CN113183737B - Sensors, quick-change bracket assemblies and electric vehicles - Google Patents

Sensors, quick-change bracket assemblies and electric vehicles Download PDF

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Publication number
CN113183737B
CN113183737B CN202010027589.XA CN202010027589A CN113183737B CN 113183737 B CN113183737 B CN 113183737B CN 202010027589 A CN202010027589 A CN 202010027589A CN 113183737 B CN113183737 B CN 113183737B
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quick
change bracket
mounting plate
battery pack
fixing
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CN113183737A (en
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张建平
黄春华
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Aodong New Energy Co.,Ltd.
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Aulton New Energy Automotive Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R11/00Arrangements for holding or mounting articles, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K1/04Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0455Removal or replacement of the energy storages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R11/00Arrangements for holding or mounting articles, not otherwise provided for
    • B60R2011/0001Arrangements for holding or mounting articles, not otherwise provided for characterised by position
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

The invention discloses a sensor, a quick-change bracket assembly and an electric automobile. The sensor comprises: a base; the sensing element is arranged on the base and is used for sensing an object to be detected and generating a signal; a transmission part which is in communication connection with the sensing element and is used for transmitting signals; the connector is connected to one end of the transmission part, which is far away from the sensing element, and the connector is used for being connected to an external wire harness. The quick-change bracket component comprises a quick-change bracket, a battery pack and a sensor, wherein the battery pack is provided with an induction object element for being induced by the induction element. The electric automobile comprises a quick-change bracket component and a chassis. Through being connected to the quick change support with the base on, can be comparatively convenient install the sensor on the quick change support, and the space that occupies on the quick change support is less to be favorable to realizing the lightweight of quick change support subassembly and electric automobile.

Description

传感器、快换支架组件及电动汽车Sensors, quick-change bracket assemblies and electric vehicles

技术领域Technical Field

本发明涉及电动汽车领域,特别涉及一种传感器、快换支架组件及电动汽车。The invention relates to the field of electric vehicles, and in particular to a sensor, a quick-change bracket assembly and an electric vehicle.

背景技术Background technique

电动汽车以电代油,能够实现零排放与低噪声,是解决能源和环境问题的重要手段。随着石油资源的紧张和电池技术的发展,电动汽车在性能和经济性方面已经接近甚至优于传统燃油汽车,并开始在世界范围内逐渐推广应用。以电动汽车为代表的新一代节能与环保汽车是汽车工业发展的必然趋势。作为电动汽车大规模推广应用的重要前提和基础,电动汽车充换电技术的发展和电动汽车充换电设施建设引起了各方广泛关注。Electric vehicles use electricity instead of oil, can achieve zero emissions and low noise, and are an important means to solve energy and environmental problems. With the shortage of oil resources and the development of battery technology, electric vehicles have approached or even surpassed traditional fuel vehicles in terms of performance and economy, and have begun to be gradually promoted and applied worldwide. The new generation of energy-saving and environmentally friendly vehicles represented by electric vehicles is an inevitable trend in the development of the automobile industry. As an important prerequisite and foundation for the large-scale promotion and application of electric vehicles, the development of electric vehicle charging and swapping technology and the construction of electric vehicle charging and swapping facilities have attracted widespread attention from all parties.

对于换电类的电动汽车,需要定期或不定期地更换电池,快换支架是电动汽车比较重要的组成部分,电池包固定到快换支架上,快换支架连接到电动汽车的底盘上。快换支架上设置有用于固定电池包的锁止机构,也设置有多个传感器,包括用于检测电池包在电池包的高度方向上相对于快换支架是否到达预设位置的上到位传感器,以及用于检测电池包在电池包的长度方向上相对于快换支架是否到达预设位置的前到位传感器等。For electric vehicles that require battery replacement, the battery needs to be replaced regularly or irregularly. The quick-change bracket is a relatively important component of the electric vehicle. The battery pack is fixed to the quick-change bracket, and the quick-change bracket is connected to the chassis of the electric vehicle. The quick-change bracket is provided with a locking mechanism for fixing the battery pack, and is also provided with multiple sensors, including an upper position sensor for detecting whether the battery pack has reached a preset position relative to the quick-change bracket in the height direction of the battery pack, and a front position sensor for detecting whether the battery pack has reached a preset position relative to the quick-change bracket in the length direction of the battery pack.

其中,在现有技术中,快换支架上使用的传感器需要占用较大的空间,而快换支架上又需要安装多个传感器,在快换支架上占用的空间较大,也会使得快换支架组件(包括快换支架、电池包、传感器和锁止机构等)的重量较大,不利于实现快换支架组件的轻量化。Among them, in the prior art, the sensor used on the quick-change bracket needs to occupy a large space, and multiple sensors need to be installed on the quick-change bracket. The large space occupied on the quick-change bracket will also make the quick-change bracket assembly (including the quick-change bracket, battery pack, sensor and locking mechanism, etc.) heavier, which is not conducive to achieving lightweight quick-change bracket assembly.

由上可知,现有技术中快换支架上使用的传感器具有占用的空间较大,以及不利于实现快换支架组件的轻量化的缺陷。As can be seen from the above, the sensors used on the quick-change bracket in the prior art have the defects of occupying a large space and being unfavorable for achieving lightweight of the quick-change bracket assembly.

发明内容Summary of the invention

本发明要解决的技术问题是为了克服现有技术中快换支架上使用的传感器具有占用的空间较大,以及不利于实现快换支架组件的轻量化的缺陷,提供一种传感器、快换支架组件及电动汽车。The technical problem to be solved by the present invention is to overcome the defects of the sensors used on the quick-change bracket in the prior art that they occupy a large space and are not conducive to lightweighting the quick-change bracket assembly, and to provide a sensor, a quick-change bracket assembly and an electric vehicle.

本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:

一种传感器,其特点在于,其包括:A sensor, characterized in that it comprises:

基座;Pedestal;

感应元件,安装于所述基座上,用于感应待测对象并产生信号;A sensing element, mounted on the base, for sensing the object to be detected and generating a signal;

传输部,与所述感应元件通信连接,用于传输所述信号;A transmission unit, connected to the sensing element for transmitting the signal;

连接头,连接于所述传输部中远离所述感应元件的一端,所述连接头用于连接于外部线束。A connector is connected to an end of the transmission portion away from the sensing element, and the connector is used to connect to an external wiring harness.

在本方案中,通过将基座连接到外部元件上,便能够将该传感器安装到该外部元件上,且该传感器在外部元件上占用的空间较小。相应地,当该传感器应用到电动汽车上时,该外部元件可以为快换支架,从而能够较为方便地将传感器安装到快换支架上,且在快换支架上占用的空间较小,从而有利于实现电动汽车的轻量化。In this solution, by connecting the base to the external element, the sensor can be installed on the external element, and the sensor occupies less space on the external element. Accordingly, when the sensor is applied to an electric vehicle, the external element can be a quick-change bracket, so that the sensor can be installed on the quick-change bracket more conveniently, and the space occupied on the quick-change bracket is small, which is conducive to achieving lightweighting of the electric vehicle.

优选地,所述基座的内部具有容置腔,所述感应元件嵌设于所述容置腔内。Preferably, the base has an accommodating cavity inside, and the sensing element is embedded in the accommodating cavity.

在本方案中,采用上述结构设置,一方面,感应元件嵌设在基座内,更有利于减少传感器在快换支架上占用的空间,有利于进一步实现电动汽车的轻量化;另一方面,感应元件位于上述容置腔内,有利于保护感应元件不受损坏,有利于保证传感器的可靠性。In the present solution, the above-mentioned structural setting is adopted. On the one hand, the sensing element is embedded in the base, which is more conducive to reducing the space occupied by the sensor on the quick-change bracket and is conducive to further realizing the lightweight of the electric vehicle; on the other hand, the sensing element is located in the above-mentioned accommodating cavity, which is conducive to protecting the sensing element from damage and ensuring the reliability of the sensor.

优选地,所述容置腔包括相连通的第一容置腔和第二容置腔,所述基座具有本体和延伸部,所述本体的顶部设有开口,所述本体的内部具有与所述开口相连通的所述第一容置腔;Preferably, the accommodating cavity comprises a first accommodating cavity and a second accommodating cavity which are connected to each other, the base comprises a body and an extension portion, the top of the body is provided with an opening, and the inside of the body comprises the first accommodating cavity which is connected to the opening;

所述延伸部自所述本体的底部向外延伸,所述延伸部内形成有所述第二容置腔,所述感应元件嵌设于所述第二容置腔内。The extending portion extends outward from the bottom of the main body, the extending portion has the second accommodating cavity formed therein, and the sensing element is embedded in the second accommodating cavity.

在本方案中,感应元件可自第一容置腔放入并最终位于第二容置腔内,其中,第一容置腔的截面尺寸不小于第二容置腔的截面尺寸。In this solution, the sensing element can be placed from the first accommodating cavity and finally located in the second accommodating cavity, wherein the cross-sectional dimension of the first accommodating cavity is not smaller than the cross-sectional dimension of the second accommodating cavity.

优选地,所述基座还包括连接盖,所述连接盖可拆卸连接于所述开口,以用于打开或关闭所述开口。Preferably, the base further comprises a connection cover, and the connection cover is detachably connected to the opening for opening or closing the opening.

在本方案中,当需要放入或取出感应元件时,连接盖打开开口,可以较为方便地实现感应元件的放入或取出。当感应元件放入后,连接盖关闭开口,能够对感应元件和基座的内部进行保护。In this solution, when the sensing element needs to be placed in or taken out, the connection cover opens the opening, which can conveniently place or take out the sensing element. After the sensing element is placed in, the connection cover closes the opening, which can protect the sensing element and the interior of the base.

优选地,所述连接头包括电连接部和位于所述电连接部的外部的外壳,所述电连接部连接于所述传输部;Preferably, the connector includes an electrical connection portion and a housing located outside the electrical connection portion, and the electrical connection portion is connected to the transmission portion;

所述传感器还包括护套,所述护套罩设于所述传输部的外部,且所述护套连接于所述基座和所述外壳之间。The sensor further comprises a sheath, wherein the sheath cover is arranged outside the transmission part, and the sheath is connected between the base and the shell.

在本方案中,护套能够对传输部进行保护,实际上,护套、基座和外壳连接到一起后整体上起到保护壳的作用,感应元件、传输部和电连接部等核心部件位于该保护壳内。In this solution, the sheath can protect the transmission part. In fact, after the sheath, the base and the shell are connected together, they play the role of a protective shell as a whole. Core components such as the sensing element, the transmission part and the electrical connection part are located in the protective shell.

本发明还提供一种快换支架组件,包括快换支架和电池包,所述电池包安装于所述快换支架的内侧壁,其特点在于,所述快换支架组件还包括上述传感器,所述基座可拆卸连接于所述快换支架;The present invention also provides a quick-change bracket assembly, comprising a quick-change bracket and a battery pack, wherein the battery pack is mounted on the inner side wall of the quick-change bracket, and wherein the quick-change bracket assembly further comprises the above-mentioned sensor, and the base is detachably connected to the quick-change bracket;

其中,所述电池包上设有用于被所述感应元件感应的感应对象元件。Wherein, a sensing object element for being sensed by the sensing element is provided on the battery pack.

在本方案中,通过将基座连接到快换支架上,便能够较为方便地实现传感器与快换支架的连接,且传感器在快换支架上占用的空间较少,有利于实现快换支架组件的轻量化。其中,传感器上的感应元件感应到电池包上的感应对象元件后,便能够产生相应的信号,并将信号传输出去。In this solution, by connecting the base to the quick-change bracket, the sensor and the quick-change bracket can be connected more conveniently, and the sensor occupies less space on the quick-change bracket, which is conducive to lightweighting the quick-change bracket assembly. After the sensing element on the sensor senses the sensing object element on the battery pack, it can generate a corresponding signal and transmit the signal.

优选地,所述感应对象元件为磁钢。Preferably, the sensing object element is a magnetic steel.

在本方案中,将磁钢作为感应对象元件,一方面,磁钢能够较为方便地设置到电池包上;另一方面,磁钢与感应元件的感应的较为可靠。In this solution, the magnet is used as the sensing object element. On the one hand, the magnet can be conveniently set on the battery pack; on the other hand, the induction between the magnet and the sensing element is more reliable.

优选地,所述基座位于所述快换支架的外侧壁。Preferably, the base is located on an outer side wall of the quick-change bracket.

在本方案中,采用上述结构设置,传感器能够较为方便地安装到快换支架上,或从快换支架上拆卸下来。In this solution, by adopting the above-mentioned structural arrangement, the sensor can be easily installed on the quick-change bracket or removed from the quick-change bracket.

优选地,所述快换支架组件还包括用于对所述电池包进行锁止固定的锁止机构,所述锁止机构设于所述快换支架的内侧壁;Preferably, the quick-change bracket assembly further comprises a locking mechanism for locking and fixing the battery pack, and the locking mechanism is arranged on the inner side wall of the quick-change bracket;

所述快换支架的外侧壁中与所述锁止机构的相对应的位置处预设有螺母,所述基座上设有安装孔,所述基座通过紧固件穿设于所述安装孔并螺纹连接于所述螺母实现与所述快换支架的连接。A nut is preset at a position corresponding to the locking mechanism in the outer wall of the quick-change bracket, and a mounting hole is provided on the base. The base is connected to the quick-change bracket by a fastener passing through the mounting hole and being threadedly connected to the nut.

在本方案中,采用上述结构设置,一方面,基座能够较为方便、快速且可靠地安装到快换支架上;另一方面,实现基座与快换支架连接的结构较为简单,能够进一步减少传感器在快换支架上占用的空间,有利于进一步实现电动汽车的轻量化。In the present solution, the above-mentioned structural setting is adopted. On the one hand, the base can be installed on the quick-change bracket more conveniently, quickly and reliably; on the other hand, the structure for connecting the base and the quick-change bracket is relatively simple, which can further reduce the space occupied by the sensor on the quick-change bracket, which is conducive to further realizing the lightweight of the electric vehicle.

优选地,所述快换支架组件还包括外部线束,所述外部线束连接于所述连接头并固设于所述快换支架的外边缘。Preferably, the quick-change bracket assembly further comprises an external wiring harness, which is connected to the connector and fixed to an outer edge of the quick-change bracket.

在本方案中,外部线束设置在快换支架的外边缘能够进一步降低包括传感器和外部线束的检测装置在快换支架上占用的空间。In this solution, the external wiring harness is arranged at the outer edge of the quick-change bracket, which can further reduce the space occupied by the detection device including the sensor and the external wiring harness on the quick-change bracket.

优选地,所述快换支架具有车身安装板和安装板电池包固定板,所述电池包固定板用于安装固定所述电池包,所述安装板车身安装板用于连接电动汽车的底盘;Preferably, the quick-change bracket has a vehicle body mounting plate and a mounting plate battery pack fixing plate, the battery pack fixing plate is used to install and fix the battery pack, and the mounting plate vehicle body mounting plate is used to connect to the chassis of the electric vehicle;

所述车身安装板包括第一安装板和第一连接板,所述第一安装板用于连接并安装于所述底盘,所述电池包固定板包括第二安装板和第二连接板,所述锁止机构设于所述第二安装板中朝向所述电池包的一侧,所述第二连接板的一端与所述第二安装板的顶端连接,所述第一连接板连接于所述第二连接板的另一端与所述第一安装板之间,所述第一安装板与所述第二安装板的底端的竖直距离小于所述第二安装板的竖直高度;The vehicle body mounting plate includes a first mounting plate and a first connecting plate, the first mounting plate is used to connect and be mounted on the chassis, the battery pack fixing plate includes a second mounting plate and a second connecting plate, the locking mechanism is arranged on a side of the second mounting plate facing the battery pack, one end of the second connecting plate is connected to the top end of the second mounting plate, the first connecting plate is connected between the other end of the second connecting plate and the first mounting plate, and the vertical distance between the bottom ends of the first mounting plate and the second mounting plate is less than the vertical height of the second mounting plate;

所述基座设于所述第二安装板中背离所述电池包的一侧。The base is arranged on a side of the second mounting plate away from the battery pack.

在本方案中,该快换支架的截面形状类似为T型,采用上述结构设置,相当于第一安装板位于第二安装板的中部(不等同于中心部),从而使得当第一安装板连接于底盘时,能够减小底盘与锁止机构之间的距离,有利于提高刚度,进而有利于改善电池包的固定效果。In the present embodiment, the cross-sectional shape of the quick-change bracket is similar to a T-shape. The above-mentioned structural setting is adopted, which is equivalent to the first mounting plate being located in the middle part of the second mounting plate (not equivalent to the center part). Therefore, when the first mounting plate is connected to the chassis, the distance between the chassis and the locking mechanism can be reduced, which is beneficial to improve the rigidity and further beneficial to improve the fixing effect of the battery pack.

优选地,所述快换支架组件还包括外部线束,所述外部线束连接于所述连接头;Preferably, the quick-change bracket assembly further comprises an external wiring harness, and the external wiring harness is connected to the connector;

所述第一安装板的外边缘间隔设置有多个固定部,所述外部线束通过多个所述固定部固设于所述快换支架的外边缘。A plurality of fixing parts are arranged at intervals on the outer edge of the first mounting plate, and the external wiring harness is fixed to the outer edge of the quick-change bracket through the plurality of fixing parts.

在本方案中,外部线束通过固定部固设到快换支架,在固定部的作用下,外部线束能够较为可靠地设置在快换支架的外边缘,一方面,外部线束不易受到外部元件的影响而损坏,有利于实现信号的可靠检测和传输;另一方面,外部线束也能够较为整齐地走线,外表比较美观。In this solution, the external wiring harness is fixed to the quick-change bracket through a fixing part. Under the action of the fixing part, the external wiring harness can be more reliably set on the outer edge of the quick-change bracket. On the one hand, the external wiring harness is not easily damaged by external components, which is conducive to the reliable detection and transmission of signals; on the other hand, the external wiring harness can also be routed more neatly and has a more beautiful appearance.

优选地,所述固定部上设有固定孔,所述快换支架组件还包括多个固定夹,每一所述固定夹包括相连接的第一固定部分和第二固定部分;Preferably, a fixing hole is provided on the fixing portion, and the quick-change bracket assembly further comprises a plurality of fixing clips, each of the fixing clips comprising a first fixing portion and a second fixing portion connected to each other;

其中,所述第一固定部分形成有供所述外部线束穿过的容置孔,所述第二固定部分穿设于并固定于所述固定孔。The first fixing part is formed with a receiving hole for the external wiring harness to pass through, and the second fixing part is passed through and fixed to the fixing hole.

在本方案中,第一固定部分供外部线束穿过,第二固定部分用于实现固定夹与快换支架的固定,从而能够较为方便且可靠地将外部线束固设到快换支架上。另外,固定夹的结构也较为简单,也可以做到重量很小(如采用塑料材质制成,但不局限于塑料材质),从而,固定夹对快换支架组件的整体重量影响较小,有利于进一步实现电动汽车的轻量化。In this solution, the first fixing part is used for the external wiring harness to pass through, and the second fixing part is used to fix the fixing clip to the quick-change bracket, so that the external wiring harness can be fixed to the quick-change bracket more conveniently and reliably. In addition, the structure of the fixing clip is relatively simple, and the weight can also be very small (such as made of plastic material, but not limited to plastic material), so that the fixing clip has little effect on the overall weight of the quick-change bracket assembly, which is conducive to further realizing the lightweight of the electric vehicle.

优选地,所述第一固定部分包括相互连接的两分体结构,所述第一固定部分能够在打开状态和封闭状态之间切换;Preferably, the first fixing part comprises two mutually connected split structures, and the first fixing part can be switched between an open state and a closed state;

其中,当处于所述打开状态时,两所述分体结构的一端连接,另一端形成有供所述外部线束通过的容纳口;Wherein, when in the open state, one end of the two split structures is connected, and the other end is formed with a receiving opening for the external wiring harness to pass through;

当处于所述封闭状态时,两所述分体结构的两端一一对应连接,以形成封闭的环状结构。When in the closed state, the two ends of the two separate structures are connected one by one to form a closed ring structure.

在本方案中,采用上述结构,第一固定部分为近似活页本上采用的活页环结构,使用较为方便,施加适当的外力,便能够实现第一固定部分在打开状态和封闭状态之间的切换。In the present solution, the above structure is adopted, and the first fixed part is similar to the loose-leaf ring structure used in a loose-leaf book, which is convenient to use. By applying appropriate external force, the first fixed part can be switched between the open state and the closed state.

优选地,所述第一固定部分能够在伸展状态和弯折状态之间切换;Preferably, the first fixing portion is switchable between an extended state and a bent state;

其中,当处于所伸展状态时,所述第一固定部分为线状结构;Wherein, when in the extended state, the first fixing portion is a linear structure;

当处于所述弯折状态时,所述第一固定部分经弯折形成为具有所述容置孔的环状结构。When in the bent state, the first fixing portion is bent to form an annular structure having the accommodating hole.

在本方案中,采用上述结构设置,第一固定部分为近似腰带或手环的结构,结构也较为简单,便于实现外部线束的固定。In the present solution, the above-mentioned structural setting is adopted, and the first fixing part is a structure similar to a belt or a bracelet, and the structure is also relatively simple, which is convenient for fixing the external wiring harness.

优选地,所述固定夹还包括限位部,所述限位部连接于所述第一固定部分和所述第二固定部分之间,且所述限位部贴合于所述固定部。Preferably, the fixing clip further includes a limiting portion, the limiting portion is connected between the first fixing portion and the second fixing portion, and the limiting portion is in contact with the fixing portion.

在本方案中,采用上述结构设置,一方面,限位部能够限制固定夹伸入固定孔的最大深度;另一方面,限位部贴合于固定部,增大了固定夹与固定部的接触面积,有利于提高固定夹的可靠性,进而有利于提高外部线束固定的可靠性。In the present solution, the above-mentioned structural setting is adopted. On the one hand, the limiting portion can limit the maximum depth of the fixing clip extending into the fixing hole; on the other hand, the limiting portion is attached to the fixing portion, thereby increasing the contact area between the fixing clip and the fixing portion, which is beneficial to improving the reliability of the fixing clip, and further beneficial to improving the reliability of the external wiring harness fixation.

本发明还提供一种电动汽车,包括底盘,其特点在于,所述电动汽车还包括上述快换支架组件,所述快换支架连接于所述底盘。The present invention also provides an electric vehicle, comprising a chassis, wherein the electric vehicle further comprises the quick-change bracket assembly, and the quick-change bracket is connected to the chassis.

在本方案中,包含上述快换支架组件的电动汽车便于实现轻量化。In this solution, the electric vehicle including the quick-change bracket assembly can be easily lightweight.

在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of being in accordance with the common sense in the art, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present invention.

本发明的积极进步效果在于:The positive and progressive effects of the present invention are:

在该传感器中,通过将基座连接到外部元件上,便能够将该传感器安装到该外部元件上,且该传感器在外部元件上占用的空间较小。相应地,当该传感器应用到电动汽车上时,该外部元件可以为快换支架,从而能够较为方便地将传感器安装到快换支架上,且在快换支架上占用的空间较小,从而有利于实现电动汽车的轻量化。In the sensor, by connecting the base to the external element, the sensor can be mounted on the external element, and the sensor occupies less space on the external element. Accordingly, when the sensor is applied to an electric vehicle, the external element can be a quick-change bracket, so that the sensor can be mounted on the quick-change bracket more conveniently, and the space occupied on the quick-change bracket is less, which is conducive to achieving lightweighting of the electric vehicle.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明一较佳实施例的传感器的结构示意图。FIG. 1 is a schematic diagram of the structure of a sensor according to a preferred embodiment of the present invention.

图2为本发明一较佳实施例的传感器的另一结构示意图。FIG. 2 is another schematic diagram of the structure of a sensor according to a preferred embodiment of the present invention.

图3为本发明一较佳实施例的快换支架组件的结构示意图。FIG. 3 is a schematic structural diagram of a quick-change bracket assembly according to a preferred embodiment of the present invention.

图4为本发明一较佳实施例的快换支架组件中快换支架的部分结构示意图,图中主要示出了快换支架的截面形状。FIG. 4 is a partial structural schematic diagram of a quick-change bracket in a quick-change bracket assembly according to a preferred embodiment of the present invention, and the figure mainly shows the cross-sectional shape of the quick-change bracket.

图5为本发明一较佳实施例的快换支架组件中快换支架的另一部分结构示意图,图中示出了第一安装板上的凹陷部。FIG. 5 is a schematic diagram of another part of the structure of the quick-change bracket in the quick-change bracket assembly according to a preferred embodiment of the present invention, showing the recessed portion on the first mounting plate.

图6为本发明一较佳实施例的快换支架组件中快换支架的又一部分结构示意图,图中示出了第一安装板上的第一凸起部和第二凸起部。FIG. 6 is a schematic diagram of another part of the structure of the quick-change bracket in the quick-change bracket assembly of a preferred embodiment of the present invention, showing the first protrusion and the second protrusion on the first mounting plate.

图7为本发明一较佳实施例的快换支架组件中快换支架的再一部分结构示意图,图中示出了安装于第二安装板的锁止机构。FIG. 7 is a schematic diagram of another part of the structure of the quick-change bracket in the quick-change bracket assembly according to a preferred embodiment of the present invention, showing a locking mechanism installed on the second mounting plate.

图8为本发明一较佳实施例的快换支架组件的部分结构示意图。FIG. 8 is a partial structural schematic diagram of a quick-change bracket assembly according to a preferred embodiment of the present invention.

图9为本发明一较佳实施例的快换支架组件的另一部分结构示意图。FIG. 9 is a schematic diagram of another part of the structure of the quick-change bracket assembly according to a preferred embodiment of the present invention.

图10为本发明一较佳实施例的快换支架组件的又一部分结构示意图。FIG. 10 is a schematic diagram of another portion of the structure of a quick-change bracket assembly according to a preferred embodiment of the present invention.

附图标记说明:Description of reference numerals:

10 车身安装板10 Body mounting plate

101 第一安装板101 First mounting plate

102 第一连接板102 first connecting plate

103 第一凸起部103 first protrusion

104 第二凸起部104 second protrusion

1041 车身安装孔1041 Body mounting holes

105 凹陷部105 Depression

106 固定部106 Fixed part

1061 固定孔1061 Fixing hole

20 电池包固定板20 Battery pack fixing plate

201 第二安装板201 Second mounting plate

202 第二连接板202 Second connecting plate

30 横梁30 Beam

40 后梁40 rear beam

50 锁止机构50 Locking mechanism

60 传感器60 Sensors

601 基座601 Base

6011 本体6011 Body

6012 延伸部6012 Extension

6013 连接盖6013 Connection cover

6014 安装孔6014 Mounting holes

602 传输部602 Transmission Department

603 护套603 Sheath

604 连接头604 Connector

605 外壳605 Housing

70 固定夹70 Fixing clip

701 第一固定部分701 First fixed part

702 第二固定部分702 Second fixed part

703 限位部703 Limiting part

80 定位机构80 Positioning mechanism

90 外部线束90 External wiring harness

具体实施方式Detailed ways

下面结合附图,通过实施例的方式进一步说明本发明,但并不因此将本发明限制在下述的实施例范围之中。The present invention is further described below by way of embodiments in conjunction with the accompanying drawings, but the present invention is not limited to the scope of the following embodiments.

本实施例揭示一种传感器60,如图1-3、图8-10所示,传感器60包括基座601、感应元件(图中未示出)、传输部602(图中未示出)和连接头604。其中,感应元件安装于基座601上,用于感应待测对象并产生信号。传输部602与感应元件通信连接,用于传输信号。连接头604连接于传输部602中远离感应元件的一端,连接头604用于连接于外部线束90。This embodiment discloses a sensor 60, as shown in Figures 1-3 and Figures 8-10, the sensor 60 includes a base 601, a sensing element (not shown in the figure), a transmission part 602 (not shown in the figure) and a connector 604. The sensing element is mounted on the base 601, and is used to sense the object to be measured and generate a signal. The transmission part 602 is connected to the sensing element for transmitting the signal. The connector 604 is connected to one end of the transmission part 602 away from the sensing element, and the connector 604 is used to connect to the external wiring harness 90.

在本实施方式中,通过将基座601连接到外部元件上,便能够将该传感器60安装到该外部元件上,且该传感器60在外部元件上占用的空间较小。相应地,当该传感器60应用到电动汽车上时,该外部元件可以为快换支架,从而能够较为方便地将传感器60安装到快换支架上,且在快换支架上占用的空间较小,从而有利于实现电动汽车的轻量化。In this embodiment, by connecting the base 601 to the external element, the sensor 60 can be installed on the external element, and the space occupied by the sensor 60 on the external element is small. Accordingly, when the sensor 60 is applied to an electric vehicle, the external element can be a quick-change bracket, so that the sensor 60 can be installed on the quick-change bracket more conveniently, and the space occupied on the quick-change bracket is small, which is conducive to achieving lightweighting of the electric vehicle.

参照图1-2、图8-10予以理解,基座601的内部具有容置腔,感应元件嵌设于容置腔内。一方面,感应元件嵌设在基座601内,更有利于减少传感器60在快换支架上占用的空间,有利于进一步实现电动汽车的轻量化;另一方面,感应元件位于上述容置腔内,有利于保护感应元件不受损坏,有利于保证传感器60的可靠性。Referring to Figures 1-2 and 8-10, it can be understood that the base 601 has a receiving cavity inside, and the sensing element is embedded in the receiving cavity. On the one hand, the sensing element is embedded in the base 601, which is more conducive to reducing the space occupied by the sensor 60 on the quick-change bracket, which is conducive to further realizing the lightweight of the electric vehicle; on the other hand, the sensing element is located in the above-mentioned receiving cavity, which is conducive to protecting the sensing element from damage and ensuring the reliability of the sensor 60.

具体地,容置腔包括相连通的第一容置腔和第二容置腔,基座601具有本体6011和延伸部6012,本体6011的顶部设有开口,本体6011的内部具有与开口相连通的第一容置腔。延伸部6012自本体6011的底部向外延伸,延伸部6012内形成有第二容置腔,感应元件嵌设于第二容置腔内。Specifically, the accommodating cavity includes a first accommodating cavity and a second accommodating cavity that are connected. The base 601 has a body 6011 and an extension portion 6012. The top of the body 6011 is provided with an opening, and the interior of the body 6011 has a first accommodating cavity that is connected to the opening. The extension portion 6012 extends outward from the bottom of the body 6011, and a second accommodating cavity is formed in the extension portion 6012. The sensing element is embedded in the second accommodating cavity.

其中,感应元件可自第一容置腔放入并最终位于第二容置腔内,其中,第一容置腔的截面尺寸不小于第二容置腔的截面尺寸。The sensing element can be placed from the first accommodating cavity and finally located in the second accommodating cavity, wherein the cross-sectional dimension of the first accommodating cavity is not less than the cross-sectional dimension of the second accommodating cavity.

继续参照图1-2、图8-10予以理解,基座601还包括连接盖6013,连接盖6013可拆卸连接于开口,以用于打开或关闭开口。1-2 and 8-10 , the base 601 further includes a connection cover 6013 , which is detachably connected to the opening for opening or closing the opening.

其中,当需要放入或取出感应元件时,连接盖6013打开开口,可以较为方便地实现感应元件的放入或取出。当感应元件放入后,连接盖6013关闭开口,能够对感应元件和基座601的内部进行保护。When the sensing element needs to be put in or taken out, the connection cover 6013 opens the opening, which can conveniently put the sensing element in or take out. After the sensing element is put in, the connection cover 6013 closes the opening, which can protect the sensing element and the interior of the base 601.

进一步地,连接头604包括电连接部和位于电连接部的外部的外壳605,电连接部连接于传输部602。传感器60还包括护套603,护套603罩设于传输部602的外部,且护套603连接于基座601和外壳605之间。Furthermore, the connector 604 includes an electrical connection part and a housing 605 located outside the electrical connection part, and the electrical connection part is connected to the transmission part 602. The sensor 60 also includes a sheath 603, which is covered outside the transmission part 602 and connected between the base 601 and the housing 605.

其中,护套603能够对传输部602进行保护,实际上,护套603、基座601和外壳605连接到一起后整体上起到保护壳的作用,感应元件、传输部602和电连接部等核心部件位于该保护壳内。Among them, the sheath 603 can protect the transmission part 602. In fact, after the sheath 603, the base 601 and the shell 605 are connected together, they play the role of a protective shell as a whole. The core components such as the sensing element, the transmission part 602 and the electrical connection part are located in the protective shell.

如图3-10所示,本实施例还揭示一种快换支架组件,快换支架组件包括快换支架和电池包,电池包安装于快换支架的内侧壁,快换支架组件还包括上述传感器60,基座601可拆卸连接于快换支架。其中,电池包上设有用于被感应元件感应的感应对象元件。As shown in FIG3-10, this embodiment also discloses a quick-change bracket assembly, which includes a quick-change bracket and a battery pack, the battery pack being mounted on the inner side wall of the quick-change bracket, and the quick-change bracket assembly further includes the above-mentioned sensor 60, and the base 601 is detachably connected to the quick-change bracket. The battery pack is provided with a sensing object element for being sensed by the sensing element.

在本实施方式中,通过将基座601连接到快换支架上,便能够较为方便地实现传感器60与快换支架的连接,且传感器60在快换支架上占用的空间较少,有利于实现快换支架组件的轻量化。其中,传感器60上的感应元件感应到电池包上的感应对象元件后,便能够产生相应的信号,并将信号传输出去。In this embodiment, by connecting the base 601 to the quick-change bracket, the sensor 60 can be connected to the quick-change bracket more conveniently, and the sensor 60 occupies less space on the quick-change bracket, which is conducive to achieving lightweight quick-change bracket assembly. After the sensing element on the sensor 60 senses the sensing object element on the battery pack, it can generate a corresponding signal and transmit the signal.

在本实施例中,感应对象元件为磁钢,但不局限于磁钢。其中,将磁钢作为感应对象元件,一方面,磁钢能够较为方便地设置到电池包上;另一方面,磁钢与感应元件的感应的较为可靠。In this embodiment, the sensing object element is a magnetic steel, but is not limited to a magnetic steel. Among them, the magnetic steel is used as the sensing object element. On the one hand, the magnetic steel can be more conveniently set on the battery pack; on the other hand, the induction between the magnetic steel and the sensing element is more reliable.

如图3、图8-10所示,基座601位于快换支架的外侧壁。如此设置,传感器60能够较为方便地安装到快换支架上,或从快换支架上拆卸下来。As shown in Fig. 3 and Fig. 8-10, the base 601 is located on the outer side wall of the quick-change bracket. With such arrangement, the sensor 60 can be conveniently installed on the quick-change bracket or removed from the quick-change bracket.

如图3、图7和图10所示,快换支架组件还包括用于对电池包进行锁止固定的锁止机构50,锁止机构50设于快换支架的内侧壁。快换支架的外侧壁中与锁止机构50的相对应的位置处预设有螺母,基座601上设有安装孔6014,基座601通过紧固件穿设于安装孔6014并螺纹连接于螺母实现与快换支架的连接。As shown in Fig. 3, Fig. 7 and Fig. 10, the quick-change bracket assembly further includes a locking mechanism 50 for locking and fixing the battery pack, and the locking mechanism 50 is arranged on the inner side wall of the quick-change bracket. A nut is preset at a position corresponding to the locking mechanism 50 in the outer side wall of the quick-change bracket, and a mounting hole 6014 is arranged on the base 601. The base 601 is connected to the quick-change bracket by fasteners passing through the mounting hole 6014 and being threadedly connected to the nut.

其中,一方面,基座601能够较为方便、快速且可靠地安装到快换支架上;另一方面,实现基座601与快换支架连接的结构较为简单,能够进一步减少传感器60在快换支架上占用的空间,有利于进一步实现电动汽车的轻量化。Among them, on the one hand, the base 601 can be installed on the quick-change bracket more conveniently, quickly and reliably; on the other hand, the structure for connecting the base 601 with the quick-change bracket is relatively simple, which can further reduce the space occupied by the sensor 60 on the quick-change bracket, which is conducive to further realizing the lightweight of the electric vehicle.

需要说明的是,在快换支架组件中,传感器60可以为上到位传感器、前到位传感器60等。其中,其中,上到位传感器用于检测电池包相对于快换支架在电池包的高度方向上是否移动到位,前到位传感器用于检测电池包相对于快换支架在电池包的长度方向上是否移动到位。It should be noted that, in the quick-change bracket assembly, the sensor 60 may be an upper position sensor, a front position sensor 60, etc. Among them, the upper position sensor is used to detect whether the battery pack moves into position relative to the quick-change bracket in the height direction of the battery pack, and the front position sensor is used to detect whether the battery pack moves into position relative to the quick-change bracket in the length direction of the battery pack.

如图3、图8-10所示,快换支架组件还包括外部线束90,外部线束90连接于连接头604并固设于快换支架的外边缘。其中,外部线束90设置在快换支架的外边缘能够进一步降低包括传感器60和外部线束90的检测装置在快换支架上占用的空间。As shown in Fig. 3 and Fig. 8-10, the quick-change bracket assembly further includes an external harness 90, which is connected to the connector 604 and fixed to the outer edge of the quick-change bracket. The external harness 90 is arranged at the outer edge of the quick-change bracket to further reduce the space occupied by the detection device including the sensor 60 and the external harness 90 on the quick-change bracket.

如图3-10所示,快换支架具有车身安装板10和安装板电池包固定板20,电池包固定板20用于安装固定电池包,安装板车身安装板10用于连接电动汽车的底盘。车身安装板10包括第一安装板101和第一连接板102,第一安装板101用于连接并安装于底盘,电池包固定板20包括第二安装板201和第二连接板202,锁止机构50设于第二安装板201中朝向电池包的一侧,第二连接板202的一端与第二安装板201的顶端连接,第一连接板102连接于第二连接板202的另一端与第一安装板101之间,第一安装板101与第二安装板201的底端的竖直距离小于第二安装板201的竖直高度。基座601设于第二安装板201中背离电池包的一侧。As shown in FIG3-10, the quick-change bracket has a body mounting plate 10 and a mounting plate battery pack fixing plate 20, the battery pack fixing plate 20 is used to install and fix the battery pack, and the mounting plate body mounting plate 10 is used to connect the chassis of the electric vehicle. The body mounting plate 10 includes a first mounting plate 101 and a first connecting plate 102, the first mounting plate 101 is used to connect and install on the chassis, the battery pack fixing plate 20 includes a second mounting plate 201 and a second connecting plate 202, the locking mechanism 50 is arranged on the side of the second mounting plate 201 facing the battery pack, one end of the second connecting plate 202 is connected to the top of the second mounting plate 201, the first connecting plate 102 is connected between the other end of the second connecting plate 202 and the first mounting plate 101, and the vertical distance between the bottom ends of the first mounting plate 101 and the second mounting plate 201 is less than the vertical height of the second mounting plate 201. The base 601 is arranged on the side of the second mounting plate 201 away from the battery pack.

其中,该快换支架的截面形状类似为T型,采用上述结构设置,相当于第一安装板101位于第二安装板201的中部(不等同于中心部),从而使得当第一安装板101连接于底盘时,能够减小底盘与锁止机构50之间的距离,有利于提高刚度,进而有利于改善电池包的固定效果。Among them, the cross-sectional shape of the quick-change bracket is similar to a T-shape. The above-mentioned structural setting is equivalent to the first mounting plate 101 being located in the middle part (not equivalent to the center part) of the second mounting plate 201, so that when the first mounting plate 101 is connected to the chassis, the distance between the chassis and the locking mechanism 50 can be reduced, which is beneficial to improve the rigidity and further beneficial to improve the fixing effect of the battery pack.

第二安装板201、第二连接板202、第一连接板102和第一安装板101之间围成一容置空间。传感器60和用于固定传感器60的传感器固定结构位于容置空间内。An accommodating space is formed between the second mounting plate 201, the second connecting plate 202, the first connecting plate 102 and the first mounting plate 101. The sensor 60 and a sensor fixing structure for fixing the sensor 60 are located in the accommodating space.

如图3所示,快换支架包括横梁30、相对设置的两纵梁和后梁40,横梁30连接在两纵梁之间并围成具开口的框体结构,后梁40连接在与开口相对应的位置处并位于纵梁的上方。在本实施例中,纵梁的截面形状为上述类似T型的形状,且纵梁包括上述车身安装板10和电池包固定板20。需要说明的是,图1中仅是示意性地示出一种后梁40。As shown in FIG3 , the quick-change bracket includes a cross beam 30, two longitudinal beams arranged opposite to each other, and a rear beam 40. The cross beam 30 is connected between the two longitudinal beams and forms a frame structure with an opening. The rear beam 40 is connected at a position corresponding to the opening and is located above the longitudinal beam. In this embodiment, the cross-sectional shape of the longitudinal beam is the T-shaped shape mentioned above, and the longitudinal beam includes the vehicle body mounting plate 10 and the battery pack fixing plate 20. It should be noted that FIG1 only schematically shows a rear beam 40.

参照图3-7予以理解,第一安装板101和第一连接板102之间形成有第一夹角,第二安装板201和第二连接板202之间形成有第二夹角,第一连接板102与第二连接板202之间形成有第三夹角;其中,第二夹角为90度,第一夹角和第三夹角均大于等于90度且小于180度。如此设置,便于实现第二连接板202、第一安装板101等与外部元件的连接,从而便于实现快换支架与外部元件的连接。Referring to Figs. 3-7, it can be understood that a first angle is formed between the first mounting plate 101 and the first connecting plate 102, a second angle is formed between the second mounting plate 201 and the second connecting plate 202, and a third angle is formed between the first connecting plate 102 and the second connecting plate 202; wherein the second angle is 90 degrees, and the first angle and the third angle are both greater than or equal to 90 degrees and less than 180 degrees. Such a configuration facilitates the connection between the second connecting plate 202, the first mounting plate 101, etc. and external components, thereby facilitating the connection between the quick-change bracket and external components.

需要说明的是,第一夹角和第三夹角的优选角度范围均为90度~120度。如此设置,既有利于保证快换支架的整体稳定性,又有利于实现快换支架与外部元件的连接。It should be noted that the preferred angle ranges of the first angle and the third angle are both 90 degrees to 120 degrees. Such an arrangement is beneficial to ensuring the overall stability of the quick-change bracket and to achieving the connection between the quick-change bracket and the external components.

具体地,在本实施方式中,如图4和图7所示,第二连接板202平行于第一安装板101,以使第一夹角等于第三夹角。并且,第一夹角和第三夹角均为120度。Specifically, in this embodiment, as shown in Figures 4 and 7, the second connecting plate 202 is parallel to the first mounting plate 101, so that the first angle is equal to the third angle. In addition, the first angle and the third angle are both 120 degrees.

在本实施方式中,锁止机构50的中心位置与第一安装板101之间的竖直距离为0。如此设置,使得当第一安装板101连接于底盘时,底盘与锁止机构50的中心位置能够位于同一水平面,底盘与锁止机构50的中心位置之间竖直距离最小化,从而能够进一步提高刚度,进而进一步提高电池包的固定效果。In this embodiment, the vertical distance between the center position of the locking mechanism 50 and the first mounting plate 101 is 0. This arrangement enables the center positions of the chassis and the locking mechanism 50 to be located on the same horizontal plane when the first mounting plate 101 is connected to the chassis, and the vertical distance between the center positions of the chassis and the locking mechanism 50 is minimized, thereby further improving the rigidity and further improving the fixing effect of the battery pack.

需要说明的是,在其他可替代的实施方式中,根据实际设计需求,锁止机构50的中心位置与第一安装板101之间的竖直距离可以设置为0~5mm中的其他任意数值。将竖直距离设置在上述范围内,底盘与锁止机构50的中心位置之间的距离也极小,相较于现有技术,也能够提高刚度,进而能够提高电池包的固定效果。It should be noted that in other alternative embodiments, according to actual design requirements, the vertical distance between the center position of the locking mechanism 50 and the first mounting plate 101 can be set to any other value between 0 and 5 mm. When the vertical distance is set within the above range, the distance between the chassis and the center position of the locking mechanism 50 is also very small, which can also improve the rigidity compared to the prior art, thereby improving the fixing effect of the battery pack.

需要说明的是,图3、图7和图10中标示出的锁止机构50仅是示意性地示出了其中一种锁止机构。实际上,在此,锁止机构包括第一锁止机构和第二锁止机构,其中,第一锁止机构为一级锁止机构,用于对电池进行锁止、固定,一级锁止机构具体可参见公开号为CN106427514A的中国专利申请公开的“锁止装置”;第二锁止机构为二级锁止机构,可以为电池包提供锁止保护功能,能够在第一锁止机构锁止失效时用于防止电池包掉落,提高安全性能。其中,图3、图7和图10中标示出的锁止机构50为对应的二级锁止机构。It should be noted that the locking mechanism 50 shown in FIG. 3 , FIG. 7 and FIG. 10 is only a schematic illustration of one of the locking mechanisms. In fact, the locking mechanism includes a first locking mechanism and a second locking mechanism, wherein the first locking mechanism is a primary locking mechanism, which is used to lock and fix the battery. For details of the primary locking mechanism, please refer to the "locking device" disclosed in the Chinese patent application with publication number CN106427514A; the second locking mechanism is a secondary locking mechanism, which can provide a locking protection function for the battery pack, and can be used to prevent the battery pack from falling when the locking of the first locking mechanism fails, thereby improving safety performance. Among them, the locking mechanism 50 shown in FIG. 3 , FIG. 7 and FIG. 10 is the corresponding secondary locking mechanism.

如图4和图6所示,第一安装板101上用于与第二安装板201上安装锁止机构50的位置相对应的位置处设有第一凸起部103。其中,对于第一凸起部103,在高度方向上,第一凸起部103自第一安装板101沿着第二安装板201的高度方向延伸;在长度方向上,第一凸起部103自第一安装板101朝着靠近第二安装板201的方向延伸。As shown in Fig. 4 and Fig. 6, a first protrusion 103 is provided at a position on the first mounting plate 101 corresponding to the position on the second mounting plate 201 where the locking mechanism 50 is installed. The first protrusion 103 extends from the first mounting plate 101 along the height direction of the second mounting plate 201 in the height direction; and extends from the first mounting plate 101 toward the direction close to the second mounting plate 201 in the length direction.

其中,第一凸起部103位于第一安装板101上与底盘连接的那一面,第一凸起部103能够起到垫高和避让作用,方便实现锁止机构50与第二安装板201的安装,有利于提高快换支架的组装效率。Among them, the first protrusion 103 is located on the side of the first mounting plate 101 connected to the chassis. The first protrusion 103 can play a role in raising and avoiding, facilitating the installation of the locking mechanism 50 and the second mounting plate 201, which is beneficial to improving the assembly efficiency of the quick-change bracket.

需要说明的是,在其他可替代的实施方式中,第一凸起部103也不局限于设置在与锁止机构相对应的位置处,实际上,根据实际需要,第一凸起部103可以设置在与安装到第二安装板201的其他结构相对应的位置处,比如,第一凸起部103也可设置在与定位机构80(如图9所示,定位机构80用于对电池包进行定位,定位机构80可设置为定位座,定位座设有开口及自开口延伸的空腔,开口用于供安装于电池包的锁轴进入空腔)相对应的位置处。It should be noted that, in other alternative embodiments, the first protrusion 103 is not limited to being set at a position corresponding to the locking mechanism. In fact, according to actual needs, the first protrusion 103 can be set at a position corresponding to other structures installed on the second mounting plate 201. For example, the first protrusion 103 can also be set at a position corresponding to the positioning mechanism 80 (as shown in Figure 9, the positioning mechanism 80 is used to position the battery pack. The positioning mechanism 80 can be set as a positioning seat. The positioning seat is provided with an opening and a cavity extending from the opening. The opening is used for a lock shaft installed on the battery pack to enter the cavity).

具体地,在本实施方式中(参见图6),第一凸起部103的顶面为弧面。其中,弧面占用的空间较少,且光滑无棱角,能够减少甚至是避免对外部元件造成损伤,从而,采用上述结构设置,能够在减少对外部元件造成损伤基础上,方便实现锁止机构50与第二安装板201的安装。Specifically, in this embodiment (see FIG. 6 ), the top surface of the first protrusion 103 is an arc surface. The arc surface occupies less space and is smooth without edges and corners, which can reduce or even avoid damage to external components. Therefore, the above structural setting can facilitate the installation of the locking mechanism 50 and the second mounting plate 201 while reducing damage to external components.

如图5所示,第一安装板101上用于与第二安装板201安装锁止机构50的位置相对应的位置处设有凹陷部105。其中,在第一安装板101的宽度方向上,凹陷部105自第一安装板101靠近第二安装板201的一侧延伸至远离第二安装板201的一侧。As shown in FIG5 , a recessed portion 105 is provided on the first mounting plate 101 at a position corresponding to the position where the locking mechanism 50 is installed on the second mounting plate 201. In the width direction of the first mounting plate 101, the recessed portion 105 extends from a side of the first mounting plate 101 close to the second mounting plate 201 to a side away from the second mounting plate 201.

需要说明的是,凹陷部105位于第一安装板101上用于与底盘连接的那一侧的背面,也就是说,当第一安装板101连接于底盘后,凹陷部105与底盘位于第一安装板101的两侧。凹陷部105的设置使得第一安装板101中用于与底盘连接的那一面形成有凸起部,该凸起部能够起到垫高作用,方便实现锁止机构50与第二安装板201的安装,有利于提高快换支架的组装效率。It should be noted that the recessed portion 105 is located on the back side of the first mounting plate 101 for connecting with the chassis, that is, when the first mounting plate 101 is connected to the chassis, the recessed portion 105 and the chassis are located on both sides of the first mounting plate 101. The provision of the recessed portion 105 forms a raised portion on the side of the first mounting plate 101 for connecting with the chassis, and the raised portion can play a cushioning role, facilitating the installation of the locking mechanism 50 and the second mounting plate 201, which is conducive to improving the assembly efficiency of the quick-change bracket.

实际上,凹陷部105和第一凸起部103的作用基本相同,其中,第一凸起部103是直接自第一安装板101中与底盘连接的那一面凸出,而凹陷部105是通过在第一安装板101中用于背离底盘的一面做凹陷,从而使得第一安装板101中用于连接底盘的那一面形成凸起部。In fact, the functions of the recessed portion 105 and the first raised portion 103 are basically the same, wherein the first raised portion 103 directly protrudes from the side of the first mounting plate 101 connected to the chassis, while the recessed portion 105 is formed by recessing the side of the first mounting plate 101 that is away from the chassis, thereby forming a raised portion on the side of the first mounting plate 101 that is connected to the chassis.

如图3-4、图6-7所示,第一安装板101上沿着长度方向间隔设置有多个第二凸起部104,多个第二凸起部104自第一安装板101沿着第二安装板201的高度方向延伸。其中,多个第二凸起部104的顶面均为平面,第一安装板101通过多个第二凸起部104用于与底盘连接,且多个第二凸起部104的顶面用于贴合于底盘。As shown in Fig. 3-4 and Fig. 6-7, a plurality of second protrusions 104 are arranged at intervals along the length direction on the first mounting plate 101, and the plurality of second protrusions 104 extend from the first mounting plate 101 along the height direction of the second mounting plate 201. The top surfaces of the plurality of second protrusions 104 are all planes, and the first mounting plate 101 is used to connect with the chassis through the plurality of second protrusions 104, and the top surfaces of the plurality of second protrusions 104 are used to fit the chassis.

在本实施方式中,第二凸起部104的设置有利于实现第一安装板101与底盘的可靠贴合,进而有利于实现第一安装板101与底盘连接可靠性。In this embodiment, the provision of the second protrusion 104 is conducive to achieving reliable fitting between the first mounting plate 101 and the chassis, and further conducive to achieving reliability of connection between the first mounting plate 101 and the chassis.

如图3-4和图6所示,每一第二凸起部104的顶部设置有车身安装孔1041,第二凸起部104通过车身安装孔1041用于与底盘可拆卸连接。As shown in FIGS. 3-4 and 6 , a vehicle body mounting hole 1041 is provided at the top of each second protrusion 104 , and the second protrusion 104 is used to be detachably connected to the chassis through the vehicle body mounting hole 1041 .

如图5-6、8-10所示,第一安装板101的外边缘间隔设置有多个固定部106,外部线束90通过多个固定部106固设于快换支架的外边缘。其中,外部线束90通过固定部106固设到快换支架,在固定部106的作用下,外部线束90能够较为可靠地设置在快换支架的外边缘,一方面,外部线束90不易受到外部元件的影响而损坏,有利于实现信号的可靠检测和传输;另一方面,外部线束也能够较为整齐地走线,外表比较美观。As shown in Figs. 5-6 and 8-10, a plurality of fixing parts 106 are arranged at intervals on the outer edge of the first mounting plate 101, and the external wiring harness 90 is fixed to the outer edge of the quick-change bracket through the plurality of fixing parts 106. The external wiring harness 90 is fixed to the quick-change bracket through the fixing parts 106. Under the action of the fixing parts 106, the external wiring harness 90 can be more reliably arranged on the outer edge of the quick-change bracket. On the one hand, the external wiring harness 90 is not easily damaged by external elements, which is conducive to the reliable detection and transmission of signals; on the other hand, the external wiring harness can also be routed more neatly, and the appearance is more beautiful.

具体地,固定部106上设有固定孔1061,快换支架组件还包括多个固定夹70,每一固定夹70包括相连接的第一固定部分701和第二固定部分702;其中,第一固定部分701形成有供外部线束90穿过的容置孔,第二固定部分702穿设于并固定于固定孔1061。第一固定部分701供外部线束90穿过,第二固定部分702用于实现固定夹70与快换支架的固定,从而能够较为方便且可靠地将外部线束90固设到快换支架上。另外,固定夹70的结构也较为简单,也可以做到重量很小(如采用塑料材质制成,但不局限于塑料材质),从而,固定夹70对快换支架组件的整体重量影响较小,有利于进一步实现电动汽车的轻量化。Specifically, a fixing hole 1061 is provided on the fixing portion 106, and the quick-change bracket assembly further includes a plurality of fixing clips 70, each fixing clip 70 including a first fixing portion 701 and a second fixing portion 702 connected to each other; wherein the first fixing portion 701 is formed with a receiving hole for the external wiring harness 90 to pass through, and the second fixing portion 702 is passed through and fixed to the fixing hole 1061. The first fixing portion 701 is for the external wiring harness 90 to pass through, and the second fixing portion 702 is used to achieve the fixing of the fixing clip 70 and the quick-change bracket, so that the external wiring harness 90 can be fixed to the quick-change bracket more conveniently and reliably. In addition, the structure of the fixing clip 70 is also relatively simple, and the weight can also be very small (such as being made of plastic material, but not limited to plastic material), so that the fixing clip 70 has little effect on the overall weight of the quick-change bracket assembly, which is conducive to further achieving lightweight electric vehicles.

在本实施方式中,第一固定部分701能够在伸展状态和弯折状态之间切换。其中,当处于所伸展状态时,第一固定部分701为线状结构;当处于弯折状态时,第一固定部分701经弯折形成为具有容置孔的环状结构。其中,第一固定部分701为近似腰带或手环的结构,结构也较为简单,便于实现外部线束90的固定。In this embodiment, the first fixing portion 701 can switch between an extended state and a bent state. When in the extended state, the first fixing portion 701 is a linear structure; when in the bent state, the first fixing portion 701 is bent to form a ring structure with an accommodating hole. The first fixing portion 701 is a structure similar to a belt or a bracelet, and the structure is relatively simple, which facilitates the fixing of the external harness 90.

在其他可替代的实施方式中,也可将第一固定部分701设置为包括相互连接的两分体结构,第一固定部分701能够在打开状态和封闭状态之间切换。其中,当处于打开状态时,两分体结构的一端连接,另一端形成有供外部线束90通过的容纳口。当处于封闭状态时,两分体结构的两端一一对应连接,以形成封闭的环状结构。如此设置,第一固定部分701为近似活页本上采用的活页环结构,使用较为方便,施加适当的外力,便能够实现第一固定部分701在打开状态和封闭状态之间的切换。In other alternative embodiments, the first fixed portion 701 can also be configured to include two mutually connected split structures, and the first fixed portion 701 can switch between an open state and a closed state. When in the open state, one end of the two split structures is connected, and the other end is formed with a receiving port for the external wiring harness 90 to pass through. When in the closed state, the two ends of the two split structures are connected one by one to form a closed annular structure. In this way, the first fixed portion 701 is similar to the loose-leaf ring structure used in a loose-leaf book, which is more convenient to use. By applying appropriate external force, the first fixed portion 701 can be switched between the open state and the closed state.

如图10所示,固定夹70还包括限位部703,限位部703连接于第一固定部分701和第二固定部分702之间,且限位部703贴合于固定部106。As shown in FIG. 10 , the fixing clip 70 further includes a limiting portion 703 , which is connected between the first fixing portion 701 and the second fixing portion 702 , and is attached to the fixing portion 106 .

在本方案中,采用上述结构设置,一方面,限位部703能够限制固定夹70伸入固定孔1061的最大深度;另一方面,限位部703贴合于固定部106,增大了固定夹70与固定部106的接触面积,有利于提高固定夹70的可靠性,进而有利于提高外部线束90固定的可靠性。In the present solution, the above-mentioned structural setting is adopted. On the one hand, the limiting portion 703 can limit the maximum depth of the fixing clip 70 extending into the fixing hole 1061; on the other hand, the limiting portion 703 is attached to the fixing portion 106, thereby increasing the contact area between the fixing clip 70 and the fixing portion 106, which is beneficial to improving the reliability of the fixing clip 70, and further beneficial to improving the reliability of the fixation of the external wiring harness 90.

本实施例还揭示一种电动汽车,该电动汽车包括底盘和上述快换支架组件,快换支架连接于底盘。This embodiment also discloses an electric vehicle, which includes a chassis and the quick-change bracket assembly, wherein the quick-change bracket is connected to the chassis.

虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式作出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although the specific embodiments of the present invention are described above, those skilled in the art should understand that this is only an example, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.

Claims (15)

1. A sensor, characterized in that it comprises:
A base;
The sensing element is arranged on the base and is used for sensing an object to be detected and generating a signal;
A transmission part which is in communication connection with the induction element and is used for transmitting the signal;
The connector is connected to one end, far away from the induction element, of the transmission part and is used for being connected to an external wire harness;
the inside of the base is provided with a containing cavity, and the sensing element is embedded in the containing cavity;
the accommodating cavity comprises a first accommodating cavity and a second accommodating cavity which are communicated, the base is provided with a body and an extension part, the top of the body is provided with an opening, and the first accommodating cavity which is communicated with the opening is arranged in the body;
the extension part extends outwards from the bottom of the body, the second accommodating cavity is formed in the extension part, and the sensing element is embedded in the second accommodating cavity.
2. The sensor of claim 1, wherein the base further comprises a connection cover detachably connected to the opening for opening or closing the opening.
3. The sensor of any one of claims 1-2, wherein the connector comprises an electrical connection and a housing external to the electrical connection, the electrical connection being connected to the transmission;
the sensor further comprises a sheath, wherein the sheath is covered outside the transmission part and is connected between the base and the shell.
4. A quick-change bracket assembly comprising a quick-change bracket and a battery pack, the battery pack being mounted on an inner side wall of the quick-change bracket, wherein the quick-change bracket assembly further comprises the sensor of any one of claims 1-3, the base being detachably connected to the quick-change bracket;
the battery pack is provided with an induction object element for being induced by the induction element.
5. The quick-change bracket assembly of claim 4, wherein the inductive object element is a magnetic steel.
6. The quick-change bracket assembly of claim 4 wherein the base is located on an outer sidewall of the quick-change bracket.
7. The quick-change bracket assembly of claim 6, further comprising a locking mechanism for locking and securing the battery pack, the locking mechanism being disposed on an inner side wall of the quick-change bracket;
The nut is preset at the position corresponding to the locking mechanism in the outer side wall of the quick-change bracket, a mounting hole is formed in the base, and the base is arranged in the mounting hole in a penetrating mode through a fastener and is in threaded connection with the nut to achieve connection with the quick-change bracket.
8. The quick-change bracket assembly of claim 7, further comprising an external wire harness connected to the connector and secured to an outer edge of the quick-change bracket.
9. The quick change bracket assembly of claim 7 wherein the quick change bracket has a body mounting plate and a mounting plate battery pack securing plate, the battery pack securing plate for mounting and securing the battery pack, the mounting plate body mounting plate for connecting to a chassis of an electric vehicle;
The vehicle body mounting plate comprises a first mounting plate and a first connecting plate, the first mounting plate is used for being connected and mounted on the chassis, the battery pack fixing plate comprises a second mounting plate and a second connecting plate, the locking mechanism is arranged on one side, facing the battery pack, of the second mounting plate, one end of the second connecting plate is connected with the top end of the second mounting plate, the first connecting plate is connected between the other end of the second connecting plate and the first mounting plate, and the vertical distance between the first mounting plate and the bottom end of the second mounting plate is smaller than the vertical height of the second mounting plate;
The base is arranged on one side, away from the battery pack, of the second mounting plate.
10. The quick-change bracket assembly of claim 9, further comprising an external harness connected to the connector;
The outer edge interval of first mounting panel is provided with a plurality of fixed parts, outside pencil is through a plurality of fixed part set firmly in the outward flange of quick change support.
11. The quick-change bracket assembly of claim 10, wherein the fixing portion is provided with a fixing hole, the quick-change bracket assembly further comprises a plurality of fixing clips, each fixing clip comprises a first fixing portion and a second fixing portion which are connected;
The first fixing part is provided with a containing hole for the external wire harness to pass through, and the second fixing part is arranged in the fixing hole in a penetrating mode and is fixed in the fixing hole.
12. The quick-change bracket assembly of claim 11, wherein the first securing portion comprises a two-piece structure interconnected, the first securing portion being switchable between an open state and a closed state;
when the split structure is in the open state, one ends of the two split structures are connected, and the other ends of the split structures are provided with accommodating ports for the external wire harnesses to pass through;
when the structure is in the closed state, two ends of the split structures are connected in one-to-one correspondence to form a closed annular structure.
13. The quick-change bracket assembly of claim 11, wherein the first fixed portion is switchable between an extended state and a flexed state;
wherein the first fixation portion is a linear structure when in the extended state;
When in the bending state, the first fixing part is bent to form an annular structure with the accommodating hole.
14. The quick-change bracket assembly of claim 11, wherein the retaining clip further comprises a stop portion connected between the first and second fixed portions, and wherein the stop portion is attached to the fixed portion.
15. An electric vehicle comprising a chassis, wherein the electric vehicle further comprises a quick-change bracket assembly according to any one of claims 4-14, the quick-change bracket being connected to the chassis.
CN202010027589.XA 2020-01-10 2020-01-10 Sensors, quick-change bracket assemblies and electric vehicles Active CN113183737B (en)

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CN109986941B (en) * 2017-12-29 2021-07-16 上海电巴新能源科技有限公司 Locking mechanism, quick-change bracket assembly and electric vehicle
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