业时传送机构和处理调节机构交替进行,以达到对五金管道的连续输送处理。The driving mechanism is arranged on the frame and is used in conjunction with the transmission mechanism and the processing adjustment mechanism to realize the alternate operation of the transmission mechanism and the processing adjustment mechanism during the hardware pipeline processing operation, so as to achieve continuous transportation and treatment of the hardware pipeline.

采用上述方案,通过设置传送机构和处理机构配合使用,利用传送机构实现对五金管道的输送,利用处理机构实现对五金管道的开孔,并配合驱动机构和处理调节机构实现五金管道的输送开孔作业连续有效进行,结构简单,提升工作效率,通过设置传动带以及相互错位的齿条板一和齿条板二配合圆柱齿轮一和圆柱齿轮二使用,并配合往复丝杠以及锥齿轮一和锥齿轮二的作业,使得在五金管道在传送带上传送一个工位以及一次开孔作业能够交替连续进行,整体机械联动性强,有效提示整体工作开孔进度,通过设置内外同步限位机构,利用双向螺杆的转动配合连接杆一驱使两个支撑板相互靠近,并在转动臂的作用下使得两个外卡板相互靠近卡在五金管道外表面,在楔形块和调节杆的倾斜面作用下使得两个内卡板抵在五金管道内壁,从而实现五金管道的内外同步限位固定效果,保证开孔作业的顺利进行,通过设置螺栓配合安装基座能够对冲孔电机的初始高度位置进行适应性调节,从而能够根据五金管道的厚度进行快速调节,适用于不同规格的五金厚度作业使用,适用性广,完善功能多样性。Using the above scheme, by setting the transmission mechanism and the processing mechanism in cooperation, the transmission mechanism is used to realize the transportation of the hardware pipeline, the processing mechanism is used to realize the opening of the hardware pipeline, and the driving mechanism and the processing adjustment mechanism are used to realize the transmission and opening of the hardware pipeline The operation is carried out continuously and effectively, the structure is simple, and the work efficiency is improved. By setting the transmission belt and the rack plate 1 and the rack plate 2 that are misaligned with each other, they are used together with the cylindrical gear 1 and the cylindrical gear 2, and cooperate with the reciprocating screw, the bevel gear 1 and the bevel gear. The second operation makes it possible to transfer a station on the conveyor belt and a drilling operation alternately and continuously. The overall mechanical linkage is strong, which effectively prompts the progress of the overall work opening. By setting the internal and external synchronous limit mechanism, the two-way screw is used. The rotation of the matching connecting rod drives the two support plates close to each other, and under the action of the rotating arm, the two outer clamping plates are close to each other and stuck on the outer surface of the hardware pipe, and the two support plates are made close to each other under the action of the inclined surface of the wedge block and the adjustment rod. The inner clamping plate is against the inner wall of the hardware pipe, so as to realize the synchronous limit fixing effect of the inside and outside of the hardware pipe, and ensure the smooth progress of the opening operation. By setting the bolts and the installation base, the initial height position of the punching motor can be adaptively adjusted, thereby It can be quickly adjusted according to the thickness of the hardware pipe, and is suitable for the operation and use of different specifications of hardware thickness. It has wide applicability and perfect functional diversity.

上述方案中,需要说明的是,所述冲孔电机和驱动电机均与外接电源电性连接。In the above solution, it should be noted that both the punching motor and the driving motor are electrically connected to an external power supply.

作为一种优选的实施方式,所述传送机构包括转动安装在机架上的两个转轴一,固定安装在两个转轴一外表面的两个传送辊,对称固定安装在两个转轴一外表面且通过两个传送带传动连接的四个限位齿轮,所述传送带的内壁开设有若干个与限位齿轮的齿牙相匹配的齿槽,两个所述传送带直接通过若干个固定杆安装有若干个作业板,且若干个作业板之间通过若干个软性连接筋相连接并套设在两个传送辊外表面。As a preferred embodiment, the transmission mechanism includes two shafts rotatably mounted on the frame, two transmission rollers fixedly mounted on the outer surfaces of the two shafts, and symmetrically fixed on the outer surfaces of the two shafts. And through the four limit gears connected by two conveyor belts, the inner wall of the conveyor belt is provided with a number of tooth grooves that match the teeth of the limit gears, and the two conveyor belts are directly installed with several fixed rods. There are several operation boards, and several operation boards are connected by several flexible connecting ribs and sleeved on the outer surfaces of the two conveying rollers.

作为一种优选的实施方式,所述内外同步限位机构包括安装在作业板上的安装壳,通过安装杆固定在安装壳上表面前后两侧的两个安装板,安装在安装板一侧面的两个U形座一,通过销轴一铰接在U形座一上的转动臂,安装在转动臂一端的U形座二,通过销轴二铰接在U形座一上的外卡板,所述安装壳的上方设置有两个支撑板,所述支撑板的上下两侧面均固定有固定块,所述固定块通过销轴三铰接在U形座三内部,所述U形座三通过梯形块滑动安装在转动臂上开设的梯形槽内壁,所述支撑板的一侧面贯穿设置有调节筒,所述调节筒的左右两侧面均设置有与外卡板配合使用的内卡板,所述安装壳的内部安装有用于驱动两个支撑板相对运动以实现对五金管道进行限位固定的操作单元。As a preferred embodiment, the internal and external synchronous limit mechanism includes a mounting shell installed on the working plate, two mounting plates fixed on the front and rear sides of the upper surface of the mounting shell through mounting rods, and a mounting plate mounted on one side of the mounting plate. Two U-shaped seats 1, the rotating arm hinged on the U-shaped seat 1 through the pin shaft 1, the U-shaped seat 2 installed at one end of the rotating arm, and the outer clamping plate hinged on the U-shaped seat 1 through the pin shaft 2, so Two support plates are arranged on the top of the installation shell, the upper and lower sides of the support plate are fixed with fixed blocks, and the fixed blocks are hinged inside the U-shaped seat 3 through the pin shaft 3, and the U-shaped seat 3 passes through the trapezoidal The block is slidably installed on the inner wall of the trapezoidal groove opened on the rotating arm. One side of the support plate is provided with an adjustment cylinder. An operating unit for driving the two supporting plates to move relative to each other is installed inside the installation shell to realize limit fixing of the hardware pipeline.

作为一种优选的实施方式,所述操作单元包括转动安装在安装壳内的双向螺杆,螺纹安装在双向螺杆上两段螺纹上的两个活动块,安装在活动块上的连接杆一,所述连接杆一的端部穿过安装壳侧面开设的通道延伸出安装壳并通过卡套与支撑板之间固定连接,所述双向螺杆的一端固定有手轮,所述活动块的上表面安装有限位块一,所述安装壳的内壁开设有供限位块一滑动的限位槽一。As a preferred embodiment, the operation unit includes a two-way screw mounted in the installation shell, two movable blocks threaded on two sections of the two-way screw, and a connecting rod one mounted on the movable block. The end of the connecting rod one extends out of the installation shell through the channel opened on the side of the installation shell and is fixedly connected with the support plate through the ferrule. One end of the two-way screw is fixed with a hand wheel, and the upper surface of the movable block is installed Limit block 1, the inner wall of the installation shell is provided with a limit groove 1 for the limit block 1 to slide.

作为一种优选的实施方式,所述内卡板通过弹簧杆与调节筒固定连接,所述安装板的一侧面固定有延伸至调节筒内的调节杆,所述调节杆外表面的左右两侧均开设有倾斜面,所述内卡板上安装有连接杆二,所述连接杆二的另一端穿过调节筒上开设的通孔延伸至调节筒内部并安装有调节杆上倾斜面配合使用的楔形块。As a preferred embodiment, the inner clamping plate is fixedly connected to the adjustment cylinder through a spring rod, one side of the installation plate is fixed with an adjustment rod extending into the adjustment cylinder, and the left and right sides of the outer surface of the adjustment rod Both are provided with an inclined surface, and a connecting rod 2 is installed on the inner clamping plate, and the other end of the connecting rod 2 passes through the through hole opened on the adjusting cylinder and extends to the inside of the adjusting cylinder and is installed with an inclined surface on the adjusting rod for use together. wedges.

作为一种优选的实施方式,所述处理机构包括通过支撑单元可上下滑动安装在工作架上且下表面开口的调节壳,通过螺栓安装在调节壳内的安装基座,安装在安装基座下表面且输出轴上安装有冲孔杆的冲孔电机,所述调节壳的一侧面竖直开设有若干个螺孔,所述螺栓穿过螺孔与安装基座相连接。As a preferred embodiment, the processing mechanism includes an adjustment shell that can be slid up and down on the work frame through the support unit and has an opening on the lower surface, and an installation base that is installed in the adjustment shell through bolts and installed under the installation base. A punching motor with a punching rod is installed on the surface and the output shaft, and several screw holes are vertically opened on one side of the adjustment housing, and the bolts are connected to the installation base through the screw holes.

作为一种优选的实施方式,所述支撑单元包括安装在调节壳前后两侧面的连接架,安装在连接架端部的限位块二,所述工作架上竖直开设有供限位块二上下滑动的限位槽二。As a preferred embodiment, the support unit includes a connecting frame installed on the front and rear sides of the adjustment housing, and a limit block 2 installed at the end of the connecting frame. Limiting groove two for sliding up and down.

作为一种优选的实施方式,所述处理调节机构包括安装在工作架侧面的固定座,通过转轴二转动安装在固定座上的往复丝杠,螺纹安装在往复丝杠表面的滑块,所述滑块的一侧面安装有连接杆三且连接杆三与调节壳相连接,所述滑块的一侧面安装有导向块,所述导向块滑动安装在固定座内安装的导向杆外表面。As a preferred embodiment, the processing adjustment mechanism includes a fixed seat installed on the side of the work frame, a reciprocating lead screw installed on the fixed seat through the rotation of the second rotating shaft, and a slider threaded on the surface of the reciprocating lead screw. A connecting rod three is installed on one side of the slide block and the connecting rod three is connected with the adjustment housing, a guide block is installed on one side of the slide block, and the guide block is slidably installed on the outer surface of the guide rod installed in the fixed seat.

作为一种优选的实施方式,所述驱动机构包括转动安装在机架背面的两个转轴三,固定安装在两个转轴三外表面且通过传动带传动连接的传动轮,固定安装在机架背面且输出轴与其中一个转轴三相连接的驱动电机,若干个等距安装在传动带外表面齿条板一,若干个等距且与齿条板一相错位安装在传动带背面的齿条板二,固定安装在其中一个转轴一端部并与齿条板一配合使用的圆柱齿轮一,通过转轴四转动安装在机架背面且与齿条板二配合使用的圆柱齿轮二,固定安装在转轴四端部的锥齿轮一,固定安装在转轴二端部并与锥齿轮一相啮合的锥齿轮二。As a preferred embodiment, the drive mechanism includes two rotating shafts 3 that are rotatably installed on the back of the frame, a drive wheel that is fixedly installed on the outer surfaces of the two rotating shafts and connected by a transmission belt, and is fixedly installed on the back of the frame and The output shaft is connected with one of the rotating shafts in three phases to the driving motor. Several rack plates 1 are equidistantly installed on the outer surface of the transmission belt. Cylindrical gear 1, which is installed at one end of one of the shafts and used in conjunction with rack plate 1, rotates through shaft 4. Cylindrical gear 2, which is installed on the back of the frame and used in conjunction with rack plate 2, is fixedly installed at the four ends of the shaft. The first bevel gear is fixedly installed on the two ends of the rotating shaft and is engaged with the second bevel gear.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

该用于五金管道的内外同步限位连续输送处理装置通过设置传送机构和处理机构配合使用,利用传送机构实现对五金管道的输送,利用处理机构实现对五金管道的开孔,并配合驱动机构和处理调节机构实现五金管道的输送开孔作业连续有效进行,结构简单,提升工作效率;The internal and external synchronous limit continuous conveying and processing device for hardware pipelines is used in conjunction with the transmission mechanism and the processing mechanism. The transmission mechanism is used to realize the transportation of the hardware pipeline, and the processing mechanism is used to realize the opening of the hardware pipeline, and cooperate with the driving mechanism and the processing mechanism. The processing and adjustment mechanism realizes the continuous and effective operation of the conveying and opening of the hardware pipeline, the structure is simple, and the work efficiency is improved;

该用于五金管道的内外同步限位连续输送处理装置通过设置传动带以及相互错位的齿条板一和齿条板二配合圆柱齿轮一和圆柱齿轮二使用,并配合往复丝杠以及锥齿轮一和锥齿轮二的作业,使得在五金管道在传送带上传送一个工位以及一次开孔作业能够交替连续进行,整体机械联动性强,有效提示整体工作开孔进度;The internal and external synchronous limit continuous conveying device for hardware pipelines is used by setting the transmission belt and the rack plate 1 and the rack plate 2 that are misaligned with each other to cooperate with the cylindrical gear 1 and the cylindrical gear 2, and cooperate with the reciprocating screw and the bevel gear 1 and The operation of the bevel gear 2 enables the transmission of a station and a drilling operation on the metal pipeline on the conveyor belt to be carried out alternately and continuously. The overall mechanical linkage is strong, which effectively prompts the progress of the overall work drilling;

该用于五金管道的内外同步限位连续输送处理装置通过设置内外同步限位机构,利用双向螺杆的转动配合连接杆一驱使两个支撑板相互靠近,并在转动臂的作用下使得两个外卡板相互靠近卡在五金管道外表面,在楔形块和调节杆的倾斜面作用下使得两个内卡板抵在五金管道内壁,从而实现五金管道的内外同步限位固定效果,保证开孔作业的顺利进行;The internal and external synchronous limit continuous conveying treatment device for hardware pipelines sets the internal and external synchronous limit mechanism, uses the rotation of the two-way screw to cooperate with the connecting rod to drive the two support plates close to each other, and makes the two external supports under the action of the rotating arm The clips are close to each other and stuck on the outer surface of the hardware pipe. Under the action of the wedge block and the inclined surface of the adjusting rod, the two inner clips are pressed against the inner wall of the hardware pipe, so as to realize the synchronous limit and fixation effect of the inside and outside of the hardware pipe and ensure the opening operation. the smooth progress of;

该用于五金管道的内外同步限位连续输送处理装置通过设置螺栓配合安装基座能够对冲孔电机的初始高度位置进行适应性调节,从而能够根据五金管道的厚度进行快速调节,适用于不同规格的五金厚度作业使用,适用性广,完善功能多样性。The internal and external synchronous limit continuous conveying device for hardware pipes can adjust the initial height position of the punching motor adaptively by setting bolts to cooperate with the installation base, so that it can be quickly adjusted according to the thickness of the hardware pipe, and is suitable for different specifications. It is used for metal thickness operations, with wide applicability and perfect functional diversity.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明后视的结构示意图;Fig. 2 is the structural representation of rear view of the present invention;

图3为本发明传送机构的结构示意图;Fig. 3 is a structural schematic diagram of the transmission mechanism of the present invention;

图4为本发明作业板和软性连接筋的结构示意图;Fig. 4 is the structural representation of operating plate and flexible connecting bar of the present invention;

图5为本发明内外同步限位机构的结构示意图;Fig. 5 is a structural schematic diagram of an internal and external synchronous limit mechanism of the present invention;

图6为本发明安装壳剖视的结构示意图;Fig. 6 is a structural schematic diagram of a cross-sectional view of the mounting shell of the present invention;

图7为本发明外卡板和内卡板主视图的结构示意图;Fig. 7 is a structural schematic diagram of the front view of the outer cardboard and the inner cardboard of the present invention;

图8为本发明外卡板和内卡板侧视的结构示意图;Fig. 8 is a schematic structural view of the side view of the outer clamping plate and the inner clamping plate of the present invention;

图9为本发明调节筒剖视的结构示意图;Fig. 9 is a structural schematic diagram of a sectional view of the regulating cylinder of the present invention;

图10为本发明处理机构剖视的结构示意图;Fig. 10 is a structural schematic diagram of a cross-section of the processing mechanism of the present invention;

图11为本发明驱动机构的结构示意图。Fig. 11 is a structural schematic diagram of the driving mechanism of the present invention.

图中:1、机架;2、传送机构;3、内外同步限位机构;4、工作架;5、处理调节机构;6、处理机构;7、驱动机构;8、转轴一;9、传送辊;10、传送带;11、固定杆;12、作业板;13、软性连接筋;14、限位齿轮;15、安装壳;16、安装杆;17、安装板;18、U形座一;19、转动臂;20、U形座二;21、外卡板;22、支撑板;23、固定块;24、U形座三;25、双向螺杆;26、活动块;27、连接杆一;28、卡套;29、限位块一;30、调节筒;31、调节杆;32、内卡板;33、弹簧杆;34、连接杆二;35、楔形块;36、固定座;37、转轴二;38、往复丝杠;39、滑块;40、连接杆三;41、导向块;42、导向杆;43、调节壳;44、连接架;45、限位块二;46、安装基座;47、冲孔电机;48、螺栓;49、转轴三;50、传动轮;51、驱动电机;52、传动带;53、齿条板一;54、齿条板二;55、圆柱齿轮一;56、转轴四;57、圆柱齿轮二;58、锥齿轮一;59、锥齿轮二;60、梯形块。In the figure: 1. rack; 2. transmission mechanism; 3. internal and external synchronous limit mechanism; 4. working frame; 5. processing adjustment mechanism; 6. processing mechanism; 7. driving mechanism; Roller; 10. Conveyor belt; 11. Fixed rod; 12. Operating plate; 13. Soft connecting rib; 14. Limiting gear; 15. Mounting shell; 16. Mounting rod; 17. Mounting plate; 19, rotating arm; 20, U-shaped seat two; 21, outer clamping plate; 22, support plate; 1; 28, ferrule; 29, limit block 1; 30, adjusting cylinder; 31, adjusting rod; 32, inner clamping plate; 33, spring rod; 34, connecting rod 2; 35, wedge block; 36, fixed seat ; 37, rotating shaft two; 38, reciprocating lead screw; 39, slide block; 40, connecting rod three; 41, guide block; 42, guide rod; 43, adjusting shell; 44, connecting frame; 45, limit block two; 46. Installation base; 47. Punching motor; 48. Bolt; 49. Rotating shaft three; 50. Transmission wheel; 51. Driving motor; 52. Transmission belt; 53. Rack plate one; 54. Rack plate two; 55 , cylindrical gear one; 56, rotating shaft four; 57, cylindrical gear two; 58, bevel gear one; 59, bevel gear two; 60, trapezoidal block.

具体实施方式Detailed ways

下面结合实施例对本发明做进一步的描述。The present invention will be further described below in conjunction with the examples.

以下实施例用于说明本发明,但不能用来限制本发明的保护范围。实施例中的条件可以根据具体条件做进一步的调整,在本发明的构思前提下对本发明的方法简单改进都属于本发明要求保护的范围。The following examples are used to illustrate the present invention, but cannot be used to limit the protection scope of the present invention. The conditions in the embodiment can be further adjusted according to the specific conditions, and the simple improvement of the method of the present invention under the premise of the concept of the present invention belongs to the protection scope of the present invention.

请参阅图1-11,本发明提供一种用于五金管道的内外同步限位连续输送处理装置,包括机架1以及安装在机架1上的工作架4。Please refer to FIGS. 1-11 , the present invention provides an internal and external synchronous limiting continuous conveying and processing device for hardware pipelines, including a frame 1 and a working frame 4 installed on the frame 1 .

传送机构2,设置在机架1上用于实现对五金管道的传送以达到对五金管道的输送,传送机构2包括转动安装在机架1上的两个转轴一8,固定安装在两个转轴一8外表面的两个传送辊9,对称固定安装在两个转轴一8外表面且通过两个传送带10传动连接的四个限位齿轮14,传送带10的内壁开设有若干个与限位齿轮14的齿牙相匹配的齿槽,两个传送带10直接通过若干个固定杆11安装有若干个作业板12,且若干个作业板12之间通过若干个软性连接筋13相连接并套设在两个传送辊9外表面,利用限位齿轮14配合传送带10以及传送带10上的齿槽使用,使得转轴一8转动带动传送辊9转动过程中限位齿轮14每卡入到一个齿槽内作业板12能够运动一个工位,保证作业板12带动五金管道的有序进行。The transmission mechanism 2 is arranged on the frame 1 to realize the transmission of the hardware pipeline to achieve the transportation of the hardware pipeline. The transmission mechanism 2 includes two rotating shafts 8 mounted on the frame 1 and fixedly mounted on the two rotating shafts. The two conveying rollers 9 on the outer surface of the 8 are fixed symmetrically on the outer surfaces of the two rotating shafts 8 and four limit gears 14 that are connected by two transmission belts 10. The inner wall of the conveyor belt 10 is provided with several limit gears. 14 tooth slots that match the teeth, two conveyor belts 10 are directly installed with several work plates 12 through several fixed rods 11, and several work plates 12 are connected and sleeved by several flexible connecting ribs 13 On the outer surfaces of the two transmission rollers 9, the limit gear 14 is used in conjunction with the conveyor belt 10 and the tooth grooves on the conveyor belt 10, so that the rotating shaft 8 rotates to drive the transmission roller 9. During the rotation process, the limit gear 14 snaps into a tooth groove The operation board 12 can move one station, so as to ensure that the operation board 12 drives the hardware pipeline to proceed in an orderly manner.

内外同步限位机构3,设置在传送机构2上用于对五金管道进行内外同步限位固定,以保证五金管道在输送过程中不会出现晃动影响处理精度的现象,内外同步限位机构3包括安装在作业板12上的安装壳15,通过安装杆16固定在安装壳15上表面前后两侧的两个安装板17,安装在安装板17一侧面的两个U形座一18,通过销轴一铰接在U形座一18上的转动臂19,安装在转动臂19一端的U形座二20,通过销轴二铰接在U形座一18上的外卡板21,安装壳15的上方设置有两个支撑板22,支撑板22的上下两侧面均固定有固定块23,固定块23通过销轴三铰接在U形座三24内部,U形座三24通过梯形块60滑动安装在转动臂19上开设的梯形槽内壁,支撑板22的一侧面贯穿设置有调节筒30,调节筒30的左右两侧面均设置有与外卡板21配合使用的内卡板32,安装壳15的内部安装有用于驱动两个支撑板22相对运动以实现对五金管道进行限位固定的操作单元,利用外卡板21和内卡板32同时运动对五金管道的外壁和内壁进行限位固定,固定效果好,有效避免开孔处理过程中出现五金管道移位的现象,有效提示开孔作业精度。The internal and external synchronous limit mechanism 3 is set on the transmission mechanism 2 to fix the internal and external synchronous limit and fixation of the hardware pipeline, so as to ensure that the metal pipeline will not shake during the transportation process and affect the processing accuracy. The internal and external synchronous limit mechanism 3 includes The installation shell 15 that is installed on the work plate 12 is fixed on two installation plates 17 on the front and back sides of the upper surface of the installation shell 15 by the installation rod 16, and two U-shaped seats-18 installed on the side of the installation plate 17 are passed through the pin Axle one is hinged on the pivoting arm 19 on the U-shaped seat one 18, the U-shaped seat two 20 installed on one end of the pivoting arm 19, the outer clamping plate 21 hinged on the U-shaped seat one 18 by the pin shaft two, the mounting shell 15 Two support plates 22 are arranged above, and the upper and lower sides of the support plate 22 are fixed with fixed blocks 23, the fixed blocks 23 are hinged inside the U-shaped seat 24 through the pin three, and the U-shaped seat three 24 is slidably installed through the trapezoidal block 60 On the inner wall of the trapezoidal groove provided on the rotating arm 19, one side of the support plate 22 is provided with an adjusting cylinder 30, and the left and right sides of the adjusting cylinder 30 are provided with an inner clamping plate 32 used in conjunction with the outer clamping plate 21, and the mounting shell 15 An operating unit for driving the two support plates 22 to move relative to each other to realize the limit and fixation of the metal pipe is installed inside, and the outer wall and inner wall of the hardware pipe are limited and fixed by using the outer clamping plate 21 and the inner clamping plate 32 to move simultaneously. The fixing effect is good, which can effectively avoid the phenomenon of metal pipe displacement during the drilling process, and effectively prompt the drilling accuracy.

操作单元包括转动安装在安装壳15内的双向螺杆25,螺纹安装在双向螺杆25上两段螺纹上的两个活动块26,安装在活动块26上的连接杆一27,连接杆一27的端部穿过安装壳15侧面开设的通道延伸出安装壳15并通过卡套28与支撑板22之间固定连接,双向螺杆25的一端固定有手轮,活动块26的上表面安装有限位块一29,安装壳15的内壁开设有供限位块一29滑动的限位槽一,通过设置双向螺杆25转动驱使两个活动块26相互运动,相互靠近时实现对五金管道的限位固定,相互远离时解除对五金管道的限位固定,利用限位块一29的设置能够对活动块26进行限位,保证活动块26运动的稳定性且不会转动。The operating unit includes a two-way screw 25 that is installed in the mounting shell 15, two movable blocks 26 that are threaded on two sections of threads on the two-way screw 25, a connecting rod one 27 installed on the movable block 26, and a connecting rod one 27. The end passes through the channel opened on the side of the mounting shell 15 to extend out of the mounting shell 15 and is fixedly connected with the support plate 22 through the ferrule 28. One end of the two-way screw 25 is fixed with a hand wheel, and the upper surface of the movable block 26 is installed with a limit block. -29, the inner wall of the installation shell 15 is provided with a limit groove 1 for the slide of the limit block 29, through the rotation of the two-way screw 25, the two movable blocks 26 are driven to move mutually, and when they are close to each other, the limit and fixation of the hardware pipeline is realized. When moving away from each other, remove the position-limiting fixation to the hardware pipeline, utilize the setting of the limit block-29 to limit the position of the movable block 26, ensure the stability of the movement of the movable block 26 and not rotate.

内卡板32通过弹簧杆33与调节筒30固定连接,安装板17的一侧面固定有延伸至调节筒30内的调节杆31,调节杆31外表面的左右两侧均开设有倾斜面,内卡板32上安装有连接杆二34,连接杆二34的另一端穿过调节筒30上开设的通孔延伸至调节筒30内部并安装有调节杆31上倾斜面配合使用的楔形块35,通过设置楔形块35配合调节杆31使用,在支撑板22运动时会带动调节筒30运动,进而通过连接杆二34带动楔形块35运动,使得楔形块35在倾斜面上运动的同时会带动内卡板32运动实现对五金管道内壁的固定,同时利用弹簧杆33的设置能够保证开孔作业后内卡板32快速恢复原位。The inner clamping plate 32 is fixedly connected with the adjustment cylinder 30 through the spring rod 33. One side of the mounting plate 17 is fixed with an adjustment rod 31 extending into the adjustment cylinder 30. The left and right sides of the outer surface of the adjustment rod 31 are provided with inclined surfaces. Two connecting rods 34 are installed on the clamping plate 32, and the other end of the connecting rod two 34 passes through the through hole provided on the adjusting cylinder 30 and extends to the inside of the adjusting cylinder 30 and is equipped with a wedge-shaped block 35 used in conjunction with the inclined surface on the adjusting rod 31, By arranging the wedge-shaped block 35 to cooperate with the adjustment rod 31, the adjustment cylinder 30 will be driven to move when the support plate 22 moves, and then the wedge-shaped block 35 will be driven to move through the connecting rod 2 34, so that the wedge-shaped block 35 will drive the internal adjustment while moving on the inclined surface. The clamping plate 32 moves to fix the inner wall of the hardware pipe, and the setting of the spring rod 33 can ensure that the internal clamping plate 32 returns to its original position quickly after the hole opening operation.

处理机构6,安装在工作架4上,用于实现对内外同步限位机构3固定好的五金管道进行处理作业,处理机构6包括通过支撑单元可上下滑动安装在工作架4上且下表面开口的调节壳43,通过螺栓48安装在调节壳43内的安装基座46,安装在安装基座46下表面且输出轴上安装有冲孔杆的冲孔电机47,调节壳43的一侧面竖直开设有若干个螺孔,螺栓48穿过螺孔与安装基座46相连接,利用螺栓48穿过不同位置处的螺孔来对安装基座46固定,从而能够对冲孔电机47的高度位置进行调节并固定,满足于不同规格的五金管道使用。The processing mechanism 6 is installed on the working frame 4, and is used to process the hardware pipeline fixed by the internal and external synchronous limit mechanism 3. The processing mechanism 6 includes a support unit that can slide up and down and is installed on the working frame 4 and has an opening on the lower surface. The adjustment housing 43 is installed on the installation base 46 in the adjustment housing 43 through bolts 48, and the punching motor 47 is installed on the lower surface of the installation base 46 and the output shaft is equipped with a punching rod. One side of the adjustment housing 43 is vertical Straight open is provided with several screw holes, and bolt 48 passes through screw hole and is connected with installation base 46, utilizes bolt 48 to pass through the screw holes at different positions to fix installation base 46, thereby can the height position of punching motor 47 It can be adjusted and fixed to meet the use of hardware pipes of different specifications.

支撑单元包括安装在调节壳43前后两侧面的连接架44,安装在连接架44端部的限位块二45,工作架4上竖直开设有供限位块二45上下滑动的限位槽二,利用连接架44配合限位块二45能够对调节壳43进行支撑,使得调节壳43在上下运动过程中更加稳定且不易出现晃动。The support unit includes a connecting frame 44 installed on the front and rear sides of the adjusting shell 43, a stop block 2 45 installed at the end of the connecting frame 44, and the work frame 4 is vertically provided with a limit groove for the stop block 2 45 to slide up and down. Second, the adjusting shell 43 can be supported by the connecting frame 44 and the limiting block 2 45, so that the adjusting shell 43 is more stable and less likely to shake during the up and down movement.

处理调节机构5,设置在工作架4上用于驱动处理机构6进行上下运动实现对五金管道的处理作业以及处理作业后恢复原位,处理调节机构5包括安装在工作架4侧面的固定座36,通过转轴二37转动安装在固定座36上的往复丝杠38,螺纹安装在往复丝杠38表面的滑块39,滑块39的一侧面安装有连接杆三40且连接杆三40与调节壳43相连接,滑块39的一侧面安装有导向块41,导向块41滑动安装在固定座36内安装的导向杆42外表面,利用往复丝杠38的设置驱使滑块39上下运动,进而通过连接杆三40带动调节壳43上下运动,从而能够带动冲孔电机47上下运动实现开孔作业。The processing adjustment mechanism 5 is arranged on the working frame 4 to drive the processing mechanism 6 to move up and down to realize the processing operation of the hardware pipeline and return to the original position after the processing operation. The processing adjustment mechanism 5 includes a fixed seat 36 installed on the side of the working frame 4 , the reciprocating screw 38 installed on the fixed seat 36 is rotated by the rotating shaft 2 37, the slider 39 threaded on the surface of the reciprocating screw 38, a connecting rod 3 40 is installed on one side of the slider 39 and the connecting rod 3 40 is connected with the adjustment Shell 43 is connected, and one side of slide block 39 is equipped with guide block 41, and guide block 41 is slidably installed on the outer surface of guide rod 42 installed in fixed seat 36, utilizes the setting of reciprocating lead screw 38 to drive slide block 39 to move up and down, and then The adjusting shell 43 is driven to move up and down by the connecting rod three 40, so that the punching motor 47 can be driven to move up and down to realize the drilling operation.

驱动机构7,设置在机架1上,用于配合传送机构2和处理调节机构5使用,以实现五金管道处理作业时传送机构2和处理调节机构5交替进行,以达到对五金管道的连续输送处理,驱动机构7包括转动安装在机架1背面的两个转轴三49,固定安装在两个转轴三49外表面且通过传动带52传动连接的传动轮50,固定安装在机架1背面且输出轴与其中一个转轴三49相连接的驱动电机51,若干个等距安装在传动带52外表面齿条板一53,若干个等距且与齿条板一53相错位安装在传动带52背面的齿条板二54,固定安装在其中一个转轴一8端部并与齿条板一53配合使用的圆柱齿轮一55,通过转轴四56转动安装在机架1背面且与齿条板二54配合使用的圆柱齿轮二57,固定安装在转轴四56端部的锥齿轮一58,固定安装在转轴二37端部并与锥齿轮一58相啮合的锥齿轮二59,利用齿条板一53和圆柱齿轮一55配合使用,利用齿条板二54与圆柱齿轮二57配合使用,从而能够在工作时保证五金管道输送和开孔作业的连续有效且交替进行。The driving mechanism 7 is arranged on the frame 1, and is used to cooperate with the transmission mechanism 2 and the processing adjustment mechanism 5, so as to realize the alternate operation of the transmission mechanism 2 and the processing adjustment mechanism 5 during the hardware pipeline processing operation, so as to achieve continuous transportation of the hardware pipeline Processing, the drive mechanism 7 includes two rotating shafts 3 49 that are rotatably installed on the back of the frame 1, and a transmission wheel 50 that is fixedly installed on the outer surfaces of the two rotating shafts 3 49 and is connected by a transmission belt 52. It is fixed on the back of the frame 1 and outputs The driving motor 51 that the shaft is connected to one of the rotating shafts 3 49, several equidistantly installed on the rack plate 1 53 on the outer surface of the transmission belt 52, and several equidistant and misaligned with the rack plate 1 53 are installed on the back of the transmission belt 52. Slat two 54, fixedly installed in one of them rotating shaft one 8 ends and cooperating cylindrical gear one 55 used with rack plate one 53, rotate and be installed on the back of frame 1 by rotating shaft four 56 and use with rack plate two 54 The cylindrical gear two 57, the bevel gear one 58 that is fixedly installed on the end of the rotating shaft four 56, the bevel gear two 59 that is fixedly installed on the end of the rotating shaft two 37 and meshes with the bevel gear one 58, utilizes the rack plate one 53 and the cylinder Gear one 55 cooperates to use, utilizes rack plate two 54 to cooperate with cylindrical gear two 57 to use, thereby can guarantee the continuous effective and alternately of metal pipeline conveying and opening operation during work.

在使用时,首先将五金管道放在两个支撑板22之间,转动手轮带动双向螺杆25转动,使得两个活动块26相对靠近,正在连接杆一27的作用下驱使两个支撑板22相互靠近,在支撑板22上固定块23和U形座三24的作用以及转动臂19和U形座一18之间的作用下驱使转动臂19转动,从而使得外卡板21对五金管道外壁进行卡紧,同时支撑板22运动时会通过连接杆二34带动楔形块35运动,在楔形块35与调节杆31上倾斜面的作用下使得内卡板32运动,从而使得内卡板32对五金管道内壁进行卡紧,进而实现对五金管道的内外同步限位,然后依次将五金管道进行放置,然后启动驱动电机51和冲孔电机47,驱动电机51带动转轴三49转动,进而带动传动带52转动,当圆柱齿轮一55与齿条板一53啮合时会带动转轴一8运动,进而带动传送辊9运动实现五金管道的运动,当圆柱齿轮一55与齿条板一53脱离时圆柱齿轮二57与齿条板二54啮合,此时传送带10和五金管道均不运动,此时在圆柱齿轮二57和齿条板二54的啮合作用下且两者运动至齿条板二54前半段之前,此时往复丝杠38转动带动滑块39向下运动,进而通过连接杆三40带动调节壳43向下运动,使得冲孔电机47向下运动实现开孔作业,且当圆柱齿轮二57与齿条板二54运动至齿条板二54后半段时,此时往复丝杠38转动带动滑块39向上运动,进而带动冲孔电机47向上运动恢复原位,然后下一个圆柱齿轮一55与齿轮板一啮合带动传送带10运动,使得五金管道运动,使得下一个待开孔的五金管道运动至开孔电机正下方,然后依次交替进行实现对五金管道的连续输送处理开孔作业。When in use, first put the hardware pipe between the two support plates 22, turn the hand wheel to drive the two-way screw 25 to rotate, so that the two movable blocks 26 are relatively close to each other, and the two support plates 22 are driven under the action of the connecting rod one 27 Close to each other, under the action of the fixed block 23 and U-shaped seat three 24 on the support plate 22 and the effect between the rotating arm 19 and the U-shaped seat one 18, the rotating arm 19 is driven to rotate, so that the outer clamping plate 21 is opposite to the outer wall of the hardware pipe. Clamping is carried out, and when the support plate 22 moves, the wedge-shaped block 35 will be driven by the connecting rod 2 34 to move, and the inner clamping plate 32 will move under the action of the inclined surface on the wedge-shaped block 35 and the adjusting rod 31, so that the inner clamping plate 32 is aligned. The inner wall of the metal pipe is clamped, and then the internal and external synchronous limit of the metal pipe is realized, and then the metal pipe is placed in turn, and then the driving motor 51 and the punching motor 47 are started, and the driving motor 51 drives the rotating shaft 3 49 to rotate, and then drives the transmission belt 52 Rotate, when cylindrical gear 1 55 meshes with rack plate 1 53, it will drive rotating shaft 1 8 to move, and then drive transmission roller 9 to move to realize the motion of hardware pipeline. When cylindrical gear 1 55 is separated from rack plate 1 53, cylindrical gear 2 57 meshes with the second rack plate 54, and now the conveyor belt 10 and the metal pipeline do not move, and at this time, under the meshing action of the cylindrical gear two 57 and the second rack plate 54, the two move to before the first half of the second rack plate 54 At this time, the reciprocating lead screw 38 rotates to drive the slider 39 to move downward, and then the connecting rod 3 40 drives the adjustment shell 43 to move downward, so that the punching motor 47 moves downward to realize the drilling operation, and when the cylindrical gear 2 57 and When the rack plate 2 54 moves to the second half of the rack plate 54, the reciprocating lead screw 38 rotates to drive the slider 39 to move upwards, and then drives the punching motor 47 to move upwards to return to its original position, and then the next cylindrical gear 1 55 Mesh with the gear plate to drive the conveyor belt 10 to move, so that the hardware pipeline moves, so that the next hardware pipeline to be drilled moves to the directly below the drilling motor, and then alternately performs the continuous conveying and processing of the hardware pipeline.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (5)

1.一种用于五金管道的内外同步限位连续输送处理装置,其特征在于:包括机架(1)以及安装在机架(1)上的工作架(4);1. An internal and external synchronous limit continuous conveying device for hardware pipelines, characterized in that it includes a frame (1) and a working frame (4) installed on the frame (1); 传送机构(2),设置在机架(1)上用于实现对五金管道的传送以达到对五金管道的输送;The transmission mechanism (2) is arranged on the frame (1) to realize the transmission of the hardware pipeline so as to achieve the transmission of the hardware pipeline; 内外同步限位机构(3),设置在传送机构(2)上用于对五金管道进行内外同步限位固定,以保证五金管道在输送过程中不会出现晃动影响处理精度的现象;The internal and external synchronous limit mechanism (3) is set on the transmission mechanism (2) for the internal and external synchronous limit and fixation of the hardware pipeline, so as to ensure that the hardware pipeline will not shake during the transportation process and affect the processing accuracy; 所述内外同步限位机构(3)包括安装在作业板(12)上的安装壳(15),通过安装杆(16)固定在安装壳(15)上表面前后两侧的两个安装板(17),安装在安装板(17)一侧面的两个U形座一(18),通过销轴一铰接在U形座一(18)上的转动臂(19),安装在转动臂(19)一端的U形座二(20),通过销轴二铰接在U形座一(18)上的外卡板(21),所述安装壳(15)的上方设置有两个支撑板(22),所述支撑板(22)的上下两侧面均固定有固定块(23),所述固定块(23)通过销轴三铰接在U形座三(24)内部,所述U形座三(24)通过梯形块(60)滑动安装在转动臂(19)上开设的梯形槽内壁,所述支撑板(22)的一侧面贯穿设置有调节筒(30),所述调节筒(30)的左右两侧面均设置有与外卡板(21)配合使用的内卡板(32),所述安装壳(15)的内部安装有用于驱动两个支撑板(22)相对运动以实现对五金管道进行限位固定的操作单元,所述操作单元包括转动安装在安装壳(15)内的双向螺杆(25),螺纹安装在双向螺杆(25)上两段螺纹上的两个活动块(26),安装在活动块(26)上的连接杆一(27),所述连接杆一(27)的端部穿过安装壳(15)侧面开设的通道延伸出安装壳(15)并通过卡套(28)与支撑板(22)之间固定连接,所述双向螺杆(25)的一端固定有手轮,所述活动块(26)的上表面安装有限位块一(29),所述安装壳(15)的内壁开设有供限位块一(29)滑动的限位槽一;The internal and external synchronous limit mechanism (3) includes a mounting shell (15) installed on the working plate (12), and two mounting plates ( 17), the two U-shaped seats one (18) installed on one side of the mounting plate (17), the rotating arm (19) hinged on the U-shaped seat one (18) through the pin shaft one, installed on the rotating arm (19 ) at one end of the U-shaped seat 2 (20), and the outer clamping plate (21) hinged on the U-shaped seat 1 (18) through the pin shaft 2, and two support plates (22) are arranged above the installation shell (15) ), the upper and lower sides of the support plate (22) are fixed with fixed blocks (23), and the fixed blocks (23) are hinged inside the U-shaped seat three (24) through the pin shaft three, and the U-shaped seat three (24) Slidingly installed on the inner wall of the trapezoidal groove opened on the rotating arm (19) through the trapezoidal block (60), one side of the support plate (22) is provided with an adjustment cylinder (30), and the adjustment cylinder (30) The left and right sides of the mounting shell (15) are equipped with an inner clamping plate (32) used in conjunction with the outer clamping plate (21), and the inside of the installation shell (15) is equipped with a device for driving the two support plates (22) to move relative to each other to achieve hardware alignment. The operation unit for limiting and fixing the pipeline, the operation unit includes a two-way screw (25) installed in the installation shell (15) and two movable blocks (26 ), the connecting rod one (27) installed on the movable block (26), the end of the connecting rod one (27) extends out of the mounting shell (15) through the channel opened on the side of the mounting shell (15) and passes through the card The sleeve (28) is fixedly connected with the support plate (22), and a hand wheel is fixed at one end of the two-way screw (25), and a limit block one (29) is installed on the upper surface of the movable block (26). The inner wall of the installation shell (15) is provided with a limit slot one for the limit block one (29) to slide; 所述内卡板(32)通过弹簧杆(33)与调节筒(30)固定连接,所述安装板(17)的一侧面固定有延伸至调节筒(30)内的调节杆(31),所述调节杆(31)外表面的左右两侧均开设有倾斜面,所述内卡板(32)上安装有连接杆二(34),所述连接杆二(34)的另一端穿过调节筒(30)上开设的通孔延伸至调节筒(30)内部并安装有调节杆(31)上倾斜面配合使用的楔形块(35);The inner clamping plate (32) is fixedly connected with the adjustment cylinder (30) through a spring rod (33), and one side of the installation plate (17) is fixed with an adjustment rod (31) extending into the adjustment cylinder (30), The left and right sides of the outer surface of the adjusting rod (31) are provided with inclined surfaces, and the connecting rod two (34) is installed on the inner clamping plate (32), and the other end of the connecting rod two (34) passes through The through hole opened on the adjustment cylinder (30) extends to the inside of the adjustment cylinder (30) and the wedge block (35) used in conjunction with the inclined surface on the adjustment rod (31) is installed; 处理机构(6),安装在工作架(4)上,用于实现对内外同步限位机构(3)固定好的五金管道进行处理作业;The processing mechanism (6) is installed on the working frame (4), and is used for processing the hardware pipeline fixed by the internal and external synchronous limit mechanism (3); 处理调节机构(5),设置在工作架(4)上用于驱动处理机构(6)进行上下运动实现对五金管道的处理作业以及处理作业后恢复原位;The processing adjustment mechanism (5) is set on the working frame (4) to drive the processing mechanism (6) to move up and down to realize the processing operation of the hardware pipeline and return to the original position after the processing operation; 驱动机构(7),设置在机架(1)上,用于配合传送机构(2)和处理调节机构(5)使用,以实现五金管道处理作业时传送机构(2)和处理调节机构(5)交替进行,以达到对五金管道的连续输送处理;The driving mechanism (7) is arranged on the frame (1), and is used to cooperate with the transmission mechanism (2) and the processing adjustment mechanism (5), so as to realize the transmission mechanism (2) and the processing adjustment mechanism (5) during the hardware pipeline processing operation. ) alternately, in order to achieve continuous delivery of hardware pipelines; 所述传送机构(2)包括转动安装在机架(1)上的两个转轴一(8),固定安装在两个转轴一(8)外表面的两个传送辊(9),对称固定安装在两个转轴一(8)外表面且通过两个传送带(10)传动连接的四个限位齿轮(14),所述传送带(10)的内壁开设有若干个与限位齿轮(14)的齿牙相匹配的齿槽,两个所述传送带(10)直接通过若干个固定杆(11)安装有若干个作业板(12),且若干个作业板(12)之间通过若干个软性连接筋(13)相连接并套设在两个传送辊(9)外表面。The transmission mechanism (2) includes two rotating shafts one (8) rotatably mounted on the frame (1), two transmission rollers (9) fixedly mounted on the outer surface of the two rotating shafts one (8), symmetrically fixed Four limit gears (14) are on the outer surface of the two rotating shafts one (8) and connected through two conveyor belts (10). The tooth slots that match the teeth, the two conveyor belts (10) are directly installed with several work plates (12) through several fixed rods (11), and several work plates (12) are passed through several soft The connecting ribs (13) are connected and sleeved on the outer surfaces of the two conveying rollers (9). 2.根据权利要求1所述的用于五金管道的内外同步限位连续输送处理装置,其特征在于:所述处理机构(6)包括通过支撑单元可上下滑动安装在工作架(4)上且下表面开口的调节壳(43),通过螺栓(48)安装在调节壳(43)内的安装基座(46),安装在安装基座(46)下表面且输出轴上安装有冲孔杆的冲孔电机(47),所述调节壳(43)的一侧面竖直开设有若干个螺孔,所述螺栓(48)穿过螺孔与安装基座(46)相连接。2. The internal and external synchronous limit continuous conveying and processing device for hardware pipelines according to claim 1, characterized in that: the processing mechanism (6) includes a support unit that can slide up and down and is installed on the work frame (4) and The adjustment shell (43) with an opening on the lower surface is installed on the installation base (46) in the adjustment housing (43) through bolts (48), installed on the lower surface of the installation base (46) and a punching rod is installed on the output shaft A punching motor (47) is used, and several screw holes are vertically opened on one side of the adjustment housing (43), and the bolts (48) are connected to the installation base (46) through the screw holes. 3.根据权利要求2所述的用于五金管道的内外同步限位连续输送处理装置,其特征在于:所述支撑单元包括安装在调节壳(43)前后两侧面的连接架(44),安装在连接架(44)端部的限位块二(45),所述工作架(4)上竖直开设有供限位块二(45)上下滑动的限位槽二。3. The internal and external synchronous limiting continuous conveying device for hardware pipes according to claim 2, characterized in that: the support unit includes connecting frames (44) installed on the front and rear sides of the adjustment shell (43), installed At the stop block two (45) at the end of the connecting frame (44), the work frame (4) is vertically provided with a stop slot two for the stop block two (45) to slide up and down. 4.根据权利要求2所述的用于五金管道的内外同步限位连续输送处理装置,其特征在于:所述处理调节机构(5)包括安装在工作架(4)侧面的固定座(36),通过转轴二(37)转动安装在固定座(36)上的往复丝杠(38),螺纹安装在往复丝杠(38)表面的滑块(39),所述滑块(39)的一侧面安装有连接杆三(40)且连接杆三(40)与调节壳(43)相连接,所述滑块(39)的一侧面安装有导向块(41),所述导向块(41)滑动安装在固定座(36)内安装的导向杆(42)外表面。4. The internal and external synchronous limit continuous conveying and processing device for hardware pipelines according to claim 2, characterized in that: the processing adjustment mechanism (5) includes a fixed seat (36) installed on the side of the work frame (4) , the reciprocating lead screw (38) installed on the fixed base (36) is rotated by the second rotating shaft (37), the slider (39) threaded on the surface of the reciprocating screw (38), one of the sliders (39) The connecting rod three (40) is installed on the side and the connecting rod three (40) is connected with the adjustment shell (43), and a guide block (41) is installed on one side of the slider (39), and the guide block (41) The outer surface of the guide rod (42) installed in the fixed seat (36) is slidably installed. 5.根据权利要求4所述的用于五金管道的内外同步限位连续输送处理装置,其特征在于:所述驱动机构(7)包括转动安装在机架(1)背面的两个转轴三(49),固定安装在两个转轴三(49)外表面且通过传动带(52)传动连接的传动轮(50),固定安装在机架(1)背面且输出轴与其中一个转轴三(49)相连接的驱动电机(51),若干个等距安装在传动带(52)外表面齿条板一(53),若干个等距且与齿条板一(53)相错位安装在传动带(52)背面的齿条板二(54),固定安装在其中一个转轴一(8)端部并与齿条板一(53)配合使用的圆柱齿轮一(55),通过转轴四(56)转动安装在机架(1)背面且与齿条板二(54)配合使用的圆柱齿轮二(57),固定安装在转轴四(56)端部的锥齿轮一(58),固定安装在转轴二(37)端部并与锥齿轮一(58)相啮合的锥齿轮二(59)。5. The internal and external synchronous limit continuous conveying device for hardware pipes according to claim 4, characterized in that: the driving mechanism (7) includes two rotating shafts three ( 49), the transmission wheel (50) fixedly installed on the outer surfaces of the two rotating shafts three (49) and connected through the transmission belt (52), is fixedly installed on the back of the frame (1) and the output shaft is connected to one of the rotating shafts three (49) Connected driving motors (51), several equidistantly installed on the outer surface of the drive belt (52) rack plate one (53), several equidistant and misplaced with the rack plate one (53) are installed on the drive belt (52) The rack plate two (54) on the back side is fixedly mounted on one of the ends of the rotating shaft one (8) and the cylindrical gear one (55) used in conjunction with the rack plate one (53) is rotated by the four rotating shafts (56). The cylindrical gear two (57) used in conjunction with the rack plate two (54) on the back of the frame (1) is fixedly installed on the bevel gear one (58) at the end of the rotating shaft four (56), and is fixedly installed on the rotating shaft two (37 ) end and bevel gear two (59) meshed with bevel gear one (58).
CN202110513134.3A 2021-05-11 2021-05-11 Internal and external synchronous limiting continuous conveying treatment device for hardware pipeline Active CN113198907B (en)

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CN114654402B (en) * 2022-04-29 2024-03-26 漳州中城投建筑科技有限公司 Round tube steel structure machining device capable of synchronously clamping and fixing inside and outside and application method thereof
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