CN113187357B - A splicing door and its manufacturing process - Google Patents
A splicing door and its manufacturing processInfo
- Publication number
- CN113187357B CN113187357B CN202110661555.0A CN202110661555A CN113187357B CN 113187357 B CN113187357 B CN 113187357B CN 202110661555 A CN202110661555 A CN 202110661555A CN 113187357 B CN113187357 B CN 113187357B
- Authority
- CN
- China
- Prior art keywords
- plate
- outer plate
- lining
- lining plate
- door
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/7001—Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/32—Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
- E06B3/34—Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing with only one kind of movement
- E06B3/36—Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing with only one kind of movement with a single vertical axis of rotation at one side of the opening, or swinging through the opening
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/7015—Door leaves characterised by the filling between two external panels
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
本发明公开了一种拼接门及其制造工艺，适用于可通过铰链与门框铰接的门体，门体包括外板和内板，外板和内板装配后形成内部中空的门体，门体内部中空部分填充有填充物，在异形孔、衬板、割痕和装饰镶嵌件的设置下，只需改变激光切割设备的内置切割路径即可，无需新增模具等新设备，使得单一设备可生产不同形状的装饰花型结构，无需投入新设备，降低成产成本，使得加工工艺与设备通用，自由的实现造型切换。
This invention discloses a splicing door and its manufacturing process, applicable to door bodies that can be hinged to a door frame. The door body includes an outer panel and an inner panel, which are assembled to form a hollow door body. The hollow part of the door body is filled with a filler. With the setting of irregular holes, lining plates, cut marks and decorative inlays, only the built-in cutting path of the laser cutting equipment needs to be changed, without the need for new equipment such as molds. This allows a single piece of equipment to produce decorative patterns of different shapes without the need for investment in new equipment, reducing production costs. It also makes the processing technology and equipment universal, and allows for free switching of shapes.
Description
Technical Field
The invention relates to the technical field of door production, in particular to a spliced door and a manufacturing process thereof.
Background
The current mode of door leaf appearance modeling in industry is to use embossing die pressing and front welding modeling, and the mode can only realize the door leaf appearance modeling with fixed painting structure.
If the pattern structure needs to be changed, new pattern molds or new equipment and the like need to be customized again, so that the cost is high, and the production period is long.
Disclosure of Invention
The present invention is directed to a splice door and a manufacturing process thereof, which solve the problems set forth in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The utility model provides a concatenation door, is applicable to the articulated door body of accessible hinge AND gate frame, and the door body includes planking and inner panel, forms inside hollow door body after planking and the inner panel assembly, and the inside hollow part of door body is filled with the filler, lead to on the planking has the dysmorphism hole, and planking is close to inner panel one side and is provided with the welt that can cover the dysmorphism hole completely, and the dysmorphism hole is embedded to be equipped with decorates the inserts, is provided with the cutting mark the same with dysmorphism hole profile on the welt.
The filler is honeycomb paper.
The filler is an aluminum honeycomb core.
And the edge of the lining plate is welded with the outer plate.
The outer plate has no through hole and is adhered with the lining board through the sealant.
The shortest distance between the edge of the lining plate and the inner edge of the special-shaped hole is more than 10mm.
The decorative insert is a stainless steel decorative insert.
A manufacturing process of a spliced door comprises the following steps:
S1, selecting a lining plate, namely placing a decorative insert on the lining plate, wherein the shortest distance between the edge of the lining plate and the edge of the insert is required to be more than 10mm;
S2, after the outer plate and the lining plate are assembled by using a fixture, the outer plate is perforated by using a laser cutting device, so that the outer plate forms a special-shaped hole with the same shape as the decorative insert, and meanwhile, the top of the lining plate is provided with concave cutting marks;
S3, taking the outer plate and the lining plate off the tool;
S4, carrying out primary coating of sealant between the edge of the lining plate and the cutting mark;
s5, clamping the lining plate and the outer plate again by using a tool, welding the edge of the lining plate and the outer plate, and forming a concave cavity by the special-shaped holes on the lining plate and the outer plate;
s6, determining whether overflowing sealant exists in the cutting marks, and if so, secondarily coating the sealant in the area;
s7, after the sealant is air-dried, the outer plate and the lining plate are taken down from the tool again;
s8, bending the outer plate and the inner plate to the designed size;
s9, filling the filler into the inner plate, and bonding the filler and the inner plate by using an adhesive;
S10, assembling an inner plate and an outer plate to form a door body;
And S11, uniformly applying a metal adhesive in the concave cavity, and filling the decorative insert into the concave cavity.
The beneficial effects of the invention are as follows:
Under the arrangement of the special-shaped holes, the lining plates, the cutting marks and the decorative inserts, only the built-in cutting paths of the laser cutting equipment are required to be changed, new equipment such as a new die is not required to be added, a single equipment can produce decorative pattern structures with different shapes, new equipment is not required to be input, the production cost is reduced, the processing technology and the equipment are universal, the modeling switching is freely realized, meanwhile, the cutting marks are arranged, the coating areas of the sealant are divided, meanwhile, whether sealant exists at the joints of the concave cavity or not is ensured, the concave cavity joints are completely sealed, after the metal adhesive is uniformly coated, the area without the metal adhesive is not extruded at the bottom of the concave cavity due to external force, the bonding strength of the decorative inserts is ensured, meanwhile, the condition that the adhesive in the door body overflows to the inner side of the concave cavity is avoided, and the external attractiveness of the door body is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a partial cross-sectional structure in the present invention;
FIG. 3 is a schematic view of a partial enlarged structure at A in FIG. 2 according to the present invention;
FIG. 4 is a schematic illustration of a sealer coating according to the present invention.
In the figure, 1, a door frame, 2, a hinge, 3, an outer plate, 4, an inner plate, 5, filler, 6, a door body, 7, a decorative insert, 8, a lining plate and 9, and a cutting mark.
Detailed Description
The technical solution of the present invention will be described in further detail with reference to the accompanying drawings, but the scope of the present invention is not limited to the following description.
Referring to fig. 1 to 4, an embodiment of the present invention provides a spliced door, referring to fig. 1, which is suitable for a door body 6 hinged with a door frame 1 through a hinge 2.
Referring to fig. 2, the door body 6 includes an outer plate 3 and an inner plate 4, the outer plate 3 and the inner plate 4 form a door body 6 with a hollow inside after being assembled, the hollow inside of the door body 6 is filled with a filler 5, the filler 5 can be honeycomb paper, preferably aluminum honeycomb core, and the biggest advantage of the aluminum honeycomb core is that the occurrence of odor after the honeycomb paper is wetted and rotten can be avoided.
The special-shaped holes are formed in the outer plate 3 through the laser cutting equipment, the cutting marks 9 with the same outline as the special-shaped holes are further formed in the lining plate 8, and the cutting marks 9 are simultaneously generated when the laser cutting equipment is used for forming through holes in the outer plate 3.
The lining plate 8 which can completely cover the special-shaped holes is arranged on one side of the outer plate 3, close to the inner plate 4, the shortest distance between the edge of the lining plate 8 and the inner edge of the special-shaped holes is required to be larger than 10mm, the edge of the lining plate 8 is welded with the outer plate 3, the part of the outer plate 3, which is not provided with a through hole, is adhered with the lining plate 8 through sealant, the special-shaped holes are embedded with decorative inserts 7, the decorative inserts 7 are stainless steel decorative inserts, and the special-shaped holes can be directly installed and used without additional coating treatment.
A manufacturing process of a spliced door comprises the following steps:
s1, selecting a lining plate 8, namely placing a decorative insert 7 on the lining plate 8, wherein the shortest distance between the edge of the lining plate 8 and the edge of the device insert 7 is required to be more than 10mm;
S2, drilling holes on the outer plate 3 and the lining plate 8 by using a laser cutting device after the outer plate 3 and the lining plate 8 are assembled by using a fixture, so that the outer plate 3 forms a special-shaped hole with the same shape as the decorative insert 7, meanwhile, concave cutting marks 9 appear on the top of the lining plate 8, if the pattern of the decorative insert 7 needs to be replaced, only the built-in cutting path of the laser cutting device needs to be changed, and new devices such as a new die are not needed;
s3, the outer plate 3 and the lining plate 8 are taken down from the tool;
s4, carrying out primary coating of sealant between the edge of the lining plate 8 and the cutting mark 9 (refer to FIG. 4), wherein the presence of the cutting mark 9 divides a coating area of the sealant, so that sealant exists at the joint of the subsequent concave cavity;
S5, clamping the lining plate 8 and the outer plate 3 again by using a tool, welding the edge of the lining plate 8 with the outer plate 3, and forming a concave cavity by the special-shaped holes on the lining plate 8 and the outer plate 3 (although primary coating of sealant is carried out in S4, after the lining plate 8 and the outer plate 3 are assembled, gaps are inevitably formed at the joint between the lining plate 8 and the outer plate 3, so that the sealant is not completely covered, and further, the subsequent coating of a metal binder is influenced);
S6, determining whether overflowing sealant exists in the cutting marks 9, if so, secondarily coating the sealant in the area, judging whether sealant exists at the joints of the concave cavities by using the cutting marks 9, and ensuring that the joints of the concave cavities are completely sealed;
s7, after the sealant is air-dried, the outer plate 3 and the lining plate 8 are taken down from the tool again;
S8, bending the outer plate 3 and the inner plate 4 to the designed size;
S9, filling the filler 5 into the inner plate 4, and bonding the filler 5 and the inner plate 4 by using an adhesive;
S10, assembling the inner plate 4 and the outer plate 3 to form a door body 6;
S11, uniformly applying a metal adhesive in the concave cavity, and filling the decorative insert 7 into the concave cavity, wherein the metal adhesive cannot permeate between the outer plate 3 and the lining plate 8 because the joint of the concave cavity is completely sealed, the metal adhesive is uniformly coated, and the bottom of the concave cavity cannot be extruded by external force to form a metal adhesive-free area, so that the bonding strength of the decorative insert 7 is ensured, and meanwhile, the condition that the adhesive in the door body 6 overflows to the inner side of the concave cavity is avoided, and the appearance of the exterior of the door body 6 is ensured.
The foregoing is merely a preferred embodiment of the invention, and it is to be understood that the invention is not limited to the form disclosed herein but is not to be construed as excluding other embodiments, but is capable of numerous other combinations, modifications and environments and is capable of modifications within the scope of the inventive concept, either as taught or as a matter of routine skill or knowledge in the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.
Claims (6)
1. The manufacturing process of the spliced door comprises a door body (6) which is suitable for being hinged with a door frame (1) through a hinge (2), wherein the door body (6) comprises an outer plate (3) and an inner plate (4), the inner hollow door body (6) is formed after the outer plate (3) and the inner plate (4) are assembled, and filler (5) is filled in the inner hollow part of the door body (6), the spliced door is characterized in that a special-shaped hole is formed in the outer plate (3), a lining plate (8) which can completely cover the special-shaped hole is arranged on one side, close to the inner plate (4), of the outer plate (3), a decorative insert (7) is embedded in the special-shaped hole, a cutting mark (9) which is the same as the contour of the special-shaped hole is arranged on the lining plate (8), the edge of the lining plate (8) is welded with the outer plate (3), the special-shaped hole on the lining plate (8) and the outer plate (3) forms a concave cavity, and the decorative insert (7) is arranged in the concave cavity.
The manufacturing process of the spliced door comprises the following steps of:
S1, selecting a lining plate (8), namely placing a decorative insert (7) on the lining plate (8), wherein the shortest distance between the edge of the lining plate (8) and the edge of the device insert (7) is required to be more than 10mm;
S2, drilling holes on the outer plate (3) and the lining plate (8) by using a laser cutting device after the outer plate (3) and the lining plate (8) are assembled by using a tooling fixture, so that the outer plate (3) forms a special-shaped hole with the same shape as the decorative insert (7), and meanwhile, concave cutting marks (9) appear on the top of the lining plate (8);
s3, taking the outer plate (3) and the lining plate (8) off the tool;
s4, carrying out primary coating of sealant between the edge of the lining plate (8) and the cutting mark (9);
s5, clamping the lining plate (8) and the outer plate (3) again by using a tool, welding the edge of the lining plate (8) and the outer plate (3), and forming a concave cavity by the special-shaped holes on the lining plate (8) and the outer plate (3);
s6, determining whether overflowing sealant exists in the cutting marks (9), and if the overflowing sealant area exists in the cutting marks (9), secondarily coating the sealant in the area;
s7, after the sealant is air-dried, the outer plate (3) and the lining plate (8) are taken down from the tool again;
s8, bending the outer plate (3) and the inner plate (4) to the designed size;
s9, filling the filler (5) into the inner plate (4), and bonding the filler (5) and the inner plate (4) by using an adhesive;
s10, assembling the inner plate (4) and the outer plate (3) to form a door body (6);
and S11, uniformly applying a metal adhesive in the concave cavity, and filling the decorative insert (7) into the concave cavity.
2.A process for manufacturing a splice door according to claim 1, characterized in that the filler (5) is honeycomb paper.
3. A process for manufacturing a splice door according to claim 1, characterized in that the filler (5) is an aluminium honeycomb core.
4. A process for manufacturing a splice door according to claim 1, characterized in that the non-through-hole part of the outer panel (3) is bonded to the lining (8) by means of a sealant.
5. A process for manufacturing a splice door according to claim 1, characterized in that the shortest distance of the edge of the lining plate (8) from the inner edge of the profiled hole is more than 10mm.
6. A process for manufacturing a spliced door according to claim 1, characterised in that the decorative insert (7) is a stainless steel decorative insert.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110661555.0A CN113187357B (en) | 2021-06-15 | 2021-06-15 | A splicing door and its manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110661555.0A CN113187357B (en) | 2021-06-15 | 2021-06-15 | A splicing door and its manufacturing process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113187357A CN113187357A (en) | 2021-07-30 |
| CN113187357B true CN113187357B (en) | 2025-12-02 |
Family
ID=76976412
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110661555.0A Active CN113187357B (en) | 2021-06-15 | 2021-06-15 | A splicing door and its manufacturing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113187357B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201747214U (en) * | 2009-06-18 | 2011-02-16 | 刘岗 | Door with abnormally-shaped mirror ornaments and lighting equipment |
| CN105937350A (en) * | 2016-05-10 | 2016-09-14 | 浙江亚厦产业园发展有限公司 | Wooden door produced by utilization of wooden waste residual materials and manufacturing method |
| CN216921896U (en) * | 2021-06-15 | 2022-07-08 | 山东和乐门业有限公司 | a splicing door |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1109670A (en) * | 1977-09-12 | 1981-09-29 | Robert G. Wheeler | Method of manufacturing an embossed product |
| JP2601420B2 (en) * | 1994-12-28 | 1997-04-16 | 日本フネン株式会社 | Method of manufacturing door having inlaid pattern on surface plate |
| US5918434A (en) * | 1997-06-06 | 1999-07-06 | American Building Supply, Inc. | Simulated panel door structure and method |
| CN105196772B (en) * | 2015-09-30 | 2019-07-09 | 重庆双驰门窗有限公司 | Door-plate laser engraving technique |
| CN206190148U (en) * | 2016-11-03 | 2017-05-24 | 武义群喜门业有限公司 | Door with glass decoration |
-
2021
- 2021-06-15 CN CN202110661555.0A patent/CN113187357B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201747214U (en) * | 2009-06-18 | 2011-02-16 | 刘岗 | Door with abnormally-shaped mirror ornaments and lighting equipment |
| CN105937350A (en) * | 2016-05-10 | 2016-09-14 | 浙江亚厦产业园发展有限公司 | Wooden door produced by utilization of wooden waste residual materials and manufacturing method |
| CN216921896U (en) * | 2021-06-15 | 2022-07-08 | 山东和乐门业有限公司 | a splicing door |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113187357A (en) | 2021-07-30 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Country or region after: China Address after: No. 111 Qixin Avenue, Yanbei Street, Qihe County, Dezhou City, Shandong Province, 251100 Applicant after: Shandong Hele Doors and Windows Co.,Ltd. Address before: North of Weiwu Road, Qihe County Economic Development Zone, Dezhou City, Shandong Province Applicant before: Shandong hele door industry Co.,Ltd. Country or region before: China |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |